Abstract: Systems and methods for beneficiating a recovered fly ash material and/or recovering fly ash from an impound site are described. The method may include thermally treating a first portion of a recovered fly ash material to form a thermally treated fly ash having a first temperature of at least 1000° F., and contacting the thermally treated fly ash with a second portion of the recovered fly ash material to cool the thermally treated fly ash to a second temperature of less than or equal to 500° F. and form a fly ash product. The fly ash product may have a carbon content less than 8% by weight, based on the total dry weight of the fly ash product.

Abstract: A fluidized bed is described and which includes a multiplicity of fluidizing manifolds positioned in spaced relation one relative to the others; an enclosure positioned in gravity receiving relation relative to the multiplicity of fluidizing manifolds and which has an intake and a discharge end, and wherein particulate matter received in the fluidized bed moves under the influence of gravity from the intake end to the discharge end, and a moveable gate is mounted on the second discharge end of the enclosure and which is operable to selectively occlude a discharge aperture and which further facilitates the selective removal of particulate matter and waste material entrained with same, and which moves under the influence of gravity to the discharge end thereof.

Abstract: Disclosed herein is a solids flow control valve comprising a standpipe; a shoe; and a transport pipe; wherein the standpipe is in operative communication with the shoe and lies upstream of the shoe; the standpipe comprising a first end and a second end, where the first end is in contact with a source that contains disposable solids and the second end is in fluid contact with the shoe; the shoe being operative to restrict the flow of the disposable solids; the transport pipe being disposed downstream of the shoe to receive and transport the solids from the shoe.

Abstract: A system for combustion and removal of residual carbon within fly ash particles in which the fly ash particles are fed into an array of process units for combustion. The fly ash particles are subjected to heat and motive air such that as the fly ash particles pass through the particulate bed, they are heated to a sufficient temperature to cause the combustion of the residual carbon within the particles. The fly ash particles thereafter are conveyed in a dilute phase for further combustion through the reactor chamber away from the particulate bed and exhausted to an ash capture. The fly ash is then separated from the exhaust air that conveys the ash in its dilute phase with the air being further exhausted and the captured fly ash particles being fed to a feed accumulator for re-injection to the reactor chamber or discharge for further processing.

Abstract: A melter for the vitrification of waste, and method of using the melter, in the form of a disposal canister, wherein the melter is capable of filling multiple disposal canisters of waste and subsequently of being filled with vitrified waste and disposed of in like manner to that of a disposal canister. In the method of the invention, while waste is loaded into the melter, it is melted and then allowed to flow out of the melter and into a disposal container. The filled disposal container is then removed and and replaced with an empty disposal container. This is repeated until a fixed number of disposal containers are filled. Then, the melter is filled with vitrified waste and disposed of in the same manner as for a disposal canister.

Abstract: Embodiments are shown of a floor opening and/or closing system for pellet stoves and other solid-fuel combustion devices with ash-dumping floors. The system uses a cam system wherein a cam member automatically moves to urge the ash-dumping floor open and/or closed, preferably by means of contact with a following arm extending from or connected to the floor. Preferably, the cam member is a crank arm/lever that contacts surfaces of a cam arm in order to cause the cam arm to pivot between two positions. The cam arm is preferably connected to the ash-dumping floor by a connecting rod, so that movement of the crank arm and resultant movement of the cam arm causes movement of the floor. Adaptations may be made for manual control of the floor, for example, by providing a neutral position for the crank member, wherein the cam arm and its connecting rod may be moved independently from, and unhindered by, the crank arm.

Abstract: A device for discharging dust from a dry dust collector of a blast furnace includes a dust discharge vent located downstream of a dust discharge opening of the dry dust collector. A fully enclosed dust conveying system is located downstream of the dust discharge valve and provides mechanized transport of the dust discharged through the discharge valve. A control system is utilized to control the opening of the dust discharge valve in relation to the residual conveying capacity of the dust conveying system.

Abstract: A device for discharging dust from a dry dust collector of a blast furnace (10) comprises a dust discharge valve (18) located downstream of a dust discharge opening (16) of the dry dust collector (10) and a fully enclosed dust conveying system (22) located downstream of the dust discharge valve (18). It further comprises a control system (32) that is designed so as to control the opening of the dust discharge valve (18) in function of the residual conveying capacity of the dust conveying system.

Abstract: A system for collecting ultra fine fly ash from a dry fly ash removal system includes providing a bagfilter transport conduit for each bagfilter of the system. A vacuum shutoff valve is positioned in each bagfilter transport conduit The bagfilter transport conduit is selectively connected to an educator that is, in turn, selectively connected to a blower. The blower creates a vacuum flow in the transport conduit that draws the ultra fine fly ash from the bagfilter and deposits the ultra fine fly ash in a collection bin. This system allows a dry fly ash removal system to segregate fly ash by size and separately collect the ultra fine fly ash from the larger fly ash particles. The ultra fine fly ash has been found to be commercially valuable as a concrete admixture filler in various applications.

Abstract: An apparatus and method is provided for discharging ash from a plurality of fossil-fuel boiler hoppers through actuator opened gate valves by opening only selected gate valves during a given discharge cycle and bypassing other hoppers. The time required to discharge a given hopper is determined and compared with a desired time range that would be required to discharge the hopper, if the hopper was filled to a desired percentage. Opening of a given hopper during subsequent cycles is based on a comparison of the actual discharge time with a desired discharge time range. If the actual discharge time is less than the minimum time of the desired time range, a time increment is assigned to the given hopper, and the hopper is bypassed on subsequent cycles until the assigned time increment has expired.

Abstract: A compression device for feeding a waste material to a reactor includes a waste material feed assembly having a hopper, a supply tube and a compression tube. Each of the supply and compression tubes includes feed-inlet and feed-outlet ends. A feed-discharge valve assembly is located between the feed-outlet end of the compression tube and the reactor. A feed auger-screw extends axially in the supply tube between the feed-inlet and feed-outlet ends thereof. A compression auger-screw extends axially in the compression tube between the feed-inlet and feed-outlet ends thereof. The compression tube is sloped downwardly towards the reactor to drain fluid from the waste material to the reactor and is oriented at generally right angle to the supply tube such that the feed-outlet end of the supply tube is adjacent to the feed-inlet end of the compression tube.

Abstract: A coal-burning utility electrical power generation plant includes a mill pulverizing coal and supplying same to a boiler for combustion. The boiler has a bottom ash hopper for receiving combustion products including clinkers, and a clinker grinder for grinding the clinkers. The clinker grinder includes a rotary drum in a grinding chamber and having grinding teeth and driven by a rotary shaft extending through a stuffing box assembly. The stuffing box assembly has a flushing fitting for supplying flushing fluid thereto and along the shaft and into the grinding chamber. A seal permits flushing fluid flow from the flushing fitting into the grinding chamber, and blocks reverse flow. Long life is provided without a grease fitting, and leakage is substantially reduced.

Abstract: Apparatus for cooling ash exiting from circulating fluidized bed equipment includes an enclosure having a floor, a plurality of walls disposed around the floor and a ceiling. The enclosure also has an inlet and an outlet. The outlet is disposed in one of the walls near to the floor and the apparatus also includes tubing disposed within the enclosure for heat exchange relationship with ash entering the inlet of the ash cooler. In some forms of the invention the floor is planar and is disposed in oblique relationship to a horizontal plane. The outlet may be disposed proximate to the floor at the lowest elevational part thereof. The enclosure may be generally rectangular and may have first and second opposed sides and opposed third and fourth sides. The first and second sides are longer than the third and fourth sides. In some cases the ratio of the length of each of the first and second sides to the length of the third and fourth sides is two or three to one.

Abstract: An ash control valve apparatus, for use in a system that includes a fluidized-bed system, including a housing, a seat in the housing for passage of particulate material, a plug dimensioned and configured for mating engagement with the seat; and apparatus for moving the plug from a first position wherein the plug is disposed in seated engagement with the seat and a second position wherein the plug is disposed in spaced relationship to the seat. The apparatus for moving the plug includes apparatus for mounting the plug, that includes an elongated tube to which the plug is fixed. The apparatus for axially moving the tube includes a cylinder and piston assembly; and a clamp engaging the tube and operatively connected to the cylinder of the cylinder and piston assembly.

Abstract: An ash control valve apparatus for use in a system that includes a fluidized-bed system which includes a housing, a seat in the housing for passage of particulate material, a plug dimensioned and configured for mating engagement with the seat, and apparatus for moving the plug from a first position wherein the plug is disposed in seated engagement with the seat to a second position wherein the plug is disposed in spaced relationship to the seat. The apparatus for moving the plug includes apparatus for mounting the plug that includes an elongated tube to which the plug is fixed. The apparatus for mounting includes a plurality of axially extending ribs disposed on the circumference of the elongated tube and a plurality of channels disposed in a bore in the plug.

Abstract: An ashbox for the hearth of a furnace adapted to burn solid fuel, descending along in inclined grate as it burns. The ashbox comprises an extractor chamber having a concave bottom which is part-cylindrical with horizontal generatrices. This chamber is normally filled with water to a level below the upper edge of the chamber. A vertical clinker well terminates at a lower lip below the upper edge of the chamber and is immersed in the water in the chamber. A scraper blade is reciprocated perpendicularly to the generatrices of the concave bottom. An inclined wall merges at its lower end with the concave bottom of the chamber and has an overflow at its upper end above the normal level of the water in the chamber. The arrangement is such that the scraper blade pushes ash up over the overflow lip. The extractor chamber is in two parts and can be opened by relative displacement of these parts to provide vertical access to the ash well.

Abstract: A process and apparatus for the combustion of carbon-containing fuel in a reaction zone, with the products of combustion being removed from the top of the reaction zone and the slag from the bottom of the reaction zone. The reaction zone is separated from the bottom of the reactor by a partition wall having a central opening through which the slag is removed. The central opening is maintained open by a cylindrical member that is mounted below the partition wall and moved upwardly to clear the opening.

Abstract: Apparatus for handling ash and slag produced in the combustion of coal or other ash-bearing fuel in the furnace (10) (not shown) of a steam generator, including a submerged scraper conveyor (20) beneath the furnace, and a water seal including plate means (24) extending from the furnace bottom or transition chute into the water (18) in the tank (16) housing the scraper conveyor, which plate means (24) also form a seal at their upper ends (40,42) with the furnace bottom or transition chute, for preventing the atmosphere from being exposed to the furnace interior. A motor (50,52) is provided for moving the plate means (24) upwardly and downwardly, to allow the submerged scraper conveyor (20) and its tank (16) to be quickly removed from beneath the furnace (10) when the unit is shut down for maintenance purposes.