Abstract: Systems and methods for generation of lime hydrate compounds and particularly highly reactive hydrated lime (HRH) with a reduced resistivity through the inclusion of a sodium compound generally in the slaking water used in generating the lime hydrate or HRH. The compound may then be used in systems which include a Electrostatic Precipitator (ESP) for SO2 mitigation without many of the associated problems in ESP performance.

Abstract: Techniques and methods are disclosed for facilitating the fireproofing application process to the structural members of buildings (e.g., houses, apartment buildings, office buildings, sky-rises, etc.) and for improving the structural integrity of steel when exposed to extreme temperatures. The components of the Universal Fireproofing Patch provide a fireproofing protection product that exceeds Underwriters Laboratories fireproofing guidelines, which may be used under any circumstances (i.e., in the event the existing material to be fire-patched is either unknown or unavailable). The components of the Universal Fireproofing Patch enable a user the ability to coat a non-conforming area quickly, easily and for a fraction of the price compared to commercial patching services. Finally, the Universal Fireproofing Patch is sold as a kit that is comprised of a container, a premeasured quantity of water and fireproofing mix, a mixer, a trowel and an instrument capable of measuring liquids.

Abstract: The invention relates to a method for the dry slaking of calcium oxides and magnesium from calcomagnesian compound containing preferably at least 10 wt. % of MgO in relation to the total weight of said calcomagnesian compound, in which calcomagnesian compound is supplied to a slaking vessel, a slaking aqueous phase is supplied to the slaking vessel, followed by slaking the calcomagnesian compound delivered to the slaking vessel, by means of the slaking aqueous phase, and forming hydrated solid particles of calcium hydroxides and magnesium, in the presence of an additive. The invention also relates to the compound produced in this way.

Abstract: A method is shown for the slaking of calcium oxides and magnesium from calcomagnesian compound containing at least 10 wt. % of MgO in relation to the total weight of said calcomagnesian compound, in which a slaking aqueous phase is supplied to a slaking device, and slaking the compound containing anhydrous dolomite delivered to the slaking device, by means of the slaking aqueous phase, forming hydrated solid particles of Mg(OH)2, in the presence of an additive.

Abstract: A composition for binding environmentally-harmful substances in solid or semi-liquid state contains caustic magnesium oxide, non-ferrous metal salts as a hardener, non-ferrous metal oxides catalyzing formation of radial crystalline structures, and optionally water and other additives. A method of stabilization of environmentally-harmful substances binds these substances in the solid state or semi-liquid state in the composition containing caustic magnesium oxide, wherein the environmentally-harmful substances are supplemented by the composition containing caustic magnesium oxide, non-ferrous metal salts as hardener, non-ferrous metal oxides catalyzing formation of radial crystalline structures, and optionally water and other additives. A form of paste is obtained, followed by leaving the mixture for solidification and stabilization of the product.

Abstract: The present invention relates to acid-soluble cement compositions that comprise cement kiln dust (“CKD”) and/or a natural pozzolan and associated methods of use. An embodiment includes a method of cementing comprising: placing an acid-soluble cement composition in a subterranean formation, wherein the acid-soluble cement composition comprises a hydraulic cement, a component selected from the group consisting of CKD, pumicite, and a combination thereof, and water; allowing the acid-soluble cement composition to set; and contacting the set acid-soluble cement composition with an acid to dissolve the set acid-soluble cement composition.

Abstract: A mixture for making a high strength phosphate cement includes monopotassium phosphate, a Group IIA metal oxide in amounts of about 20 to about 100 parts per 100 parts of the monopotassium phosphate and monocalcium orthophosphate in amounts of from about 3 to about 30 parts per 100 parts of the monopotassium phosphate. Products made from the phosphate cement have a pH of less than about 9 and the product develops a compressive strength greater than 2000 psi in 24 hours.

Abstract: A method of forming structures utilizing a hydrated lime material. A hydrated lime material is formed that is impermeable to water that is formed by subjecting a quicklime to a mixer and adding a surfactant and water to form the hydrated lime. The hydrated lime is then blended with a composite material to form a blended material that is impermeable to water. This blended material is then utilized in differing structures in order to form structures that are impermeable to water.

Abstract: A talc slurry and a method of producing the talc slurry. A talc product includes the talc slurry having total solids (TS) 40% or higher and a dispersant agent and/or a thickener.

Abstract: Provided are an anchor fixing agent which can fill up fine concave and convex portions present on the inner surface of a hole formed in a base material and can maintain great strength, in particular, even after the lapse of a long period of time; an anchor fixing agent ampule; and a method for fixing an anchor. An anchor fixing agent which comprises an alumina cement, a lime and/or a portland cement, and water. Preferably, it further comprises an agent for the retardation of setting and light magnesia. The anchor fixing agent ampule holds a solid component and a liquid component in the anchor fixing agent in the state wherein the components are separated from each other.

Abstract: Techniques are generally described for producing cement clinker that includes forming cement clinker in a kiln, heating waste additives, and applying the heated waste additives to the cement clinker in the kiln. Additionally, examples are generally described that include an apparatus for producing cement clinker that includes a kiln in which cement clinker is formed and a device having an opening positioned inside the kiln which provides heated waste additives to the kiln for application to the cement clinker. An example device for applying waste additives to cement clinker includes an eductor configured to receive waste additives and transport air in which the waste additives are pneumatically entrained, and includes a lance coupled to the eductor and configured to receive the pneumatically entrained waste additives and receive a support gas that reacts with the waste additives and heats the same for application to the cement clinker.

Abstract: It is an object of the invention to provide a cement admixture that can form concrete having a sufficient self-healing capability and satisfactorily maintaining its self-healing capability for prolonged periods. The cement admixture of the invention contains an expanding material and an alumina-silicate with swelling properties. The cement admixture is combined with cement to form a cement composition. The cement composition is mixed with water and an aggregate to provide concrete with an excellent self-healing capability.

Abstract: The invention relates to a slaked lime composition containing Ca(OH)2 particles of platelet crystalline morphology, called platelets, said platelets having a diameter D, this being the diameter of the circle circumscribing the platelet, a thickness e and an aspect ratio given by the ratio of said diameter of the platelet-circumscribing circle to said thickness, said composition having a platelet content of between 50 and 100% relative to the sum of the Ca(OH)2 particles and said aspect ratio being between 10 and 300, and to its manufacturing process.

Abstract: A process of manufacturing cement clinker is provided in which a clean supply of CO2 gas may be captured. The process also involves using an open loop conversion of CaO/MgO from a calciner to capture CO2 from combustion flue gases thereby forming CaCO3/CaMg(CO3)2. The CaCO3/CaMg(CO3)2 is then returned to the calciner where CO2 gas is evolved. The evolved CO2 gas, along with other evolved CO2 gases from the calciner are removed from the calciner. The reactants (CaO/MgO) are feed to a high temperature calciner for control of the clinker production composition.

Abstract: A cement composition is made from a heat activated chemical salt selected from the group consisting of magnesium oxide, potassium oxide, sodium oxide, and calcium oxide and mixtures thereof. This activated salt is the mixed with hydraulic cement in an amount of 2½ to 3½ parts activated salt to one part hydraulic cement and the resulting mixture of hydraulic cement and activated salt is mixed with water and aggregate.

Abstract: Methods of preparing improved settable compositions free of Portland cement and methods of using such compositions in subterranean operations are provided. An example of a method of preparing such compositions may comprise providing an unhydrated mixture of raw materials comprising a silica component, an aluminum component, a magnesium component, a sodium component, a calcium component, a ferrous or ferric component, a sulfurous component, and a potassium component, wherein the mixture has been formed without heating any of the components to above about 3000° F.; and adding water to the unhydrated mixture of raw materials to form a settable composition.

Abstract: A pre-stressed annular sealant and method of creating a durable seal in a well bore annulus which is based on hydraulic cement that is designed to be easily pumped and placed into a casing-wellbore annulus, to set into a hardened mass, and to then undergo post-set crystal growth and phase changes in the crystalline matrix to combat inherent volumetric shrinkage and to create internally-generated compressive stress in the cement matrix. This internally-generated compressive pre-stressing compensates for tensile stress induced by well operations. The tensile stress must be greater in magnitude than the magnitude of the compressive pre-stress plus the magnitude of the cement's tensile strength before the cement sheath will fail in tension. This expansion and pre-stressing also creates significantly higher shear bond strengths than those developed with ordinary hydraulic cement.

Abstract: The invention is a composition of an architectural papier-mâché, and articles made therewith. Articles formed from using the architectural papier-mâché have excellent weather resistance, and can be used outdoors, as well as indoors. The composition is comprised of cellulose insulation and a joint compound. Cellulose insulation is a paper-based material, like newsprint or phonebook paper that is shredded and chemically treated with boric acid, which imparts resistance to mold, mildew, fungus, insects, moisture and flammable combustion.

Abstract: A lime pellet for use in asphalt applications can include lime fines and an asphalt-compatible binder. The pellet is characterized as having a rigid structure with a dimension greater than about 1.5 mm and being compatible with a hot mix asphalt so as to dissolve in liquid asphalt. Optionally, the binder is characterized by having less than about 50% by weight of total binder being sulfur, or the pellet is characterized by having lime in an amount of at least 31% by weight, or being storage-stable and agglomeration resistant. The pellet is manufactured by mixing the lime fines with the asphalt-compatible binder and forming pellets therefrom. The pellets are useful for conditioning an end product of hot mix asphalt during the manufacture of such an asphalt. The method of conditioning includes providing the lime pellet, and mixing the lime pellet with a hot mix asphalt ingredient, wherein the ingredient is at least one of an aggregate or asphalt cement.

Abstract: A dry mix particulate composition of a calcined oxide of Mg and/or Ca, an acid phosphate, and fly ash or equivalent, wherein the calcined oxide is present in the range of from about 17% to about 40% by weight and the acid phosphate is present in the range of from about 29% to about 52% by weight and the fly ash or equivalent is present in the range of from about 24% to about 39% by weight when sand is added to the dry mix, it is present in the range of from about 39% to about 61% by weight of the combined dry mix and sand. A method of forming a structural member is also disclosed wherein an aqueous slurry of about 8–12 pounds of water is added to dry mix and sand.

Abstract: A plaster formulation for forming a non-shinny, slow-drying plaster, in which color may be blended and multiple color coats applied to form a colored surface with the appearance of depth, age, and texture.

Abstract: An essentially non-slumping sprayable refractory castable composition that is applied without forms is disclosed comprising (a) a tempered, pumpable first component comprising (i) one hundred weight percent of a refractory composition comprising from about 60 to 90 weight percent of a refractory aggregate, from about 2 to 25 weight percent of an ultrafine refractory material having an average particle diameter size less than or equal to about 3 microns, from about 0.5 to 15 weight percent of a binder, and from about 0.05 to 2.

Abstract: A method is disclosed of producing a synthetic silicate. The method is advantageous in providing material useful in glass making. Such method involves the reaction of calcium oxides and magnesium oxides, water and sodium silicates. The glass formation is performed at a lower temperature than usual and performed with a lower amount of volatile gas release. Less cristobalite formation in the glass occurs. The synthetic silicate produced can be a cylindrical pellet.

Abstract: The present invention regards a particularly quick-setting Portland cement clinker containing calcium fluoro-aluminate (11CaO.7Al.sub.2 O.sub.3.CaF.sub.2) mixed with lime that has not undergone the burning process of the clinker.

Abstract: The hardenable mortar composition consists of a bonding agent component including a hydraulic bonding agent, such as cement, gypsum or mortar, and a paste-forming agent consisting of a liquid solvent inert with respect to the hydraulic bonding agent, and an aqueous component kept separate from the bonding agent component until the two components are mixed to form a hardened mortar composition. The aqueous component includes water and a hydrophobic adsorbent or absorbent. The hydrophobic adsorbent or absorbent is included in the aqueous component to avoid the emergence of the paste-forming agent, which is at the very least unsightly, when the aqueous component is mixed with the bonding agent component. The hydrophobic adsorbent or absorbent binds the paste-forming agent which would otherwise escape during mixing and remains as an inert additive in the setting mortar composition, without reducing the hardness thereof.

Abstract: An inorganic hardening composition contains 100 parts by weight of an alkaline earth metal oxide, and 5 to 80 parts by weight of an organic carbonic acid compound.

Abstract: A cement composition consists essentially of (a) from 50% to 97% by weight (calculated on the total composition) of a Portland cement clinker, the sulfur content of which is from 0.5% to 10% by weight expressed as SO.sub.3 and the fluorine content of which is from 0.13% to 1.00% by weight expressed as F, and (b) from 3% to 50% by weight (calculated on the total composition) of an extender containing a carbonate selected from calcium carbonate, magnesium carbonate, calcium magnesium carbonate and mixtures thereof as its main constituent and having a median particle size (d.sub.50) of below 14 .mu.m. Preferably, the total content of C.sub.3 S and C.sub.2 S in the Portland cement clinker is at least 65%. A preferred carbonate is electrostatic precipitator dust extracted from cement kiln exhaust gases. The cement composition may be mixed with further components such as other extenders, retarding agents and aggregate.

Abstract: An process for manufacturing a admixture for concrete, mortar or asphalt out of paint sludge is discussed; The preferred embodiment utilizes the chemical drying of paint sludge through the addition of lime. The resulting powder contains a mixture of slaked lime and paint solids and can be used in the formation of concrete, mortar or asphalt.

Abstract: A weather resistant soil cement with an open pore structure for resisting freeze-thaw damage is formed of cement, fly ash, Free aggregates, water, and an aqueous foamed surfactant, and other application specific additives. The material is uniquely suited for using indigenous soils, mill tailings, or granular waste products as the aggregate component of the mixture, although commercially produced aggregates may be used depending on economics and availability. Due to its low density and flowable nature, it can be pumped or placed by gravity and without compaction. The resulting product is a low density material with construction and mining applications, that is suited for use as a fill or mad base. Specific product formulations are easily designed to permit removal at local sites with conventional excavating equipment.

Abstract: The present invention provides methods of cementing a well with a cementing composition utilizing a portion of the drilling fluid used to drill the well as a component in the cementing composition. The methods basically comprise forming a set-activated cementing composition comprised of water, silica fume, a dispersing agent, a set-activator, a set delaying additive and a portion of the drilling fluid, introducing the resulting set-activated cementing composition into the well and permitting the cementing composition to set into a hard mass therein.

Abstract: Blocks, weighing about 35 lbs., formed of a homogeneous mixture of about 75% gypsum and 25% lime, are strategically placed in surface water that is being damaged by acid rain, where, by timed release of lime, the pH of the water is maintained at about 6.5 pH.

Abstract: A base and subbase composition of quicklime and waste aggregate is disclosed, the composition having high strength and a high resilient modulus.

Abstract: A method for forming strong and durable pellets from dust collected from stack gases. The dust includes CaSO.sub.3, CaSO.sub.4 and unreacted CaD. A portion of water required for total hydration with the dust is blended in a mixer. The moistened powder is stored in a conditioning container wherein the moistened powder is chemically reacted and heated to form a hydroxide with the oxides in the powder. Water is added to the hydrates and the wetted hydrates are subjected to an intense second mixing. The wetted hydrates are then pelletized in a pelletizer.

Abstract: A material for treating heavy metals and metal ions. The material contains as its main components quicklime and cement, and also contains, with respect to the quicklime and the cement, 0.05 to 0.35% by weight of potassium chloride, 0.03 to 0.20% by weight of magnesium chloride, 0.03 to 0.20% by weight of sodium chloride, 0.03 to 0.25% by weight of calcium chloride, 0.00002 to 0.01% by weight of cobalt chloride, 0.00002 to 0.01% by weight of citric acid, and 0.001 to 0.02% by weight of sodium sulfate. Harmful heavy metals and metal ions contained in effluents, slurries and sludges can be securely and inexpensively confined in a state in which they are prevented from elution. A coating of a fatty acid may be formed on the surface of the quicklime.