Abstract: The invention relates to suspensions, to the production of said suspensions, and to the use thereof for accelerating the setting and hardening of cement and mixtures containing the same. According to the invention, said suspensions consist of aluminium sulphate in a quantity of more than 8 wt. % as Al2O3, preferably between 10 and 12 wt. %, and of suspended bentonite in a quantity of between 1 and 7 wt. %. Said suspensions can especially be used as economical and ecological alternatives in the field of wet spraying. The inventive suspensions are free of COD and alkali.

Abstract: A lightweight concrete composition containing from 10 to 90 volume percent of a cement composition, from 10 to 90 volume percent of particles having an average particle diameter of from 0.2 mm to 8 mm, a bulk density of from 0.03 g/cc to 0.64 g/cc, an aspect ratio of from 1 to 3, and from 0 to 50 volume percent of aggregate; where the sum of components used does not exceed 100 volume percent, and where after the lightweight concrete composition is set it has a compressive strength of at least 1700 psi as tested according to ASTM C39 after seven days. The concrete composition can be used to make concrete masonry units, construction panels, road beds and other articles.

Abstract: A manufactured construction board is formed from a composition that may include magnesium oxide, magnesium chloride, a binding agent (e.g., perlite), wood shavings, recycled board scraps, and water. The construction board further includes fiberglass and polyester paper sheets on opposite sides of the construction board. A method of fabricating the construction board is also disclosed to include mixing magnesium chloride with water to form a solution, mixing the solution with magnesium oxide, perlite and a binding agent to form a paste, and pouring the paste onto a mold to form a construction board. The paste is poured onto a mold which is then passed through a series of rollers to spread out the paste evenly across the mold and to form the paste into the desired thickness. The resulting construction board is fire and water resistant and much more durable than conventional sheetrock.

Abstract: An application for a cement composition includes a cement (either Portland cement or hydraulic cement), hydrous magnesium silicate, sodium tall oil, sodium stearate, sodium C14-16 Alpha Olefin, linear alkyl benzene; and silicon dioxide.

Abstract: A solid surface material which exhibits a pearlescent visual appearance and method of making it are provided. The solid surface material includes a polymer resin, optionally, a filler, and oriented anisotropic pigment particles dispersed substantially throughout the polymer resin to provide the pearlescent visual appearance. The solid surface material is made by forming a mixture of polymer resin, optional filler, and anisotropic pigment particles; dispersing the pigment particles substantially throughout the mixture; casting the mixture into an open mold; applying a vacuum to the molded mixture to release entrapped gases therein to cause the pigment particles to become oriented in the mixture; and curing the molded mixture to produce the solid surface material.

Abstract: A cementitious material in powder form comprising cement, also comprises sufficient of a granulated hydrophobing additive, which comprises form 5 to 15 parts by weight of an organopolysiloxane component, form 10 to 50 parts by weight of a water-soluble or water-dispersible binder and from 50 to 90 parts by weight of a carrier particle, to give from 0.01 to 5% by weight of the organosiloxane component based on the weight of the cement. The cementitious material displays good hydrophobicity, which may improve upon subsequent wettings of the applied cementitious material to a substrate.

Abstract: A cementitious composition including cement, water, and a rheology modifying additive (RMA) is provided. The inclusion of the RMA improves the cementitiuous composition's response to vibration, and dampens out differences due to minor fluctuations in initial slump of the composition. The RMA may include a dispersant for cementitiuous compositions. The cementitious composition may optionally include other admixtures or additives known in the industry. A method for making the cementitious composition is also provided.

Abstract: Magnesium oxychloride cement is formed by mixing a magnesium chloride (MgCl2) brine solution with a magnesium oxide (MgO) composition in a selected stoichiometric ratio of MgCl2, MgO, and H2O that forms the 5 phase magnesium oxychloride cement composition. Although Sorel cements formed from the mixture of MgCl2, MgO can form a variety of compounds, the inventive systems and methods provide for controlling the cement kinetics to form the five phase magnesium oxychloride cement composition and results in an improved and stable cement composition. Various fillers can be optionally added to form preferred cement materials for uses as diverse such as road stripping, fire-proofing, fire barriers, cement repair, and mortar.

Abstract: A liquid accelerator composition for sprayed concrete, comprising aluminium sulphate, amorphous aluminium hydroxide, alkanolamine and an organic dibasic acid anhydride. The compositions allow the attainment of high early compressive strength, and they can be tailored to give good performance with a wide variety of cement types.

Abstract: Novel hydraulic cements are disclosed that include reactive magnesium oxide prepared by low temperature calcination. The cements can be formulated to suit a large number of applications with various setting times, strength and levels of sustainability either by adding iron salts such as ferrous sulfate or blending with other compatible faster setting hydraulic cements such as Portland cement or by using both methods. The compositions are able to incorporate relatively large amounts of low cost pozzolans such as fly ash to advantage as well as wastes. Many excellent properties are exhibited and in particular good comprehensive strength and resistance to sulfates is able to be achieved.

Abstract: A hydrophobic gypsum composition is provided which contains gypsum, a granulated hydrophobing additive and a pH effecting additive in an amount sufficient to maintain the pH of the composition in the range of 8 and 12.5, in the presence of water. The granule contains an organopolysiloxane having silicon bonded hydrogen, a water soluble or water dispersible binder, and a carrier, preferably gypsum or a stearate salt, in an amount sufficient to hydrophobe the gypsum. The pH effecting additive is preferably lime but may be any appropriate additive.

Abstract: A lightweight cementitious composite material includes expanded synthetic polymer particulate having a particle size of between 0.0625 and 0.5 inches. A dispersant coating on said particulate suppresses electrostatic attraction between particulate particles. A matrix surrounds the particulate and is present from 0.25 to 1 pound per gallon of dispersant coated particulate.

Abstract: A dry mix particulate composition of a calcined oxide of Mg and/or Ca, an acid phosphate, and fly ash or equivalent, wherein the calcined oxide is present in the range of from about 17% to about 40% by weight and the acid phosphate is present in the range of from about 29% to about 52% by weight and the fly ash or equivalent is present in the range of from about 24% to about 39% by weight when sand is added to the dry mix, it is present in the range of from about 39% to about 61% by weight of the combined dry mix and sand. A method of forming a structural member is also disclosed wherein an aqueous slurry of about 8–12 pounds of water is added to dry mix and sand.

Abstract: CMC with CMDS greater than or equal to 0.76, optionally with a non-ionic co-thickener or a CMC with CMDS less than 0.75 is used as both the rheology modifier and partial clay substitute in tape joint compounds. This significant reduction of clay level is sufficient to eliminate most of the negative characteristics of clay in joint compound.

Abstract: A coating, method of coating and substrates coated thereby, wherein the coating contains an inorganic adhesive such as an alkali/alkaline earth metal silicate such as sodium silicate, potassium silicate, calcium silicate, and magnesium silicate; a filler such as a metal oxide for example silicon dioxide, aluminum oxide, titanium dioxide, magnesium oxide, calcium oxide and boron oxide; and one or more emissivity agents such as silicon hexaboride, carbon tetraboride, silicon tetraboride, silicon carbide, molybdenum disilicide, tungsten disilicide, zirconium diboride, cupric chromite, or metallic oxides such as iron oxides, magnesium oxides, manganese oxides, chromium oxides and copper chromium oxides, and derivatives thereof. In a coating solution, an admixture of the coating contains water. A stabilizer such as bentonite, kaolin, magnesium alumina silicon clay, tabular alumina and stabilized zirconium oxide may be added.

Abstract: A mixture composition of a cellulose ether made from raw cotton linters and at least one additive is used in a ready mixed joint compound composition wherein the amount of the cellulose ether in the joint compound composition is significantly reduced. When this joint compound composition is mixed with water and applied to a substrate, the water retention, sag resistance, and workability of the wet joint compound are comparable or improved as compared to when using conventional similar cellulose ethers.

Abstract: Hardening protection compositions based on substances which form boron glass for partial carburization of metallic components, which contain magnesium-silicon compounds as an additive. These hardening protection compositions can be used very advantageously in processes for the partial carburization of metallic components and in particular are outstandingly suitable for vacuum carburization.

Abstract: Low density joint compounds, and methods for their use are disclosed. Joint compounds comprising water, calcium carbonate, a foaming agent, and a rheology modification agent contain a plurality of stable air bubbles. Joint compounds can have densities of about 4 pounds per gallon to about 8 pounds per gallon. A presently prepared composition has a density of about 4.8 pounds per gallon. A presently preferred foaming agent is a polyether siloxane copolymer. A presently preferred rheology modification agent is poly(ethylene oxide). The joint compounds can comprise additional components such as perlite, mica, talc, preservatives, and latex.

Abstract: A coating admixture, method of coating and substrates coated thereby, wherein the coating contains colloidal silica, colloidal alumina, or combinations thereof; a filler such as silicon dioxide, aluminum oxide, titanium dioxide, magnesium oxide, calcium oxide and boron oxide; and one or more emissivity agents such as silicon hexaboride, carbon tetraboride, silicon tetraboride, silicon carbide, molybdenum disilicide, tungsten disilicide, zirconium diboride, cupric chromite, or metallic oxides such as iron oxides, magnesium oxides, manganese oxides, chromium oxides, copper chromium oxides, cerium oxides, terbium oxides, and derivatives thereof. In a coating solution, an admixture of the coating contains water. A stabilizer such as bentonite, kaolin, magnesium alumina silicon clay, tabular alumina and stabilized zirconium oxide is also added.

Abstract: A combination of compositions, products and methods of producing a new type of cement. The cementitious material is created by adding sodium carbonate (also known as soda ash, trona, natron, sodium carbonate decahydrate, sodium carbonate anhydrous, etc.) and one or more rocks or minerals selected from the following—granite, basalt, sandstone or schist. A new method and product are claimed by combining sodium carbonate and one or more rocks or minerals selected from the following—granite, basalt, sandstone or schist and water. The combination of sodium carbonate and one or more rocks or minerals selected from the granite, basalt, sandstone or schist group can be either layered or mixed in a dry or wet state. An exothermic reaction starts after the addition of water to the cementitious material.

Abstract: Blended cement compositions for mixture with aggregate and water to prepare cementitious products. Such blended cement compositions contain cement, calcined diatomaceous earth, calcined kaolin, fiberous material and reactive vinyl acetate co-polymers, with or without talc and/or bentonite or their functional equivalents. Admixtures for blending into cement to create such blended cements or their read-mix equivalents contain calcined kaolin, calcined diatomaceous earth, fiberous material and reactive vinyl acetate co-polymers, with or without talc and/or bentonite or their functional equivalents.

Abstract: A cement admixture and a cement composition having a carbonation suppressing effect and a heat-of-hydration suppressing effect are provided. A cement admixture containing one or more non-hydraulic compounds selected from the group consisting of &ggr;-2CaO.SiO2, &agr;-CaO.SiO2 and calcium magnesium silicate, a cement composition containing said admixture, and a carbonation suppressing method by use of said cement admixture or cement composition. According to the present invention, a remarkable carbonation suppressing effect can be obtained particularly when used in portland blast-furnace slag cement. This leads to an effective use of steelmaking slag and the like, and the load of clinker can be reduced, so that a cement composition of a low environmental load type can be attained. Further, this is suitable for cements in conformity with the EN standards, which are used in civil engineering and building industries.

Abstract: Cementitious compositions comprising pozzolonic materials, alkaline earth metals, and a catalysts to catalyze the reaction between the pozzolonic materials and the alkaline earth metals.

Abstract: Low density joint compounds, and methods for their use are disclosed. Joint compounds comprising water, calcium carbonate, a foaming agent, and a rheology modification agent contain a plurality of stable air bubbles. Joint compounds can have densities of about 4 pounds per gallon to about 8 pounds per gallon. A presently prepared composition has a density of about 4.8 pounds per gallon. A presently preferred foaming agent is a polyether siloxane copolymer. A presently preferred rheology modification agent is poly(ethylene oxide). The joint compounds can comprise additional components such as perlite, mica, talc, preservatives, and latex.

Abstract: A plaster formulation for forming a non-shinny, slow-drying plaster, in which color may be blended and multiple color coats applied to form a colored surface with the appearance of depth, age, and texture.

Abstract: An admixture for cementitious compositions for imparting water repellant properties to the cementitious composition. The admixture comprises a polymer, a surfactant, and a hydrophobic material that is an organic ester of an aliphatic carboxylic acid. Also, a cementitious composition comprising cement, a polymer, a surfactant, and a hydrophobic material that is an organic ester of an aliphatic carboxylic acid. Also, a method of forming a cementitious composition comprising mixing a cement, a polymer, a hydrophobic material, a surfactant, and water.

Abstract: A clinker-type hydraulic binder obtained by burning comprising a magnesia spinel mineralogical phase and at least a calcium aluminate mineralogical phase, with a lime content less than 15% of the binder by dry weight. The magnesia spinel represents between 68% and 81% by dry weight of the binder and preferably the calcium aluminates consist essentially of CA and CA2, with C═CaO and A═Al2O3. The invention also concerns the use of such a binder for making a refractory concrete and a method for making such a binder. The invention is useful for making steel ladles (1), preferably for their wear lining.

Abstract: A foundry mold and the method of making it is disclosed and claimed. Black liquor is extracted from a pulping process and used as a resin which when combined with an aggregate forms a foundry mold, foundry core or a briquette. The black liquor can be combined with another material to accelerate the cure and to resist moisturization of the mold, core or briquette.

Abstract: A physical and chemical mixture of aggregative material, chemical products, mineral fillers and/or special pigments in dispersion, with metallic effect, designed to be added to aqueous-phase paint products having a monochromatic-flocculate or multichromatic-flocculate base (known among decorative paint products by the trade name of aqueous-phase Multicolor, Antiche Terre Fiorentine and/or the like), or aqueous-phase paint products without flocculate components (known among decorative paint products by the trade name of Arteacqua glazings and/or the like) in order to obtain a newly devised single-color and multicolor mural-coating decorative paint product both, with and without metallized effect, which can be applied using a spatula, paintbrush, glove and/or roller or the like, and a process for the production thereof.

Abstract: A mechanically activated pozzolan prepared from granitic quarry fines. Quarry fines are milled by a high-energy milling process to convert the essentially inert raw granitic fines into a chemically reactive state. When added to a portland cement mortar mixture, mechanically activated fines combined with calcium hydroxide to improve the strength of the cured mortar compared to a similar mixture prepared with raw fines. Mortars prepared with mechanically activated granitic fines typically show strength values comparable to or exceeding similar mortars made using fly ash as a pozzolan. In some instances, the strength of a mortar prepared with mechanically activated granitic quarry fines exceeded a mortar prepared using 100% portland cement as the cementitious component.

Abstract: Coating compositions and methods of their use are described herein for the reduction of corrosion in imbedded metal structures. The coatings are applied as liquids to an external surface of a substrate in which the metal structures are imbedded. The coatings are subsequently allowed to dry. The liquid applied coatings provide galvanic protection to the imbedded metal structures. Continued protection can be maintained with periodic reapplication of the coating compositions, as necessary, to maintain electrical continuity. Because the coatings may be applied using methods similar to standard paints, and because the coatings are applied to external surfaces of the substrates in which the metal structures are imbedded, the corresponding corrosion protection may be easily maintained. The coating compositions are particularly useful in the protection of metal-reinforced concrete.

Abstract: A physical and chemical mixture of aggregative material, chemical products, mineral fillers and/or special pigments in dispersion, with metallic effect, designed to be added to aqueous-phase paint products having a monochromatic-flocculate or multichromatic-flocculate base (known among decorative paint products by the trade name of aqueous-phase Multicolor, Antiche Terre Fiorentine and/or the like), or aqueous-phase paint products without flocculate components (known among decorative paint products by the trade name of Arteacqua glazings and/or the like) in order to obtain a newly devised single-colour and multicolour mural-coating decorative paint product both, with and without metallized effect, which can be applied using a spatula, paintbrush, glove and/or roller or the like, and a process for the production thereof.

Abstract: A manufactured granular substrate composition suitable for use as a carrier for active chemical agents. The composition includes one or more mineral components having a bulk density greater than about 70 pounds per cubic foot. The composition also contains about one or more light weight additives and one or more water soluble binders. The resulting manufactured granular substrate has a bulk density of less than about 55 pounds per cubic foot with a size guide number of about 75 to about 300.

Abstract: A mechanically activated pozzolan prepared from granitic quarry fines. Quarry fines are milled by a high-energy milling process to convert the essentially inert raw granitic fines into a chemically reactive state. When added to a portland cement mortar mixture, mechanically activated fines combined with calcium hydroxide to improve the strength of the cured mortar compared to a similar mixture prepared with raw fines. Mortars prepared with mechanically activated granitic fines typically show strength values comparable to or exceeding similar mortars made using fly ash as a pozzolan. In some instances, the strength of a mortar prepared with mechanically activated granitic quarry fines exceeded a mortar prepared using 100% portland cement as the cementitious component.

Abstract: The method for sealing a seam between adjacent structural panels significantly reduces the time for finishing a drywall in comparison with conventional methods, which use multiple applications of a joint compound to seal the seam. An all-purpose drywall joint compound is mixed with a synthetic fiber, such as Colombian Fiber, or polypropylene, and sufficient water to facilitate soaking of the synthetic fiber and mixing with the joint compound. An optional liquid adhesive, such as liquid wallpaper adhesive, is added to the mixture. The mixture is then applied as one coat to the seam and allowed to dry. No subsequent coatings of the mixture are necessary.

Abstract: This invention discloses a talc additive for use as a filler in making paper products which is useful in preventing dusting or linting of paper. Also disclosed is a method of making the additive and using it in making paper.

Abstract: Novel hydraulic cements are disclosed that include reactive magnesium oxide prepared by low temperature calcination. The cements can be formulated to suit a large number of applications with various setting times, strength and levels of sustainability either by adding iron salts such as ferrous sulfate or blending with other compatible faster setting hydraulic cements such as Portland cement or by using both methods.

Abstract: Magnesium oxychloride and magnesium oxysulfate materials and methods of making the same are disclosed. The materials are cured reaction products of a magnesium oxide, and an aqueous magnesium salt solution. The aqueous salt solution preferably has a specific gravity of about 1.18 to about 1.4. The magnesium oxide has a platelet or flake structure, a bulk density of about 30 lbs/ft3 (about 0.48 g/cm3) to about 70 lbs/ft3 (about 1.12 g/cm3), and a particle density of about 215 lbs/ft3 (about 3.45 g/cm3) or less. The platelet/flake magnesium oxide is prepared, preferably from particles of magnesium oxide ore or brucite ore, using brine-free methods.

Abstract: A process is proposed for producing non-combustible moulded articles from blown vermiculite, the blown vermiculite granules being mixed with an inorganic binder and then pressed. The blown vermiculite granules are mixed with a solution of an inorganic binder, the vermiculite granules once mixed are pre-pressed, cut to the shape required and the cut blanks are pressed non-continuously at at least room temperature and preferably at temperatures of at least 100° C. and pressures of at least 0.3 N/mm2 to ensure that all solvent residues are removed from the finished non-combustible moulded article.

Abstract: An essentially non-slumping sprayable refractory castable composition that is applied without forms is disclosed comprising (a) a tempered, pumpable first component comprising (i) one hundred weight percent of a refractory composition comprising from about 60 to 90 weight percent of a refractory aggregate, from about 2 to 25 weight percent of an ultrafine refractory material having an average particle diameter size less than or equal to about 3 microns, from about 0.5 to 15 weight percent of a binder, and from about 0.05 to 2.

Abstract: A method of producing a new type of cement, hereafter called Conch-krete. Conch-krete is created by adding sodium carbonate (also known as soda ash, natron, etc.) and one or more minerals from the calcium carbonate group (including aragonite, limestone, calcite, marble, dolomite, etc.) and the addition of water to the mix that will harden into a cement-like material. The combination of sodium carbonate and calcium carbonate can be either layered or in a mixed state. An exothermic reaction starts after the addition of water. The composition of Conch-krete can vary between 20% sodium carbonate and 80% calcium carbonate to 80% sodium carbonate and 20% calcium carbonate. Conch-Icrete can be used in a variety of applications not inclusive of forming bricks, interior architecture, table or counter tops, ornaments, repairing damaged cement products, casting and other applications not mentioned above.

Abstract: A method of continuously producing a cementitious composition such as joint compound includes pre-mixing at least two dry ingredients and pre-mixing at least two liquid ingredients. The ingredients are provided in a continuous mixing apparatus and at least substantially continuously blended.

Abstract: A dry powdered flowable cement composition contains calcium carbonate and a partially decarbonated magnesium carbonate. A slurry of the composition will set hard with various organic fillers including waste products and toxic waste. The composition can be slurried with contaminated water such as sea water, mineral laden ground water and muddy water. A high percentage of filler can be added while still having an acceptable set.

Abstract: Deadburned magnesium oxides (calcined at a temperature of above about 4000.degree. F.) can be advantageously utilized as an expanding additive in cements utilized to seal a metallic casing into the bore hole of a well. The deadburned magnesium oxide additives are particularly effective when used in cements having a curing temperature of about 120-200.degree. C. and particularly at temperatures greater than about 150.degree. C.

Abstract: A hardening composition comprising a hardening component and hardening agents, said hardening component consisting essentially of magnesium oxide, said hardening agents consisting essentially of propylene carbonate and water, content of said magnesium oxide being 100 parts by weight, content of said propylene carbonate being 1 to 60 parts by weight, and content of said water being 20 to 135 parts by weight. Further disclosed are a hardened product prepared by hardening the hardening composition, and a method for producing the hardened product.

Abstract: Using a combination of relatively coarse filler and latex binder, a very high solids coating (about 85% or higher) can be produced with a relatively low working viscosity. These very high solids coatings can be applied in thick single layers and oven cured without cracking. They maintain more than 80% of their original wet thickness. The resulting coating provides an extremely hard and durable surface, even on relatively soft mineral fiber board ceiling tiles or wall panels.

Abstract: A cementitious composition comprising 0.1 to about 7.5 percent by weight of a solid residual oxidation product from the combustion of an aqueous emulsion of a naturally occurring asphalt from the Orinoco Belt of Venezuela which contains from about 100 to about 1500 ppm by weight of magnesium in the form of a water soluble magnesium salt, which product from the combustion contains magnesium sulfate present in the amount of from about 0.05 to about 4 percent by weight of the cementitious composition and from about 92.5 to about 99.95 percent by weight of a hydraulic silicate cement material.

Abstract: An inorganic binder composition has a first constituent which is a poly(sialate) or a poly(sialate-siloxo) admixed with a second constituent which has one or more of: fly ash F, fly ash C, fumed silica, Al.sub.2 O.sub.3, pozzolan, ground slag, nephelene cyanite, anhydrous aluminum silicate, hydrous aluminum silicate, hydrous sodium hydroxide, silicic acid, potassium salt, and sodium salt.

Abstract: The preparation of a phosphate-bonded magnesia cement from mixtures of magnesium oxide and an aqueous solution of ammonium polyphosphate, where the mixtures further include a solid monoammonium phosphate fraction that functions to prevent undesired ammonia emission during setting up of the mixtures to produce hardened concrete.

Abstract: A premixed ultra-light sandless mortar for use with clay and concrete tiles. The mortar uses ASTM standard C-332 aggregate, vermiculite or perlite aggregate in place of heavy aggregates such as sand. The mortar cement is made from portland cement, lime, air entraining agents, and water repelling agents. The resulting compound retains large amounts of moisture which increases hydration time resulting in improved bonding strength, and increased tile uplift strength. The light weight of the mortar also allows a full bed of mortar to be laid on the roof with the resulting benefit of an addition insulating layer for the building. The mortar is suitable for roofing or floor tile applications.