Abstract: Method and composition for producing aggregates from cement and concrete, including residual or returned concrete. Exemplary methods involve the use of an aggregate-forming inducer that provides a surface anchoring site for cement paste to bond/adhere, such as shredded news print, cardboard, or mixtures thereof, and also including fiber materials such as polymers, glass, and other material fibers. The aggregate-forming inducer is mixed with fresh concrete until aggregates are formed.

Abstract: Methods of wellbore cementing are provided. A method of analyzing a solid particulate including: measuring a water requirement of the solid particulate; and determining an approximation of specific surface area of the solid particulate from the water requirement.

Abstract: A heat insulating material (1) includes a heat insulating layer (10) which has a porous structural body, a reinforcing fiber, and nanoparticles of a metal oxide used as a binder, wherein the porous structural body has a skeleton formed by connecting a plurality of particles, has pores inside, and has a hydrophobic portion on at least one surface between a surface and an inside of the porous structural body. The heat insulating layer (10) has a mass loss rate of 10% or less in thermogravimetric analysis held at 500° C. for 30 minutes.

Abstract: To provide a molded body which has high strength, high ductility, and excellent dimensional stability while maintaining incombustibility and fire resistance. A molded body formed from a curable composition containing (A) at least one aluminosilicate source, (B) an alkali metal hydroxide, (C) a calcium ion source, and (D) an alkali resistant fiber, wherein the aluminosilicate source (A) has an SiO2 content of 50% by mass or more based on a total mass of the aluminosilicate source (A), an amorphous ratio of 50% by mass or higher, and an average particle diameter of 50 ?m or smaller, and comprises an aluminosilicate source having an average particle diameter of 10 ?m or smaller in an amount of 30% by mass or more based on the total mass of the aluminosilicate source (A).

Abstract: A method of reducing corrosion in tubular strings installed in wellbores includes dispensing an accelerated cement composition into a wellbore annulus, a casing-casing annulus, or both, the accelerated cement composition comprising a cement composition and an accelerant composition, where: the cement composition comprises a cement precursor and water; the accelerant composition comprises triethanolamine; and a concentration of the triethanolamine in the accelerated cement composition is greater than or equal to 10,000 parts per million by weight; allowing the accelerated cement composition to cure in the annulus to form a cured cement, where the triethanolamine reacts with a metal of the tubular string, the reaction forming a protective layer on the surfaces of the tubular string that inhibits dissolution of iron from the metal of the tubular string.

Abstract: A method of determining slurry mixability may include: providing a dry blend comprising one or more particulate materials; calculating a minimum water requirement of the dry blend; calculating a water requirement of a slurry having a target slurry density and comprising the dry blend; determining if the slurry is mixable based on the water requirement of the slurry and the minimum water requirement; and preparing the slurry if the slurry is mixable.

Abstract: A high-workability, fire-resistant, anti-spalling concrete composition is provided. The concrete composition has a slump value of at least approximately 150 mm, a fire-resistant period of at least 4 hours, a compressive strength of at least 120 MPa at room temperature, and a compressive strength of at least 20 MPa at 700° C. The composition includes cement, fly ash, silica fume, aggregate particles having a particle size D90 of approximately 20 mm or less and superplasticizer. The composition includes fiber additives including steel fibers in an amount ranging between approximately 0.1% and approximately 0.4% by volume of the concrete composition and polypropylene fibers having a melting point of approximately 200° C. or less in an amount ranging between approximately 0.05% and 0.3% by volume of the concrete composition. Carbon nanotubes are also present in an amount ranging between approximately 0.1% and approximately 0.3% by volume of the concrete composition.

Abstract: The invention provides a low density cement composition. The composition includes a cement component, a glass sphere component, a bentonite component, a fine calcium carbonate component, a medium calcium carbonate component, a silica sand component, and a silica flour component.

Abstract: Working fluids, such as drilling fluids, may remove heat from other fluids, tools, equipments and environments and transfer it to other locations by using reversible phase change elements. The heat removal occurs through the absorption of heat by one or more phase transitions or a sequence of phase transitions in the elements of the working fluid. For instance, heat is absorbed when the phase change portions of the reversible phase change elements change phase including, but not necessarily limited to, a change from solid to smectic liquid crystal, from solid to nematic liquid crystal, from smectic liquid crystal to isotropic liquid, from nematic liquid crystal to isotropic liquid, from solid to isotropic liquid, and sequences and combinations thereof. Heat is released when the phase change reverses. These phase changes are first-order transitions and are associated with a latent heat or enthalpy.

Abstract: A coating composition includes water, a plurality of flakes having a maximum dimension less than 0.05 inches, a plurality of inorganic fibers, a thixotropic suspending agent that is insoluble in water, and a resin. Decorative coating on a concrete substrate is also provided.

Abstract: Disclosed herein are synthetic microparticles substantially free of monovalent and divalent metal elements and a method of forming such synthetic microparticles. The synthetic microparticle may be suitable for use as a density modifying filler. The synthetic microsphere can be made from an agglomerate precursor that includes an aluminosilicate material, such as fly ash, a blowing agent such as sugar, carbon black, and silicon carbide, and a binding agent. The synthetic microsphere is produced when the precursor is fired at a pre-determined temperature profile so as to form either solid or hollow synthetic microspheres depending on the processing conditions and/or components used. The synthetic microparticle is capable of being formed into a large range of predetermined shapes.

Abstract: An improved concrete is provided having a concrete formed from a wet concrete mixture; and a non-chemical admix added to the wet concrete mixture and configured to contain bubbles in order to control the amount of entrained air formed in the concrete when the wet concrete mixture cures into the improved concrete. The non-chemical admix includes a multiplicity of hollow objects, bodies, elements or structures, each configured with a respective cavity, unfilled space, or hole to trap and maintain a bubble inside. The hollow objects, bodies, elements or structures include hollow cylinders, or spheres, or capillary tubes, or some combination thereof. Each hollow object, body, element or structure is configured with a dimension so as not to absorb liquid, including water, including where the dimension is in a range of about 20-30 microns, and is made of glass or a glass-like material.

Abstract: Building materials include a dampening layer which contains a plaster, and hollow microspheres, such as polymeric microspheres. Methods of making a sound dampening material include providing a plaster mixture. The mixture may include hollow microspheres. The plaster mixture is combined with water to form a slurry. The slurry is applied to a surface so that it sets to form a sound dampening layer. Methods of dampening sound through a structure include disposing a dampening layer on a surface of or within a wall, door, floor, ceiling, roof, or floor/ceiling assembly.

Abstract: Methods and compositions are provided that related to cementing operations. Methods and compositions that include pumice and/or perlite as a replacement for fly ash.

Abstract: A concrete mix for producing freeze-thaw durable concrete having enhanced strength properties, like compressive strength, abrasion resistance, impact strength, toughness, is disclosed. The novel concrete mix contains deformable solid elements in place of 4-8% entrained air for good durability of concrete under freeze-thaw cycles.

Abstract: The invention provides a low density cement composition. The composition includes a cement component, a glass sphere component, a bentonite component, a fine calcium carbonate component, a medium calcium carbonate component, a silica sand component, and a silica flour component.

Abstract: A concrete mix for producing freeze-thaw durable concrete having enhanced strength properties, like compressive strength, abrasion resistance, impact strength, toughness, is disclosed. The novel concrete mix contains deformable solid elements in place of 4-8% entrained air for good durability of concrete under freeze-thaw cycles.

Abstract: Methods and compositions are provided that utilize pumice and various additives. Embodiments provide pumice-containing remedial compositions. One of the pumice-containing remedial composition embodiments comprises pumice; a calcium activator; and water, wherein the pumice-containing remedial composition has a density of less than about 13.5 pounds per gallon, and wherein the pumice-containing remedial composition is free of Portland cement.

Abstract: A composite binder comprises: one or more Class F fly ash materials, one or more gelation enhancers, and one or more hardening enhancers, wherein each of the one or more Class F fly ash materials comprises 15 wt. % or less calcium oxide, and wherein the composite binder is a Portland cement-free binder for concrete. Also provided are Geopolymer Composite Cellular Concretes (GCCCs) including the composite binder and methods of making these GCCCs.

Abstract: A pre-mixed mortar, stucco or masonry composition includes from 70 to 80 percent sand and from 20 to 30 percent of a light-weight cement mix composition that comprises either slag cement, Gypsum or a combination of slag cement and gypsum; Portland cement; clay; and polystyrene.

Abstract: The disclosure provides a low-temperature manufacturing method for an inorganic foam material including the following steps. A mixing process is performed, and the mixing process includes mixing a glass and a cement to form a raw material of inorganic foam material. A low temperature process is performed, for producing a gas inside the raw material of inorganic foam material by a foaming agent, and for forming an inorganic foam material made from the glass and the cement. The manufactured inorganic foam material has a low density, a high compressive strength and is capable of insulating heat. Also, the manufactured inorganic foam material has advantages of noise insulation, thermal insulation, fireproof, as well as featuring lower water absorption and lower shrinkage.

Abstract: Disclosed are lost circulation treatment fluids and methods of sealing lost circulation zones. Embodiments include a method of sealing a lost circulation zone. The method comprises circulating a lost circulation treatment fluid in a wellbore, wherein the lost circulation treatment fluid comprises: pumice, hydrated lime, a set retarder, and water; and allowing the lost circulation treatment fluid to set in the lost circulation zone to seal the lost circulation zone.

Abstract: The present invention relates to a current composition for cementing oil or gas wells. The composition comprises calcium aluminate cement in which the proportion of HC203 is at least 50% by weight, dispersant, microsilica, mineral particles, water and optionally a retarder.

Abstract: A dry cement mix based on a hydraulic binder and a glass aggregate for forming light concretes with low thermal conductivity, characterized in that said glass aggregate comprises a fine fraction consisting of granulated aggregate with a particle size from 0.5 to 2 mm, and a coarse fraction consisting of crushed aggregate with a particle size from 4 to 20 mm, obtaining for said glass aggregate a well-defined overall particle size distribution.

Abstract: Process for production of acid and high temperature resistant cement composites, where the matrix is alkali activated F fly ash alone, F Fly ash combined with ground slag or ground slag alone. F-fly ash produces lower quality alkali activated cement systems. On the other hand the lack of calcium oxide results in very high resistance to medium and highly concentrated inorganic or organic acids. The high strength and low permeability of pure F-fly ash cement systems is achieved by using in the composition un-densified silica fume, the amorphous silicone dioxide obtained as by products in production of ferro-silicones. Precipitated nano-particle silica made from soluble silicates and nano-particle silica fume produced by burning silicon tetra chloride in the hydrogen stream.

Abstract: A variety of methods and compositions are disclosed, including, in one embodiment, a method of cementing in a subterranean formation, comprising: providing a set-delayed cement composition comprising water, pumice, hydrated lime, and a set retarder; activating the set-delayed cement composition; introducing the set-delayed cement composition into a subterranean formation; and allowing the set-delayed cement composition to set in the subterranean formation.

Abstract: A lightweight composite having an activated surface contains a lightweight hollow core particle having cement grains which may be adhered to the hollow core or embedded in the surface of the hollow core. The hollow core particle may be prepared from calcium carbonate and a mixture of clay, such as bentonite, and a glassy inorganic material, such as glass spheres, glass beads, glass bubbles, borosilicate glass and fiberglass.

Abstract: A lightweight artificial stone system comprises a plurality of artificial stones, each of the artificial stones formed of at least some portion of cement, expanded glass, the lightweight artificial stones having a density in the range of between about 30 and 70 pounds per cubic foot.

Abstract: A lightweight artificial stone system comprises a plurality of artificial stones, each of the artificial stones formed of at least some portion of cement, expanded glass, and styrene, the lightweight artificial stones having a density in the range of between about 30 and 70 pounds per cubic foot, each of the stones having six sides and including a first height dimension and a second width dimension, each of the height and width dimensions having a length unit being substantially a multiple of two, each of the stones having four ninety degrees corners and four of the six sides having a smooth surface to provide tight, cement-free seams between adjacent stones, the tight, cement-free seams inhibiting viewing of structure behind said plurality of artificial stones, each of the stones being of such a light weight so as to be held in position in the system by a lath-less and cement-free adhesive.

Abstract: An improved concrete is provided having a concrete formed from a wet concrete mixture; and a non-chemical admix added to the wet concrete mixture and configured to contain bubbles in order to control the amount of entrained air formed in the concrete when the wet concrete mixture cures into the improved concrete. The non-chemical admix includes a multiplicity of hollow objects, bodies, elements or structures, each configured with a respective cavity, unfilled space, or hole to trap and maintain a bubble inside. The hollow objects, bodies, elements or structures include hollow cylinders, or spheres, or capillary tubes, or some combination thereof. Each hollow object, body, element or structure is configured with a dimension so as not to absorb liquid, including water, including where the dimension is in a range of about 20-30 microns, and is made of glass or a glass-like material.

Abstract: Methods and compositions are provided that related to cementing operations. Methods and compositions that include pumice and/or perlite as a replacement for fly ash.

Abstract: A dry cement mix based on a hydraulic binder and a glass aggregate for forming light concretes with low thermal conductivity, characterised in that said glass aggregate comprises a fine fraction consisting of granulated aggregate with a particle size from 0.5 to 2 mm, and a coarse fraction consisting of crushed aggregate with a particle size from 4 to 20 mm, obtaining for said glass aggregate a well-defined overall particle size distribution.

Abstract: A foamed concrete having a density from 100 to 800 kg/m3 including by mass relative to the total mass of the concrete: a cement; water; from 0.01 to 5% of a water-reducing agent, plasticizer or superplasticizer; from 0.45 to 5% of a foaming agent relative to the amount of water; from 0.01 to 5% of a water-soluble calcium salt; inorganic particles from 0.1 to 300 ?m in size; the ratio of foaming agent to calcium salt being from 0.3 to 0.8; the foamed concrete including 10% or more by mass of slag.

Abstract: A wall repair compound useful for filling and repairing cracks, holes, and other imperfections in a wall surface includes a conventional filler material, a conventional binder material, and a dust reducing additive which reduces the quantity of airborne dust particles generated when sanding the hardened joint compound. Airborne dust reducing additives include oils, surfactants, solvents, waxes, and other petroleum derivatives. The additive can be added to conventional ready-mixed joint compounds and to setting type joint compounds. A method of reducing the quantity of airborne dust generated when sanding a fully hardened joint compound includes mixing a sufficient quantity of the dust reducing additive with the joint compound prior to when the joint compound has been applied to the wall.

Abstract: A lightweight and energy saving mortar consisting of: 30-40% of Ordinary Portland cement; 2-4% of Hydrated lime; 10-20% of lightweight aggregate; 40-50% of heavyweight aggregate; and 1.0% of additive. The lightweight aggregate is a porous inorganic hollow glass material of fineness is smaller than 100 mesh. The heavyweight aggregate is Aeolian sand. During application, the mortar is diluted with water to have a viscosity suitable for mechanical spraying or manual application. The present invention employs a specific lightweight aggregate of porous inorganic hollow glass material to reduce the weight percentage of sand stone so as to decrease the weight of the mortar such that an elastic modulus of the mortar is matched with the lightweight wall object, the heat transmission coefficient is decreased, and the thermal bridge effect is minimized. Hollowing, cracking, and falling off problems are prevented. Heat and sound insulation are improved. Mechanical operation is facilitated.

Abstract: A silica cement blend having an insulating, fire retarding and high temperature characteristic capable of withstanding temperatures ranging from ambient to greater than 40000 F without degradation of the concrete structure. In addition to its high temperature capabilities the blend can be produced as ultra light weight to heavy weight concrete. The silica based mixture when added to cementitious materials such as Portland cement, Class C Fly Ash, silica fume and other cementitious materials. Presented also are methods for reducing fire damage by coating interior/exterior walls, ceiling, and roofs of a building with a water based latex coating containing a fire retardant material and low heat conductivity silicas. Methods for painting internal/external walls, ceilings, and roof are also presented.

Abstract: A composition for deposition as a coating includes a matrix material having a molten fraction of between about 33% and about 90% by volume and a filler material interspersed within the matrix.

Abstract: The invention provides geopolymeric compositions intended for use in carbon dioxide injection or production wells or storage reservoirs and preferably in a supercritical carbon dioxide conditions. The geopolymeric composition is formed from a suspension comprising an aluminosilicate source, a metal silicate, an alkali activator, a retarder and/or an accelerator and a carrier fluid wherein the oxide molar ratio M2O/SiO2 is greater than 0.20 with M an alkali metal.

Abstract: The invention provides geopolymeric compositions, which have controllable thickening and setting times for a wide range of temperatures and a large range of geopolymer slurry densities. The geopolymer slurry compositions have good mixability and pumpability, while the set materials develop good compressive strength and permeability. The invention discloses a method for preparing geopolymer for oilfield cementing applications. The geopolymeric compositions according to the invention comprises a suspension comprising an aluminosilicate source, a metal silicate, an alkali activator, lightweight or heavyweight fillers and a carrier fluid wherein the suspension of said geopolymeric composition is pumped in a well and allowed to set.

Abstract: Sheathing panels are produced by methods which do not require natural resources such as wood and use significantly reduced embodied energy when compared with the energy used to fabricate gypsum sheathing panels. A novel binder, consisting in one embodiment of monopotassium phosphate and magnesium oxide, and combined with various fillers, is used to provide a controlled exothermic reaction to create a gypsum board-like core which can be formed into a suitable sheathing panel handled and installed in a typical manner. The panel is manufactured to have a desirable shear resistance and water vapor permeability, important performance elements in building envelope design. The manufacturing process results in a panel that does not require mature trees as source material, does not off gas, and involves much lower greenhouse gas emissions than the processes used to make traditional wood or gypsum-based sheathing panels.

Abstract: This invention relates to a formulation with the addition of low density additives of volcanic ash, hollow ceramic microspheres or a combination of microspheres and volcanic ash or other low density additives into cementitious cellulose fiber reinforced building materials. This formulation is advantageously lightweight or low density compared as compared to current fiber cement products without the increased moisture expansion and freeze-thaw degradation usually associated with the addition of lightweight inorganic materials to fiber cement mixes. The low density additives also give the material improved thermal dimensional stability.

Abstract: A building product incorporating synthetic microspheres having a low alkali metal oxide content is provided. The synthetic microspheres are substantially chemically inert and thus a suitable replacement for cenospheres derived from coal combustion, particularly in caustic environments such as cementitious mixtures. The building product can have a cementitious matrix such as a fiber cement product. The synthetic microspheres can be incorporated as a low density additive and/or a filler for the building product and/or the like.

Abstract: A lightweight ready-mix concrete composition that contains 8-20 volume percent cement, 11-50 volume percent sand, 10-31 volume percent prepuff particles, 9-40 volume percent coarse aggregate, and 10-22 volume percent water, where the sum of components used does not exceed 100 volume percent. The prepuff particles have an average particle diameter of from 0.2 mm to 8 mm, a bulk density of from 0.02 g/cc to 0.64 g/cc, an aspect ratio of from 1 to 3. The slump value of the composition measured according to ASTM C 143 is from 2 to 8 inches. After the lightweight ready-mix concrete composition is set for 28 days, it has a compressive strength of at least 1400 psi as tested according to ASTM C39.

Abstract: Cementitious composites engineered for self-healing, combining self-controlled tight crack width and extreme tensile ductility. Self-healing takes place automatically at cracked locations without external intervention. In the exemplary embodiment, fiber-reinforced cementitious composites with self-controlled tight crack width less than 50 ?m and tensile ductility more than 2% are prepared. Self-healing in terms of mechanical and transport properties recovery of pre-damaged (by pre-cracking) composite is revealed in a variety of environmental exposures, include wetting and drying cycles, water permeation, and chloride submersion.

Abstract: The invention relates to a kind of fly ash heat preservation board. It is made of mixed foam slurry and stuff solid in the mould. Main materials of the stuff include light burring magnesium powder, magnesium chloride solution, fly ash, oxalic acid and glass fiber. Proportion of main materials of the above-mentioned stuff is: fly ash 200 portions, light burning magnesium powder 100-150 portions, oxalic acid 1-2 portions, glass fiber 5-15 portions. Wherein said magnesium chloride is 28-32 Degree Baum'e magnesium chloride water solution, the addition quantity is 40-75 portions. Wherein said vesicant is animal protein vesicant, foam diameter should be controlled between 0.1˜1 mm, it can be maintained naturally after being mounded. The invention improve anti-pressure intensity of board, which benefits for increasing foam quantity, lowing board density and improving heat preservation performance.

Abstract: Methods of using density-reducing additives comprising low-density particulates in subterranean cementing operations are provided. In one embodiment, the present invention provides a method of cementing comprising: providing a cement composition comprising a cement component, a base fluid, and a density-reducing additive comprising particulates that comprise an agglomerating material; placing the cement composition in a location to be cemented; and allowing the cement composition to set therein.

Abstract: Density-reducing additives comprising low-density particulates, and cement compositions comprising such additives, are provided. In one embodiment, the present invention provides a cement composition comprising: a cement component; a density-reducing additive comprising particulates that comprise an agglomerating material; and a base fluid.

Abstract: A device is provided for use at temperatures above 1000° C. or in steel melts. The device has a body based on sand, high temperature-resistant hollow balls and/or high temperature-resistant hollow fibers and contains water glass and a cement.

Abstract: A composition for deposition as a coating includes a matrix material having a molten fraction of between about 33% and about 90% by volume and a filler material interspersed within the matrix.

Abstract: Bonded aggregate compositions such as concrete, concrete repair products, high temperature refractories, high temperature insulation and fire resistant insulation are made from an aqueous solution of phosphoric acid and a separate, storable dry mixture of suitable aggregate, monocalcium phosphate, and calcium in the form of calcium aluminate cement or calcium oxide. The proportion of wet to dry constituents is variable so as to select the working time and strength of the aggregate composition, typically on the order of ten to fifteen minutes. The mixture of the preferred dry constituents, and the binder to be mixed with the aggregate to yield the preferred dry mixture, are also disclosed.