Comminuting Or Grinding, Other Than Nominal, Of Raw Material Or Fuel (e.g., To Desired Size Or Relative Sizes, Etc.) Or Recited Particle Of Specified Size Patents (Class 106/757)
  • Patent number: 11932806
    Abstract: Embodiments relate to cementing operations and, in certain embodiments, to passivated cement accelerators and methods of using passivated cement accelerators in subterranean formations. An embodiment may comprise a method of cementing comprising: providing a cement composition comprising cement, water, and a passivated cement accelerator; and allowing the cement composition to set.
    Type: Grant
    Filed: May 6, 2022
    Date of Patent: March 19, 2024
    Assignee: Halliburton Energy Services, Inc.
    Inventors: Thomas Jason Pisklak, Pauline Akinyi Otieno, Kyriacos Agapiou, Samuel Jason Lewis
  • Patent number: 11236020
    Abstract: Methods and systems for fabricating synthetic source rocks with organic materials, for example, using high energy resonant acoustic mixing technology, are provided. An example method includes preparing one or more organic components including kerogen, mixing, by utilizing resonant acoustic waves, the one or more organic components with one or more inorganic components to obtain a mixture, and processing the mixture to fabricate a synthetic source rock. Another example method includes mixing one or more organic components and one or more inorganic components with a kerogen precursor as an organic binder to obtain a mixture including artificial kerogen and processing the mixture to fabricate a synthetic source rock. One or more mechanical or chemo-mechanical properties of the synthetic source rock can be characterized as one or more functions of the one or more organic components and the one or more inorganic components.
    Type: Grant
    Filed: May 2, 2018
    Date of Patent: February 1, 2022
    Assignee: Saudi Arabian Oil Company
    Inventors: Mohammad Hamidul Haque, Younane N. Abousleiman, Katherine Leigh Hull, David Jacobi, Yanhui Han
  • Patent number: 11148972
    Abstract: A macro-cement and associated methods useful for preparing pastes, mortars, concretes and other cement-based materials having high workability, high density, and high strength are disclosed. A method of producing a macro-cement includes cement, supplemental cementitious materials (SCM's), including siliceous submicron-sized particles and nano-sized particles, and polymers in the form of liquid or dry chemical admixtures for concrete. The cement mixture may be used for making ultra-high performance concrete (UHPC).
    Type: Grant
    Filed: June 14, 2019
    Date of Patent: October 19, 2021
    Assignee: MACROCEMENT INDUSTRIES LTD.
    Inventors: Alexander Ozersky, Alexander Khomyakov
  • Patent number: 10569242
    Abstract: In accordance with presently disclosed embodiments, systems and methods for managing bulk material efficiently at a well site are provided. The disclosure is directed to a container support frame that is integrated into a blender unit. The support frame is used to receive one or more portable containers of bulk material, and the blender unit may include a gravity feed outlet for outputting bulk material from the containers directly into a mixer of the blender unit. The blender unit with integrated support frame may eliminate the need for any subsequent mechanical conveyance of the bulk material (e.g., via a separate mechanical conveying system or on-blender sand screws) from the containers to the mixer. As such, the integrated blender unit may be lighter weight, take up less space, and have a lower cost and complexity than existing blenders.
    Type: Grant
    Filed: July 22, 2015
    Date of Patent: February 25, 2020
    Assignee: Halliburton Energy Services, Inc.
    Inventors: Calvin L. Stegemoeller, Bryan Chapman Lucas, Bryan John Lewis, Austin Carl Schaffner, Timothy H. Hunter, Jim Basuki Surjaatmadja, Wesley John Warren
  • Patent number: 9926228
    Abstract: A method of producing a gypsum binder, the method including dehydrating of gypsum raw material lumps by heating in a gaseous medium with further drying, cooling, and milling stages, wherein the heating gypsum raw material lumps is performed either by: (i) placing the lumps in a heating medium set to a temperature exceeding the temperature under which dehydration and formation of gypsum ?-hemihydrate occurs; and/or (ii) placing the lumps in a heating medium having a high rate of temperature increase such that a temperature higher than the temperature under which dehydration and formation of gypsum ?-hemihydrate occurs is reached; wherein a heating time is selected sufficient for completion of the process of gypsum ?-modification formation within the gypsum lumps, and wherein the heating is performed under atmospheric pressure through lump surface.
    Type: Grant
    Filed: October 13, 2014
    Date of Patent: March 27, 2018
    Inventor: Igor Anatolievich Stavrulov
  • Patent number: 9328021
    Abstract: Compositions and methods for increasing grinding efficiency of cement, cement clinker, raw materials for cement, and other inorganic particles. Use of biomass-derived polyols such as diols, triols, or mixtures thereof, optionally with a conventional grinding aid, cement quality improver, and/or hexavalent chromium reducer, are believed to provide less risk of sludging when compared to glycerides obtained from fossil fuel sources.
    Type: Grant
    Filed: March 16, 2015
    Date of Patent: May 3, 2016
    Assignee: GCP Applied Technologies Inc.
    Inventors: Leslie A. Jardine, Charlotte Porteneuve, Gerard Blond
  • Patent number: 9284219
    Abstract: A method is provided of thermally processing carbonaceous ash and ancillary carbonaceous material to produce a carbon-free inert, pozzolanic, or cementitious material and synthesis gas. The carbonaceous ash and ancillary fuels are fed into a thermal reactor along with oxides provided in the ash or in additives including limestone or glass. Carbon in the ancillary fuel and coal fly ash is converted to synthesis gas that is combusted to generate process steam and electricity. Remaining ash exits the thermal reactor chamber for processing at high temperature in a kiln gasifier to react the remaining fixed carbon and produce carbon-free partially-fused nodules or clinker that are cooled and ground to a desired fineness for cementitious or aggregate material in concrete. Carbonaceous ash, especially high carbon coal fly ash and other carbonaceous waste, are converted to energy and non-toxic, carbon-free aggregate or cementitious material used as architectural fill or in concrete mixes.
    Type: Grant
    Filed: October 28, 2010
    Date of Patent: March 15, 2016
    Assignee: Enviropower Renewable, Inc.
    Inventors: Bary Wilson, Brandon Ruf Wilson
  • Patent number: 9034101
    Abstract: The method includes subjecting the pozzolans in crushed state to a high energetic mechanical processing by grinding in a grinding equipment, whereby the pozzolan particles receive mechanical impulses, and the grinding is carried out for a predetermined time resulting in a compressive strength of a 2 inch side cube of mortar having 80% Portland cement and 20% natural pozzolan in a ratio of 1:2.75 to standard sand and in addition water required to obtain a flow of the mortar according to American standard ASTM C 109, which has been properly compacted under vibration and hardened at +20° C. in sealed condition, which after 28 days is ?75% of the compressive strength of a 2 inch side cube, treated as the cube, of a mortar having a ratio of Portland cement:sand of 1:2.75 and water corresponding to 48.5% of the weight of Portland cement.
    Type: Grant
    Filed: March 13, 2012
    Date of Patent: May 19, 2015
    Assignee: PROCEDO ENTERPRISES ETABLISSEMENT
    Inventor: Vladimir Ronin
  • Patent number: 9028609
    Abstract: An additive composition including a grinding aid selected from glycols, monocarboxylic acids with 1 to 4 carbon atoms, and comb polymers; as well as at least one retardant, which can be used during the process of grinding cement clinker and which leads to low brown discoloration of the ground cement in the processed state.
    Type: Grant
    Filed: June 8, 2012
    Date of Patent: May 12, 2015
    Assignee: Sika Technology AG
    Inventors: Dieter Honert, Thomas Heller
  • Patent number: 8992679
    Abstract: Dry construction pellets that may be made by mixing predetermined portions of two or more components of cementitious materials without ingredients that would allow the mixture to cure, and separating the un-curable mixture of the two or more components into a plurality of pellets, each having substantially the predetermined portions of the two or more components. An extrusion system may include a transport line configured to transport the dry pellets in a gaseous transport stream.
    Type: Grant
    Filed: February 5, 2010
    Date of Patent: March 31, 2015
    Assignee: University of Southern California
    Inventor: Behrokh Khoshnevis
  • Patent number: 8979998
    Abstract: Compositions and methods for increasing grinding efficiency of cement, cement clinker, raw materials for cement, and other inorganic particles. Use of biomass-derived polyols such as diols, triols, or mixtures thereof, optionally with a conventional grinding aid, cement quality improver, and/or hexavalent chromium reducer, are believed to provide less risk of sludging when compared to glycerides obtained from fossil fuel sources.
    Type: Grant
    Filed: September 10, 2014
    Date of Patent: March 17, 2015
    Assignee: W. R. Grace & Co.-Conn.
    Inventors: Leslie A. Jardine, Charlotte Porteneuve, Gerard Blond
  • Patent number: 8974598
    Abstract: A binder premix includes from 0.2% to 63% of a material of an ultrafine particle size category, including individual particles with a D90 value less than 1 ?m and/or with a BET specific surface greater than 5 m2/g; from 8% to 63% of selected Portland cement including particles with a D90 value less than 30 ?m and from 25% to 85% of a material, other than the cement, of a fine particle size category, including particles for which the D10 and D90 values are from 1 ?m to 120 ?m and with a BET specific surface less than 5 m2/g. A binder mix including, in addition to the premix, a material of a medium particle size category, including particles for which the D10 and D90 values are from 120 ?m to 5 mm is disclosed.
    Type: Grant
    Filed: March 23, 2010
    Date of Patent: March 10, 2015
    Assignee: Lafarge
    Inventors: Philippe Fonollosa, Jean-Francois Batoz, Jeffrey Chen
  • Patent number: 8974593
    Abstract: Cement-SCM blends employ particle packing principles to increase particle packing density and reduce interstitial spacing between the cement and SCM particles. Particle packing reduces the amount of water required to obtain a cement paste having a desired flow, lowers the water-cementitious material ratio (w/cm), and increases early and long-term strengths. This may be accomplished by providing a hydraulic cement fraction having a narrow PSD and at least one SCM fraction having a mean particle size that differs from the mean particle size of the narrow PSD cement by a multiple of 3.0 or more to yield a cement-SCM blend having a particle packing density of at least 57.0%.
    Type: Grant
    Filed: October 17, 2012
    Date of Patent: March 10, 2015
    Assignee: Roman Cement, LLC
    Inventors: John M. Guynn, Andrew S. Hansen
  • Patent number: 8636840
    Abstract: In a process for utilizing organic waste materials, in particular cellulose-containing, moist, organic waste materials, in a clinker production process in which the waste materials are introduced as fuel and burnt in the clinker production process, the waste materials are brought into contact with the hot exhaust gases of the clinker production process and dried in a drying step flowing in parallel therewith before they are introduced into the clinker production process. The drying step is carried out in a drying reactor in which the moist waste materials are passed together with the hot exhaust gases through a series of concentrically arranged tubes, with multiple changes in flow direction about 180°, and the temperature of the hot exhaust gases is set to a maximum value of 400° C. by mixing in of ambient air and/or air from the clinker production process before the drying step.
    Type: Grant
    Filed: June 22, 2011
    Date of Patent: January 28, 2014
    Assignee: Holcim Technology Ltd
    Inventors: Beat Stoffel, Armando Cruz
  • Patent number: 8551245
    Abstract: Hydraulic cements, such as Portland cements and other cements that include substantial quantities of tricalcium silicate (C3S), dicalcium silicate (C2S), tricalcium aluminate (C3A), and/or tetracalcalcium alumino-ferrite (C4AF), are particle size optimized to have increased reactivity compared to cements of similar chemistry and/or decreased water demand compared to cements of similar fineness. Increasing hydraulic cement reactivity increases early strength development and release of reactive calcium hydroxide, both of which enhance SCM replacement and 1-28 day strengths compared to blends of conventional Portland cement and one or more SCMs, such as coal ash, slag or natural pozzolan. Decreasing the water demand can improve strength by decreasing the water-to-cement ratio for a given workability. The narrow PSD cements are well suited for making blended cements, including binary, ternary and quaternary blends.
    Type: Grant
    Filed: March 13, 2013
    Date of Patent: October 8, 2013
    Assignee: Roman Cement LLC
    Inventors: John M. Guynn, Andrew S. Hansen
  • Patent number: 8506701
    Abstract: The present invention provides the production of the hydraulic powder containing C3A in an amount of 0.5 to 9.5% by weight through a step of grinding a hydraulic compound in the presence of the alkanolamine having a freezing point of not higher than 0° C.
    Type: Grant
    Filed: July 14, 2011
    Date of Patent: August 13, 2013
    Assignee: Kao Corporation
    Inventors: Keiichiro Sagawa, Masaaki Shimoda, Koji Nagasawa
  • Patent number: 8404039
    Abstract: A method for secondarily synthesizing calcium sulphoaluminate mineral in Portland cement clinker is provided. The method includes adding gypsum into raw Portland cement, calcination, then heating twice to re-form calcium sulphoaluminate mineral that has decomposed at high temperature in the clinker. This method can increase the content of calcium sulphoaluminate mineral in the clinker. As a result, the advantages of the calcium sulphoaluminate mineral in the clinker may be obtained, such as improvement of the early stage performance and long-term performance of the cement clinker and increase in the quantity of mixture in the cement.
    Type: Grant
    Filed: July 15, 2010
    Date of Patent: March 26, 2013
    Assignee: Nanjing University of Technology
    Inventors: Xiaodong Shen, Suhua Ma, Xuerun Li, Lin Chen, Weiqiang Zhou, Song Deng
  • Patent number: 7591440
    Abstract: Methods and systems for controlling a cement finishing mill, and operating the mill at an optimal point, are disclosed. To determine an optimal point of operation, values of mill power and sound are collected and compared to values predicted by a model to determine if the mill is choking. This choking determination is used in one of two processes to determine an optimal point of operation for the mill. In the first process, as long as the mill is not choking, the amount of fresh feed input to the mill is incrementally increased; when choking occurs, the amount of fresh feed is decreased until choking ceases. In the second process, the amount of fresh feed input to the mill is increased and decreased in an oscillating manner over time, to find the amount of feed that results in the mill approaching, but never reaching, a choking state.
    Type: Grant
    Filed: August 15, 2005
    Date of Patent: September 22, 2009
    Assignee: Invensys Systems, Inc.
    Inventors: Alan Morrow, Fayyaz Hussain, Lewis Gordon, Randy Dwiggins
  • Publication number: 20080245907
    Abstract: The invention relates to a safety system ensuring availability of a milling or crushing plant with a roller grinding mill, which is provided in a combined plant, more particularly for the mill drying of cement raw material. For bringing about an almost 100% redundancy, in particular six milling rollers are provided. The roller grinding mill is designed in such a way that 80% of the full milling capacity can be provided in four-roller operation.
    Type: Application
    Filed: August 12, 2004
    Publication date: October 9, 2008
    Inventor: Thomas Loesche
  • Patent number: 7258737
    Abstract: A method for recycling concrete waste includes the steps of: a) heating the concrete waste to provide a measure of fragility to the concrete waste; b) milling and sieving the heated concrete waste to separate coarse aggregate from the concrete waste; and c) milling and sieving a remaining portion of the concrete waste remaining after separation of the coarse aggregate to separate the remaining portion of the concrete waste into a cement-containing fraction and fine aggregate.
    Type: Grant
    Filed: May 17, 2005
    Date of Patent: August 21, 2007
    Inventor: Cheng-Feng Chang
  • Patent number: 6936098
    Abstract: A process for producing blended cement in which the cement contains Portland Cement mixed thoroughly with a microfiller, and possibly a water reducing agent, to provide a dry cement mixture, and fine supplementary cementitious materials selected from the materials blast furnace slag, fly ash, quartz, silica, amorphous silicon dioxide, limestone, and recycled concrete. The supplementary materials are first subjected to a grinding step in a dry state to a specific surface of at least 1000 cm2/g (Blaine). In a second step the ground supplementary materials are subjected to a grinding step together with at least 20% by weight of the total grinding mass of a highly reactive cement mixture in a dry state, to achieve a specific surface of at least 3000 cm2/g (Blaine).
    Type: Grant
    Filed: April 30, 2003
    Date of Patent: August 30, 2005
    Assignee: Procedo Enterprises Etablissement
    Inventor: Vladimir Ronin
  • Patent number: 6695911
    Abstract: In the production of cement clinker or cement with the addition of a cement additive (40), such as for example slag, which is ground in a closed-circuit grinding installation into slag meal (32) of equal fineness to cement, in order to utilize excess slag capacity in a beneficial way in the cement clinker production process, an intermediate slag fraction (33, 34) withdrawn from a three-fraction classifying device (31) is added as a raw material component to the stock inlet of the rotary kiln (20) of the cement clinker production line, and at the same time the chemical composition of the remaining raw material components (10) is adapted to the added quantity (34) of the intermediate slag fraction.
    Type: Grant
    Filed: April 15, 2002
    Date of Patent: February 24, 2004
    Assignee: KHD Humboldt Wedag AG
    Inventors: Hubert Ramesohl, Hans-Wilhelm Meyer
  • Patent number: 6635109
    Abstract: Hydraulic cement is made by a process in which (i) raw materials are crushed and ground, (ii) the crushed and ground raw materials and other components are burned and calcined to prepare a cement clinker, and (iii) the cement clinker is ground to a fine powder. A grinding aid is added to the cement clinker before it is ground in (iii). The grinding aid is an uncalcined direct process residue gel, which is an hydrolysis product of alkylhalodisilanes produced as by-products in the manufacture of alkylhalosilanes.
    Type: Grant
    Filed: August 20, 2002
    Date of Patent: October 21, 2003
    Assignee: Dow Corning Corporation
    Inventors: Jonathan David Wineland, Sebastiao Walter Lopes da Cunha, Jr.
  • Patent number: 6599123
    Abstract: This describes a method for producing cement clinker using petroleum coke with a sulfur content over 4.5% by weight, in conventional equipment and facilities, wherein said method comprises the treatment of the raw mixture to synergistically improve its physical-chemical characteristics combined with the parameter control of the process, in such a way as to obtain a reduction of the clinkering temperature, all as a heretofore-unappreciated way to reduce, as a result, the concentration of SO3 in the calcinated material fed to the rotating kiln, and also usefully increasing with this the calcium sulfate content in the clinker.
    Type: Grant
    Filed: July 13, 2002
    Date of Patent: July 29, 2003
    Inventors: Homero Ramirez-Tobias, Alberto Lazaro-Franco, Juan C. Martinez-Burckhardt, Walter Lopez-Gonzalez
  • Patent number: 6582610
    Abstract: A method for treating a fluid slurry with concrete grindings to separate constituents thereof, the constituents including water, sand and cement particles, the method including removing solids (e.g. large concrete fragments, rock, etc.) from fluid slurry with vibratory separation apparatus, the vibratory separation apparatus having screen apparatus for separating materials, the vibratory separation apparatus producing wet solids flowing off the top of the screen apparatus and a fluid stream containing water and cement particles, the fluid stream discharged beneath the screen apparatus, feeding at least a portion of the fluid stream to centrifuge apparatus, and separating cement particles from the fluid stream with the centrifuge apparatus and producing a stream of water with the centrifuge apparatus; and re-usable cement particles recovered using such a method.
    Type: Grant
    Filed: June 27, 2001
    Date of Patent: June 24, 2003
    Assignee: Varco I/P, Inc.
    Inventors: Clifton T. Williams, Barry Lynn Sorteberg
  • Publication number: 20010020654
    Abstract: Two-stage classification of a granular material, in particular a cement grinding feed, is accomplished in two classifiers connected in series in such a way that the separative behavior or the separative action and thus the particle-size distribution of the undersized or finished material coming from the second classifier can be modified with simple resources. Part or all of the oversized material of the second classifier is recycled to the second classifier.
    Type: Application
    Filed: March 2, 2001
    Publication date: September 13, 2001
    Inventors: Siegfried Strasser, Albert Sussegger
  • Patent number: 6264738
    Abstract: Portland cement has hitherto been produced from finely ground raw meal with a residue on the 80 micron sieve of 10-20%, corresponding to a grain size ratio of 0.01-80 micron grains to 80.01-500 micron grains in the raw meal of 9:1 to 4:1. With the novel process, it should be possible to use coarse-ground raw meal. The process involves roasting the raw meal in which the grain size ratio in the basic raw meal components of the 0.01-80 micron grains to the 80.01-2000 micron grains is 1.5:1 to 1:9. The acidic raw meal components with a melting temperature of no higher than 1,300 C. are ground to the same grain size ratio. Also described are devices and processes for grinding and roasting raw meal. The advantages of the invention are reduced energy consumption during grinding of the raw meal, improved throughput of material through ovens and mills and improved cement characteristics.
    Type: Grant
    Filed: February 16, 1998
    Date of Patent: July 24, 2001
    Inventors: Paul Lörke, Alexander Lörke
  • Patent number: 6241816
    Abstract: A method of treating cement clinker by grinding the clinker in a tubular mill while charging water, gypsum, and, optionally, also a water-reduction agent to the mill at the same time. The water has a pH of from about 9 to about 13. A microfill agent and/or a water-reduction agent is mixed with said the high pH-value water to form a slurry, which is added to the clinker during the grinding process together with microfill agent and/or water-reduction agent in a dry state. The high pH value of the water can be obtained by electrolysis.
    Type: Grant
    Filed: September 21, 1999
    Date of Patent: June 5, 2001
    Inventor: Vladimir Ronin
  • Patent number: 6213415
    Abstract: An exemplary process for grinding cement clinker using rollers comprises introducing cement clinker into grinding contact with rollers operative to grind the clinker into particles; and introducing to the clinker and/or rollers, in an amount of 0.001-0.5 percent based on the dry weight of clinker, a binding-densifying agent comprising at least one polymer having an average molecular weight of 50,000-500,000. The clinker may be ground alone or in combination with other agrillaceous or pozzolanic materials.
    Type: Grant
    Filed: September 13, 1999
    Date of Patent: April 10, 2001
    Assignee: W.R. Grace & Co.-Conn.
    Inventor: Josephine H. Cheung
  • Patent number: 6038987
    Abstract: A method for reducing the carbon content of a combustion ash containing siliceous ash particles and carbon particles includes subjecting the combustion ash to comminution to reduce the particle size of the siliceous ash particles and the carbon particles followed by separating a portion of the carbon particles from the siliceous ash particles by subjecting the comminuted ash to a flow of gas which separates the carbon particles from the siliceous ash particles. The method preferably is performed in a unitary housing by employing autogenous grinding to effect the comminution of the particles and employing a classifying rotor to separate the comminuted portion of the carbon particles based on the density differential between the siliceous ash particles and the carbon particles. A method of making a concrete mixture employing the obtained combustion ash with reduced carbon content is also provided. An apparatus for reducing the carbon content of the combustion ash is also provided.
    Type: Grant
    Filed: January 11, 1999
    Date of Patent: March 21, 2000
    Assignee: Pittsburgh Mineral and Environmental Technology, Inc.
    Inventor: Casmir J. Koshinski
  • Patent number: 5891239
    Abstract: The present invention regards a particularly quick-setting Portland cement clinker containing calcium fluoro-aluminate (11CaO.7Al.sub.2 O.sub.3.CaF.sub.2) mixed with lime that has not undergone the burning process of the clinker.
    Type: Grant
    Filed: July 16, 1997
    Date of Patent: April 6, 1999
    Assignee: Italcement, S.p.A.
    Inventor: Umberto Costa
  • Patent number: 5804175
    Abstract: A method for producing cement useful for preparing pastes, mortars, concretes and other cement-based materials, having a high workability with reduced water content, high strength and density, and a rapid development of strength, which method includes a mechanicochemical treatment of cement. The method includes a two-stage mechanicochemical treatment of a mixture of cement and at least one of two components, the first component being a SiO.sub.2 -containing microfiller and the second component being a polymer in the form of a powdery water-reducing agent. In the first stage the cement and the first and/or the second component are intensively mixed in a dry state, whereby particles of the first and/or the second component are adsorbed on the cement particles.
    Type: Grant
    Filed: October 30, 1995
    Date of Patent: September 8, 1998
    Inventors: Vladimir P. Ronin, Marwin Haggstrom
  • Patent number: 5800610
    Abstract: The invention relates to a method for manufacturing cement clinker whereby the raw meal is initially subjected to preparatory processing, e.g. by comminution, homogenization and/or drying, and, eventually, nodulized and burned, with the nodulization process itself taking place in a stationary burning reactor. By the method according to the invention a sulphatic compound is added to the raw meal in a sufficient quantity before introducing the raw meal into the stationary burning reactor or directly into the stationary reactor, e.g. through the combustion air or together with the fuel. The sulphatic compound may be selected among all types of sulphates which will not affect the properties of the finished cement. It is particularly advantageous to use calcium sulphate, either naturally occurring or industrial by-products and regular waste materials, e.g. used absorbent from dry exhaust gas desulphurization.
    Type: Grant
    Filed: May 9, 1997
    Date of Patent: September 1, 1998
    Assignee: F.L. Smidth & Co. A/S
    Inventor: Ebbe S. Jons
  • Patent number: 5769940
    Abstract: Cement and elemental sulfur are produced by forming a moist mixture of a flue gas desulfurization process waste product containing 80-95 percent by weight calcium sulfate hemihydrate and 5-20 percent by weight calcium sulfate hemihydrate, aluminum, iron, silica and carbon, agglomerating the moist mixture while drying the same to form a feedstock, and calcining the dry agglomerated feedstock in a rotary kiln. Sulfur dioxide produced during the calcination is cooled and contacted with hydrogen and carbon monoxide to reduce the same to elemental sulfur.
    Type: Grant
    Filed: July 28, 1997
    Date of Patent: June 23, 1998
    Assignee: Dravo Lime Company
    Inventor: John W. College
  • Patent number: 5766339
    Abstract: Cement is produced by forming a moist mixture of a flue gas desulfurization process waste product containing 80-95 percent by weight calcium sulfite hemihydrate and 5-20 percent by weight calcium sulfate hemihydrate, aluminum, iron, silica and carbon, agglomerating the moist mixture while drying the same to form a feedstock, and calcining the dry agglomerated feedstock in a rotary kiln. Sulfur dioxide released from the calcium sulfite hemihydrate and calcium sulfate hemihydrate during calcination may be used to produce sulfuric acid, while heat recovered in the process is used to dry the agglomerating feedstock.
    Type: Grant
    Filed: May 7, 1997
    Date of Patent: June 16, 1998
    Assignee: Dravo Lime Company
    Inventors: Manyam Babu, John W. College, Russell C. Forsythe
  • Patent number: 5754423
    Abstract: The invention relates to the preparation of a material mixture consisting of a plurality of mineral raw material components which are delivered individually proportioned, are ground and homogenised, wherein samples are periodically analysed and determined ACTUAL values are compared with predetermined DESIRED values in order if appropriate to carry out corrective control interventions on the proportioning of raw material components by way of a laboratory computer. In relatively short time periods evaluations of the material samples and re-homogenisation of the ground mixture can be carried out very reliably with relatively low expenditure on construction if the material samples are analysed on the spot by means of a rapid analysis arrangement and the determined ACTUAL values from this analysis are passed to the laboratory computer, the homogenisation being carried out in a mixing zone with relatively small receiving capacity which is separated from the storage zone.
    Type: Grant
    Filed: May 6, 1996
    Date of Patent: May 19, 1998
    Assignee: Krupp Polysius AG
    Inventors: Josef Teutenberg, Werner Brosowski
  • Patent number: 5676750
    Abstract: The invention refers to a process of treatment and environment-friendly utilization of asbestos-cement products including a thermal process to transform the asbestos component. Inventively, this is achieved by a coarse reduction of the asbestos-cement products under black side conditions with maintained vacuum. Then, the material is ground to asbestos-cement meal and fed to the flame zone of the rotary kiln of a cement clinker production line. Depending on the fuel type used, the portion of fed asbestos-cement meal varies between 2 and 5%, related to the amount of cement raw meal, substituting 2 to 5% of the cement raw meal mix at a time. The thermal transformation of the asbestos component takes place with temperatures of approximately 1800.degree. C. in the burner zone. The modified residual substance becomes a constituent of the cement clinker due to assimilation in the kiln charge.
    Type: Grant
    Filed: June 20, 1995
    Date of Patent: October 14, 1997
    Assignee: Institut fur Baustoff- und Umweltshcutz-Technologie IBU-tec
    Inventors: Gert Gleichmar, Joachim Kieser, Stefan Ambrosius, Helmut Gormar, Arno Krahner, Wolf-Joachim Buhrandt
  • Patent number: 5595599
    Abstract: A method of sintering cement clinker is provided including the steps of introducing raw material for cement to a spouted fluidized bed granulating furnace which includes a perforated distributor having a plurality of nozzle holes; passing fluidizing gas through at least one of the plurality of nozzle holes into the spouted fluidized bed granulating furnace while simultaneously blowing classifying gas at a selected flow velocity that is different from the flow velocity of the fluidizing gas into the spouted fluidized bed granulating furnace through a dropping port arranged facing and between the fluidized bed of the spouted fluidized bed granulating furnace and in communication with a fluidized bed sintering furnace; granulating the raw material in the spouted fluidized bed granulating furnace; discharging granules formed in the spouted fluidized bed granulating furnace into the fluidized bed sintering furnace while classifying the granules with the classifying gas; and sintering the granules injected into the
    Type: Grant
    Filed: June 7, 1995
    Date of Patent: January 21, 1997
    Assignees: Kawasaki Jukogyo Kabushiki Kaisha, Sumitomo Cement Co., Ltd.
    Inventors: Norio Yokota, Nichitaka Sato, Katsuji Mukai, Toshiyuki Ishinohachi, Isao Hashimoto, Mikio Murao, Shozo Kanamori, Chikanori Kumagai
  • Patent number: 5578122
    Abstract: Methods for combining Class C fly ash into cementitious mixtures for producing concretes that are resistant to sulfate-containing environments. In one method, Class C fly ash is intergound with portland cement clinker and gypsum to produce a cementitions mixture, which, when combined with water and an aggregate produces a hardened concrete that is resistant to sulfate environments. Alternatively, portland cement clinker and gypsum are first interground and the resultant mixture is admixed with Class C fly ash to produce a cementitious mixture. Thie cementitious mixture, in combination with water and an aggregage, produces a hardened concrete that has improved resistance to sulfate environments. In other aspects, a concrete that is stable in sulfate environments is produced by admixing portland cement, Class C fly ash and water containing a source of ions selected from the group consisting of sulfate and hydroxyl anions.
    Type: Grant
    Filed: February 14, 1994
    Date of Patent: November 26, 1996
    Assignee: The University of Texas System
    Inventor: Ramon L. Carrasquillo
  • Patent number: 5512097
    Abstract: Acidic gases such as sulfur oxides are removed from a waste gas stream by passing it through a reverse jet scrubber in which a suspension of finely divided limestone is used as an absorption medium. The method is particularly adaptable for use in a cement manufacturing plant wherein the sulfur dioxides in the waste gases from the combustion of fossil fuels used for process heat are removed by passing them through a reverse jet scrubber that uses as an absorption medium a suspension of finely divided limestone derived from the powdered limestone feed to the cement-making process and wherein the calcium sulfate slurry formed by reaction of the sulfur oxides with the calcium carbonate in the absorption medium is returned to the limestone comminution step of the cement making process and thereby disposed of as an ingredient of the cement clinker.
    Type: Grant
    Filed: December 7, 1994
    Date of Patent: April 30, 1996
    Inventor: Wayne W. Emmer
  • Patent number: 5478391
    Abstract: The cementitious material comprises an initial mixture of portland cement clinker and a modifier ranging in weight from approximately 0.5% to 5%, preferably 1%, of the weight of the clinker. The modifier is selected from a group comprising (a) a melamine formaldehyde-sodium bisulfite copolymer, and (b) sodium naphthalene sulfonate. The portland cement clinker and the modifier are intimately mixed and caused to react together in a solid state reaction by energetically grinding them together in a highly energetic ball-and-tube grinding mill to a high degree of fineness of at least approximately 5000 Blaine. Modified cementitious materials are produced by providing an additional constituent in the initial mixture comprising a hard, dense, substantially inert mineral material ranging up to 70% of the mixture by weight. The percentages of the portland cement clinker and the modifier are correspondingly reduced. The modified initial mixture is ground as before.
    Type: Grant
    Filed: March 26, 1993
    Date of Patent: December 26, 1995
    Assignee: Cement Technology Corporation
    Inventors: Shahviran T. Babaev, Nikolay F. Bashlykov, Sergey A. Zubehin, Valery N. Serduk, Roman L. Serykh, Vicheslav R. Falikman, Boris E. Yudovetch, Vladimir P. Trambovetsky, Jaime Moreno, Claudio A. Eberhardt, Alfonso Cadaval
  • Patent number: 5302331
    Abstract: A process for recycling household waste, garbage or trash into useful articles including in one preferred embodiment the steps of collecting the waste material, feeding the waste material into a pulverizer to convert the material to a powdery mass, adding water to the mass to form a slurry, adding a binder to the slurry to inhibit bacteriological growth, pouring or otherwise forming the slurry into a useful shape such as a block, or sheet, and allowing the formed shape to air dry under relatively low humidity. The resulting useful article may then be used as a building block, wall board, ceiling tile and so on. In an alternative example, the binder is added directly to the pulverized waste material to produce a useful article such as a flexible roof shingle.
    Type: Grant
    Filed: November 30, 1992
    Date of Patent: April 12, 1994
    Inventor: Robert E. Jenkins
  • Patent number: 5298071
    Abstract: A fiber-hydratable cement composition comprising a uniform dispersion of from 0.0001 to 10 volume percent interground fiber in hydratable cement powder is prepared by introducing fiber precursors and cement clinker to a grinding mill and grinding the mixture until the clinker has been reduced to a fine powder. The fiber can be steel, alkaline resistant glass, ceramic, carbon or organic polymer, and preferably are steel, polyolefin or mixtures thereof.
    Type: Grant
    Filed: July 16, 1993
    Date of Patent: March 29, 1994
    Assignee: Vontech International Corporation
    Inventor: Gary L. Vondran
  • Patent number: 5156676
    Abstract: Methods are disclosed for the use of inexpensive volatile fuels in the calcining zone of a cement kiln during the manufacture of cement clinker in a rotary vessel.
    Type: Grant
    Filed: May 7, 1991
    Date of Patent: October 20, 1992
    Assignees: Hoke M. Garrett, Ash Grove Cement Company, Cadence Chemical Resources, Inc.
    Inventors: Hoke M. Garrett, Eric Hansen
  • Patent number: 5122189
    Abstract: Methods are disclosed for the use of inexpensive volatile fuels in the calcining zone of a cement kiln during the manufacture of cement clinker in a rotary vessel.
    Type: Grant
    Filed: April 13, 1990
    Date of Patent: June 16, 1992
    Assignees: Hoke M. Garrett, Ash Grove Cement Company, Cadence Chemical Resources, Inc.
    Inventors: Hoke M. Garrett, Eric Hansen
  • Patent number: 5071484
    Abstract: A cementitious composition capable of forming an early high strength cement when admixed with a liquid comprising a cementitious material of a specific chemical composition, surface area, and particle size distribution, the method of making such cementitious composition, and cements comprising said composition.
    Type: Grant
    Filed: September 14, 1990
    Date of Patent: December 10, 1991
    Assignee: Capitol Aggregates, Inc.
    Inventors: Wesley E. Bonifay, John G. Wheeler, Jose G. Garcia
  • Patent number: 4971627
    Abstract: A cement-type binding material suitable as a building material for use in the manner of a Portland cement including for underground work, or as a curing accelerating additive in mortar cement or masonry cement or in concrete or as a basic material for producing building components, is produced by mixing flue dust or flue ash with a product obtained by desulfurizing flue gases. The quantity of flue dust or ash is so measured than any free lime and lime being freed during an oxidizing and calcining treatment is completely bound to aluminates and silicates capable of reacting with water. The so produced intermediate multi-phase product is milled to a certain fineness and mixed with slag sand also milled to a certain fineness. The so obtained product is suitable for use in all instances where gypsum could not be used heretofore or could be used only under expensive protective measures.
    Type: Grant
    Filed: June 26, 1989
    Date of Patent: November 20, 1990
    Assignee: Kalkwerke Rheine GmbH
    Inventors: Thomas Koslowski, Udo Ludwig, Alexander Froehlich
  • Patent number: 4964914
    Abstract: A method is shown for disposing of hazardous waste material without utilizing landfill or bulk incineration. The hazardous waste material is first fed to a shredder for shredding the waste material to pieces of a range of predetermined sizes. The solid hazardous waste material is intermixed with an inlet stream of recycled flammable fuel. The shredded material and combined fuel is then transported by means of a screw conveyor to a dissolving tank, the dissolving tank being provided with a mechanical agitator for agitating the shredded material and combined fuel to produce a homogeneous, flammable mixture. The contents of the dissolving tank are passes to a storage tank once a homogeneous, flammable mixture is achieved.
    Type: Grant
    Filed: August 10, 1988
    Date of Patent: October 23, 1990
    Assignee: Chemical Reclamation Services, Inc.
    Inventor: E. L. "Buddy" Leath