Abstract: Methods and compositions for forming permeable cement sand screens in well bores are provided. The compositions are basically comprised of a hydraulic cement, an acid soluble particulate solid, a liquid hydrocarbon solvent soluble particulate solid, a particulate cross-linked gel containing an internal breaker which after time causes the gel to break into a liquid, water present in an amount sufficient to form a slurry, a gas present in an amount sufficient to form a foam and a mixture of foaming and foamed stabilizing surfactants.

Abstract: A method is provided for incorporating a foaming agent into mixtures of particulates and then forming a foam within the mixture to increase the flowability of the particulates. A method is also provided for excavating solid particulates, incorporating a foaming agent into mixtures of solid particulates, and then forming a foam within the mixture to increase the flowability of the particulates. The particulates can be transported through pipelines or boreholes. Examples of particulates include, but are not limited to, mine tailings, ores, sand, coal, soils, clays, silts, aggregates, and mixtures thereof.

Abstract: A lightweight insulating concrete composition includes a cementitious forming material and a lightweight aggregate combination of expanded vermiculite and expanded perlite, the weight ratio of one to the other not exceeding about 2:1. Preferably, the composition is about 4 parts by weight cementitious forming material and about 1 part by weight lightweight aggregate. The cementitious forming material may be a hydraulic binder and accelerator combination, and may be Portland cement, plaster of Paris, and terra alba, in a weight ratio of about 5:4:1, or calcium aluminate cement, and plaster of Paris, in a weight ratio of about 11:5. The composition may further include an air entraining admixture in an amount between about 0.5 and about 2.0 percent of the total weight of the mixture, where neutralized vinsol resin and alpha olefin sulfonate are acceptable, and a surfactant in an amount between about 0.3 and about 1.

Abstract: A porous body of polysaccharide or polysaccharide-clay composite having fine pores, consisting essentially of a freeze-dried product of (a) an aqueous solution of at least one polysaccharide selected from the group consisting of starch, sodium alginate and carboxymethyl cellulose, or its derivative, or (b) a composite sol comprising such an aqueous solution and a clay sol.

Abstract: The present invention provides improved foamed well cement compositions and methods. The foamed cement compositions have improved properties and are basically comprised of hydraulic cement, amorphous silica surface treated with a mixture of organosilane coupling agents, sufficient water to form a slurry, sufficient gas to foam the slurry and a mixture of foaming and foam stabilizing surfactants present in an amount sufficient to facilitate the formation of the foam and stabilize the foamed composition.

Abstract: A light sand-gravel and its production methodology is provided. The light sand-gravel has a specific gravity within the range of 0.4.about.2.0. It has an expanded inner structure with porosity to approximate an evacuated space and a vitreous surface. The production methodology involves the preheating of sorted and dried rock materials, subsequent heating and heat soaking processes in a converter preset with four stages of temperature control. Stage 1 provides for preheating. Stages 2 and 3 provides heating and Stage 4 provides heat soaking to produce a light sand-gravel aggregate with a particular specific gravity.

Abstract: A building and construction material and method of making the material utilizes water with cement which are mixed together and followed by mixing with a mineral filler material such as sand or gravel to produce concrete having micropores of about 0.01 to about 5.mu. in diameter. By eliminating from the mineral filler material all fine grains of less than 0.2 mm, it has been found that the strength of the concrete is improved and the amount of shrinkage is reduced.

Abstract: The invention relates to an improved sound absorbing cementitious composition and method of making involving a preformed foam solution made from a surfactant, such as an ammonium salt of a sulfated linear alcohol ethoxylate surfactant, preblended with water at a dilution ratio in a range of water to surfactant of from about 40:1 to 10:1. Thereafter, the preformed foam solution is combined with components including cement(s), aggregate(s), water and optional additives. The composition provides for an open cellular surface capable of absorbing sound.

Abstract: A lightweight insulating concrete is produced from a cement mix containing sawdust, diatomite, bentonite, and lime. The addition of rock salt and the entrainment of air bubbles results in a concrete with a high compressive strength, high thermal resistance (R) values (up to 30 to 40 times that of standard concrete), and excellent acoustical properties. The new insulating concrete is one third the weight of standard concrete. The composition is fire retardant, insect proof, and is very easy to clean up. Methods for producing cementitious materials include a process for manufacturing strong, lightweight, waterproof building products such as wall panels and roof panels. The mixture can be easily pumped for walls and floors. A well-insulated, cost-effective floor that has a slight give to it is excellent for gymnasium floors. This material is used for residential, light commercial, and agricultural buildings.

Abstract: An improved lightweight cementitious product made up of an aqueous cementious mixture using cement and expanded shale, clay and slate mix, that can incorporate fly ash, lime, and the weight saving component, which is micronized polystyrene particles having particle sizes in the range of 50 to 2000 microns, and characterized by having water contents in the range of from about 0.5% to 50% v/v. The ultra low water compositions can be extruded and can be molded under high pressure.

Abstract: A composition of matter comprising naturally-occurring humic allophane soil or Ando soil as an essential ingredient admixed with a binder material, said composition is useful in preparation of solid media effective as deodorant, absorbent, adsorbent and the like for treating fluids, in particular contaminated water and malodor air.

Abstract: An improved fire retardant insulation material for buildings is disclosed. The insulation material comprises a mixture of perlite and natural or synthetic zeolite bound together by a lime-cement mixture. The insulation is reinforced by a three dimensional inorganic fiber network which bonds with the other materials to form exceptionally stable insulation materials. Natural volcanic rock may also be added to the lime cement binder as a replacement for a part of the perlite/zeolite mixture.

Abstract: A weather resistant soil cement with an open pore structure for resisting freeze-thaw damage is formed of cement, fly ash, Free aggregates, water, and an aqueous foamed surfactant, and other application specific additives. The material is uniquely suited for using indigenous soils, mill tailings, or granular waste products as the aggregate component of the mixture, although commercially produced aggregates may be used depending on economics and availability. Due to its low density and flowable nature, it can be pumped or placed by gravity and without compaction. The resulting product is a low density material with construction and mining applications, that is suited for use as a fill or mad base. Specific product formulations are easily designed to permit removal at local sites with conventional excavating equipment.

Abstract: The present application is directed to a structural building unit formed from a set solid mixture consisting essentially of about 30% to about 75% by weight portland cement, about 1% to about 25% by weight percent ground expanded cellular polystyrene, about 1% to about 35% by weight ground cellulosic fiber, about 2% to about 15% by weight fly ash, about 1% to about 10% by weight silica fume, about 1% to about 15% by weight bentonite, about 25% to about 50% by weight water, about 0% to about 3% by weight air entrainer, about 0% to about 10% by weight paraffin wax emulsion and about 0% to about 15% by weight rubber emulsion.

Abstract: A chipseal overlay coating having in situ deicing properties. An absorbent material such as lightweight aggregate, is mixed with oil, asphalt and/or concrete to form a thoroughfare chipseal overlay. Deicing materials are applied to the overlay or to the absorbent material prior to the mixing process. Due to the highly absorbent nature of the chipseal overlay, the deicing material is absorbed. During icing and snow conditions, the impregnated material reacts with the ice and snow to cause them to melt.

Abstract: Vibration damping thick-film coating composition comprising a coating composition comprising 100 parts by weight of a binder, from 20 to 200 parts by weight of a hydraulic inorganic filler, from 10 to 150 parts by weight of a filler other than the hydraulic inorganic filler, and from 10 to 7 parts by weight of (a) a cored filler or (b) a cored filler and a synthetic resin powder, and a method of forming the same.

Abstract: Lightweight concrete roof tiles are produced by extruding a latex/cement/lightweight aggregates/water mix in a prescribed sequence. The composition comprises:(a) 45-65 parts by weight of an acrylic latex emulsion;(b) 130-180 parts by weight of a cement;(c) 360-400 parts by weight of expanded shale lightweight aggregates; and(d) 50-75 parts by weight of additional water.This lightweight concrete roof tile of the present invention is about half the weight and about the same strength, and absorbs the same amount of water of conventional roof tiles.

Abstract: A method of, and compositions for, the making of a fire-resistant door core assembly. Doors produced from the door core assemblies. In the making of a door core assembly, an aqueous slurry containing gypsum cement and diatomaceous earth is prepared. The slurry may also include expanded mineral ore material and Portland cement. The slurry preliminarily hardens during a green cure stage.

Abstract: A composition for forming a hard material having good high temperature insulation, reflection and diffusion properties, comprising a mixture of crushed pumice, calcium aluminate cement and glass fibers, which forms the hard material upon the addition of water and after allowing the mixture to cure.

Abstract: A more economical, stable, non-shrinking cellular concrete is provided by the addition of cementitious or non-cementitious fines to a cellular concrete mix. The improved cellular concrete is attained by reducing the amount of cement and replacing it with an equal amount of cementitious or non-cementitious fines. The partial replacement of the more expensive cement for the less expensive fines results in a more economical choice of cellular concrete suitable for use in structural applications, for insulation purposes, and for use in producing lightweight aggregate.

Abstract: A process for the production of concrete roofing products of reduced weight loading having a thickness in section of not greater than 15 mm. The process involves forming an asbestos-free cementitious composition comprising (i) lightweight aggregate, (ii) hydraulic cement, (iii) water and (iv) reinforcing fibers in an amount of not more than 4% by weight of the total weight of the composition but the fibers being present in an amount sufficient to provide a reinforcing effect and impact strength in the roofing product, the cementitious composition being capable of being shaped by a roller and slipper method, and thereafter shaping the cementitious composition by the method to provide a shaped extrudate, dividing the extrudate to form sections and curing the sections to provide roofing products, wherein the reinforcing fibers have lengths of 0.5 mm to 20 mm. The impact resistant roofing products are useful as roofing tiles, or a replacement for shingles, shakes and slates.

Abstract: Flowability improving agent comprising a combination of(A) a sulphonated melamine-formaldehyde resin, a sulphonated melamine-urea-formaldehyde resin or a sulphonated naphthalene-formaldehyde resin and(B) a compound of the general formulaAr O--[R.sub.1 ].sub.n --R.sub.2.

Abstract: A durable structure can be easily and safely demolished by using a demolition-facilitating agent comprising, as an effective principal component 50% to 100% by weight of quick lime particles having an apparent density of 2.0 or more, a weight per unit volume of 1.0 kg/l or more, a particle size of 15 mm or less, and an average particle size of 0.1 mm or more, and optionally, additional solid particles, for example, sand particles, which are inert to water, rigid, porous inorganic grains, for example, hydrated zeolite grains, or a water-absorbing organic material, for example, acrylonitrile-grafted starch in a manner such that the demolition-facilitating agent in the dry state is fed into holes formed in a durable structure to be demolished and then water is fed into the holes to allow the quick lime particles to react with water and thus expand, to demolish the durable structure.

Abstract: Hydraulic cement slurry for use in cementation of oil wells containing hydraulic cement, 5-100% microsilica based on the weight of cement, 2-200% light weight aggregate with a real particle density between 0.1 and 1.5 g/cm.sup.3 based on the weight of the cement, 0-5% thinner (dry weight) based on the weight of the cement, 0-10% fluid loss additive (dry weight) based on the weight of the cement, and water in such an amount that the cement slurry has a density between 0.8 and 2.0 g/cm.sup.3.The cement slurry according to the present invention is gas tight and can thereby be used for cementation of oil well in fields having gas containing formations.

Abstract: A particulate solid activator comprising a porous material containing absorbed ammonium phosphate can be prepared by a process which comprises: heating a slurry of the porous material and an ammonium phosphate solution; and then spray drying the slurry to obtain the particulate solid activator. The porous material can be diatomaceous earth. The resulting particulate solid activator can be dry blended with a magnesium-containing compound, e.g. MgO, and an optional aggregate to form a magnesium phosphate fast-setting cement mixture. This mixture reacts in the presence of an aqueous component at ambient temperature to form a monolithic solid.