Abstract: The present invention relates to a thickened aqueous solution, or gel solution, for use in providing fiber to a cement composition. Additionally, the present invention relates to a method for mixing fibers with cement.

Abstract: The present invention relates to a thickened aqueous solution, or gel solution, for use in providing fiber to a cement composition. Additionally, the present invention relates to a method for mixing fibers with cement.

Abstract: A concrete composition contain glass, including ordinary recycled glass is provided. The invention also relates to methods of producing the concrete compositions of the invention. A concrete composition containing glass particles, including recycled glass, a substance to mitigate alkali-silica reaction such as E-glass particles, and or pozzolans and/or lithium-containing substances, and cement is provided as well. Compositions containing E-glass (also known as electric glass) and processes for producing E-glass-containing compositions are also provided.

Abstract: A paste for screen printing of electrical structures on substrates, in particular ceramic substrates, which includes a mixture of inorganic solid particles having high sintering temperature and an inorganic binding agent having a low sintering temperature below the sintering temperature of the inorganic solid particles, wherein the inorganic solid particles having high sintering temperature are at least partially in the form of fibers. The strength and breaking reliability of the printed and then fired electrical structures, such as resistors and coating layers, may be increased by the fiber components in the printing paste.

Abstract: A synthetic aggregate having a multiplicity of uses such as for mixing with a cementing material to form concrete, mortar or plaster is disclosed. The aggregate includes crushed fragments of a size which are capable of passing through mesh screen having sieve openings ranging from between about 19 mm and 75 microns. The aggregate fragments are made by curing and then crushing a compressed product. The compressed product is made by compressing an aqueous cementitious mixture comprising cement and at least one member selected from the group consisting of bottom ash and non-cementitious fly ash. The compressed product is cured so that it has a compressive strength of at least 600 psi.

Abstract: The present invention relates to materials used for building products, construction projects, structural objects, mechanical devices and other materials applications. Specifically, the invention concerns composite materials made with reinforcing elements in a binder matrix material. A method of strengthening materials is described that uses high volumes of reinforcing elements, which can be easily dispersed and uniformly distributed, consisting of large diameter fibers, miniature rods or other similar geometric shapes with a diameter or thickness between 0.05 mm and 20 mm where the reinforcements are incorporated either as short, randomly distributed elements or long, continuous aligned arrays.

Abstract: The present invention provides concrete having improved plastic shrinkage crack resistance, comprising: concrete; and non-alkaline resistant glass fibers. The present invention also provides a method of reducing plastic shrinkage cracks in concrete, comprising the steps of: combining cement, aggregate, sand, and water to form concrete; adding a desired amount of non-alkaline resistant glass fibers to the concrete; and mixing the concrete and glass fibers to disperse the glass fibers uniformly throughout the concrete, wherein the glass fibers reduce the amount of plastic shrinkage cracks of the concrete as compared to non-fiber reinforced concrete.

Abstract: A synthetic aggregate having a multiplicity of uses such as for mixing with a cementing material to form concrete, mortar or plaster is disclosed. The aggregate includes crushed fragments of a size which are capable of passing through mesh screen having sieve openings ranging from between about 19 mm and 75 microns. The aggregate fragments are made by curing and then crushing a compressed product. The compressed product is made by compressing an aqueous cementitious mixture comprising cement and at least one member selected from the group consisting of bottom ash and non-cementitious fly ash. The compressed product is cured so that it has a compressive strength of at least 600 psi.

Abstract: Self-repairing, fiber reinforced matrix materials include a matrix material including inorganic as well as organic matrices. Disposed within the matrix are hollow fibers having a selectively releasable modifying agent contained therein. The hollow fibers may be inorganic or organic and of any desired length, wall thickness or cross-sectional configuration. The modifying agent is selected from materials capable of beneficially modifying the matrix fiber composite after curing. The modifying agents are selectively released into the surrounding matrix in use in response to a predetermined stimulus be it internal or externally applied. The hollow fibers may be closed off or even coated to provide a way to keep the modifying agent in the fibers until the appropriate time for selective release occurs.

Abstract: Lithium glass capable of minimizing the effects of alkali silica reaction in concrete. The lithium glass includes a glass forming oxide; lithium oxide; and optionally a glass network modifying oxide. The lithium glass can be also essentially free of sodium or potassium ions.

Abstract: Natural fiber-containing cement compositions for cementing wellbores in high stress and high temperature environments. The cement compositions may contain natural mineral fiber materials such as wollastonite in an amount of greater than about 10% and in an amount selected to be effective to achieve ratios of flexural strength to compressive strength of cured cement that are greater than about 0.35 at downhole temperatures of greater than about 180° F.

Abstract: Compositions for producing electrically conductive controlled low-strength material and electrically conductive concrete are provided, comprising conventional components, but utilizing a non-standard, high carbon content, fly ash. One settable controlled low-strength material composition includes 1%-20% by weight of portland cement,18%-85% by weight of fly ash having a carbon content of greater than 12%, and water such that the composition sets to a material having a compressive strength of 8.3 MPa or less. One settable concrete composition includes 1%-30% by weight of portland cement, 1%-20% by weight of fly ash having a carbon content of greater than 12%, 40%-90% by weight of an aggregate, and water such that the composition sets to a concrete having a compressive strength of at least 13.8 MPa.

Abstract: A chemical agent for improving the engineering properties of soil includes a mixture of cementitious pozzalans (5 to 60% by mass), calcium sulphate (20 to 80% by mass), an oxide of calcium (15 to 50% by mass) and silica oxide (1 to 30% by weight). Monofilament fibers can also be included in the mix.

Abstract: An article and method for its manufacture are described. The article is preferably a ladle used in the manufacture of metals and receives molten metal for further chemical processing in the ladle or for transportation. The ladle is transparent to a wide range of electromagnetic radiation wavelengths which allows the metal to be heated or stirred by induction without heating the ladle itself. The ladle is made of glass fibers and an inorganic cement, and this provides strength along with high temperature resistance. The article is manufactured by winding glass fiber around a mandrel, the glass fiber having an inorganic cement adhered to it. In one technique, the cement is provided on the fiber as an aqueous slurry, and the product is allowed to air cure after winding. In a second technique, the cement is adhered to the fiber by electrostatic attraction.

Abstract: The invention relates to concrete compositions with improved characteristics which contain glass, including ordinary recycled glass. The invention also relates to methods of producing the concrete compositions of the invention. In particular, the invention relates to a cement composition containing glass particles, including recycled glass, a substance to mitigate alkali-silica reaction such as lithium-containing glass, and cement. The compositions provided exhibiting improved characteristics and are particularly useful for applications such as forming surfaces adjacent to swimming pools. The present invention also relates to compositions containing E-glass (also known as electric glass). Such compositions are particularly useful as pool plasters for finishing surfaces associated with swimming pool construction. The present invention also relates to processes for producing E-glass-containing compositions.

Abstract: Improved cement compositions and methods of cementing subterranean zones penetrated by well bores are provided. In accordance with the methods, a crack and shatter resistant cement composition is introduced into a subterranean zone by way of the well bore penetrating it comprised of a hydraulic cement, sufficient hydrophilic fibers to make the cement composition crack and shatter resistant upon setting and sufficient water to form a pumpable slurry. Thereafter, the cement composition is allowed to set in the subterranean zone.

Abstract: Mortar mixes comprising as a major part, Class F fly ash and fluidized bed combustion ash in amounts and proportions sufficient to reduce the negative effects of the presence of unburned carbon in the Class F fly ash and the presence of sulfate in the fluidized bed combustion ash and which mortar mixes also include, as a minor part, a cementitious material. The mortar produced by mixing the mortar mix with water can include a density reduction material and can be formed into support members for use in mines.

Abstract: Exemplary mechanically-flattened fibers of the invention comprise generally elongate bodies having varied width or thickness dimensions and micro-diastrophic surface deformities. Preferred fibers are elongate synthetic polymer or multipolymer blend fibers for reinforcing matrix materials such as concrete, shotcrete, gypsum-containing materials, asphalt, plastic, rubber, and other matrix materials. Preferred methods for manufacturing such fibers comprise subjecting synthetic polymer fibers to compressive forces sufficient to achieve flattening and surface micro-diastrophism without substantially shredding and abrading the fibers.

Abstract: A method of producing a new type of cement, hereafter called Conch-krete. Conch-krete is created by adding sodium carbonate (also known as soda ash, natron, etc.) and one or more minerals from the calcium carbonate group (including aragonite, limestone, calcite, marble, dolomite, etc.) and the addition of water to the mix that will harden into a cement-like material. The combination of sodium carbonate and calcium carbonate can be either layered or in a mixed state. An exothermic reaction starts after the addition of water. The composition of Conch-krete can vary between 20% sodium carbonate and 80% calcium carbonate to 80% sodium carbonate and 20% calcium carbonate. Conch-Icrete can be used in a variety of applications not inclusive of forming bricks, interior architecture, table or counter tops, ornaments, repairing damaged cement products, casting and other applications not mentioned above.

Abstract: A loose-fill insulation product is provided which includes a dry mixture of loose-fill fiberglass and an inorganic (being composed of matter other than plant or animal) adhesive in the form of a redispersible powder. During application, the dry loose-fill mixture is coated with a liquid (e.g. water) so as to activate the adhesive. Thereafter, the loose-fill mixture with activated adhesive is blown or sprayed into a cavity (open or closed) so as to insulate same. According to certain embodiments, this mixture may be blown into open attic areas so as to insulate same and reduce the movement of loose-fill insulation. It has been found that the redispersible powder (RP) dry adhesive mixes more uniformly within the dry mixture and clings better to the glass fibers when the mixture is substantially free of anti-static material. In certain embodiments, a color dye is provided in the mixture, and is activated upon installation.

Abstract: Self-repairing, fiber reinforced matrix materials include a matrix material including inorganic as well as organic matrices. Disposed within the matrix are hollow fibers having a selectively releasable modifying agent contained therein. The hollow fibers may be inorganic or organic and of any desired length, wall thickness or cross-sectional configuration. The modifying agent is selected from materials capable of beneficially modifying the matrix fiber composite after curing. The modifying agents are selectively released into the surrounding matrix in use in response to a predetermined stimulus be it internal or externally applied. The hollow fibers may be closed off or even coated to provide a way to keep the modifying agent in the fibers until the appropriate time for selective release occurs.

Abstract: The present invention related to self-polishing marine antifouling paint compositions comprising rosin or rosin equivalent(s), optionally fibres, and one or more polymeric flexibilizer component(s). The rosin part of the paint preferably comprises ammonium or metal salts of rosin and/or rosin qualities having a low content of conjugated double bonds, i.e. a low degree of unsaturation. The non-crystalline flexibilizer components have a glass transition temperature, Tg, in the range of −45 to 25° C. and are preferably selected from poly(meth)acrylates, polyacrylamides, copolymer and terpolymers thereof, acrylamide resins, acrylic acrylamide resins, polyvinyl ethers, polyvinyl esters, polyester, polyoxy-C1-5-alkylenes, polyurethanes, and epoxy esters. The fibres are preferably natural or synthetic inorganic or organic fibres or metal fibres. The paints have improved mechanical properties such as strength and resistance towards weathering.

Abstract: High strength foamed well cement compositions and methods of cementing subterranean zones penetrated by well bores are provided. The foamed well cement compositions are basically comprised of a hydraulic cement, hydrophilic fibers, water sufficient to form a pumpable slurry, a mixture of foaming and foam stabilizing surfactants and sufficient gas to foam the slurry.

Abstract: An improved asbestos-free composition for the manufacture of commercial baking stones and an improved baking stone made from the improved asbestos-free composition are disclosed. The baking stone is asbestos-free, non-hazardous and is ideal for commercial ovens designed for baking pizza and bread. The improved composition for the manufacture of baking stones includes 15-45% portland cement, 30-55% fireclay, 4-11% mullite, 2-6% silica, 0.5-3% glass fiber, 10-30% water and 0.03-1.5% of a plasticizer. After curing, the preferred water content of the cured baking stone will range from 6-10% and the composition of the cured baking stone will be 15-50% portland cement, 30-55% fireclay, 4-12% mullite, 2-7% silica, 0.5-3% glass fiber, 6-10% water and 0.03-1.5% of a plasticizer. Also disclosed is an improved composition for the manufacture of baking stones that includes a pigment in order to produce a colored baking stone.

Abstract: The present invention relates to a cementitious structural panel and its method of manufacture. The method of manufacture involves encapsulating a top and bottom layer of porous reinforcing material with a cementitious mixture by vibration. The structural panel may be coated with a layer of waterproof material.

Abstract: This invention relates to a cement or cementitious composition with synthetic or natural fibers and/or microfibers with caliber or gauge smaller than 0.0508 mm (2 mils), in a proportion from 0.2 to 1.5% of total weight of composition when dry. Aggregates and additives that achieve thixotropy, plasticity, which preserve its dimensional structure and integral mechanical bonds may also be included. These above ingredients are included to create a composition suitable for modeling (i.e., a petrified material, cement, mortar, or concrete with extraordinary and novel characteristics). This composition is also useful for constructing, machining, restoring or creating forms with or without structures. Furthermore, the composition solidifies without contractions, fissures or cracks.

Abstract: An ultra-high performance composite concrete, with low cement and fiber content and having good mechanical properties as well as good impacts, shocks and projectile protection properties, includes hydraulic binder, aggregates, an admixture of metal fibers. Particularly, the composite concrete includes 70% to 85% of particles (A) having a particle size distribution which ranges from 0.01 to 3 mm up to particle size distribution which ranges from 0.01 to 0.50 mm; 2% to 10% of particles (B) having particle size of between 0.01 and 1 .mu.m; 3% to 20% of hydraulic binder; 0.1 to 3% of a dispersant or plasticizer; 0.05% to 8.5% of fibers; and, mixing water, wherein the percentages being weight percentages based on the sum of the weights of constituents a) to d).

Abstract: The present invention resides in a wall unit and formulation which is particularly advantageous for the manufacture of prefabricated buildings. The wall unit uses a uniquely formulated exterior wall panel that is bonded to a frame of tri-chord steel beams. The unique cementitious composition of the wall unit allows it to be fire and insect resistant and generally impervious to moisture.

Abstract: Self-repairing, fiber reinforced matrix materials include a matrix material including inorganic as well as organic matrices. Disposed within the matrix are hollow fibers having a selectively releasable modifying agent contained therein. The hollow fibers may be inorganic or organic and of any desired length, wall thickness or cross-sectional configuration. The modifying agent is selected from materials capable of beneficially modifying the matrix fiber composite after curing. The modifying agents are selectively released into the surrounding matrix in use in response to a predetermined stimulus be it internal or externally applied. The hollow fibers may be closed off or even coated to provide a way to keep the modifying agent in the fibers until the appropriate time for selective release occurs.

Abstract: A loose-fill insulation product is provided which includes a dry mixture of loose-fill fiberglass and an inorganic adhesive in the form of a redispersible powder. During application, the dry loose-fill mixture is coated with a liquid (e.g. water) so as to activate the adhesive. Thereafter, the loose-fill mixture with activated adhesive is blown or sprayed into a cavity (open or closed) so as to insulate same.

Abstract: The invention is directed at an additive for incorporation into a cementitious compound comprising Portland cement and water prior to the setting of the compound. The additive is comprised of a surface treated additive wherein the surfaces of the additive are treated with a substance which has a transient hydrophobic effect on the additive, which effect temporarily renders the additive more hydrophobic for a time period following the incorporation of the additive into the compound such that the water comprising the compound is less attracted to the additive during the placement of the compound and is thus available to provide workability to the compound, and such that the additive regains its natural properties following placement of the compound in order to permit the additive to participate with the compound during the curing of the compound. The invention is also directed at a process for preparing the additive and a process for preparing a cementitious compound comprised of the additive.

Abstract: The present invention relates to glass fibers, especially for reinforcing organic materials and having an alumino-silicate glass composition, containing one or more alkaline earth metal compounds and with a low content of alkali metal compounds, wherein the composition further contains a combination of coloring agents formed from iron oxides, cobalt oxide and, optionally, chromium oxide, which enable the fibers to be dyed in bulk and to have more neutral tones.

Abstract: Pulp fibers derived from wood or non-wood plants or recycled paper products are individualized and dispersed in water, and mixed into cement-based mixtures using conventional mixing procedures at relatively low dosages of about 0.3-30 kg of fiber per cubic meter of concrete. Once individualized, the affinity of plant pulp fibers for water facilitates their dispersion in normal cement-based mixtures. Fresh cement-based materials incorporating the dispersed individualized plant pulp fibers provide desirable workability, resistance to segregation and bleeding, pumpability, finishability, and reduced rebound when pneumatically applied. Hardened cement-based materials incorporating the dispersed individualized plant pulp fibers provide improvements in crack resistance, toughness, impact resistance, fatigue life, abrasion resistance, and other mechanical, physical and durability characteristics.

Abstract: The invention relates to stone wool formed from stone melt and consisting of 70 to 90% by weight stone wool fibers having diameters of up to 5 .mu.m, 0 to 5% by weight stone wool fibers having diameters above 5 .mu.m, and 10 to 25% by weight shot having a diameter of at least 63 .mu.m, and in which the average diameter of the fibers is from 1 to 4 .mu.m, the ratio of average fiber length:average diameter is 1,000 to 3,000, wherein the stone wool has a density from 12 to 85 kg/m.sup.3 and thermal conductivity lambda values from 30 to 40 mW/m.degree.K at 10.degree. C.

Abstract: Cementitious binders include calcium sulfate beta-hemihydrate, a cement component comprising Portland cement, and either silica fume or rice-husk ash. The silica fume or rice-husk ash component is at least about 92 wt % amorphous silica and has an alumina content of about 0.6 wt % or less.

Abstract: A gypsum mixture is disclosed which has hydrophobic additive substantially uniformly dispersed therein and which comprises gypsum, a first silane of the general formula (RO).sub.3 SiR or of the general formula (RO).sub.2 SiR.sub.2, and a second silane of the general formula (RO).sub.3 SiR' or of the general formula (RO).sub.2 SiRR', wherein each R is the same or different and represents a lower alkyl group, and R' represents a lower alkyl group which is substituted by a substituent selected from an amino, amino-lower alkyl-amino or dialkylenetriamine group. Preferably, the first silane is methyltrimethoxysilane and the second silane is N-(2-aminoethyl)-3-aminopropyltrimethoxysilane. Also disclosed is a method for preparing said gypsum mixture.

Abstract: There are here disclosed carbon fibers for reinforcement of cement which are obtained by applying, onto the surfaces of carbon fibers, esters of oleic acid and aliphatic monovalent alcohols, esters of oleyl alcohol and monovalent fatty acids, polyoxyalkylene bisphenol ethers or polyether esters as sizing agents, and a cement composite material having a bending strength of 300 kgf/cm.sup.2 or more which contains cut carbon fibers having a fiber length of 10 to 50 mm at a mixing volume ratio of the cut carbon fibers to the cement matrix in the range of 1 to 5%. According to the present invention, there are provided the carbon fibers for reinforcement of cement which have excellent adhesive properties to the cement, good process passage properties through a direct spray gun and good bundling properties and which are suitable for a direct spray method, and the cement composite material using the carbon fibers and having high bending strength.

Abstract: An aqueous composition for coloring cement based compositions comprising water, pigment, a suspension enhancing agent and latex polymer solids.

Abstract: A lightweight, cementitious composition and method which includes a noncementitious filler, Portland cement, bentonite, diatamaceous earth and lime. The noncementitious filler may be sawdust, rubber chips, flyash or combinations of two or more of these ingredients. Once mixed with water and air, the composition can be molded to form a variety of structures, including electrically nonconductive posts, and can be used to absorb and contain liquid contaminants in a vessel.

Abstract: An aqueous composition for coloring cement based compositions comprising water, pigment, a suspension enhancing agent and latex polymer solids.

Abstract: A method of controlling the ratio of hydration time (HT) to open time (OT) in the manufacture of composite materials from a mixture containing hydratable calcium sulphate such as gypsum binders, aggregates, fibers, water additives and other additives is disclosed. The method includes adding a retarder-accelerator combination such as Retardan and potassium sulphate to the mixture and applying pressure. The retarder-accelerator combination and application of pressure provide advantageous reduction in the ratio HT:OT. More particularly, HT:OT can be reduced to less than 1.

Abstract: The invention relates to a process of making a light weight, cementitious, three dimensional structure such as a building panel which includes the steps of measuring a quantity of water, measuring about 425 kilograms of cement, and between approximately 40 to 60 grams of ferric chloride in 40% solution by volume per approximately 278 liters of water, mixing the quantity of water, the cement and the ferric chloride, measuring between approximately 0.620 kilograms and 1.347 kilograms of substantially pure powdered aluminum, between approximately 0.230 kilograms and 0.710 kilograms of Hexafluorosilicate, between approximately 0.560 and 0.

Abstract: The present invention relates generally to a glass formula for incorporation in glass-concrete compositions. The glass contains chromium. A detrimental reaction between the cement and the chromium glass and/or a reactive aggregate glass is suppressed in the set glass-concrete compositions.

Abstract: A system is provided including smart fibers which are employed to deliver agents or components to a matrix before or during cure to affect matrix cure or shaping reactions and final cured structures. The delivered agents may be reactants or catalysts to initiate or modify curing, or other agents such as heat, steam, or a coolant, for example. The system may be used to simulate bone formation, growth, and repair.

Abstract: A method for producing cement useful for preparing pastes, mortars, concretes and other cement-based materials, having a high workability with reduced water content, high strength and density, and a rapid development of strength, which method includes a mechanicochemical treatment of cement. The method includes a two-stage mechanicochemical treatment of a mixture of cement and at least one of two components, the first component being a SiO.sub.2 -containing microfiller and the second component being a polymer in the form of a powdery water-reducing agent. In the first stage the cement and the first and/or the second component are intensively mixed in a dry state, whereby particles of the first and/or the second component are adsorbed on the cement particles.

Abstract: The present invention relates generally to a glass formula for incorporation in glass/concrete compositions. The glass contains lithium. Alkali-silica reaction is avoided in the glass/concrete compositions.

Abstract: The present invention relates to processes for enhancing the bond strength of a cement matrix including reinforcement fibers and for modifying the surface characteristics of reinforcement fibers useful in cementitious materials. The processes further relate to controlling the interface properties and, more particularly, the bond strength (.tau.) and interface toughness (T.sub.i), between synthetic fibers and a cementitious material forming a matrix. By plasma treating synthetic fibers with an excitable gas capable of displacing hydrogen atoms occurring along said reinforcement fibers, the bond strength and interface toughness of the composite is dramatically increased over composites employing non-plasma treated fibers.

Abstract: A method for preparing an aqueous gypsum mixture having hydrophobic additive substantially uniformly dispersed therein, which method comprises admixing in water gypsum, a silane of the general formula (RO).sub.3 SiR' or the general formula (RO).sub.2 SiRR' and non-emulsified polysiloxane of the general formula; ##STR1## wherein each R is the same or different and represents a hydrocarbon group having from one to eight carbon atoms, R' represents a lower alkyl group which is optionally substituted by an amino, amino-loweralkylene-amino or dialkylenetriamine group, and a has an average value of between 20 and 200. The silane is preferably N-(2-aminoethyl)-3-aminopropyltrimethoxysilane and the polysiloxane preferably trimethyl end-blocked linear methylhydrogen polysiloxane. The method may further include adding surfactant. Also disclosed is a gypsum product which includes gypsum mixture prepared according to the above method.

Abstract: Whole waste tires are shredded and ground down to particulates and used as aggregates for concrete compositions in the construction field.

Abstract: The bonding between concrete and fibers is enhanced by using a fiber coating material selected from certain glycol ethers, having at least three carbon atoms in an oxyalkylene group, and glycerol ethers. The present invention pertains to such coated fibers, a method for modifying a concrete using the coated fibers, and a cementitious composition containing the coated fibers.