Calcium Sulfate Specified (e.g., Gypsum, Anhydrite, Plaster Of Paris, Etc.) Patents (Class 106/735)
-
Patent number: 12071700Abstract: The present invention relates to a process for depositing a metal layer on a substrate by contacting the substrate with a metal plating bath comprising a metal ion source and a suppressor, and applying a current density to the substrate, where the suppressor is a polycarboxylate ether as described below. The invention further relates to a metal plating bath comprising a metal ion source and the suppressor which is a polycarboxylate ether; and to a use of the polycarboxylate ether in a metal plating bath for depositing a metal layer on a substrate.Type: GrantFiled: March 3, 2021Date of Patent: August 27, 2024Assignee: BASF SEInventors: Tobias Urban, Paul Klingelhoefer, Sophie Maitro-Vogel, Yvonne Schriefers, Frank Richter, Manfred Bichler
-
Patent number: 9260314Abstract: Methods are provided for producing a composition comprising carbonates, wherein the methods comprise utilizing waste sources of metal oxides. An aqueous solution of divalent cations, some or all of which are derived from a waste source of metal oxides, may be contacted with CO2 and subjected to precipitation conditions to provide compositions comprising carbonates. In some embodiments, a combustion ash is the waste source of metal oxides for the aqueous solution containing divalent cations. In some embodiments, a combustion ash is used to provide a source of proton-removing agents, divalent cations, silica, metal oxides, or other desired constituents or a combination thereof.Type: GrantFiled: May 6, 2013Date of Patent: February 16, 2016Assignee: Calera CorporationInventors: Brent Constantz, Paulo J. M. Monteiro, Sidney Omelon, Miguel Fernandez, Kasra Farsad, Katharine Geramita, Karin Yaccato
-
Patent number: 9102567Abstract: Engineered cements are described that include an engineered clinker fraction designed for use with one or more supplementary cementitious material (“SCM”) fractions. The engineered clinker fraction has a narrow particle size distribution (“PSD”) with a relatively high tricalcium silicate (“C3S”) content as compared to traditional ordinary Portland cement (“OPC”). The high C3S content and narrow PSD provide desired reactivity and set time when combined with the one or more SCMs. The clinker fraction may be combined with one or more ultrafine SCM fractions and/or one or more coarser SCM fractions to achieve a desired wide particle size distribution. By engineering the chemistry and the particle size of the clinker fraction and the SCM fraction to work together, the engineered cements can have superior packing density, water demand, reactivity, set time, sulfate resistance, and strength development as compared to conventional OPC-SCM blends.Type: GrantFiled: May 30, 2013Date of Patent: August 11, 2015Assignee: ROMAN CEMENT, LLCInventors: Andrew S. Hansen, John M. Guynn
-
Publication number: 20150143768Abstract: An improved concrete formulation comprising gravel, sand, Portland cement, and anhydrite substituting a portion of the Portland cement for fabrication of precast concrete systems with strength properties that comply with regulatory requirements.Type: ApplicationFiled: November 28, 2014Publication date: May 28, 2015Inventor: Rodrigo Mendoza-Lozano
-
Patent number: 9034099Abstract: The present invention relates to a novel cement which makes possible the preparation of concrete, grout or mortar which is resistant to internal sulfate reactions and to external sulfate attacks, and also the use of this cement for the preparation of concrete, grout or mortar.Type: GrantFiled: November 24, 2011Date of Patent: May 19, 2015Assignee: VICATInventors: Laetitia Bessette, Francois Hue, Martine Pasquier
-
Publication number: 20150101510Abstract: The invention provides methods and compositions for producing and grinding cement. The method makes use of combining an additive with one or more components selected from a list of gypsum, hemihydrate, anhydrite, calcium sulfate to form a mixture then blending the mixture with clinker, and finally grinding the mixture and clinker to form cement. By adding the additives before grinding the amount of water and energy needed for mixing is reduced.Type: ApplicationFiled: October 14, 2014Publication date: April 16, 2015Applicant: ECOLAB USA INC.Inventor: Bo L. Tran
-
Patent number: 8968621Abstract: Gypsum plasterboard is produced by combining calcium sulphate hemihydrate (stucco) with water to form an aqueous slurry. Uncalcined gypsum having a specific surface area below 0.3 m2/g is added to the slurry and the slurry is discharged onto a support so as to form a sheet of gypsum plasterboard.Type: GrantFiled: June 23, 2004Date of Patent: March 3, 2015Assignee: BPB LimitedInventors: Winfried Johannes Josef Spikermann, Kane Ian Ironside
-
Publication number: 20140366778Abstract: Perfumed stones adapted to store perfume so as to release the smell over an extended period, and a method of manufacture of perfumed stones, is disclosed. The stones find particular suitability in perfumed jewelry.Type: ApplicationFiled: April 7, 2014Publication date: December 18, 2014Inventors: Renee Susan Van Veen, Jean Pierre Goedermans
-
Patent number: 8845801Abstract: Bone cements and methods provided include a bone cement composition having collective attributes and properties desirable for initial fixation as well as interventional applications. Compositions include an amount of Portland cement and an amount of calcium sulfate.Type: GrantFiled: December 29, 2010Date of Patent: September 30, 2014Assignee: Regents of the University of MinnesotaInventors: Wook-Jin Seong, Young Cheul Heo, Hyeon Cheol Kim, Iel Yong Sung, Soo Cheol Jeong
-
Publication number: 20140230696Abstract: The present invention relates to the production of ternesite clinkers containing 20 to 100% by weight C5S2$ and less than 15% by weight C4A3$, and to the use of ternesite as an additive to Portland cement or Portland composite cement, and to a binder containing 20 to 95% by weight Portland cement (clinker) and 80 to 5% by weight ternesite (clinker).Type: ApplicationFiled: July 16, 2012Publication date: August 21, 2014Applicant: HEIDELBERGCEMENT AGInventors: Frank Bullerjahn, Dirk Schmitt, Mohsen Ben Haha, Barbara Batog, Linda Irbe
-
Publication number: 20140199488Abstract: Process for the preparation of a sprayable inorganic binder composition containing as main components water, aggregates, inorganic binder, set accelerator, characterized in, that a cement hydrate products containing component is added before and/or at the spray nozzle.Type: ApplicationFiled: November 22, 2011Publication date: July 17, 2014Applicant: CONSTRUCTION RESEARCH & TECHNOLOGY GMBHInventors: Montserrat Alfonso, Elena Kolomiets
-
Publication number: 20140174325Abstract: A process for the production of a hydraulic binder, includes co-grinding a clinker and 0.1 to 5% by dry mass relative to the mass of clinker, of a material including more than 15% by mass of calcium silicate hydrate relative to the solid fraction of the material.Type: ApplicationFiled: July 13, 2012Publication date: June 26, 2014Applicant: LAFARGEInventors: Xiaolin Pardal, Pascal Dion
-
Publication number: 20140144349Abstract: A cementitious composition including: a binder containing (a) 60-94%, by weight, of at least one pozzolanic material; (b) at least 0.5% calcium sulfoaluminate (CSA), by weight; (c) 1.2-11% by weight, expressed as SO3, of at least one inorganic sulfate selected from the group of sulfates consisting of a calcium sulfate hemihydrate, an anhydrous calcium sulfate, a calcium sulfate dihydrate, a sodium sulfate, and a sodium calcium sulfate; and (d) a total sulfate content of at least 3%, by weight, expressed as SO3, the cementitious composition including, at most, 3% natural lime, the cementitious composition including, at most, 10% alumina cement, the contents of the composition being calculated on a dry, aggregateless basis.Type: ApplicationFiled: April 15, 2012Publication date: May 29, 2014Applicant: GREEN BINDER TECHNOLOGIES LTDInventors: Alon Raz, Nechemia Masury
-
Publication number: 20140130715Abstract: Compositions and methods for producing a manufactured product, a method for making a liquid absorbent, and processes for disposal of flammable liquids with a flue gas desulfurization by-product. The compositions for the manufactured products combine a binder and the by-product. The composition contains a greater percentage by weight of the by-product than the binder. The methods for producing manufactured products include dewatering the gypsum-depleted waste stream to reduce a water content, and forming the manufactured product. The method for making a liquid absorbent includes dewatering, granulating, drying, heating, and packaging a granulated gypsum-depleted composition as the liquid absorbent. The processes for disposal of flammable liquids include distributing a by-product into contact with flammable liquid, absorbing the liquid, transporting, and igniting the flammable liquid. The artificial soils are a combination of by-product and animal waste, human waste, or another bio-solid.Type: ApplicationFiled: January 20, 2014Publication date: May 15, 2014Applicant: Utter Technology LLCInventor: Terry D. Utter
-
Patent number: 8653186Abstract: The invention concerns a process for the preparation of a hardening accelerator composition by reaction of a water-soluble calcium compound with a water-soluble silicate compound and a process for the preparation of a hardening accelerator composition by reaction of a calcium compound with a silicon dioxide containing component under alkaline conditions, in both cases the reaction of the water-soluble calcium compound with the water-soluble silicate compound being carried out in the presence of an aqueous solution which contains a water-soluble comb polymer suitable as a plasticizer for hydraulic binders. The invention concerns also a composition of calcium silicate hydrate and comb polymer, its use as hardening accelerator and for the reduction of the permeability of hardened compositions.Type: GrantFiled: September 2, 2009Date of Patent: February 18, 2014Assignee: Construction Research & Technology GmbHInventors: Luc Nicoleau, Gerhard Albrecht, Klaus Lorenz, Eva Jetzlsperger, Daniel Fridrich, Thomas Wohlhaupter, Reinhard Dorfner, Hubert Leitner, Mario Vierle, Dirk Schmitt, Michael Braeu, Christoph Hesse, Sabrina Montero Pancera, Siegfried Zuern, Michael Kutschera
-
Publication number: 20130206041Abstract: The present invention relates to a method for recycling waste water from a stainless steel slag treatment process wherein stainless steel slag is brought into contact with water, in particular to neutralize the free lime contained therein, thereby producing said waste water. This waste water contains heavy metals, including at least chromium, and has a pH higher than or equal to 11. In accordance with the invention, it is used as production water for manufacturing mortar and/or concrete. In this way, the heavy metals, which are dissolved in the waste water and thus readily available, become bound in the newly formed cement phases so that they are prevented from leaching. Moreover, it has been found that the workability of the fresh mortar or concrete and also the quality of the final mortar or concrete materials is not negatively affected by the use of this alkaline waste water and that an accelerated setting could be achieved during the first hours.Type: ApplicationFiled: July 18, 2011Publication date: August 15, 2013Inventors: Dirk Van Mechelen, Isabelle Lecomie, Evelyne Nguyen
-
Publication number: 20130139731Abstract: This invention relates to a composite panel made from wood and cementitious binders, with flat surfaces and several possible colours. The said panel comprises 35 to 85% of grey or white Portland cement; 10 to 30% of debarked resinous wood particles; 5 to 20% of semi-hydrated calcium sulphate; 0 to 10% of a surface accelerator; 0 to 10% of aluminium sulphate solution; 0 to 30% of calcium carbonate; and 0 to 15% of pigments. The invention uses the process of preparation for the existing VIROC panel, adjusting it to the new material. This panel, in addition to being very resistant and showing high performances in terms of resistance to impact, humidity, temperature variation, noise and fungi, as well as other microorganisms, also complies with all the requirements of the associated product standard.Type: ApplicationFiled: November 16, 2012Publication date: June 6, 2013Applicant: Secil - Companhia Geral De Cal E Cimento, S.A.Inventor: Secil - Companhia Geral De Cal E Cimento, S.A.
-
Patent number: 8404039Abstract: A method for secondarily synthesizing calcium sulphoaluminate mineral in Portland cement clinker is provided. The method includes adding gypsum into raw Portland cement, calcination, then heating twice to re-form calcium sulphoaluminate mineral that has decomposed at high temperature in the clinker. This method can increase the content of calcium sulphoaluminate mineral in the clinker. As a result, the advantages of the calcium sulphoaluminate mineral in the clinker may be obtained, such as improvement of the early stage performance and long-term performance of the cement clinker and increase in the quantity of mixture in the cement.Type: GrantFiled: July 15, 2010Date of Patent: March 26, 2013Assignee: Nanjing University of TechnologyInventors: Xiaodong Shen, Suhua Ma, Xuerun Li, Lin Chen, Weiqiang Zhou, Song Deng
-
Patent number: 8343271Abstract: A hydraulic cement comprising a calcium silicate and at least one phosphate compound. The phosphate compound is included in an amount sufficient to react a major portion of the calcium hydroxide that is produced during hydration of the cement to hydroxyapatite or other calcium phosphates. The phosphate compound is preferably a mono-calcium phosphate. The cement is useful in both bio-medical/dental and engineering applications. The calcium hydroxide is reacted by the phosphate to form hydroxiapatite or other calcium phosphate that is co-precipitated with the calcium silicate hydrate to form a composite-like structure on a nano-scale level. The reduced calcium hydroxide content in the set cement increases its strength and reduces its pH. The hydroxiapatite content and the reduced pH render the cement bio-active and suitable for use in medical and dental implants, for example, for replacement bone and tooth material. Due to its high strength, the cement may also be used for structural/engineering applications.Type: GrantFiled: August 18, 2009Date of Patent: January 1, 2013Assignee: Innovative BioCeramix, Inc.Inventors: Donghui Lu, Shuxin Zhou
-
Publication number: 20120285350Abstract: A method for secondarily synthesizing calcium sulphoaluminate mineral in Portland cement clinker is provided. The method includes adding gypsum into raw Portland cement, calcination, then heating twice to re-form calcium sulphoaluminate mineral that has decomposed at high temperature in the clinker. This method can increase the content of calcium sulphoaluminate mineral in the clinker. As a result, the advantages of the calcium sulphoaluminate mineral in the clinker may be obtained, such as improvement of the early stage performance and long-term performance of the cement clinker and increase in the quantity of mixture in the cement.Type: ApplicationFiled: July 15, 2010Publication date: November 15, 2012Applicant: Nanjing University of TechnologyInventors: Xiaodong Shen, Suhua Ma, Xuerun Li, Lin Chen, Weiqiang Zhou, Song Deng
-
Patent number: 8128903Abstract: The invention relates to a method of controlling the solubility of granular material by treating a precipitate comprising iron(II)sulphate monohydrate originating from titanium dioxide production, in which method the reaction temperature is allowed to increase at the most to a temperature of 120° C., to a plant for treating a precipitate comprising iron(II)sulphate monohydrate, to a product and its uses. A typical method according to the invention comprises the steps of mixing water to the reaction mixture in the said mixing apparatus, and keeping the amount of neutralizing agent sufficient to give a pH value from 1.5 to 4, preferably from 1.5 to 3, to the end product in order to obtain a granular material having a high soluble iron(II) content or keeping the amount of neutralizing agent sufficient to give a pH value ?9 to the end product in order to obtain a granular material having a low solubility.Type: GrantFiled: June 25, 2007Date of Patent: March 6, 2012Assignee: Sachtleben Pigments OyInventors: Juhatuomas Vuorisalo, Joni Pärnänen
-
Patent number: 8122679Abstract: A fire resistive assembly including metal framing members, for example, C-joists, U-joists, open web joists, HAMBRO or other metal frame systems that support a reinforced, lightweight, dimensionally stable SCP panel. The assembly is non-combustible, water durable, mold and rot resistant, termite resistant and is capable of resisting shear loads equal to or exceeding shear loads provided by plywood or oriented strand board panels. The panels employ one or more layers of a continuous phase resulting from the curing of an aqueous mixture of inorganic binder, for example, calcium sulfate alpha hemihydrate, hydraulic cement, an active pozzolan and lime. The continuous phase is reinforced with glass fibers and contains lightweight filler particles, for example, ceramic microspheres.Type: GrantFiled: November 15, 2010Date of Patent: February 28, 2012Assignee: United States Gypsum CompanyInventors: Timothy D. Tonyan, James M. Ullett, James E. Reicherts
-
Publication number: 20120037046Abstract: The self-leveling fluid screed cement composition with limited shrinkage, formed by a mixture of a cement binder, a fluidizing adjuvant, granulates and water, is characterized in that the binder includes 70% to 85% by weight of Portland cement, 7% to 18% by weight of sulfo-aluminous clinker, and 6% to 14% by weight of calcium sulfate, with a calcium sulfate C$/calcium sulfo-aluminate C4A3$ molar ratio of between 5 and 7 and a water/binder ratio by weight of between 0.60 and 0.90. The self-leveling fluid screed that is thus produced has a mechanical resistance to its compression at 24 hours that is at least equal to 1 MPa, shrinkage at 7 days, measured under a relative hygrometry of 50%, less than 500 ?m/m, and an endogenic expansion value that is measured at 7 days, less than 1,000 ?m/m, as well as a very slight lifting of edges.Type: ApplicationFiled: March 18, 2010Publication date: February 16, 2012Applicant: CIMENTS FRANCAISInventors: Bruno Le Rolland, Andre Roux, Sylvia Vespasien
-
Patent number: 8079198Abstract: A vertical shear wall system including vertical metal framing members, for example, C-joists, U-joists, open web joists, or other metal frame systems that support a reinforced, lightweight, dimensionally stable SCP panel. The shear wall system is non-combustible, water durable, mold and rot resistant, termite resistant and is capable of resisting shear loads equal to or exceeding shear loads provided by plywood or oriented strand board panels. The panels employ one or more layers of a continuous phase resulting from the curing of an aqueous mixture of inorganic binder, for example, calcium sulfate alpha hemihydrate, hydraulic cement, an active pozzolan and lime. The continuous phase is reinforced with glass fibers and contains lightweight filler particles, for example, ceramic microspheres.Type: GrantFiled: November 15, 2010Date of Patent: December 20, 2011Assignee: United States Gypsum CompanyInventors: Timothy D. Tonyan, James M. Ullett, James E. Reicherts
-
Patent number: 8069633Abstract: A flooring system including horizontal metal framing members, for example, C-joists, U-joists, open web joists, HAMBRO or other metal frame systems that support a reinforced, lightweight, dimensionally stable SCP panel. The flooring system is non-combustible, water durable, mold and rot resistant, termite resistant and is capable of resisting shear loads equal to or exceeding shear loads provided by plywood or oriented strand board panels. The panels employ one or more layers of a continuous phase resulting from the curing of an aqueous mixture of inorganic binder, for example, calcium sulfate alpha hemihydrate, hydraulic cement, an active pozzolan and lime. The continuous phase is reinforced with glass fibers and contains lightweight filler particles, for example, ceramic microspheres.Type: GrantFiled: November 15, 2010Date of Patent: December 6, 2011Assignee: U.S. Gypsum CompanyInventors: Timothy D. Tonyan, James M. Ullett, James E. Reicherts
-
Patent number: 8065852Abstract: A roofing system including horizontal or sloped metal framing members, for example, C-joists, U-joists, open web joists, or other metal frame systems that support a reinforced, lightweight, dimensionally stable SCP panel. The roofing system is non-combustible, water durable, mold and rot resistant, termite resistant and is capable of resisting shear loads equal to or exceeding shear loads provided by plywood or oriented strand board panels. The panels employ one or more layers of a continuous phase resulting from the curing of an aqueous mixture of inorganic binder, for example, calcium sulfate alpha hemihydrate, hydraulic cement, an active pozzolan and lime. The continuous phase is reinforced with glass fibers and contains lightweight filler particles, for example, ceramic microspheres.Type: GrantFiled: October 31, 2010Date of Patent: November 29, 2011Assignee: U.S. Gypsum CompanyInventors: Timothy D. Tonyan, James M. Ullett, James E. Reicherts
-
Patent number: 8065853Abstract: This invention relates to a structural cementitious panel (SCP) panel able to resist lateral forces imposed by high wind and earthquake loads in regions where they are required by building codes. These panels may be used for shear walls, flooring or roofing or other locations where shear panels are used in residential or commercial construction. The panels employ one or more layers of a continuous phase resulting from the curing of an aqueous mixture of inorganic binder reinforced with glass fibers and containing lightweight filler particles. One or more reinforcement members, such as mesh or plate sheets, are bonded to at least one surface of the panel to provide a completed panel that can breathe and has weather resistant characteristics to be capable of sustaining exposure to the elements during construction, without damage.Type: GrantFiled: November 9, 2010Date of Patent: November 29, 2011Assignee: U.S. Gypsum CompanyInventors: Timothy D. Tonyan, James E. Reicherts
-
Patent number: 8061108Abstract: A foundation system includes metal framing members that support a reinforced, lightweight, dimensionally stable cementitious panel. The foundation system is non-combustible, water durable, mold and rot resistant, and termite resistant. The panels employ one or more layers of a continuous phase resulting from the curing of an aqueous mixture of inorganic binder, for example, calcium sulfate alpha hemihydrate, hydraulic cement, an active pozzolan and lime. The continuous phase is reinforced with glass fibers and contains lightweight filler particles, for example, ceramic microspheres.Type: GrantFiled: November 17, 2010Date of Patent: November 22, 2011Assignee: U.S. Gypsum CompanyInventors: Timothy D. Tonyan, James M. Ullett, James E. Reicherts
-
Patent number: 8021476Abstract: The invention relates to gypsum mortar with expanded vermiculite added with citric acid and tartaric acid and to the method for obtaining same, containing the following elements in the following proportions: between 40% and 70% calcium sulphate; between 40% and 70% laminated expanded vermiculite; between 0.05% and 0.3% citric acid; between 0.05% and 1% tartaric acid; between 0.01% and 0.5% sodium or potassium citrate; and water q.s.p. 1000 ml, in which, for surface coating, the added vermiculite is obtained following treatment in a vertical furnace, which provides improved grain size and sheets of exfoliated vermiculite without water or air, and the mortar is provided with citric acid and tartaric acid, copper sulphate and sodium or potassium scitrate, with the water being added before the mixture is produced.Type: GrantFiled: March 13, 2009Date of Patent: September 20, 2011Assignee: Fire Test, S.L.Inventors: Barbara Roman Aleman, Pilar Torres Zacarias
-
Patent number: 7972434Abstract: Ceramic precursor compositions and chemically bonded ceramic (CBC) materials, especially Ca-based, and a composite biomaterial suitable for orthopaedic applications. The CBC-system includes a binding phase (chemical cement) and additional phases with specified chemistry imparting to the biomaterial the ability of initial strength followed by interaction with the body tissue including body liquid, to form a resorbable or partly resorbable biomaterial. The ceramic precursor composition includes at least one silicate with Ca as the main cation with a resorption rate less or equal to that of the bone in-growth rate. The silicate will form the binding phase of the cured material. Implants and surface coated devices are also disclosed. The cured material exhibits a compressive strength exceeding 100 MPa.Type: GrantFiled: April 3, 2009Date of Patent: July 5, 2011Assignee: Doxa ABInventors: Hakan Engqvist, Leif Hermansson
-
Publication number: 20110100264Abstract: The present invention produces the hydraulic powder through grinding of the hydraulic compound in the presence of a compound (a) prepared by reacting (A) at least one compound selected from polyhydric alcohols and alkylene oxide adducts thereof with (B) a sulfating agent.Type: ApplicationFiled: July 16, 2009Publication date: May 5, 2011Inventors: Masaaki Shimoda, Toshimasa Hamai, Makoto Okubo, Takeshi Tomifuji, Masato Nomura
-
Patent number: 7910230Abstract: The preparation of gypsum parts (dihydrate calcium sulfate) with high mechanical strength is obtained with the aid of water layers with nanometric thickness. Calcium sulfate is used, dihydrate as well as hemihydrate, to obtain parts from these two materials, pure or mixed, especially to use in construction work, where the parts are prepared by compressing their slightly humidified powders.Type: GrantFiled: September 21, 2006Date of Patent: March 22, 2011Assignee: Inovamat, Inovacao Em Materiais Ltda.Inventors: Milton Ferreira de Souza, Hebert Luis Rossetto, Wellington Massayuki Kanno
-
Patent number: 7870698Abstract: A foundation system includes metal framing members that support a reinforced, lightweight, dimensionally stable cementitious panel. The foundation system is non-combustible, water durable, mold and rot resistant, and termite resistant. The panels employ one or more layers of a continuous phase resulting from the curing of an aqueous mixture of inorganic binder, for example, calcium sulfate alpha hemihydrate, hydraulic cement, an active pozzolan and lime. The continuous phase is reinforced with glass fibers and contains lightweight filler particles, for example, ceramic microspheres.Type: GrantFiled: June 15, 2007Date of Patent: January 18, 2011Assignee: United States Gypsum CompanyInventors: Timothy D. Tonyan, James M. Ullett, James E. Reicherts
-
Patent number: 7849650Abstract: A fire resistive assembly including metal framing members, for example, C-joists, U-joists, open web joists, HAMBRO or other metal frame systems that support a reinforced, lightweight, dimensionally stable SCP panel. The assembly is non-combustible, water durable, mold and rot resistant, termite resistant and is capable of resisting shear loads equal to or exceeding shear loads provided by plywood or oriented strand board panels. The panels employ one or more layers of a continuous phase resulting from the curing of an aqueous mixture of inorganic binder, for example, calcium sulfate alpha hemihydrate, hydraulic cement, an active pozzolan and lime. The continuous phase is reinforced with glass fibers and contains lightweight filler particles, for example, ceramic microspheres.Type: GrantFiled: January 19, 2006Date of Patent: December 14, 2010Assignee: United States Gypsum CompanyInventors: Timothy D. Tonyan, James M. Ullett, James E. Reicherts
-
Patent number: 7849649Abstract: A vertical shear wall system including vertical metal framing members, for example, C-joists, U-joists, open web joists, or other metal frame systems that support a reinforced, lightweight, dimensionally stable SCP panel. The shear wall system is non-combustible, water durable, mold and rot resistant, termite resistant and is capable of resisting shear loads equal to or exceeding shear loads provided by plywood or oriented strand board panels. The panels employ one or more layers of a continuous phase resulting from the curing of an aqueous mixture of inorganic binder, for example, calcium sulfate alpha hemihydrate, hydraulic cement, an active pozzolan and lime. The continuous phase is reinforced with glass fibers and contains lightweight filler particles, for example, ceramic microspheres.Type: GrantFiled: December 30, 2005Date of Patent: December 14, 2010Assignee: United States Gypsum CompanyInventors: Timothy D. Tonyan, James M. Ullett, James E. Reicherts
-
Patent number: 7849648Abstract: A flooring system including horizontal metal framing members, for example, C-joists, U-joists, open web joists, HAMBRO or other metal frame systems that support a reinforced, lightweight, dimensionally stable SCP panel. The flooring system is non-combustible, water durable, mold and rot resistant, termite resistant and is capable of resisting shear loads equal to or exceeding shear loads provided by plywood or oriented strand board panels. The panels employ one or more layers of a continuous phase resulting from the curing of an aqueous mixture of inorganic binder, for example, calcium sulfate alpha hemihydrate, hydraulic cement, an active pozzolan and lime. The continuous phase is reinforced with glass fibers and contains lightweight filler particles, for example, ceramic microspheres.Type: GrantFiled: December 9, 2005Date of Patent: December 14, 2010Assignee: United States Gypsum CompanyInventors: Timothy D. Tonyan, James M. Ullett, James E. Reicherts
-
Patent number: 7845130Abstract: This invention relates to a structural cementitious panel (SCP) panel able to resist lateral forces imposed by high wind and earthquake loads in regions where they are required by building codes. These panels may be used for shear walls, flooring or roofing or other locations where shear panels are used in residential or commercial construction. The panels employ one or more layers of a continuous phase resulting from the curing of an aqueous mixture of inorganic binder reinforced with glass fibers and containing lightweight filler particles. One or more reinforcement members, such as mesh or plate sheets, are bonded to at least one surface of the panel to provide a completed panel that can breathe and has weather resistant characteristics to be capable of sustaining exposure to the elements during construction, without damage.Type: GrantFiled: December 7, 2006Date of Patent: December 7, 2010Assignee: United States Gypsum CompanyInventors: Timothy D. Tonyan, James E. Reicherts
-
Patent number: 7841148Abstract: A roofing system including horizontal or sloped metal framing members, for example, C-joists, U-joists, open web joists, or other metal frame systems that support a reinforced, lightweight, dimensionally stable SCP panel. The roofing system is non-combustible, water durable, mold and rot resistant, termite resistant and is capable of resisting shear loads equal to or exceeding shear loads provided by plywood or oriented strand board panels. The panels employ one or more layers of a continuous phase resulting from the curing of an aqueous mixture of inorganic binder, for example, calcium sulfate alpha hemihydrate, hydraulic cement, an active pozzolan and lime. The continuous phase is reinforced with glass fibers and contains lightweight filler particles, for example, ceramic microspheres.Type: GrantFiled: December 29, 2005Date of Patent: November 30, 2010Assignee: United States Gypsum CompanyInventors: Timothy D. Tonyan, James M. Ullett, James E. Reicherts
-
Patent number: 7815729Abstract: The method for recycling construction and demolition fines involves using mixed fines from construction and demolition debris that would otherwise be disposed of at landfills as an ingredient in cement or concrete. The mixed fines contain a plurality of materials selected from the group consisting of asphalt, plastics, ceramics, fiberglass and batt insulation, soil, dust, drywall, wood, plaster, paper, cardboard, dirt. The fines may also contain particles of recyclable materials, such as concrete, bricks, mortar, metals, glass, and the like. The fines may range in size from microns up to 6 inches in at least one direction. The recycler may incorporate the fines into a concrete mix for bulk sale to commercial enterprises, or may himself form precast, lightweight concrete products, such as decorative columns, pedestals and table bases, trim moldings and cornices, door surrounds, etc.Type: GrantFiled: March 5, 2009Date of Patent: October 19, 2010Inventors: Robert S. Cummings, Paul G. Chuckran
-
Patent number: 7754006Abstract: A process for making calcined gypsum in slurry or powder form. The process includes adding at least two types of crystal modifiers to the slurry. The first crystal modifier is to control crystal morphology of the calcined gypsum (such as succinic and/or malic acid). The second crystal modifier is to prevent or retard setting to control set time (such as tetrasodium pyrophosphate (TSPP)) to form a water stable product. An accelerator is typically added at the site of use for specific applications such as setting type joint compound, media casting, exterior/interior coating, and sprayable fireproofing. A composition made by the process and a kit for using the composition are also disclosed.Type: GrantFiled: March 20, 2007Date of Patent: July 13, 2010Assignee: United States Gypsum CompanyInventors: Qingxia Liu, Kumar Natesaiyer, Qiang Yu
-
Publication number: 20100170420Abstract: A method for reducing hexavalent chromium in cement comprising the addition, to said cement, of antimony (III) compounds as reducing agents.Type: ApplicationFiled: October 26, 2007Publication date: July 8, 2010Inventors: Matteo Magistri, Potito D'Arcancgelo
-
Publication number: 20090229492Abstract: The invention provides a system comprising two components to be mixed together to form a settable cementitious composition wherein a first component comprises: (a) Portland cement; (b) calcium sulphate; and (c) water in a weight ratio of water to Portland cement and calcium sulphate solids of from 0.5:1 to 5:1; and a second component comprises: (d) a water soluble silicate; and (e) water, in a weight ratio of water to silicate solids of from 1.5:1 to 25:1; which cementitious composition has a higher early strength than known compositions.Type: ApplicationFiled: April 25, 2007Publication date: September 17, 2009Applicant: Minova International LimitedInventor: Peter Shelley Mills
-
Patent number: 7585485Abstract: The present invention is based on solid-state reaction or reactions in the presence of small amounts of water, between phospho gypsum and agglutinating-neutralizing agents, principally though the application of oxy and hydroxy compounds, without discounting use of the respective carbonates of magnesium, aluminum and principally calcium, in addition to mixtures of these, and the subsequent preparation of self-hardening pellets which facilitate transport and handling. The technological process associated with the invention notably simplifies both the number and type of individual operations, and the preparation of pellets from mixtures of phosphor gypsum; it also reduces energy costs by operating at low temperatures (150°C.) during short periods (1-2 hours), while reducing the quantity of neutralizing agents, and minimizing the volume of water required for the process.Type: GrantFiled: April 11, 2007Date of Patent: September 8, 2009Assignees: Tripoliven, C.A., Fundacion Instituto de Ingenieria para Investigacion y Desarollo TecnologicoInventors: Miram Elena Andara Giannotti, José R. Rus Romero, Carlos Di Pasquale Torres, Morvin Ascanio Lopez, José Oropeza, Juan Carlos Suárez
-
Patent number: 7575628Abstract: A hydraulic cement comprising a calcium silicate and at least one phosphate compound. The phosphate compound is included in an amount sufficient to react a major portion of the calcium hydroxide that is produced during hydration of the cement to hydroxyapatite or other calcium phosphates. The phosphate compound is preferably a mono-calcium phosphate. The cement is useful in both bio-medical/dental and engineering applications. The calcium hydroxide is reacted by the phosphate to form hydroxiapatite or other calcium phosphate that is co-precipitated with the calcium silicate hydrate to form a composite-like structure on a nano-scale level. The reduced calcium hydroxide content in the set cement increases its strength and reduces its pH. The hydroxiapatite content and the reduced pH render the cement bio-active and suitable for use in medical and dental implants, for example, for replacement bone and tooth material. Due to its high strength, the cement may also be used for structural/engineering applications.Type: GrantFiled: March 27, 2006Date of Patent: August 18, 2009Assignee: Innovative BioCeramix, Inc.Inventors: Donghui Lu, Shuxin Zhou
-
Patent number: 7531035Abstract: Ceramic precursor compositions and chemically bonded ceramic (CBC) materials, especially Ca-based, and a composite biomaterial suitable for orthopaedic applications. The CBC-system includes a binding phase (chemical cement) and additional phases with specified chemistry imparting to the biomaterial the ability of initial strength followed by interaction with the body tissue including body liquid, to form a resorbable or partly resorbable biomaterial. The ceramic precursor composition includes at least one silicate with Ca as the main cation with a resorption rate less or equal to that of the bone in-growth rate. The silicate will form the binding phase of the cured material. Implants and surface coated devices are also disclosed. The cured material exhibits a compressive strength exceeding 100 MPa.Type: GrantFiled: September 12, 2005Date of Patent: May 12, 2009Assignee: Doxa ABInventors: Leif Hermansson, Håkan Engqvist
-
Publication number: 20090007834Abstract: A concrete formulation, which undergoes controlled deterioration in water, that can be used for making anchors for releasably tethering submarine devices at the seabed. The anchor may have handles for a device release mechanism or a central hole for a central device release mechanism. The formulation includes additives, which cause the cement to transform into non-binding Thaumasite over a pre-set period of time, leaving only natural material on the seafloor.Type: ApplicationFiled: October 7, 2005Publication date: January 8, 2009Inventors: Svein Ellingsrud, Audun Sodal, Hans Rechsteiner, Harald Justnes, Kare Ingvar Johansen
-
Patent number: 7445668Abstract: The invention relates to a hydraulic binder containing, in percentage by weight: from 1.1 to 9% of tricalcium aluminate from 1.5 to 13.5% of tetracalcium ferroaluminate from 0.5 to 1.5% of dodecacalcium heptaaluminate from 0.5 to 1.5% of tetracalcium trialuminate sulphate from 0 to 0.8% of dicalcium silicoaluminate from 5 to 70% of pozzolanic material(s) from 0 to 6% of calcium sulphate the remainder being composed of the non-aluminous constituents of at least one Portland-type clinker. It also relates to concretes or mortars prepared using a binder of this type.Type: GrantFiled: October 16, 2006Date of Patent: November 4, 2008Assignee: VICATInventor: Denis Sommain
-
Publication number: 20080223259Abstract: The invention relates generally to a cement or gypsum composition having improved properties, which is prepared by incorporating an enzyme into a cement material such as a cement, motar, or concrete, or into a gypsum product. The invention also relates to methods of manufacturing improved cement compositions and gypsum products, methods of improving the compressive strength of cement compositions and gypsum products, and methods of reducing the cost of such compositions by enabling the use of less expensive aggregates in the manufacturing process. More specifically, the invention relates to a cement composition or a gypsum composition, optionally including at least one aggregate and optionally including at least one pozzolan, comprising a cement material or gypsum optionally including aggregate(s) and pozzolan(s) having blended therein an enzyme.Type: ApplicationFiled: August 29, 2006Publication date: September 18, 2008Inventor: Josef Atoon
-
Publication number: 20080202752Abstract: A cement mix for cementing the well casing within a wellbore which contains a synergistic blend of an alkali metasilicate and/or alkali silicate, aluminum silicate and either silica fume or micro silica quartz along with a Portland cement. The cement mix, when combined with mix water, may render a cementitious slurry having a density less than or equal to 11.5 pounds per gallon (ppg); the amount of mix water in the cementitious slurry being between from about 200 to about 560 percent by weight of cement (BWOC). The compressive strength of such cementitious slurries, when cured, is in excess of 100 psi, more typically in excess of 200 psi, after 72 hours at 130° F.Type: ApplicationFiled: February 26, 2007Publication date: August 28, 2008Inventors: Enrique Lopez, Dean P. Olson, Wayman Hunter
-
Publication number: 20080115696Abstract: A flow enhanced calcium sulfate product includes a calcium sulfate source material, such as a flue gas desulphurization by-product, is pre-blended with a granular feedstock exhibiting good cementitious properties. The flow enhanced calcium sulfate is fed to a cement mill where it is combined with clinker during a finishing grinding process for portland cement. The flow enhanced calcium sulfate exhibits good flowability without changing the properties of the cement.Type: ApplicationFiled: November 21, 2006Publication date: May 22, 2008Applicant: LAFARGE NORTH AMERICAInventors: Horace H. Compton, Nathan A. Fernow, Ajay Joshi