Abstract: Methods and compositions are disclosed that comprise cement kiln dust having a mean particle size that has been altered. An embodiment discloses a method of preparing cement kiln dust comprising: providing cement kiln dust having an original particle size; and altering the mean particle size of the cement kiln dust from the original size by grinding, separating, or a combination thereof. Another embodiment discloses a well treatment fluid comprising: cement kiln dust having a mean particle size that has been altered from its original size by grinding, separating, or a combination thereof; and water.

Abstract: A cement composition comprises: cement; water; and an additive, wherein the additive is a pozzolan and a strength-retrogression inhibitor, and wherein a mixture consisting essentially of: the additive; water; and a source of calcium develops a compressive strength of at least 500 psi at a time of 24 hours, a temperature of 190° F., and a pressure of 3,000 psi. A method of cementing in a subterranean formation comprises: introducing the cement composition into the subterranean formation and allowing the cement composition to set. The compressive strength of the test cement composition consisting essentially of: the cement; the water; and the additive at a final time of 72 hours has a percent change greater than ?5% from the compressive strength of the test cement composition at an initial time of 24 hours when tested at a temperature of 300° F. and a pressure of 3,000 psi.

Abstract: By-product materials are processed to mitigate undesirable effects. In some embodiments, industrial waste by-products are recycled using calcium polysulfide and used in building materials. In certain implementations, toxins are rendered non-viable as human pathogens by reaction with calcium polysulfide to create non-soluble sulfide crystals locked in the material as hydration is completed. The sulfides are not soluble in water and are locked into position within the resulting hydrate material, which mitigates escape of or changes of state in the toxins.

Abstract: An inorganic material board, which is a cured mat formed by dehydrating a slurry including 30 to 53 wt % of blast furnace slag, 2 to 5 wt % of gypsum having an average particle size of 200 to 2000 ?m, 5 to 11 wt % of alkaline material, 5 to 15 wt % of reinforcing fibers, and 31 to 50 wt % of inorganic admixture with respect to a total solid content, and in which a weight ratio of the blast furnace slag to the gypsum to the alkaline material is 1:0.05 to 0.15:0.15 to 0.35. It is desirable that the blast furnace slag has a specific surface area of 3000 to 5000.

Abstract: Embodiments relate to cementing operations and, more particularly, in certain embodiments, to settable compositions that comprise kiln dust and wollastonite and methods of use in subterranean formations. An embodiment discloses a method of cementing comprising: providing a settable composition comprising kiln dust, wollastonite, and water; and allowing the settable composition to set.

Abstract: A sulfur-steel slag aggregate concrete, and methods of preparing the sulfur-steel slag aggregate concrete and disposing of elemental sulfur, are disclosed. In embodiments, the sulfur-steel slag aggregate concrete includes elemental sulfur, steel slag aggregate, limestone powder, and sand. Modifiers, such as plasticizers, are not required and are not used in embodiments of the sulfur-sand limestone mortar. In embodiments of the method to prepare the sulfur-steel slag aggregate concrete, each of the elemental sulfur, limestone powder, steel-slag, and sand are heated to at least 140 C, then combined, and then allowed to solidify.

Abstract: Methods and compositions are disclosed that comprise cement kiln dust having a mean particle size that has been altered. An embodiment discloses a method of preparing cement kiln dust comprising: providing cement kiln dust having an original particle size; and altering the mean particle size of the cement kiln dust from the original size by grinding, separating, or a combination thereof. Another embodiment discloses a well treatment fluid comprising: cement kiln dust having a mean particle size that has been altered from its original size by grinding, separating, or a combination thereof; and water.

Abstract: The present disclosure relates to geothermal grout, methods of making geothermal grout, and methods of using geothermal grout. The present disclosure is further directed to an geothermal grout with relative ease of preparation and desirable thermal conductivity while maintaining good sealant properties.

Abstract: Process for the preparation of a sprayable hydraulic binder composition containing as main components water, aggregates, hydraulic binder, set accelerator, characterized in, that a calcium silicate hydrate (C—S—H) containing component is added before and/or at the spray nozzle.

Abstract: Methods and compositions are provided that relate to cementing operations. Methods and compositions that include a latex strength enhancer for enhancing the compressive strength of slag compositions.

Abstract: A cementitious composition capable of forming a high, early-phase strength cement may comprise construction grade cement and ground blast furnace slag, the ground blast furnace slag having a Blaine fineness less than about 250 m2/kg. The cementitious composition may comprise, for each 100% by weight, greater than about 50% by weight construction grade portland cement and less than about 50% by weight ground blast furnace slag, and the cementitious composition may have a Blaine fineness less than about 300 m2/kg. Methods of making and using such a cementitious composition to cement a structure are also described.

Abstract: A method of making a cementitious composition comprises (a) selecting at least one pozzolanic particulate material; (b) selecting and grinding at least one feldspar material to a fineness of at least 3000 Blaine; (c) mixing calcium oxide or calcium hydroxide with gypsum; (d) mixing the ground feldspar with the lime-gypsum mixture to produce an activator; (e) conditioning the pozzolanic particulate material with an aqueous solution; (f) adding the activator to the conditioned material to produce a slurry; and (g) curing the slurry in a sealed container. The pozzolanic particulate material can be slag, fly ash, or siliceous rock. A cementitious composition of the invention comprises a pozzolanic particulate material, a ground feldspar material, a lime compound and gypsum, and uses readily available materials, as an economic replacement for Portland cement, fly ash or other materials in filling, backfilling and paving, particularly for backfilling or stabilizing mine sites.

Abstract: A binder for mine tailings, alluvial sand and other aggregate used as a backfill for an underground void comprises ferrous slag, cement kiln dust and/or lime kiln dust, and Portland cement and/or lime; the binder displays strength characteristics better than or comparable to those achieved with conventional binders based on Portland cement or Portland cement and slag.

Abstract: Disclosed embodiments relate to well treatment fluids and methods that utilize nano-particles. Exemplary nano-particles are selected from the group consisting of particulate nano-silica, nano-alumina, nano-zinc oxide, nano-boron, nano-iron oxide, and combinations thereof. Embodiments also relate to methods of cementing that include the use of nano-particles. An exemplary method of cementing comprises introducing a cement composition into a subterranean formation, wherein the cement composition comprises cement, water and a particulate nano-silica. Embodiments also relate to use of nano-particles in drilling fluids, completion fluids, simulation fluids, and well clean-up fluids.

Abstract: This invention discloses a high strength magnesium slag brick and a method of producing the same. The high strength magnesium slag brick is composed of 60 to 80 percent by weight of furnace slag from the reduction process of a magnesium production, 15 to 25 percent by weight of crushed stones and/or pebbles, and 1 to 15 percent by weight of gypsum and/or lime. And the amount of water added to the composition is equivalent to 10 to 40 percent of the total weight of raw materials. The method includes dispensing of raw materials, adding of water, mingling, leaving it piled-up, pressing and molding, steam-bathing and drying to obtain the finished product. Gypsum, one of the raw materials of the slag brick, can be produced from the waste gas generated from the magnesium production process. And, the coal cinder or coal ash generated from the burning of coal in the magnesium production process, can also be used as one of the raw materials of the slag brick.

Abstract: A slag cement includes ground granulated blast furnace slag and ground limestone combined in a predetermined weight ratio. Limestone and granulated blast furnace slag (GBFS) are fed to a grinding apparatus in a ratio of about 3-5% limestone by weight. The limestone is a cheaper raw material than the GBFS, resulting in a reduction in production costs for the slag cement. Moreover, the addition of limestone to the GBFS surprisingly results in improved compressive strength.

Abstract: This invention discloses a high strength magnesium slag brick and a method of producing the same. The high strength magnesium slag brick is composed of 60 to 80 percent by weight of furnace slag from the reduction process of a magnesium production, 15 to 25 percent by weight of crushed stones and/or pebbles, and 1 to 15 percent by weight of gypsum and/or lime. And the amount of water added to the composition is equivalent to 10 to 40 percent of the total weight of raw materials. The method includes dispensing of raw materials, adding of water, mingling, leaving it piled-up, pressing and molding, steam-bathing and drying to obtain the finished product. Gypsum, one of the raw materials of the slag brick, can be produced from the waste gas generated from the magnesium production process. And, the coal cinder or coal ash generated from the burning of coal in the magnesium production process, can also be used as one of the raw materials of the slag brick.

Abstract: A method of preparing a building material is provided. An aggregate material, water, a hydraulic binder material, and one or more hydraulic activators are mixed. The hydraulic binder material comprises slag material. The mixture is allowed to harden. A building material is also provided. The building material includes a slag material, and one or more hydraulic activators.

Abstract: A binder for mine tailings, alluvial sand and other aggregate used as a backfill for an underground void comprises ferrous slag, cement kiln dust and/or lime kiln dust, and Portland cement and/or lime; the binder displays strength characteristics better than or comparable to those achieved with conventional binders based on Portland cement or Portland cement and slag.

Abstract: A treatment method includes injecting oxygen into the liquid steel works slag, adding and dissolving in the slag alumina and lime sources, and optionally silica and iron sources and cooling the slag until solidification, the additions being carried out in such amounts and the cooling being performed at such speed that the resulting slag has a mineralogical composition having one of the following constituting element: (a) an amorphous glassy phase; (b) a first group of phases (1) consisting, in weight percentages, of 10–40 CA, 20–50 C2AS, 30–50 C6AF2 and 10–30 C2S; (c) a second group of phases (2) consisting, in weight percentages, of 20–40 C2F, 10–30 C2AS, 20–50 C6AF2 and 10–40 C2S, and (d) a mixture of amorphous glassy phase and of the first or second group of phases. The invention is applicable to hydraulic binders.

Abstract: The object of this invention is to provide a non-calcined clay composite used as building materials capable of promoting humans' health and being desirably used irrespective of location, which is improved in terms of strength without calcining clay. Because the non-calcined clay composite is produced without calcining clay, the process of producing it is simplified and its productivity is improved. The non-calcined clay composite includes 50 to 90 wt % clay, 2 to 30 wt % lime, 4 to 48 wt % blast furnace slag, 0.04 to 0.9 wt % alkaline chemical, and water as a balance, and has high compression strength due to an ionic coagulation reaction, a pozzolan reaction, and a latent hydraulic reaction.

Abstract: The present invention relates to a composite of consolidation-hardening pile for soft ground and in which a composition ratio of an aggregate:a quicklime:an additive is 50–60 wt %:20–25 wt %:20–25 wt %, and the additive is an admixture made by mixing a powder of furnace slag, a fly ash or a mixture of the powder of furnace slag and the fly ash in a cement, the ratio of the cement, and the powder of furnace slag, the fly ash or the mixture of the powder of furnace slag aggregate and the fly ash is 65–85 wt %:15–35 wt %. As the pile is formed in the soft ground vertically, a composite has a strength of 50 kgf/cm2 or over to act as a supporting pile for sinking, and a reinforcing pile.

Abstract: It is an object of the invention to effectively absorb and remove CO2 in an exhaust gas generated during an industrial process for reducing an amount of exhausting CO2 into the atmospheric air. The exhaust gas containing CO2 is blown into the agglomerate of solid particles containing CaO and/or Ca(OH)2 to contact CO2 to the agglomerate for fixing CO2 in the exhaust gas as CaCO3, thereby to reduce the CO2 concentration in the exhaust gas. Preferably, the solid particles contain water, and more preferably, the solid particles contain surface adhesive water.

Abstract: A synthetic slag is produced by melting the mineral content of an organic carbon-containing mineral, for example, oil shale or tar sands, with a source of lime such as cement kiln dust. The organic carbon, especially hydrocarbon, content of the mineral is oxidized by oxygen gas, which typically is derived from air or an air/oxygen combination, in an exothermic reaction and the heat generated provides the thermal energy for the reaction between the mineral content and the source of lime. In this way the gaseous products will typically comprise nitrogen, unreacted oxygen, water vapor and carbon dioxide, and heat energy can be readily recovered from the hot off gas products evolving during the combustion reaction. The synthetic slag may be pelletized and employed as lightweight mineral aggregate or milled, or atomized and then milled, to cement fineness to provide slag cement.

Abstract: A process for constructing infrastructures, in which aggregates, vitrified blast-furnace slag, a pulverulent activator and water are mixed together, the mix is spread out over the ground, compacted and left to harden, and in which a particulate slag and a ready-prepared additive containing, on the one hand, the activator and, on the other hand, dry ground vitrified slag having a particle size of less than 500 &mgr;m are added to the aggregate is provided. Further provided is the additive for the construction of infrastructures according to the said process, which additive includes, on the one hand, a pulverulent activator and, on the other hand, dry ground vitrified slag having a particle size of less than 500 &mgr;m.

Abstract: A plaster formulation for forming a non-shinny, slow-drying plaster, in which color may be blended and multiple color coats applied to form a colored surface with the appearance of depth, age, and texture.

Abstract: A synthetic slag is produced by a high temperature combustion reaction between coal ash having a high carbon content, and a source of lime such as cement kiln dust. The carbon content of the coal ash is oxidized by oxygen gas, which typically is derived from air or an air/oxygen combination in an exothermic reaction and the heat generated is exploited in the melting process. In this way the gaseous products will typically comprise nitrogen, unreacted oxygen and carbon dioxide, and heat energy can be readily recovered from the hot off gas products evolving during the combustion reaction. The synthetic slag may be pelletized and employed as lightweight mineral aggregate or milled to cement fineness to provide slag cement.

Abstract: The invention concerns a treatment method comprising injection of oxygen into the liquid steel works slag, adding and dissolving in the slag alumina and lime sources, and optionally silica and iron sources and cooling the slag until solidification, the additions being carried out in such amounts and the cooling being performed at such speed that the resulting slag has a miner-alogical composition having one of the following constituting element (a) an amorphous glassy phase; (b) a first group of phases (1) consisting, in weight percentages, of 10-40 CA, 20-50 C2AS, 30-50 C6AF2 and 10-30 C2S; (c) a second group of phases (2) consisting, in weight percentages, of 20-40 C2F, 10-30 C2AS, 20-50 C6AF7 and 10-40 C2S, and (d) a mixture of amorphous glassy phase and of the first or second group of phases. The invention is applicable to hydraulic binders.

Abstract: In a method for producing puzzolanic or hydraulic grinding additives for the cement industry from basic oxidic slags, in particular steel slags, using a metal bath for the reduction of metal oxides contained in the slags, the basicities of the liquid slags are adjusted to values lying 0.1 to 0.5 below the basicity value (CaO/SiO2) of the target slag prior to the reduction by adding acidic corrective substances such as, e.g., quartz sand and/or blast furnace slag and/or SiO2-containing corrective substances.

Abstract: The present invention relates to a process for manufacturing a soil treatment composition, to soil treatment compositions and to the use of such compositions. The process according to the invention comprises a step of selecting one or more slags having a predetermined free lime content of greater than or equal to a first threshold value, a step (B1) of adding free lime to the slag or slags and a step of grinding the slag or slags in order to obtain a soil treatment composition having a predetermined free lime content of greater than or equal to a second value.

Abstract: The invention relates to a delayed-setting concrete based on blast furnace slag. The invention further relates to a method of initiating the setting of said concrete.

Abstract: A method is provided for manufacturing cement from a raw material mixture which includes finely ground steel slag. Selected quantities of steel slag and other raw materials are mixed with each other and supplied to a raw mill. The steel slag and other raw materials are preferably ground to a fine, dry powder. For some applications, the dry powder is preferably supplied to a blend tank for further mixing to ensure more uniform commingling of the finely ground steel slag with other finely ground raw materials. The fine dry powder may be supplied to a preheat system and then to the feed end of a kiln. Alternatively, the dry powder may be supplied directly to the feed end of a kiln.

Abstract: The present invention relates to a method of limiting the release of organic materials into the environment during the making of foundations, according to which a concrete is used which is based on blast furnace slag ground to a fineness of between about 2,500 and 5,000 Blaine. The invention also relates to a concrete which can be used in said method.

Abstract: A hydraulic binder containing a glassy bulky slag milled to a fineness above 5000 cm2. Blaine and wherein the latently hydraulic blast furnace slag has a glassiness above 93%, contains 34 to 40% SiO2, 34 to 37% CaO and above 9% and previously below 13% Al2O3. The (CaO+MgO)/(Al2O3+SiO2) ratio ranges from 0.88 to 0.98. Preferably the binder contains 0.5 to 5% porcelain cement clinker or porcelain cement. The above conditions can be met by mixing several slags.

Abstract: The invention describes an activated supersulphated aluminosilicate binder containing aluminosilicates, calcium sulphate and an activator containing alkali metal salts, wherein the aluminosilicates are selected from the group consisting of blast furnace slag, clay, marl and industrial by-products such as fly ash with the proviso that the Al2O3 content is greater than 5% by weight, wherein blast furnace slag is present in an amount exceeding 35% by weight and clay, marl and/or fly ash is present in an amount exceeding 5% per weight and wherein cement kiln dust in an amount of from 3 to 10% by weight is added to the mixture as an activator and calcium sulphate is used in an amount exceeding 5% by weight.

Abstract: A binder for mine tailings and aggregate used as a backfill for an underground void comprises ferrous slag, and cement kiln dust, optionally with lime kiln dust; the binder displays strength characteristics better than or comparable to those achieved with conventional binders based on Portland cement and slag.

Abstract: A chemical agent for improving the engineering properties of soil includes a mixture of cementitious pozzalans (5 to 60% by mass), calcium sulphate (20 to 80% by mass), an oxide of calcium (15 to 50% by mass) and silica oxide (1 to 30% by weight). Monofilament fibers can also be included in the mix.

Abstract: The present invention provides improved well sealing compositions and methods. The compositions are basically comprised of slag cement, water, a slag cement set activator, a hardenable epoxide containing material and an epoxide containing material hardening agent.

Abstract: The present invention provides improved well sealing compositions and methods. The compositions are basically comprised of slag cement, water, a slag cement set activator, a hardenable epoxide containing material and an epoxide containing material hardening agent.

Abstract: A method of making cement from base metal smelter slag produced by a nickel, copper, lead or zinc smelter, includes crushing the slag with a source of calcium sulphate to a size of less than about 1/4 inch and heating the mixture to produce a cement, and grinding the cement to a size in the range of from about -250 to about 425 mesh.

Abstract: The present invention is directed to a hardening composition characterized by comprising (A) a slag composition containing 0 to 37 wt. % of CaO, 23 to 90 wt. % of SiO.sub.2, and 0 to 40 wt. % of Al.sub.2 O.sub.3 and 0.1 to 50 wt. % of one or more compounds selected from the group consisting of iron oxide, alkali components, phosphorous components, titanium dioxide, manganese oxide, and magnesium oxide, and/or 0.1 to 10 wt. % of a halogen; and (B) an alkaline activator. The invention is also directed to a hardened product obtained by mixing the hardening composition with water. The properties of the hardened product are suitable for use as various concrete materials, and therefore, refuse-incinerated ashes sewage sludge, etc. are effectively utilized and recycled as a resource.

Abstract: The present invention provides lightweight, fast setting cement compositions and methods which can be utilized in performing a variety of well cementing operations. The cement compositions are basically comprised of slag cement, water sufficient to form a pumpable slurry, a gas sufficient to foam the slurry and a foaming agent.

Abstract: A buffering agent for a cementitious hazardous waste composition, containing electric arc furnace dust (EAFD) and water, includes dolomitic lime, namely either dolomitic quicklime, dolomitic monohydrated lime or dolomitic dihydrated lime. Dolomitic lime serves as a buffering agent for the hazardous waste composition by maintaining the pH of the waste composition within a target range over which solubility of several heavy metals tends to be minimized. These heavy metals include lead, zinc and cadmium, among others, and the pH range within which the heavy metals experience a minimum solubility is approximately 8.5 to 11.5, and preferably 9.4 to 10.2. In addition, dolomitic lime is substantially insoluble in water, so that the buffering agent will not leach or diffuse out of the waste composition.

Abstract: The present invention generally relates to a method for hydraulically backfilling empty mined salt cavities. The method comprises combining at least one pozzolanically active waste material with an effective amount of a cementing agent and brine to form a pozzolanic mixture, wherein the relative proportions of said pozzolanically active waste material, alkaline earth metal hydroxide or alkaline earth metal oxide and saturated brine are sufficient for reaction under conditions in said salt cavity to form a stable, low porosity, load bearing pozzolanic cement; oxidizing said pozzolanic mixture in order to substantially remove aluminum metal from the mixture; and hydraulically depositing said pozzolanic mixture in the empty salt cavity.

Abstract: Compositions for low heat cements developed especially for massive concrete works and which exhibit a compressive strength/heat of hydration ratio of at least 7.0 at the age of 13 weeks. One of two inventions provides a powder prepared by mixing CaO, SiO.sub.2, and Al.sub.2 O.sub.3 materials, melting the mixture, quenching the melt, and grinding the quenched matter, the powder being composed mainly of amorphous substances and chemically having a CaO/SiO.sub.2 (molar ratio) of 0.8-1.5 and an Al.sub.2 O.sub.3 content of no more than 10 wt. %. The other invention provides a mixed powder comprising no less than 70 wt. % of a powder and no more than 30 wt. % of an addition (portland cement or the like), the powder being the same as that of the first invention in both predominance of amorphous substances and CaO/SiO.sub.2 (molar ratio) excepting the Al.sub.2 O.sub.3 content which is less than 12 wt. % in the second invention.

Abstract: A process and apparatus by which blast-furnace slag can be added to the feedstock materials fed into the feed-end of a rotary cement kiln to form cement clinkers. The blast-furnace slag is crushed and screened to provide blast-furnace slag particles having particles with a predominant size of up to a maximum diameter of substantially 2" or less.

Abstract: The invention concerns a raw material briquette for mineral wool production containing a mineral raw material as well as a binder therefor. The invention is characterized in that the briquette, as the binder, contains slag which has been activated with an alkaline agent, such as with an alkalimetal compound. The invention also concerns a process for the preparation of the briquette as well as a process for the preparation of mineral fibres using the briquette according to the invention.

Abstract: Drilling fluid is solidified by the incorporation therein of coal slag. In a preferred embodiment lime is also incorporated into said drilling fluid and/or said drilling fluid is a lime drilling fluid. Thus, there is provided a cementitious composition comprising drilling fluid, coal slag and, generally, lime.

Abstract: The present invention relates to a coating for metallurgical receptacles comprising a slurry of slag fines, lime and water. The coating has proven effective at releasing the skull remaining in metallurgical receptacles after the molten metal has been tapped off and the slag layer has been poured off. The invention also relates to a process for coating metallurgical receptacles with the coating composition of the present invention.

Abstract: A process and apparatus by which steel slag can be added to the feedstock materials fed into the feed-end of a rotary cement kiln to form cement clinkers. The steel slag is crushed and screened to provide steel slag particles having a maximum diameter of 2".