Calcium Sulfate Specified (e.g., Gypsum, Anhydrite, Plaster Of Paris, Etc.) Patents (Class 106/735)
  • Patent number: 12071700
    Abstract: The present invention relates to a process for depositing a metal layer on a substrate by contacting the substrate with a metal plating bath comprising a metal ion source and a suppressor, and applying a current density to the substrate, where the suppressor is a polycarboxylate ether as described below. The invention further relates to a metal plating bath comprising a metal ion source and the suppressor which is a polycarboxylate ether; and to a use of the polycarboxylate ether in a metal plating bath for depositing a metal layer on a substrate.
    Type: Grant
    Filed: March 3, 2021
    Date of Patent: August 27, 2024
    Assignee: BASF SE
    Inventors: Tobias Urban, Paul Klingelhoefer, Sophie Maitro-Vogel, Yvonne Schriefers, Frank Richter, Manfred Bichler
  • Patent number: 9260314
    Abstract: Methods are provided for producing a composition comprising carbonates, wherein the methods comprise utilizing waste sources of metal oxides. An aqueous solution of divalent cations, some or all of which are derived from a waste source of metal oxides, may be contacted with CO2 and subjected to precipitation conditions to provide compositions comprising carbonates. In some embodiments, a combustion ash is the waste source of metal oxides for the aqueous solution containing divalent cations. In some embodiments, a combustion ash is used to provide a source of proton-removing agents, divalent cations, silica, metal oxides, or other desired constituents or a combination thereof.
    Type: Grant
    Filed: May 6, 2013
    Date of Patent: February 16, 2016
    Assignee: Calera Corporation
    Inventors: Brent Constantz, Paulo J. M. Monteiro, Sidney Omelon, Miguel Fernandez, Kasra Farsad, Katharine Geramita, Karin Yaccato
  • Patent number: 9102567
    Abstract: Engineered cements are described that include an engineered clinker fraction designed for use with one or more supplementary cementitious material (“SCM”) fractions. The engineered clinker fraction has a narrow particle size distribution (“PSD”) with a relatively high tricalcium silicate (“C3S”) content as compared to traditional ordinary Portland cement (“OPC”). The high C3S content and narrow PSD provide desired reactivity and set time when combined with the one or more SCMs. The clinker fraction may be combined with one or more ultrafine SCM fractions and/or one or more coarser SCM fractions to achieve a desired wide particle size distribution. By engineering the chemistry and the particle size of the clinker fraction and the SCM fraction to work together, the engineered cements can have superior packing density, water demand, reactivity, set time, sulfate resistance, and strength development as compared to conventional OPC-SCM blends.
    Type: Grant
    Filed: May 30, 2013
    Date of Patent: August 11, 2015
    Assignee: ROMAN CEMENT, LLC
    Inventors: Andrew S. Hansen, John M. Guynn
  • Publication number: 20150143768
    Abstract: An improved concrete formulation comprising gravel, sand, Portland cement, and anhydrite substituting a portion of the Portland cement for fabrication of precast concrete systems with strength properties that comply with regulatory requirements.
    Type: Application
    Filed: November 28, 2014
    Publication date: May 28, 2015
    Inventor: Rodrigo Mendoza-Lozano
  • Patent number: 9034099
    Abstract: The present invention relates to a novel cement which makes possible the preparation of concrete, grout or mortar which is resistant to internal sulfate reactions and to external sulfate attacks, and also the use of this cement for the preparation of concrete, grout or mortar.
    Type: Grant
    Filed: November 24, 2011
    Date of Patent: May 19, 2015
    Assignee: VICAT
    Inventors: Laetitia Bessette, Francois Hue, Martine Pasquier
  • Publication number: 20150101510
    Abstract: The invention provides methods and compositions for producing and grinding cement. The method makes use of combining an additive with one or more components selected from a list of gypsum, hemihydrate, anhydrite, calcium sulfate to form a mixture then blending the mixture with clinker, and finally grinding the mixture and clinker to form cement. By adding the additives before grinding the amount of water and energy needed for mixing is reduced.
    Type: Application
    Filed: October 14, 2014
    Publication date: April 16, 2015
    Applicant: ECOLAB USA INC.
    Inventor: Bo L. Tran
  • Patent number: 8968621
    Abstract: Gypsum plasterboard is produced by combining calcium sulphate hemihydrate (stucco) with water to form an aqueous slurry. Uncalcined gypsum having a specific surface area below 0.3 m2/g is added to the slurry and the slurry is discharged onto a support so as to form a sheet of gypsum plasterboard.
    Type: Grant
    Filed: June 23, 2004
    Date of Patent: March 3, 2015
    Assignee: BPB Limited
    Inventors: Winfried Johannes Josef Spikermann, Kane Ian Ironside
  • Publication number: 20140366778
    Abstract: Perfumed stones adapted to store perfume so as to release the smell over an extended period, and a method of manufacture of perfumed stones, is disclosed. The stones find particular suitability in perfumed jewelry.
    Type: Application
    Filed: April 7, 2014
    Publication date: December 18, 2014
    Inventors: Renee Susan Van Veen, Jean Pierre Goedermans
  • Patent number: 8845801
    Abstract: Bone cements and methods provided include a bone cement composition having collective attributes and properties desirable for initial fixation as well as interventional applications. Compositions include an amount of Portland cement and an amount of calcium sulfate.
    Type: Grant
    Filed: December 29, 2010
    Date of Patent: September 30, 2014
    Assignee: Regents of the University of Minnesota
    Inventors: Wook-Jin Seong, Young Cheul Heo, Hyeon Cheol Kim, Iel Yong Sung, Soo Cheol Jeong
  • Publication number: 20140230696
    Abstract: The present invention relates to the production of ternesite clinkers containing 20 to 100% by weight C5S2$ and less than 15% by weight C4A3$, and to the use of ternesite as an additive to Portland cement or Portland composite cement, and to a binder containing 20 to 95% by weight Portland cement (clinker) and 80 to 5% by weight ternesite (clinker).
    Type: Application
    Filed: July 16, 2012
    Publication date: August 21, 2014
    Applicant: HEIDELBERGCEMENT AG
    Inventors: Frank Bullerjahn, Dirk Schmitt, Mohsen Ben Haha, Barbara Batog, Linda Irbe
  • Publication number: 20140199488
    Abstract: Process for the preparation of a sprayable inorganic binder composition containing as main components water, aggregates, inorganic binder, set accelerator, characterized in, that a cement hydrate products containing component is added before and/or at the spray nozzle.
    Type: Application
    Filed: November 22, 2011
    Publication date: July 17, 2014
    Applicant: CONSTRUCTION RESEARCH & TECHNOLOGY GMBH
    Inventors: Montserrat Alfonso, Elena Kolomiets
  • Publication number: 20140174325
    Abstract: A process for the production of a hydraulic binder, includes co-grinding a clinker and 0.1 to 5% by dry mass relative to the mass of clinker, of a material including more than 15% by mass of calcium silicate hydrate relative to the solid fraction of the material.
    Type: Application
    Filed: July 13, 2012
    Publication date: June 26, 2014
    Applicant: LAFARGE
    Inventors: Xiaolin Pardal, Pascal Dion
  • Publication number: 20140144349
    Abstract: A cementitious composition including: a binder containing (a) 60-94%, by weight, of at least one pozzolanic material; (b) at least 0.5% calcium sulfoaluminate (CSA), by weight; (c) 1.2-11% by weight, expressed as SO3, of at least one inorganic sulfate selected from the group of sulfates consisting of a calcium sulfate hemihydrate, an anhydrous calcium sulfate, a calcium sulfate dihydrate, a sodium sulfate, and a sodium calcium sulfate; and (d) a total sulfate content of at least 3%, by weight, expressed as SO3, the cementitious composition including, at most, 3% natural lime, the cementitious composition including, at most, 10% alumina cement, the contents of the composition being calculated on a dry, aggregateless basis.
    Type: Application
    Filed: April 15, 2012
    Publication date: May 29, 2014
    Applicant: GREEN BINDER TECHNOLOGIES LTD
    Inventors: Alon Raz, Nechemia Masury
  • Publication number: 20140130715
    Abstract: Compositions and methods for producing a manufactured product, a method for making a liquid absorbent, and processes for disposal of flammable liquids with a flue gas desulfurization by-product. The compositions for the manufactured products combine a binder and the by-product. The composition contains a greater percentage by weight of the by-product than the binder. The methods for producing manufactured products include dewatering the gypsum-depleted waste stream to reduce a water content, and forming the manufactured product. The method for making a liquid absorbent includes dewatering, granulating, drying, heating, and packaging a granulated gypsum-depleted composition as the liquid absorbent. The processes for disposal of flammable liquids include distributing a by-product into contact with flammable liquid, absorbing the liquid, transporting, and igniting the flammable liquid. The artificial soils are a combination of by-product and animal waste, human waste, or another bio-solid.
    Type: Application
    Filed: January 20, 2014
    Publication date: May 15, 2014
    Applicant: Utter Technology LLC
    Inventor: Terry D. Utter
  • Patent number: 8653186
    Abstract: The invention concerns a process for the preparation of a hardening accelerator composition by reaction of a water-soluble calcium compound with a water-soluble silicate compound and a process for the preparation of a hardening accelerator composition by reaction of a calcium compound with a silicon dioxide containing component under alkaline conditions, in both cases the reaction of the water-soluble calcium compound with the water-soluble silicate compound being carried out in the presence of an aqueous solution which contains a water-soluble comb polymer suitable as a plasticizer for hydraulic binders. The invention concerns also a composition of calcium silicate hydrate and comb polymer, its use as hardening accelerator and for the reduction of the permeability of hardened compositions.
    Type: Grant
    Filed: September 2, 2009
    Date of Patent: February 18, 2014
    Assignee: Construction Research & Technology GmbH
    Inventors: Luc Nicoleau, Gerhard Albrecht, Klaus Lorenz, Eva Jetzlsperger, Daniel Fridrich, Thomas Wohlhaupter, Reinhard Dorfner, Hubert Leitner, Mario Vierle, Dirk Schmitt, Michael Braeu, Christoph Hesse, Sabrina Montero Pancera, Siegfried Zuern, Michael Kutschera
  • Publication number: 20130206041
    Abstract: The present invention relates to a method for recycling waste water from a stainless steel slag treatment process wherein stainless steel slag is brought into contact with water, in particular to neutralize the free lime contained therein, thereby producing said waste water. This waste water contains heavy metals, including at least chromium, and has a pH higher than or equal to 11. In accordance with the invention, it is used as production water for manufacturing mortar and/or concrete. In this way, the heavy metals, which are dissolved in the waste water and thus readily available, become bound in the newly formed cement phases so that they are prevented from leaching. Moreover, it has been found that the workability of the fresh mortar or concrete and also the quality of the final mortar or concrete materials is not negatively affected by the use of this alkaline waste water and that an accelerated setting could be achieved during the first hours.
    Type: Application
    Filed: July 18, 2011
    Publication date: August 15, 2013
    Inventors: Dirk Van Mechelen, Isabelle Lecomie, Evelyne Nguyen
  • Publication number: 20130139731
    Abstract: This invention relates to a composite panel made from wood and cementitious binders, with flat surfaces and several possible colours. The said panel comprises 35 to 85% of grey or white Portland cement; 10 to 30% of debarked resinous wood particles; 5 to 20% of semi-hydrated calcium sulphate; 0 to 10% of a surface accelerator; 0 to 10% of aluminium sulphate solution; 0 to 30% of calcium carbonate; and 0 to 15% of pigments. The invention uses the process of preparation for the existing VIROC panel, adjusting it to the new material. This panel, in addition to being very resistant and showing high performances in terms of resistance to impact, humidity, temperature variation, noise and fungi, as well as other microorganisms, also complies with all the requirements of the associated product standard.
    Type: Application
    Filed: November 16, 2012
    Publication date: June 6, 2013
    Applicant: Secil - Companhia Geral De Cal E Cimento, S.A.
    Inventor: Secil - Companhia Geral De Cal E Cimento, S.A.
  • Patent number: 8404039
    Abstract: A method for secondarily synthesizing calcium sulphoaluminate mineral in Portland cement clinker is provided. The method includes adding gypsum into raw Portland cement, calcination, then heating twice to re-form calcium sulphoaluminate mineral that has decomposed at high temperature in the clinker. This method can increase the content of calcium sulphoaluminate mineral in the clinker. As a result, the advantages of the calcium sulphoaluminate mineral in the clinker may be obtained, such as improvement of the early stage performance and long-term performance of the cement clinker and increase in the quantity of mixture in the cement.
    Type: Grant
    Filed: July 15, 2010
    Date of Patent: March 26, 2013
    Assignee: Nanjing University of Technology
    Inventors: Xiaodong Shen, Suhua Ma, Xuerun Li, Lin Chen, Weiqiang Zhou, Song Deng
  • Patent number: 8343271
    Abstract: A hydraulic cement comprising a calcium silicate and at least one phosphate compound. The phosphate compound is included in an amount sufficient to react a major portion of the calcium hydroxide that is produced during hydration of the cement to hydroxyapatite or other calcium phosphates. The phosphate compound is preferably a mono-calcium phosphate. The cement is useful in both bio-medical/dental and engineering applications. The calcium hydroxide is reacted by the phosphate to form hydroxiapatite or other calcium phosphate that is co-precipitated with the calcium silicate hydrate to form a composite-like structure on a nano-scale level. The reduced calcium hydroxide content in the set cement increases its strength and reduces its pH. The hydroxiapatite content and the reduced pH render the cement bio-active and suitable for use in medical and dental implants, for example, for replacement bone and tooth material. Due to its high strength, the cement may also be used for structural/engineering applications.
    Type: Grant
    Filed: August 18, 2009
    Date of Patent: January 1, 2013
    Assignee: Innovative BioCeramix, Inc.
    Inventors: Donghui Lu, Shuxin Zhou
  • Publication number: 20120285350
    Abstract: A method for secondarily synthesizing calcium sulphoaluminate mineral in Portland cement clinker is provided. The method includes adding gypsum into raw Portland cement, calcination, then heating twice to re-form calcium sulphoaluminate mineral that has decomposed at high temperature in the clinker. This method can increase the content of calcium sulphoaluminate mineral in the clinker. As a result, the advantages of the calcium sulphoaluminate mineral in the clinker may be obtained, such as improvement of the early stage performance and long-term performance of the cement clinker and increase in the quantity of mixture in the cement.
    Type: Application
    Filed: July 15, 2010
    Publication date: November 15, 2012
    Applicant: Nanjing University of Technology
    Inventors: Xiaodong Shen, Suhua Ma, Xuerun Li, Lin Chen, Weiqiang Zhou, Song Deng
  • Patent number: 8128903
    Abstract: The invention relates to a method of controlling the solubility of granular material by treating a precipitate comprising iron(II)sulphate monohydrate originating from titanium dioxide production, in which method the reaction temperature is allowed to increase at the most to a temperature of 120° C., to a plant for treating a precipitate comprising iron(II)sulphate monohydrate, to a product and its uses. A typical method according to the invention comprises the steps of mixing water to the reaction mixture in the said mixing apparatus, and keeping the amount of neutralizing agent sufficient to give a pH value from 1.5 to 4, preferably from 1.5 to 3, to the end product in order to obtain a granular material having a high soluble iron(II) content or keeping the amount of neutralizing agent sufficient to give a pH value ?9 to the end product in order to obtain a granular material having a low solubility.
    Type: Grant
    Filed: June 25, 2007
    Date of Patent: March 6, 2012
    Assignee: Sachtleben Pigments Oy
    Inventors: Juhatuomas Vuorisalo, Joni Pärnänen
  • Patent number: 8122679
    Abstract: A fire resistive assembly including metal framing members, for example, C-joists, U-joists, open web joists, HAMBRO or other metal frame systems that support a reinforced, lightweight, dimensionally stable SCP panel. The assembly is non-combustible, water durable, mold and rot resistant, termite resistant and is capable of resisting shear loads equal to or exceeding shear loads provided by plywood or oriented strand board panels. The panels employ one or more layers of a continuous phase resulting from the curing of an aqueous mixture of inorganic binder, for example, calcium sulfate alpha hemihydrate, hydraulic cement, an active pozzolan and lime. The continuous phase is reinforced with glass fibers and contains lightweight filler particles, for example, ceramic microspheres.
    Type: Grant
    Filed: November 15, 2010
    Date of Patent: February 28, 2012
    Assignee: United States Gypsum Company
    Inventors: Timothy D. Tonyan, James M. Ullett, James E. Reicherts
  • Publication number: 20120037046
    Abstract: The self-leveling fluid screed cement composition with limited shrinkage, formed by a mixture of a cement binder, a fluidizing adjuvant, granulates and water, is characterized in that the binder includes 70% to 85% by weight of Portland cement, 7% to 18% by weight of sulfo-aluminous clinker, and 6% to 14% by weight of calcium sulfate, with a calcium sulfate C$/calcium sulfo-aluminate C4A3$ molar ratio of between 5 and 7 and a water/binder ratio by weight of between 0.60 and 0.90. The self-leveling fluid screed that is thus produced has a mechanical resistance to its compression at 24 hours that is at least equal to 1 MPa, shrinkage at 7 days, measured under a relative hygrometry of 50%, less than 500 ?m/m, and an endogenic expansion value that is measured at 7 days, less than 1,000 ?m/m, as well as a very slight lifting of edges.
    Type: Application
    Filed: March 18, 2010
    Publication date: February 16, 2012
    Applicant: CIMENTS FRANCAIS
    Inventors: Bruno Le Rolland, Andre Roux, Sylvia Vespasien
  • Patent number: 8079198
    Abstract: A vertical shear wall system including vertical metal framing members, for example, C-joists, U-joists, open web joists, or other metal frame systems that support a reinforced, lightweight, dimensionally stable SCP panel. The shear wall system is non-combustible, water durable, mold and rot resistant, termite resistant and is capable of resisting shear loads equal to or exceeding shear loads provided by plywood or oriented strand board panels. The panels employ one or more layers of a continuous phase resulting from the curing of an aqueous mixture of inorganic binder, for example, calcium sulfate alpha hemihydrate, hydraulic cement, an active pozzolan and lime. The continuous phase is reinforced with glass fibers and contains lightweight filler particles, for example, ceramic microspheres.
    Type: Grant
    Filed: November 15, 2010
    Date of Patent: December 20, 2011
    Assignee: United States Gypsum Company
    Inventors: Timothy D. Tonyan, James M. Ullett, James E. Reicherts
  • Patent number: 8069633
    Abstract: A flooring system including horizontal metal framing members, for example, C-joists, U-joists, open web joists, HAMBRO or other metal frame systems that support a reinforced, lightweight, dimensionally stable SCP panel. The flooring system is non-combustible, water durable, mold and rot resistant, termite resistant and is capable of resisting shear loads equal to or exceeding shear loads provided by plywood or oriented strand board panels. The panels employ one or more layers of a continuous phase resulting from the curing of an aqueous mixture of inorganic binder, for example, calcium sulfate alpha hemihydrate, hydraulic cement, an active pozzolan and lime. The continuous phase is reinforced with glass fibers and contains lightweight filler particles, for example, ceramic microspheres.
    Type: Grant
    Filed: November 15, 2010
    Date of Patent: December 6, 2011
    Assignee: U.S. Gypsum Company
    Inventors: Timothy D. Tonyan, James M. Ullett, James E. Reicherts
  • Patent number: 8065852
    Abstract: A roofing system including horizontal or sloped metal framing members, for example, C-joists, U-joists, open web joists, or other metal frame systems that support a reinforced, lightweight, dimensionally stable SCP panel. The roofing system is non-combustible, water durable, mold and rot resistant, termite resistant and is capable of resisting shear loads equal to or exceeding shear loads provided by plywood or oriented strand board panels. The panels employ one or more layers of a continuous phase resulting from the curing of an aqueous mixture of inorganic binder, for example, calcium sulfate alpha hemihydrate, hydraulic cement, an active pozzolan and lime. The continuous phase is reinforced with glass fibers and contains lightweight filler particles, for example, ceramic microspheres.
    Type: Grant
    Filed: October 31, 2010
    Date of Patent: November 29, 2011
    Assignee: U.S. Gypsum Company
    Inventors: Timothy D. Tonyan, James M. Ullett, James E. Reicherts
  • Patent number: 8065853
    Abstract: This invention relates to a structural cementitious panel (SCP) panel able to resist lateral forces imposed by high wind and earthquake loads in regions where they are required by building codes. These panels may be used for shear walls, flooring or roofing or other locations where shear panels are used in residential or commercial construction. The panels employ one or more layers of a continuous phase resulting from the curing of an aqueous mixture of inorganic binder reinforced with glass fibers and containing lightweight filler particles. One or more reinforcement members, such as mesh or plate sheets, are bonded to at least one surface of the panel to provide a completed panel that can breathe and has weather resistant characteristics to be capable of sustaining exposure to the elements during construction, without damage.
    Type: Grant
    Filed: November 9, 2010
    Date of Patent: November 29, 2011
    Assignee: U.S. Gypsum Company
    Inventors: Timothy D. Tonyan, James E. Reicherts
  • Patent number: 8061108
    Abstract: A foundation system includes metal framing members that support a reinforced, lightweight, dimensionally stable cementitious panel. The foundation system is non-combustible, water durable, mold and rot resistant, and termite resistant. The panels employ one or more layers of a continuous phase resulting from the curing of an aqueous mixture of inorganic binder, for example, calcium sulfate alpha hemihydrate, hydraulic cement, an active pozzolan and lime. The continuous phase is reinforced with glass fibers and contains lightweight filler particles, for example, ceramic microspheres.
    Type: Grant
    Filed: November 17, 2010
    Date of Patent: November 22, 2011
    Assignee: U.S. Gypsum Company
    Inventors: Timothy D. Tonyan, James M. Ullett, James E. Reicherts
  • Patent number: 8021476
    Abstract: The invention relates to gypsum mortar with expanded vermiculite added with citric acid and tartaric acid and to the method for obtaining same, containing the following elements in the following proportions: between 40% and 70% calcium sulphate; between 40% and 70% laminated expanded vermiculite; between 0.05% and 0.3% citric acid; between 0.05% and 1% tartaric acid; between 0.01% and 0.5% sodium or potassium citrate; and water q.s.p. 1000 ml, in which, for surface coating, the added vermiculite is obtained following treatment in a vertical furnace, which provides improved grain size and sheets of exfoliated vermiculite without water or air, and the mortar is provided with citric acid and tartaric acid, copper sulphate and sodium or potassium scitrate, with the water being added before the mixture is produced.
    Type: Grant
    Filed: March 13, 2009
    Date of Patent: September 20, 2011
    Assignee: Fire Test, S.L.
    Inventors: Barbara Roman Aleman, Pilar Torres Zacarias
  • Patent number: 7972434
    Abstract: Ceramic precursor compositions and chemically bonded ceramic (CBC) materials, especially Ca-based, and a composite biomaterial suitable for orthopaedic applications. The CBC-system includes a binding phase (chemical cement) and additional phases with specified chemistry imparting to the biomaterial the ability of initial strength followed by interaction with the body tissue including body liquid, to form a resorbable or partly resorbable biomaterial. The ceramic precursor composition includes at least one silicate with Ca as the main cation with a resorption rate less or equal to that of the bone in-growth rate. The silicate will form the binding phase of the cured material. Implants and surface coated devices are also disclosed. The cured material exhibits a compressive strength exceeding 100 MPa.
    Type: Grant
    Filed: April 3, 2009
    Date of Patent: July 5, 2011
    Assignee: Doxa AB
    Inventors: Hakan Engqvist, Leif Hermansson
  • Publication number: 20110100264
    Abstract: The present invention produces the hydraulic powder through grinding of the hydraulic compound in the presence of a compound (a) prepared by reacting (A) at least one compound selected from polyhydric alcohols and alkylene oxide adducts thereof with (B) a sulfating agent.
    Type: Application
    Filed: July 16, 2009
    Publication date: May 5, 2011
    Inventors: Masaaki Shimoda, Toshimasa Hamai, Makoto Okubo, Takeshi Tomifuji, Masato Nomura
  • Patent number: 7910230
    Abstract: The preparation of gypsum parts (dihydrate calcium sulfate) with high mechanical strength is obtained with the aid of water layers with nanometric thickness. Calcium sulfate is used, dihydrate as well as hemihydrate, to obtain parts from these two materials, pure or mixed, especially to use in construction work, where the parts are prepared by compressing their slightly humidified powders.
    Type: Grant
    Filed: September 21, 2006
    Date of Patent: March 22, 2011
    Assignee: Inovamat, Inovacao Em Materiais Ltda.
    Inventors: Milton Ferreira de Souza, Hebert Luis Rossetto, Wellington Massayuki Kanno
  • Patent number: 7870698
    Abstract: A foundation system includes metal framing members that support a reinforced, lightweight, dimensionally stable cementitious panel. The foundation system is non-combustible, water durable, mold and rot resistant, and termite resistant. The panels employ one or more layers of a continuous phase resulting from the curing of an aqueous mixture of inorganic binder, for example, calcium sulfate alpha hemihydrate, hydraulic cement, an active pozzolan and lime. The continuous phase is reinforced with glass fibers and contains lightweight filler particles, for example, ceramic microspheres.
    Type: Grant
    Filed: June 15, 2007
    Date of Patent: January 18, 2011
    Assignee: United States Gypsum Company
    Inventors: Timothy D. Tonyan, James M. Ullett, James E. Reicherts
  • Patent number: 7849650
    Abstract: A fire resistive assembly including metal framing members, for example, C-joists, U-joists, open web joists, HAMBRO or other metal frame systems that support a reinforced, lightweight, dimensionally stable SCP panel. The assembly is non-combustible, water durable, mold and rot resistant, termite resistant and is capable of resisting shear loads equal to or exceeding shear loads provided by plywood or oriented strand board panels. The panels employ one or more layers of a continuous phase resulting from the curing of an aqueous mixture of inorganic binder, for example, calcium sulfate alpha hemihydrate, hydraulic cement, an active pozzolan and lime. The continuous phase is reinforced with glass fibers and contains lightweight filler particles, for example, ceramic microspheres.
    Type: Grant
    Filed: January 19, 2006
    Date of Patent: December 14, 2010
    Assignee: United States Gypsum Company
    Inventors: Timothy D. Tonyan, James M. Ullett, James E. Reicherts
  • Patent number: 7849649
    Abstract: A vertical shear wall system including vertical metal framing members, for example, C-joists, U-joists, open web joists, or other metal frame systems that support a reinforced, lightweight, dimensionally stable SCP panel. The shear wall system is non-combustible, water durable, mold and rot resistant, termite resistant and is capable of resisting shear loads equal to or exceeding shear loads provided by plywood or oriented strand board panels. The panels employ one or more layers of a continuous phase resulting from the curing of an aqueous mixture of inorganic binder, for example, calcium sulfate alpha hemihydrate, hydraulic cement, an active pozzolan and lime. The continuous phase is reinforced with glass fibers and contains lightweight filler particles, for example, ceramic microspheres.
    Type: Grant
    Filed: December 30, 2005
    Date of Patent: December 14, 2010
    Assignee: United States Gypsum Company
    Inventors: Timothy D. Tonyan, James M. Ullett, James E. Reicherts
  • Patent number: 7849648
    Abstract: A flooring system including horizontal metal framing members, for example, C-joists, U-joists, open web joists, HAMBRO or other metal frame systems that support a reinforced, lightweight, dimensionally stable SCP panel. The flooring system is non-combustible, water durable, mold and rot resistant, termite resistant and is capable of resisting shear loads equal to or exceeding shear loads provided by plywood or oriented strand board panels. The panels employ one or more layers of a continuous phase resulting from the curing of an aqueous mixture of inorganic binder, for example, calcium sulfate alpha hemihydrate, hydraulic cement, an active pozzolan and lime. The continuous phase is reinforced with glass fibers and contains lightweight filler particles, for example, ceramic microspheres.
    Type: Grant
    Filed: December 9, 2005
    Date of Patent: December 14, 2010
    Assignee: United States Gypsum Company
    Inventors: Timothy D. Tonyan, James M. Ullett, James E. Reicherts
  • Patent number: 7845130
    Abstract: This invention relates to a structural cementitious panel (SCP) panel able to resist lateral forces imposed by high wind and earthquake loads in regions where they are required by building codes. These panels may be used for shear walls, flooring or roofing or other locations where shear panels are used in residential or commercial construction. The panels employ one or more layers of a continuous phase resulting from the curing of an aqueous mixture of inorganic binder reinforced with glass fibers and containing lightweight filler particles. One or more reinforcement members, such as mesh or plate sheets, are bonded to at least one surface of the panel to provide a completed panel that can breathe and has weather resistant characteristics to be capable of sustaining exposure to the elements during construction, without damage.
    Type: Grant
    Filed: December 7, 2006
    Date of Patent: December 7, 2010
    Assignee: United States Gypsum Company
    Inventors: Timothy D. Tonyan, James E. Reicherts
  • Patent number: 7841148
    Abstract: A roofing system including horizontal or sloped metal framing members, for example, C-joists, U-joists, open web joists, or other metal frame systems that support a reinforced, lightweight, dimensionally stable SCP panel. The roofing system is non-combustible, water durable, mold and rot resistant, termite resistant and is capable of resisting shear loads equal to or exceeding shear loads provided by plywood or oriented strand board panels. The panels employ one or more layers of a continuous phase resulting from the curing of an aqueous mixture of inorganic binder, for example, calcium sulfate alpha hemihydrate, hydraulic cement, an active pozzolan and lime. The continuous phase is reinforced with glass fibers and contains lightweight filler particles, for example, ceramic microspheres.
    Type: Grant
    Filed: December 29, 2005
    Date of Patent: November 30, 2010
    Assignee: United States Gypsum Company
    Inventors: Timothy D. Tonyan, James M. Ullett, James E. Reicherts
  • Patent number: 7815729
    Abstract: The method for recycling construction and demolition fines involves using mixed fines from construction and demolition debris that would otherwise be disposed of at landfills as an ingredient in cement or concrete. The mixed fines contain a plurality of materials selected from the group consisting of asphalt, plastics, ceramics, fiberglass and batt insulation, soil, dust, drywall, wood, plaster, paper, cardboard, dirt. The fines may also contain particles of recyclable materials, such as concrete, bricks, mortar, metals, glass, and the like. The fines may range in size from microns up to 6 inches in at least one direction. The recycler may incorporate the fines into a concrete mix for bulk sale to commercial enterprises, or may himself form precast, lightweight concrete products, such as decorative columns, pedestals and table bases, trim moldings and cornices, door surrounds, etc.
    Type: Grant
    Filed: March 5, 2009
    Date of Patent: October 19, 2010
    Inventors: Robert S. Cummings, Paul G. Chuckran
  • Patent number: 7754006
    Abstract: A process for making calcined gypsum in slurry or powder form. The process includes adding at least two types of crystal modifiers to the slurry. The first crystal modifier is to control crystal morphology of the calcined gypsum (such as succinic and/or malic acid). The second crystal modifier is to prevent or retard setting to control set time (such as tetrasodium pyrophosphate (TSPP)) to form a water stable product. An accelerator is typically added at the site of use for specific applications such as setting type joint compound, media casting, exterior/interior coating, and sprayable fireproofing. A composition made by the process and a kit for using the composition are also disclosed.
    Type: Grant
    Filed: March 20, 2007
    Date of Patent: July 13, 2010
    Assignee: United States Gypsum Company
    Inventors: Qingxia Liu, Kumar Natesaiyer, Qiang Yu
  • Publication number: 20100170420
    Abstract: A method for reducing hexavalent chromium in cement comprising the addition, to said cement, of antimony (III) compounds as reducing agents.
    Type: Application
    Filed: October 26, 2007
    Publication date: July 8, 2010
    Inventors: Matteo Magistri, Potito D'Arcancgelo
  • Publication number: 20090229492
    Abstract: The invention provides a system comprising two components to be mixed together to form a settable cementitious composition wherein a first component comprises: (a) Portland cement; (b) calcium sulphate; and (c) water in a weight ratio of water to Portland cement and calcium sulphate solids of from 0.5:1 to 5:1; and a second component comprises: (d) a water soluble silicate; and (e) water, in a weight ratio of water to silicate solids of from 1.5:1 to 25:1; which cementitious composition has a higher early strength than known compositions.
    Type: Application
    Filed: April 25, 2007
    Publication date: September 17, 2009
    Applicant: Minova International Limited
    Inventor: Peter Shelley Mills
  • Patent number: 7585485
    Abstract: The present invention is based on solid-state reaction or reactions in the presence of small amounts of water, between phospho gypsum and agglutinating-neutralizing agents, principally though the application of oxy and hydroxy compounds, without discounting use of the respective carbonates of magnesium, aluminum and principally calcium, in addition to mixtures of these, and the subsequent preparation of self-hardening pellets which facilitate transport and handling. The technological process associated with the invention notably simplifies both the number and type of individual operations, and the preparation of pellets from mixtures of phosphor gypsum; it also reduces energy costs by operating at low temperatures (150°C.) during short periods (1-2 hours), while reducing the quantity of neutralizing agents, and minimizing the volume of water required for the process.
    Type: Grant
    Filed: April 11, 2007
    Date of Patent: September 8, 2009
    Assignees: Tripoliven, C.A., Fundacion Instituto de Ingenieria para Investigacion y Desarollo Tecnologico
    Inventors: Miram Elena Andara Giannotti, José R. Rus Romero, Carlos Di Pasquale Torres, Morvin Ascanio Lopez, José Oropeza, Juan Carlos Suárez
  • Patent number: 7575628
    Abstract: A hydraulic cement comprising a calcium silicate and at least one phosphate compound. The phosphate compound is included in an amount sufficient to react a major portion of the calcium hydroxide that is produced during hydration of the cement to hydroxyapatite or other calcium phosphates. The phosphate compound is preferably a mono-calcium phosphate. The cement is useful in both bio-medical/dental and engineering applications. The calcium hydroxide is reacted by the phosphate to form hydroxiapatite or other calcium phosphate that is co-precipitated with the calcium silicate hydrate to form a composite-like structure on a nano-scale level. The reduced calcium hydroxide content in the set cement increases its strength and reduces its pH. The hydroxiapatite content and the reduced pH render the cement bio-active and suitable for use in medical and dental implants, for example, for replacement bone and tooth material. Due to its high strength, the cement may also be used for structural/engineering applications.
    Type: Grant
    Filed: March 27, 2006
    Date of Patent: August 18, 2009
    Assignee: Innovative BioCeramix, Inc.
    Inventors: Donghui Lu, Shuxin Zhou
  • Patent number: 7531035
    Abstract: Ceramic precursor compositions and chemically bonded ceramic (CBC) materials, especially Ca-based, and a composite biomaterial suitable for orthopaedic applications. The CBC-system includes a binding phase (chemical cement) and additional phases with specified chemistry imparting to the biomaterial the ability of initial strength followed by interaction with the body tissue including body liquid, to form a resorbable or partly resorbable biomaterial. The ceramic precursor composition includes at least one silicate with Ca as the main cation with a resorption rate less or equal to that of the bone in-growth rate. The silicate will form the binding phase of the cured material. Implants and surface coated devices are also disclosed. The cured material exhibits a compressive strength exceeding 100 MPa.
    Type: Grant
    Filed: September 12, 2005
    Date of Patent: May 12, 2009
    Assignee: Doxa AB
    Inventors: Leif Hermansson, Håkan Engqvist
  • Publication number: 20090007834
    Abstract: A concrete formulation, which undergoes controlled deterioration in water, that can be used for making anchors for releasably tethering submarine devices at the seabed. The anchor may have handles for a device release mechanism or a central hole for a central device release mechanism. The formulation includes additives, which cause the cement to transform into non-binding Thaumasite over a pre-set period of time, leaving only natural material on the seafloor.
    Type: Application
    Filed: October 7, 2005
    Publication date: January 8, 2009
    Inventors: Svein Ellingsrud, Audun Sodal, Hans Rechsteiner, Harald Justnes, Kare Ingvar Johansen
  • Patent number: 7445668
    Abstract: The invention relates to a hydraulic binder containing, in percentage by weight: from 1.1 to 9% of tricalcium aluminate from 1.5 to 13.5% of tetracalcium ferroaluminate from 0.5 to 1.5% of dodecacalcium heptaaluminate from 0.5 to 1.5% of tetracalcium trialuminate sulphate from 0 to 0.8% of dicalcium silicoaluminate from 5 to 70% of pozzolanic material(s) from 0 to 6% of calcium sulphate the remainder being composed of the non-aluminous constituents of at least one Portland-type clinker. It also relates to concretes or mortars prepared using a binder of this type.
    Type: Grant
    Filed: October 16, 2006
    Date of Patent: November 4, 2008
    Assignee: VICAT
    Inventor: Denis Sommain
  • Publication number: 20080223259
    Abstract: The invention relates generally to a cement or gypsum composition having improved properties, which is prepared by incorporating an enzyme into a cement material such as a cement, motar, or concrete, or into a gypsum product. The invention also relates to methods of manufacturing improved cement compositions and gypsum products, methods of improving the compressive strength of cement compositions and gypsum products, and methods of reducing the cost of such compositions by enabling the use of less expensive aggregates in the manufacturing process. More specifically, the invention relates to a cement composition or a gypsum composition, optionally including at least one aggregate and optionally including at least one pozzolan, comprising a cement material or gypsum optionally including aggregate(s) and pozzolan(s) having blended therein an enzyme.
    Type: Application
    Filed: August 29, 2006
    Publication date: September 18, 2008
    Inventor: Josef Atoon
  • Publication number: 20080202752
    Abstract: A cement mix for cementing the well casing within a wellbore which contains a synergistic blend of an alkali metasilicate and/or alkali silicate, aluminum silicate and either silica fume or micro silica quartz along with a Portland cement. The cement mix, when combined with mix water, may render a cementitious slurry having a density less than or equal to 11.5 pounds per gallon (ppg); the amount of mix water in the cementitious slurry being between from about 200 to about 560 percent by weight of cement (BWOC). The compressive strength of such cementitious slurries, when cured, is in excess of 100 psi, more typically in excess of 200 psi, after 72 hours at 130° F.
    Type: Application
    Filed: February 26, 2007
    Publication date: August 28, 2008
    Inventors: Enrique Lopez, Dean P. Olson, Wayman Hunter
  • Publication number: 20080115696
    Abstract: A flow enhanced calcium sulfate product includes a calcium sulfate source material, such as a flue gas desulphurization by-product, is pre-blended with a granular feedstock exhibiting good cementitious properties. The flow enhanced calcium sulfate is fed to a cement mill where it is combined with clinker during a finishing grinding process for portland cement. The flow enhanced calcium sulfate exhibits good flowability without changing the properties of the cement.
    Type: Application
    Filed: November 21, 2006
    Publication date: May 22, 2008
    Applicant: LAFARGE NORTH AMERICA
    Inventors: Horace H. Compton, Nathan A. Fernow, Ajay Joshi