Abstract: Methods of improving the flow properties of one or more dry particulate cementitious materials are provided. The methods are basically comprised of dry-blending a particulate flow enhancing additive comprised of a particulate solid adsorbent material having a flow inducing polar molecule producing chemical adsorbed thereon with said cementitious materials.

Abstract: The present invention provides a dusting-inhibited cement composition, which hardly forms dust and further capable of improving strength of concrete or mortar obtained therefrom. A dusting-inhibited cement composition according to the present invention comprises 100 weight parts of cement, 0.01˜0.1 weight parts of fibrillatable polytetrafluoroethylene and 0.001˜1.0 weight parts of alcohol base antifoamer and/or silicone base antifoamer.

Abstract: The present invention provides improved compositions and methods for cementing casing strings in deep water offshore formations penetrated by well bores. The methods are basically comprised of the steps of preparing a cement composition comprised of hydraulic cement, water, an environmentally degradable water reducing and dispersing additive, an environmentally degradable set retarding additive and an environmentally degradable compressive strength and set accelerating additive.

Abstract: Methods of improving the flow properties of at least one dry particulate cementitious or non-cementitious material are provided. The methods are basically comprised of dry-blending a particulate flow enhancing additive comprised of a particulate solid absorbent material having a flow inducing polar molecule producing chemical absorbed thereon with said cementitious or non-cementitious material.

Abstract: Powder mixtures and a method of forming and shaping the mixtures. The method involves compounding the components of powder materials, binder, solvent for the binder, surfactant, and non-solvent with respect to at least the binder, the solvent, and the powder materials. The non-solvent is lower in viscosity than the binder combined with the solvent. The solvent is present in an amount that is less than the amount that would be present otherwise. The components are mixed and plasticized, and shaped to form a green body. The choice of components results in improved wet green strength in the green body. The method is especially useful for extrusion processing of aqueous binder systems such as water and cellulose ethers and hydrophobic non-solvents, to form structures such as honeycombs. In the body, the ratio, upon subsequent firing, of the isostatic strength to the A-axis strength is at least about 20% higher than in bodies made without the mixture composition of the invention.

Abstract: Additive for cementitious compositions, comprising: at least one admixture, such a shrinkage reducing admixture, an air entraining admixture, a water reducing admixture, an inorganic salt, a corrosion inhibitor, an accelerator, a retarder, or mixture thereof; and a triblock polyoxyalkene copolymer surfactant having the formula R1O—(A1O)x—(A2O)y—(A1O)x—R2 wherein R1 and R2 individually represent hydrogen, a C1-C7 alkyl group, a C5-C6 cycloalkyl group, or an aryl group; A1 represents a C2 alkyl group, A2 represents a branched or linear C3 alkyl group; “x” represents an integer of 42-133; and “y” represents an integer of 21 to 68.

Abstract: In the preparation of aqueous cement compositions containing a plasticizer, such as an EO/PO polymer-containing plasticizer, or EO/PO comb polymer-containing plasticizer, and further containing clay, such as a smectite clay, which expands when in contact with water, the step of providing an agent operative to modify the clay whereby the plasticizer absorbing capability of the clay is reduced. In exemplary methods of the invention, the plasticizer is an EO/PO (e.g., oxyalkylene) plasticizer and preferably an EO/PO comb polymer, and the clay-activity-modifying agent may comprise an inorganic cation, an organic cation, a polar organic molecule capable of being absorbed by the clay, a clay dispersant (such as a polyphosphate), or a mixture thereof. For clay-activity-modifying agents which comprise a cation or a polar organic molecule, the agent is preferably added to the clay before water is introduced to the clay.

Abstract: A formulation for blending with raw concrete to form an admixture wherein a concrete plasticizer and migrating corrosion inhibitors are blended with concrete prior to pour. The plasticizer enhances the ability of the concrete to be worked and to be properly finished, and the migrating corrosion inhibitors provide protection of concrete reinforcements such as rebar against corrosion.

Abstract: Admixture or additive which provides water-repellency and flexural bond strength improvement in mortar, concrete, or cement, and particularly in masonry mortars. An exemplary admixture composition includes: (a) at least one C8-C30 fatty acid or a derivative thereof, such as a salt, ester, or triglyceride; and (b) a flexural bond strength enhancing material comprising a polymer having a backbone to which are attached carboxyl cement anchoring groups and oxyalkylene groups attached by linkages selected from the group consisting of an amide, an imide, and an ester. A preferred additive optionally includes an air entraining admixture for improving workability of a masonry mortar into which the fatty acid or derivative and the flexural bond strength enhancing material are added. A cementitious composition and method for enhancing water-repellency and flexural bond strength in a masonry mortar are also disclosed.

Abstract: The present invention provides light weight high temperature well cement compositions and methods. The compositions are basically comprised of calcium aluminate, ASTM class F fly ash and water.

Abstract: A precast concrete plate, such as a roof tile, floor tile, wall tile or house siding, comprises in total from about 0.2% to about 5% by weight of a polymeric modifier having a Tg of above −40° C. The portion of said concrete which comprises no more than about 50% of the thickness of all the concrete which forms the plate, when measured from the bottom surface of the plate towards the top surface of the plate, includes at least about 60% by weight of said polymeric modifier. The plates have a relatively higher degree of resistance to flexural loadings and resistance to impact-impulse loadings in comparison to concrete plates which comprise no polymeric modifier, thus rendering them less likely to be broken or fractured during their storage, transfer and assembly.

Abstract: The method of adding migrating corrosion inhibitors to a raw concrete mix by loading a migrating corrosion inhibitor in powder form within a container fabricated from a water soluble film, and thereafter depositing the container into a hydrated concrete mix for blending. The container is preferably fabricated from a film consisting of polyvinyl alcohol.

Abstract: A composition for improving the freeze thaw durability of masonry concrete comprising (i) an alkylaryl polyether alcohol having the formula R-Ø-(OCH2CH2)xOH, wherein R is a C4-C8 alkyl group (preferably branched), Ø represents a phenol group, and “X” represents an integer in the range of 3-70; and (ii) at least one efflorescence control admixture, such as a C8-C30 fatty acid or its salt or derivative. An exemplary masonry concrete composition of the invention comprises an alkylaryl polyether alcohol having the formula R-Ø-(OCH2CH2)xOH, wherein R is a C4-C8 alkyl group, Ø represents a phenol group, and “X” represents an integer in the range of 3-70; the composition, when wet, having essentially zero slump when tested by the standard cone method for measuring slump. Methods of improving the freeze-thaw durability of masonry units are also disclosed.

Abstract: The present invention provides a cement admixture and a cement composition, both of which displays little dependence of the water-reducibility upon temperature in that these cement admixture and cement composition involve little slump loss at high temperature and little increase in the amount of addition at low temperature. The cement admixture comprises either or both of the following components: copolymer (A) which includes constitutional unit (I) of general formula (1) below and constitutional unit (II) of general formula (2) below as essential constitutional units and may further include constitutional unit (III) of general formula (3) below, wherein the content of constitutional unit (III) is 45 weight % or less of copolymer (A); and copolymer salt (B) which is obtained by further neutralizing copolymer (A) with an alkaline substance.

Abstract: The present invention relates to a method and air entraining admixtures (AEAs) for achieving satisfactory levels of air entrainment in a hydraulic cementitious composition, such as concrete or mortar, in which an oxyalkylene shrinkage reduction admixture (SRA) is used with, or to be used in combination with, a water soluble salt, such as a calcium salt. Addition of exemplary polyoxyalkylene copolymers, preferably nonionic and substantially di-block in structure, and preferably having a molecular weight of at least 1,000 and more preferably at least 2,000, are described for controlling air entrainment. Increased air entrainment effect is fiber realized when such polymers are used with conventional AEAs, such as tall oils and vinsol resin.

Abstract: Cementitious compositions are prepared using a dry, flowable admixture containing an ester of carbonic acid such as propylene carbonate and a solid, particulate support which is non-reactive toward the ester such as silica fume. Such admixtures accelerate the set and increase the thixotropy of unhardened mixtures containing hydraulic cement and water, yet can be readily handled and stored in stable form until ready to be used.

Abstract: The present invention provides a cement additive which can achieve excellent fluid retainability and has excellent mortar kneadability. The cement additive comprises copolymer (A) having polyalkylene glycol ester unit (I) and carboxylic unit (II) as repeating units, wherein polyalkylene glycol ester unit (I) has an oxyalkylene group with 3 to 7 carbon atoms on an ester bonding moiety.

Abstract: Methods of improving the flow properties of one or more dry particulate cementitious materials are provided. The methods are basically comprised of dry-blending a particulate flow enhancing additive comprised of a particulate solid adsorbent material having a flow inducing polar molecule producing chemical adsorbed thereon with said cementitious materials.

Abstract: A cementitious composition is disclosed whereby visible efflorescence is prevented when formed into a cement masonry concrete unit. Efflorescence is controlled by incorporation of a polymer comprising a polyacrylic acid or salt or derivative thereof having an average molecular weight in the range of 5004-9,000, and more preferably in the average molecular weight range of 1,000 to 10,000.

Abstract: A cement composition includes cement, water in an amount from about 30% to 200% by weight of cement, and an interpolymer latex in an amount from about 10% to 50% by weight of cement. The interpolymer latex includes at least one conjugated diene monomer having 4 to 8 carbon atoms in an amount from about 5% to 95% by weight of the interpolymer latex, at least one vinyl aromatic monomer having 8 to 12 carbon atoms in an amount from about 5% to 95% by weight of the interpolymer latex, and a copolymerizable functional monomer in an amount from about 0.5% to 50% by weight of the interpolymer latex. A method of making a cement composition involves placing the above ingredients in a suitable mixer well known to those of ordinary skill in the art and mixing the ingredients until they form the cement composition.

Abstract: Flow improving agents for binder suspensions containing cement are described, which consist of:a) Graft polymers which have been prepared by radical grafting of a polyalkylene oxide of the general formula (I) with an ethylenically unsaturated mono- or dicarboxylic acid or the anhydride thereof, and then by derivatizing with a primary or secondary amine and/or alcohol, and also ofb) Casein.These flow improving agents have the advantage that the ability to flow is considerably improved in comparison, for example, with casein alone, and the improved ability to flow is preserved over a longer period of time.

Abstract: The present invention provides light weight high temperature well cement compositions and methods. The compositions are basically comprised of calcium aluminate, ASTM class F fly ash and water.

Abstract: A freeze-preventing material comprises cement, salt, and water-absorbing resins. The freeze-preventing material is scattered on the pavement surface in the form of slurry to prevent the pavement surface from freezing. Thereby a freeze-preventing effect is maintained for a long period of time owing to the water-absorbing resins which absorb and retain the salt in large amounts. The anti-freezing effect can be restored by spraying the pavement with the salt again.

Abstract: The present invention provides a floor patching and leveling compound ingredient which provides a desired, smooth finish for a floor surface, the resultant floor and a method of making the same. In a preferred embodiment of the invention, the component includes about by weight of a dispersing agent, about 0.5 to 1.0% by weight of an alkali tartrate, and about 0.8 to 1.3% by weight of an alkali carbonate with this component being employed in the mortar in a proportion of about up to 6% of the mortar on a weight basis.

Abstract: The present invention resides in a wall unit and formulation which is particularly advantageous for the manufacture of prefabricated buildings. The wall unit uses a uniquely formulated exterior wall panel that is bonded to a frame of tri-chord steel beams. The unique cementitious composition of the wall unit allows it to be fire and insect resistant and generally impervious to moisture.

Abstract: A cementitious mixture comprises a hydraulic cement; greater than about 10% by weight of a pozzolanic cement replacement selected from fly ash, slag, natural pozzolans, and mixtures thereof, based on the weight of said hydraulic cement and cement replacement; and a compatabilizing admixture, wherein the compatabilizing admixture comprises a compatabilizing polycarboxylate polymer dispersant capable of acting as a water reducer, in combination with an accelerator.

Abstract: The present invention is directed to blended hydraulic cement compositions which are formed with subbituminous fly ash. In one embodiment, the cement composition comprises from about 0.1 wt. % to about 7 wt. % of a retarding agent; from about 0.1 wt. % to about 4 wt. % potassium carbonate; from about 0.1 wt. % to about 4 wt. % citric acid; from about 0.1 wt. % to about 5 wt. % lithium carbonate; and from about 85 wt. % to about 99.7 wt. % of a subbituminous fly ash. In another embodiment, the cement composition comprises from about 0.1 wt. % to about 7 wt % of a retarding agent; from about 0.1 wt. % to about 6 wt. % of an alkali source selected from the group consisting of potassium carbonate, potassium hydroxide and blends thereof; from about 0.1 wt. % to about 4 wt. % citric acid; from about 0.1 wt. % to about 5 wt. % lithium carbonate; from about 25 wt. % to about 91.7 wt. % of a first subbituminous fly ash having a lime content; and from about 8 wt. % to about 60 wt.

Abstract: The present invention provides universal well cement additives and methods. The universal well cement additives improve the properties of a well cement slurry and are basically comprised of iron chloride, an alkali or alkaline-earth metal halide, an organic acid and a hydratable polymer.

Abstract: The present invention provides universal well cement additives and methods. The universal well cement additives improve the properties of a well cement slurry and can be comprised of iron chloride, a dispersing agent, an organic acid, a hydratable polymer and an ultra-fine particulate hydraulic cement.

Abstract: An additive for, a method of adding thereof to uncured mixes for and resulting cured cement-type concreations such as cured embodiments of concrete, marcadam, and roof-top shingles each exhibiting improved heat and freeze-thaw durability resulting from reduced efflorescence and stability against sun ultraviolet light exposure.

Abstract: A concrete admixture is provided, which is effective in imparting fluidity to a hydraulic composition such as cement paste, mortar or concrete, particularly in maintaining the fluidity of the composition and which hardly retards the hardening property of the composition. The concrete admixture comprises a copolymer comprising, as structural units, units derived from an ethylenically unsaturated monomer (a) having 25 to 300 moles of C.sub.2 -C.sub.3 oxyalkylene groups per mole of copolymer and units derived from a monomer (b) of an alkyl, alkenyl or hydroxyalkyl ester of an ethylenically unsaturated mono- or di-carboxylic acid.

Abstract: The present invention provides light weight high temperature well cement compositions and methods. The compositions are basically comprised of calcium phosphate cement, water, a foaming agent, a foam stabilizer and a gas present in an amount sufficient to form a foam having a density in the range from about 11.5 to about 15 pounds per gallon.

Abstract: The present invention provides set retarding additives, set retarded hydraulic cement compositions and methods of using the set retarded cement compositions for cementing subterranean zones in wells. A preferred set retarding additive comprises an alkanolamine salt produced by the reaction of a hydroxy carboxy acid, such as tartaric acid, gluconic acid or glucoheptonic acid, with an alkanolamine, such as monoethanolamine, diethanolamine or triethanolamine.

Abstract: A process to manufacture a waste material composite and article is described. One embodiment comprises waste material particles or fibers mixed with water to form a mash, blending a chemical binder with the mash, mixing in a cementious material and a filler agent. In another embodiment the chemical binder is added after the filler agent is added, but prior to the cemetious material. In yet another process, the mash which comprises water and paper particles is mixed with wheat residue and the chemical binder and then formed into a paper-wheat article which is pressed until cured. Still, in yet another process, rubber particles are heated, blended with the chemical binder, blended with cement, cooled, blended with ash, formed into an article and pressed until cured to form a cement-rubber composite article. The filler agent comprises calcium hydroxide, hydrated lime, carbonated lime or ash.

Abstract: A high early strength admixture for precast hydraulic cement comprises a calcium salt and a copolymer having a carbon-containing backbone to which are attached cement-anchoring members, such as carboxyl groups, and to which are also attached oxyalkylene pendant groups by linkages selected from the group consisting of amide and imide members. The copolymers used are preferably formed by reacting an acrylic polymer with ammonia or an alkoxylated amine. The calcium salt, preferably calcium nitrite, and the copolymer can be added simultaneously as one admixture, or separately. The invention relates also to methods for enhancing high early strength in concrete, cement, masonry, and mortar mixtures generally, and to precast concrete particarly, and also pertains to such hydraulic mixtures containing the calcium salt and copolymer.

Abstract: Cement admixtures contain an alkali metal carbonate as component (a) and a mono- or di-carboxylate acid or alkali metal salt thereof or an alkali metal salt of a tricarboxylic acid as component (b).

Abstract: A cement setting and hardening accelerator having the formulaAl(OH).sub.x (R).sub.ywherein R is a basic anion which is not sulphate, and x+y=3. The anion is preferably derived from an acid RH.sub.n which is preferably an organic acid. The accelerator gives excellent performance in shotcrete and is alkali-free.

Abstract: Mortar formulations comprising a hydraulic cement and a PVOH stabilized acrylic latex or a spray dried redispersible powder made from the PVOH stabilized acrylic latex are disclosed. These include formulations suitable for use as tile mortars, patching mortars, EIFS base coats and grouts. An acrylic latex that, when formulated with hydraulic cement, has performance advantages over other latex resins in mortar, patch and exterior insulation and finishing systems. The spray dried, redispersible acrylic emulsion polymer that, when formulated with hydraulic cement, has comparable or better performance than a liquid latex in mortars and patches.

Abstract: An improved hydraulic cement and resultant hydraulic cement composition which has an alkyl terminated alkoxy amine derivative of maleic acid based polymer or copolymer uniformly distributed therein.

Abstract: The hardenable mortar composition consists of a bonding agent component including a hydraulic bonding agent, such as cement, gypsum or mortar, and a paste-forming agent consisting of a liquid solvent inert with respect to the hydraulic bonding agent, and an aqueous component kept separate from the bonding agent component until the two components are mixed to form a hardened mortar composition. The aqueous component includes water and a hydrophobic adsorbent or absorbent. The hydrophobic adsorbent or absorbent is included in the aqueous component to avoid the emergence of the paste-forming agent, which is at the very least unsightly, when the aqueous component is mixed with the bonding agent component. The hydrophobic adsorbent or absorbent binds the paste-forming agent which would otherwise escape during mixing and remains as an inert additive in the setting mortar composition, without reducing the hardness thereof.

Abstract: Water-soluble graft polymers are described which have been produced bya) radical grafting of a polyalkylene oxide of the general formula I ##STR1## in which R.sup.1 =--H, --C.sub.n H.sub.2n+1, --C.sub.6 H.sub.4 --C.sub.n H.sub.2n+1, ##STR2## --(CH--R.sup.2).sub.m NHR.sup.2, --(CH--R.sup.2).sub.m OH, --(CH--R.sup.2).sub.m --COOH, --CO--R.sup.5R.sup.2 =--H, --CH.sub.3, --C.sub.2 H.sub.5R.sup.3 =--H, --C.sub.n H.sub.2n+1, --C.sub.m H.sub.2m --SO.sub.3 Na, --(CH--R.sup.2).sub.m NHR.sup.2, --(CH--R.sup.2).sub.m OH, --(CH--R.sup.2).sub.m --COOH, --CO--R.sup.5R.sup.4 =--H, --(CH--R.sup.2).sub.m --COOH, --CO--R.sup.5R.sup.5 =--C.sub.m H.sub.2m+1, --C.sub.6 H.sub.5, --(CH--R.sup.2).sub.m --COOH, --C.sub.6 H.sub.4 --COOHn denotes 1-18, m denotes 1-5, x denotes 2-200, y denotes 0 or 1with an ethylenically unsaturated mono or dicarboxylic acid or their anhydride and subsequentlyb) derivatising with a primary or secondary amine and/or alcohol.

Abstract: The present invention is directed to processes for making blended hydraulic cement compositions. In one embodiment, the process includes the steps of: providing from about 85 wt. % to about 99.7 wt. % of the total composition of a subbituminous fly ash; separating out about a 10% portion of the fly ash; adding from about 0.1 wt. % to about 7 wt. % of the total composition of a retarding agent, from about 0.1 wt. % to about 4 wt. % of the total composition of citric acid, and from about 0.1 wt. % to about 4 wt. % of the total composition of potassium carbonate to the 10% portion; and blending the remainder of the ash with the 10% portion to create a blended hydraulic cement composition.

Abstract: The present invention is directed to blended hydraulic cement compositions which are formed with subbituminous fly ash. In a first embodiment, the cement composition comprises from about 0.1 wt. % to about 7 wt. % of a retarding agent; from about 0.1 wt. % to about 4 wt. % of the total composition of potassium carbonate; from about 0.1 wt. % to about 4 wt. % of the total composition of citric acid; and from about 85 wt. % to about 99.7 wt. % of the total composition of a subbituminous fly ash. In a second embodiment, the cement composition comprises from about 0.1 wt. % to about 7 wt % of the total composition of a retarding agent; from about 0.1 wt. % to about 6 wt. % of the total composition of an alkali source selected from the group consisting of potassium carbonate, potassium hydroxide and blends thereof; from about 0.1 wt. % to about 4 wt. % of the total composition of citric acid; from about 25 wt. % to about 91.7 wt.

Abstract: A grouting material which is self-dispersing when brought into contact with a volume of water containing liquor or slurry and is settable to a solid mass after such dispersion, the material being in the form of self-dispersing granules or pellets and comprising a blend of component (A): a cementive constituent forming from 10 per cent to 95 per cent by weight of the composition; component (B): a dispersing constituent forming from 2 per cent to 75 per cent by weight of the composition; optional component (C): a swelling constituent which forms from 0 per cent to 50 per cent by weight of the composition; and component (D): a binder constituent which forms from 0.1 per cent to 10 per cent by weight of the composition; the percentages of components A, B, C and D adding to 100 per cent.

Abstract: An admixture for concrete comprising, as an essential component, a copolymer prepared by copolymerizing (a) a polyalkylene glycol monoester monomer having 110 to 300 mols of an oxyalkylene group(s) each having 2 to 3 carbon atoms, with (b) at least one monomer selected from among acrylic monomers, unsaturated dicarboxylic monomers and allylsulfonic monomers. When this admixture is used in preparing concrete, the resulting concrete composition undergoes little change in the slump for a lengthened time, so that the quality of the concrete composition can be easily controlled.

Abstract: Substances useful as water reducing and superplasticizer additives for cement compositions are formed by reaction of carboxylic acid polymers with a mixture of monofunctional and difunctional polyethers derived from C.sub.2 -C.sub.4 epoxides wherein partial cleavage of the polyethers and esterification of the polyethers and the cleavage products thereof by the other reactant are achieved. In one embodiment, a sulfonic acid is used to catalyze the reaction of poly(acrylic acid), a monofunctional ethylene oxide-propylene oxide copolymer, and a difunctional poly(propylene glycol), at a temperature in excess of 140.degree. C.

Abstract: A shrinkage-reducing dispersing agent for use in cementitious compositions such as concrete and mortar comprising a graft polymer which is a polycarboxylic acid or a salt thereof, having side chains derived from at least one species selected from (a) oligoalkyleneglycol and/or polyalcohol and (b) polyalkylene glycols or derivatives thereof.

Abstract: When a cement dispersant comprising a polymer which is obtained by co-condensating monomers comprising monomer (A) and monomer (B) with formaldehyde, or a salt obtained by neutralizing the polymer, wherein the monomer (A) is an aromatic compound having, on the average, 1 to 300 mol per molecule of at least one member selected from the group consisting of oxyethylene group and oxypropylene group, and the monomer (B) is an aromatic compound having a carboxyl group; or another cement dispersant comprising a polymer which is obtained by co-condensating monomers comprising the above-described monomer (A), the above-described monomer (B) and monomer (C) which is an aromatic compound having a sulfonic acid group with formaldehyde, or a salt obtained by neutralizing the polymer is used as one component of a hydraulic composition, the fluidity of the hydraulic composition is maintained for a long time. Therefore, no trouble on transportation is caused during the force feeding of the hydraulic composition with a pump.

Abstract: Mixed anodic/cathodic corrosion inhibitors for use in hydraulic cement, comprising a) a first component consisting of an amount of alkali or alkaline earth metal nitrite sufficient to inhibit anodic corrosion; and b) a second component comprising an agent that acts to increases the anodic corrosion performance of the first component; wherein said first and second components are present in a weight ratio of from about 1:0.1 to 1:1. Optionally an EO/PO superplasticizer can be incorporated where the weight ratio of the first component, i.e., nitrite, to EO/PO superplasticizer is from about 1:0.005 to 1:0.25, with the surprising benefit of increased protection against cathodic corrosion without harming the level of anodic corrosion inhibition.

Abstract: An additive for, a method of adding thereof to uncured mixes for and resulting cured cement-type concreations such as cured embodiments of concrete, marcadam, and roof-top shingles each exhibiting improved heat and freeze-thaw durability resulting from reduced efflorescence and stability against sun ultraviolet light exposure.