Abstract: A process for producing cement includes combining a cement precursor and a wax, wherein the wax includes alkyl ketene dimer wax and/or alkenyl ketene dimer wax, grinding the cement precursor and the wax to yield cement grains coated with the wax. A cement includes cement powder grains and a coating of wax on the Portland cement powder grains, wherein the wax includes alkyl ketene dimer wax and/or alkenyl ketene dimer wax. A process for making cementitious material includes combining a cement with water to yield a slurry, wherein the cement includes cement powder grains and a coating of wax on the cement powder grains, wherein the wax includes alkyl ketene dimer wax and/or alkenyl ketene dimer wax, and allowing the slurry to set.

Abstract: An artificial stone building tile and method. Disclosed is an artificial stone building tile and a method of making the building tile. The building tile has a low density and significant flexibility, and is nailable without cracking. It is made by layers of cement formulations separated by layers of metal mesh. Color batches of cement are prepared and placed in the bottom of a mold, with the color batches becoming the visible face of the building tile.

Abstract: A wellbore cement composition that includes a cross-linked polyamide. The polyamide is formed by reacting a di-functional amine with an aromatic tri-functional carboxylic acid. The wellbore cement composition is created by blending cement and water with the polyamide and then allowed to cure. Increases in compressive strength, Young's Modulus, and Poisson's Ratio of the cement were realized by adding the polyamide to the cement composition.

Abstract: Disclosed are compositions and methods for providing fluid-loss control in subterranean wells. Well-completion fluids contain fine particulate additives whose glass-transition temperatures are below the anticipated bottomhole temperature. The particles soften upon injection into the well, whereupon they soften and become deformable. The particles then migrate to the borehole wall and form a seal that reduces further fluid flow from the borehole into the formation. The additive may be supplied as a powder or in the form of a liquid suspension.

Abstract: A Performance Grade sulfur-extended asphalt binder emulsion is made by combining a viscosifier, an emulsifier, a Performance Grade sulfur-extended asphalt binder, optionally a saponification agent, and a base aqueous solution. During creation of the asphalt emulsion, none of the components or combinations of them exceeds 275° F. The Performance Grade sulfur-extended asphalt binder composition is made by combining free or element sulfur, a linear alkane material, optionally a saturated-backbone polymer modifier, optionally a non-aqueous acid, and a base asphalt. The disclosed Performance Graded sulfur-extended asphalt binder and Performance Graded asphalt sulfur-extended asphalt binder emulsion allow operators using these products directly or in combination with aggregates and other materials to mix and blend the compositions, and apply the compositions in the field, at temperatures less than 300° F.

Abstract: A gypsum panel that incorporates a plant fiber other than paper is disclosed. The plant fiber material may be in the form of a facing material adhered to at least one side of the gypsum panel or in the form of loose fibers integrated with the gypsum panel as a matrix or both. Further, the plant fiber may be combined with conventional gypsum panel additives, is fully recyclable and environmentally sustainable. The present invention further relates to a method of making such a gypsum panel.

Abstract: The invention relates to O/W wax dispersions based on water, an emulsifier and a wax phase containing predominantly aliphatic hydrocarbons and polar compounds having chain lengths of at least 18 carbon atoms, and also plaster compositions comprising the O/W wax dispersion, and the use of the O/W wax dispersion.

Abstract: A mortar composition in the form of a dry powder, ready for use, comprising at least one powdery binder and at least one aggregate, as well as possibly at least one standard additive and/or adjuvant, and formed from particles, at least some of which, referred to as fine particles, are liable to produce an emission of dust, characterized in that it also comprises a fluid additive that consists of least one non-polar hydrocarbon organic substance and that has a capacity for agglomeration of the said fine particles, and in that the dry mortar composition comprises agglomerates of fine particles formed by the fluid additive.

Abstract: A fire-retardant formulation for styrene-containing polymers comprising tris(2,4,6-tribromophenoxy)-s-triazine (FR-245), antimony trioxide and polytetrafluoroethylene (PTFE), wherein the bromine concentration in said fire-retardant formulation is from about 9.0 to about 10.5 wt. %, said antimony trioxide concentration being lower than about 3.2 wt. %.

Abstract: Disclosed are wax emulsion compositions for curing or sealing concrete and cement formulations, methods for preparing and processes for using the same. The modifiers are applicable to curing or sealing membranes, used in roadways, highways, parking lots and other freshly placed or poured concrete surfaces to retain moisture and achieve high compressive strengths. This invention also relates to materials used to coat, spray, brush, roll, etc. on conventional Portland cement concrete mix designs or other applied concrete mixes in formed structural shapes and transport road mix designs, providing an effective layer that controls and minimizes moisture loss from the mix to enable proper curing and achievement of desired compressive strengths.

Abstract: The invention relates to O/W wax dispersions based on water, an emulsifier and a wax phase containing predominantly aliphatic hydrocarbons and polar compounds having chain lengths of at least 18 carbon atoms, and also plaster compositions comprising the O/W wax dispersion, and the use of the O/W wax dispersion.

Abstract: Provided herein are mixtures, emulsions and other additives for use in manufacturing gypsum wallboard. The mixtures and emulsions may be wax-based emulsions or wax-free mixtures or emulsions, with wax-based emulsions including water; at least one wax, a dispersant which may include sulfur or a sulfur-containing group, and a particular wetting agent or surfactant. Mixtures may also be prepared including water, a dispersant, and a particular wetting agent or surfactant. Gypsum slurries may be prepared using such emulsions and mixtures.

Abstract: A method of manufacturing a water-resistant gypsum product including forming an aqueous mixture of gypsum, water and a wax mixture, wherein the wax mixture includes a hydrocarbon wax, and a substitute material selected from the group consisting of (a) an asphaltite, (b) a polyolefin homopolymer, (c) a polyolefin copolymer, and (d) combinations thereof; and forming the mixture into a structure, and drying the structure while permitting hydration of the gypsum to form a gypsum product.

Abstract: A Performance Grade sulfur-extended asphalt binder emulsion is made by combining a viscosifier, an emulsifier, a Performance Grade sulfur-extended asphalt binder, optionally a saponification agent, and a base aqueous solution. During creation of the asphalt emulsion, none of the components or combinations of them exceeds 275° F. A Performance Grade sulfur-extended asphalt binder emulsion residue is made by treating the Performance Grade sulfur-extended asphalt binder emulsion using the Texas Department of Transportation Evaporation Recovery Procedure. A Performance Grade sulfur-extended asphalt binder composition is made by combining free or element sulfur, a linear alkane material, optionally a saturated-backbone polymer modifier, optionally a non-aqueous acid, and a base asphalt. During creation of the asphalt binder, none of the components or combinations of them exceeds 275° F.

Abstract: Disclosed are wax emulsion compositions for curing or sealing concrete and cement formulations, methods for preparing and processes for using the same. The modifiers are applicable to curing or sealing membranes, used in roadways, highways, parking lots and other freshly placed or poured concrete surfaces to retain moisture and achieve high compressive strengths. This invention also relates to materials used to coat, spray, brush, roll etc. on conventional Portland cement concrete mix designs or other applied concrete mixes in formed structural shapes and transport road mix designs, providing an effective layer that controls and minimizes moisture loss from the mix to enable proper curing and achievement of desired compressive strengths. The compositions of the invention further provide for concrete and cement formulations having lower water soluble chloride content.

Abstract: Emulsions, and processes for making the emulsions, useful for imparting water resistance to gypsum products are disclosed. Process for making the emulsion and gypsum products made from the emulsion are also disclosed. The emulsions of the invention include at least one paraffin wax and a hydrophilic metallic salt. The emulsions of the invention may further include a saponifiable wax substitute for montan wax. The emulsions of the invention may further include a biocide.

Abstract: Aqueous asphalt/wax emulsions are disclosed herein for use in gypsum formulations and other building products. The emulsions may include water; a wax component; an asphalt component; and at least one emulsifier. Optional additives may also be included in the emulsion or in a slurry formed from such emulsion for preparing a settable gypsum composition herein. Methods of making such emulsions are also provided.

Abstract: A composition that may be used to retain moisture within fresh concrete as it cures to optimize the curing of the concrete may include one or more hardening and densifying agents and one or more temporary moisture sealing agents. Additionally such a composition may include a siliconate. The hardening and densifying agent of such a composition may penetrate the surface of fresh concrete to react with free lime, providing the fresh concrete with a strong surface. The temporary moisture sealing agent may form a moisture barrier on the surface of the fresh concrete to prevent moisture from escaping from the fresh concrete before the fresh concrete has sufficiently cured. The temporary moisture sealing agent may degrade within a matter of days, facilitating its removal from the surface of the concrete once the concrete has cured and enabling further treatment of the surface without undue delay.

Abstract: Composite panels may be prepared using a moisture resistance additive having a formulation that includes a triglyceride having a saponification value of at least 150 and an iodine value of at least 35. The additive may be used in the form of a water emulsion. The water emulsion may be prepared by dispersing the components of the additive formulation under conditions sufficient to at least partially saponify the triglyceride. The moisture resistance additive can impart resistance to moisture absorption and thickness swelling to composite panels prepared therewith.

Abstract: A wall repair compound useful for filling and repairing cracks, holes, and other imperfections in a wall surface includes a conventional filler material, a conventional binder material, and a dust reducing additive which reduces the quantity of airborne dust particles generated when sanding the hardened joint compound. Airborne dust reducing additives include oils, surfactants, solvents, waxes, and other petroleum derivatives. The additive can be added to conventional ready-mixed joint compounds and to setting type joint compounds. A method of reducing the quantity of airborne dust generated when sanding a fully hardened joint compound includes mixing a sufficient quantity of the dust reducing additive with the joint compound prior to when the joint compound has been applied to the wall.

Abstract: Provided herein is an aqueous wax emulsion, comprising water; a paraffinic hydrocarbon; polyvinyl alcohol and a wax component comprising synthetic olefin wax component. The synthetic olefin wax component may be selected from the group consisting of (i) a synthetic normal ?-olefin wax; (ii) a synthetic olefin wax of a carbon chain length of about 20 or more carbon atoms, that is modified by oxidizing and/or by refining through distillation or stripping; and (iii) combinations thereof. Such emulsions are also useful for settable gypsum compositions and water-resistant wallboard formed therefrom. Also included herein is a montan wax substitute for use in an aqueous montan-based wax emulsion.

Abstract: A cement slurry composition comprises a plugging agent with a glass-transition temperature lower than about 150° C. The plugging agent is preferably an including polyethlene wax, polypropylene wax, carnauba wax or scale wax. After the cement slurry sets, it may be heated to a temperature sufficient to melt the wax. The molten wax may then flow into pores in the set cement. Upon cooling, the wax solidifies. As a result, the porosity and permeability of the set cement are reduced.

Abstract: Disclosed are wax emulsion modifiers for concrete and cement formulations and methods for preparing same. The modifiers are applicable to pervious concrete, used in residential areas, parking lots and parks to more effectively manage storm waters and improve environmental practices. This invention also relates to conventional Portland cement concrete mix designs with little to no sand, which provide improved workability, low hydration rates without sacrificing strength while achieving high levels of porosity for water transmission.

Abstract: Disclosed are wax emulsion modifiers for concrete and cement formulations and methods for preparing the same. The modifiers are applicable to roller compacted concrete (RCC), used for manufacturing of industrial floor slabs, dams and roads. This invention also relates to conventional Portland cement concrete mix designs or other applied concrete mixes for formed structural shapes and transport road mix designs, providing a more rapid dehydration of the aqueous phase, without sacrificing strength, yet providing a higher density that remains workable at the point of application. The modifier of the invention may be utilized for either the initial soil/cement base or for the final/finished placement.

Abstract: A process for the preparation of a sulphur cement product is disclosed. Sulphur is mixed with a coupling agent and with a particulate inorganic material at a temperature at which sulphur is molten to obtain a molten sulphur cement product, which is solidified. The coupling agent is supplied as a solid composition comprising the coupling agent and at least 10 wt %, based upon the weight of the solid composition, of carrier material selected from one or more of wax, inorganic filler and polymer. The coupling agent is chosen from the group of organosilanes and organotitanates.

Abstract: A method of manufacturing a water-resistant gypsum article, comprising sonicating a water-resistance additive in water to form a emulsion; combining the emulsion, calcined gypsum, and gauging water to form a slurry; and forming and setting the slurry to form the water-resistant gypsum article.

Abstract: The invention relates to compositions intended to be applied to surfaces of freshly poured mortar and/or concrete mixes, before the start of setting, in order to prevent the evaporation of water needed for them to set and harden, which are distinguished by the fact that, for the purpose of making them synergistic with regard to water retention, they are composed, in the form of aqueous emulsions, of: a) at least one petroleum-derived or synthetic paraffin wax containing, as a mixture, saturated and unsaturated aliphatic hydrocarbons of general formulae CnH2n+2 and CnH2n for which n is at least equal to 30 and the melting point of which is between 40° C. and 75° C.

Abstract: Composite panels may be prepared using a moisture resistance additive having a formulation that includes a triglyceride having a saponification value of at least 150 and an iodine value of at least 35. The additive may be used in the form of a water emulsion. The water emulsion may be prepared by dispersing the components of the additive formulation under conditions sufficient to at least partially saponify the triglyceride. The moisture resistance additive can impart resistance to moisture absorption and thickness swelling to composite panels prepared therewith.

Abstract: A syrup composition of the present invention comprises a mixture of monomers (A), each having a molecular mass of 130 to 300 and one (meth)acryloyl group; a resin (C) which is soluble in the monomers (A) and has a glass transition temperature of 20 to 155° C.; a wax (D); and a tertiary amine (E), wherein the monomers (A) contain a heterocyclic ring-containing (meth)acrylate (a1), an oligoethylene glycol monoalkyl ether (meth)acrylate (a2), and a hydroxyalkyl (meth)acrylate (a3) having a hydroxyalkyl group with 2 or 3 carbon atoms. The syrup composition does not substantially contain a polyvalent metal soap.

Abstract: Disclosed are wax emulsion compositions for curing or sealing concrete and cement formulations, methods for preparing and processes for using the same. The modifiers are applicable to curing or sealing membranes, used in roadways, highways, parking lots and other freshly placed or poured concrete surfaces to retain moisture and achieve high compressive strengths. This invention also relates to materials used to coat, spray, brush, roll etc. on conventional Portland cement concrete mix designs or other applied concrete mixes in formed structural shapes and transport road mix designs, providing an effective layer that controls and minimizes moisture loss from the mix to enable proper curing and achievement of desired compressive strengths. The compositions of the invention further provide for concrete and cement formulations having lower water soluble chloride content.

Abstract: Provided herein are mixtures, emulsions and other additives for use in manufacturing gypsum wallboard. The mixtures and emulsions may be wax-based emulsions or wax-free mixtures or emulsions, with wax-based emulsions including water; at least one wax, a dispersant which may include sulfur or a sulfur-containing group, and a particular wetting agent or surfactant. Mixtures may also be prepared including water, a dispersant, and a particular wetting agent or surfactant. Gypsum slurries may be prepared using such emulsions and mixtures.

Abstract: Embodiments of the invention provide cement and concrete admixtures and mixes, and CMUs made therewith that provide improved water resistance. Embodiments provide methods for making the admixtures, the mixes and the CMUs.

Abstract: Provided herein are an aqueous wax emulsion, comprising water; a paraffinic hydrocarbon; polyvinyl alcohol and a wax component comprising synthetic olefin wax component. The synthetic olefin wax component may be selected from the group consisting of (i) a synthetic normal ?-olefin wax; (ii) a synthetic olefin wax of a carbon chain length of about 20 or more carbon atoms, that is modified by oxidizing and/or by refining through distillation or stripping; and (iii) combinations thereof. Such emulsions are also useful for and disclosed herein are settable gypsum compositions and water-resistant wallboard formed therefrom.

Abstract: A cement slurry composition comprising a plugging agent polymer with a low Tg point.

Abstract: Disclosed are wax emulsion modifiers for concrete and cement formulations and methods for preparing the same. The modifiers are applicable to roller compacted concrete (RCC), used for manufacturing of industrial floor slabs, dams and roads. This invention also relates to conventional Portland cement concrete mix designs or other applied concrete mixes for formed structural shapes and transport road mix designs, providing a more rapid dehydration of the aqueous phase, without sacrificing strength, yet providing a higher density that remains workable at the point of application. The modifier of the invention may be utilized for either the initial soil/cement base or for the final/finished placement.

Abstract: Disclosed are wax emulsion modifiers for concrete and cement formulations and methods for preparing same. The modifiers are applicable to pervious concrete, used in residential areas, parking lots and parks to more effectively manage storm waters and improve environmental practices. This invention also relates to conventional Portland cement concrete mix designs with little to no sand, which provide improved workability, low hydration rates without sacrificing strength while achieving high levels of porosity for water transmission.

Abstract: The invention relates to O/W wax dispersions based on water, an emulsifier and a wax phase containing predominantly aliphatic hydrocarbons and polar compounds having chain lengths of at least 18 carbon atoms, and also plaster compositions comprising the O/W wax dispersion, and the use of the O/W wax dispersion.

Abstract: A mortar composition in the form of a dry powder, ready for use, comprising at least one powdery binder and at least one aggregate, as well as possibly at least one standard additive and/or adjuvant, and formed from particles, at least some of which, referred to as fine particles, are liable to produce an emission of dust, characterized in that it also comprises a fluid additive that consists of least one non-polar hydrocarbon organic substance and that has a capacity for agglomeration of the said fine particles, and in that the dry mortar composition comprises agglomerates of fine particles formed by the fluid additive.

Abstract: A process of producing an asphalt concrete with enhanced performance is provided by utilizing a primer. The primer is added to a hot aggregate with a surface temperature of at least 250 deg. F. prior to addition of an asphalt-derived base binder. The primer forms a primer interlayer between the hot aggregate and the base binder. As a result, the asphalt concrete has enhanced performance when compared with other asphalt concretes produced without a primer being added.

Abstract: A wall repair compound useful for filling and repairing cracks, holes, and other imperfections in a wall surface includes a conventional filler material, a conventional binder material, and a dust reducing additive which reduces the quantity of airborne dust particles generated when sanding the hardened joint compound. Airborne dust reducing additives include oils, surfactants, solvents, waxes, and other petroleum derivatives. The additive can be added to conventional ready-mixed joint compounds and to setting type joint compounds. A method of reducing the quantity of airborne dust generated when sanding a fully hardened joint compound includes mixing a sufficient quantity of the dust reducing additive with the joint compound prior to when the joint compound has been applied to the wall.

Abstract: A wall repair compound useful for filling and repairing cracks, holes, and other imperfections in a wall surface includes a conventional filler material, a conventional binder material, and a dust reducing additive which reduces the quantity of airborne dust particles generated when sanding the hardened joint compound. Airborne dust reducing additives include oils, surfactants, solvents, waxes, and other petroleum derivatives. The additive can be added to conventional ready-mixed joint compounds and to setting type joint compounds. A method of reducing the quantity of airborne dust generated when sanding a fully hardened joint compound includes mixing a sufficient quantity of the dust reducing additive with the joint compound prior to when the joint compound has been applied to the wall.

Abstract: A wall repair compound useful for filling and repairing cracks, holes, and other imperfections in a wall surface includes a conventional filler material, a conventional binder material, and a dust reducing additive which reduces the quantity of airborne dust particles generated when sanding the hardened joint compound. Airborne dust reducing additives include oils, surfactants, solvents, waxes, and other petroleum derivatives. The additive can be added to conventional ready-mixed joint compounds and to setting type joint compounds. A method of reducing the quantity of airborne dust generated when sanding a fully hardened joint compound includes mixing a sufficient quantity of the dust reducing additive with the joint compound prior to when the joint compound has been applied to the wall.

Abstract: A wall repair compound useful for filling and repairing cracks, holes, and other imperfections in a wall surface includes a conventional filler material, a conventional binder material, and a dust reducing additive which reduces the quantity of airborne dust particles generated when sanding the hardened joint compound. Airborne dust reducing additives include oils, surfactants, solvents, waxes, and other petroleum derivatives. The additive can be added to conventional ready-mixed joint compounds and to setting type joint compounds. A method of reducing the quantity of airborne dust generated when sanding a fully hardened joint compound includes mixing a sufficient quantity of the dust reducing additive with the joint compound prior to when the joint compound has been applied to the wall.

Abstract: A sand lime shaped product including wax mixed with sand and lime formed into a shaped product having a density of at least 200 kg/m3. A method for making a sand lime shaped product is also disclosed, including mixing wax with sand and lime to form a mixture; and forming the mixture into a shaped product.

Abstract: A crosslinkable thermal interface material is produced by combining at least one rubber compound, at least one amine resin and at least one thermally conductive filler. This interface material takes on the form of a liquid or “soft gel”. The gel state is brought about through a crosslinking reaction between the at least one rubber compound composition and the at least one amine resin composition. Once the foundation composition that comprises at least one rubber compound, at least one amine resin, and at least one thermally conductive filler has been prepared, the composition must be compared to the needs of the electronic component, vendor, or electronic product to determine if a phase change material and/or at least one solvent is needed to change some of the physical properties of the composition.

Abstract: Aqueous formulation for enhancing flowability and setting properties of gypsum, slurries, comprising wax, polyvinyl alcohol and a sulphonated melamine polycondensate are used for imparting water repellency to gypsum wall boards.

Abstract: An activated carbon molded body, more particularly in honeycomb form and for use as an adsorption filter, can be produced from a mixture including activated carbon, water, novolak powder, clay, cellulose ether, liquid starch, wax, polyacrylamide and soap, by a procedure involving thoroughly mixing the constituents, extruding the mixture to form a monolithic molded body and cutting same to size, drying the body and effecting pyrolysis thereof. The adsorption filter produced therefrom can be regenerated by electrical heating under specified conditions.

Abstract: A crosslinkable thermal interface material is produced by combining at least one rubber compound, at least one amine resin and at least one thermally conductive filler. This interface material takes on the form of a liquid or “soft gel”. The gel state is brought about through a crosslinking reaction between the at least one rubber compound composition and the at least one amine resin composition. Once the foundation composition that comprises at least one rubber compound, at least one amine resin, and at least one thermally conductive filler has been prepared, the composition must be compared to the needs of the electronic component, vendor, or electronic product to determine if a phase change material is needed to change some of the physical properties of the composition.

Abstract: A process and compositions for improving the resistance of cementitious products such as concrete, mortar, grout, paving, paving blocks, concrete masonry units, concrete pipe, concrete blocks, cellular concrete and concrete statuary to the penetration of water utilizes a minor amount of aqueous emulsion of rosin or a waxy substance in a major amount of water to form a substantially aqueous mixture utilized as the aqueous ingredient in the preparation of the cementitious product. The composition of an aqueous emulsion of rosin or a waxy substance, water, cement and aggregate, in addition to improved resistance to the penetration of water, maintains the strength of the cementitious product and can provide a vehicle for adding property enhancing agents to the cementitious product. The composition and process improves the resistance of the products to mildew and mold and improves the early strength of the products.

Abstract: An automobile wash and wax composition suitable for simultaneously washing and waxing a soiled exterior surface of a vehicle without buffing. The automotive wash and wax composition being an aqueous emulsion containing an anionic surfactant, a silicone oil, an amino-functional silicone, a wax, and a cationic emulsifier. The wash and wax composition is applied to a pre-wetted exterior surface of a vehicle so as to substantially coat the surface of the vehicle that requires cleaning and polishing. After the coated surface has substantially dried, the surface is washed with a sufficient quantity of water to rinse away the soil particles and the residue of the anionic surfactant, leaving behind a durable, evenly distributed, high-gloss, water resistant protective film of silicones and wax on the vehicle surface, without any buffing of the surface.