By Endless Conveyor Patents (Class 112/304)
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Patent number: 11718937Abstract: Various examples are provided related to transporting and sewing material in, e.g., automation of sewing robots. Multiple pieces of layered materials can be transported on a flat planar surface while maintaining the material layer's position and orientation relative to one another during a sewing procedure of these materials along any arbitrary seam shape. In one example, among others, a system includes a sewing machine including a sewing needle, a material holding assembly and a translation system. The material holding assembly can include mechanical fingers that can contact material on a sewing plane adjacent to the sewing needle and a structural grounding system supporting the mechanical fingers. The translation system can reposition the material on the sewing plane via the mechanical fingers. Clearance around the sewing needle can be provided by repositioning individual mechanical fingers around the sewing needle.Type: GrantFiled: January 12, 2021Date of Patent: August 8, 2023Assignee: SOFTWEAR AUTOMATION INC.Inventors: Michael Baker, Wael Saab
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Patent number: 10988880Abstract: Various examples are provided related to transporting and sewing material in, e.g., automation of sewing robots. An automated sewing process feed control system is disclosed in which a material aligner is utilized. An omni-chain material aligner can include a circular roller chain in which the rollers allow for a controlling force to be applied to a material. An omni-belt material aligner can include a belt with attached perpendicular rollers which allow feed control and active motorized steering control. The material aligner can control the pressure applied onto the material to facilitate control of feeding the material.Type: GrantFiled: August 4, 2020Date of Patent: April 27, 2021Assignee: SoftWear Automation, Inc.Inventors: David Otto Konrad Mikolajewski, Luther Lloyd, III, Michael J. Baker
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Patent number: 10906189Abstract: Due to rapid advancement in computing technology of both hardware and software, the labor intensive sewing process has been transformed into a technology-intensive automated process. During an automated process, processing of a work piece can be visually monitored using a sensor system. Data gathered from the sensor system can be used to infer the condition and/or position of the work piece in the work area using, e.g., models of a sensor profile. Evaluation can be carried out before processing begins, during processing and/or after processing of the work piece. Examples of systems and methods are described that provide for initially and successively matching the model of the expected shape for a product work piece to a set of sensor readings of the work piece in order to determine the position of the work piece and support a variety of useful features.Type: GrantFiled: July 24, 2020Date of Patent: February 2, 2021Assignee: SoftWear Automation Inc.Inventors: Michael J. Baker, Barrett C. Clark, Eric Guenterberg, Alexander Ren Gurney
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Patent number: 10744647Abstract: Due to rapid advancement in computing technology of both hardware and software, the labor intensive sewing process has been transformed into a technology-intensive automated process. During an automated process, processing of a work piece can be visually monitored using a sensor system. Data gathered from the sensor system can be used to infer the condition and/or position of the work piece in the work area using, e.g., models of a sensor profile. Evaluation can be carried out before processing begins, during processing and/or after processing of the work piece. Examples of systems and methods are described that provide for initially and successively matching the model of the expected shape for a product work piece to a set of sensor readings of the work piece in order to determine the position of the work piece and support a variety of useful features.Type: GrantFiled: November 12, 2019Date of Patent: August 18, 2020Assignee: SoftWear Automation, Inc.Inventors: Michael J. Baker, Barrett C. Clark, Eric Guenterberg, Alexander Ren Gurney
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Patent number: 9416473Abstract: An upper feed device includes a mounting portion, a feed mechanism, a drive portion, and a connecting portion. The mounting portion is configured to mount the upper feed device to a presser bar of a sewing machine. The feed mechanism is configured to feed a work cloth. The drive portion is configured to drive the feed mechanism. The connecting portion is configured to electrically connect the drive portion to a control portion of the sewing machine.Type: GrantFiled: February 26, 2013Date of Patent: August 16, 2016Assignee: BROTHER KOGYO KABUSHIKI KAISHAInventors: Midori Magara, Harumi Kato
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Patent number: 9212438Abstract: A sewing machine includes a first drive portion, a switching portion, a second drive portion, a control portion, and a memory. The first drive portion is configured to drive to feed, in a first direction, a work cloth. The switching portion is configured to switch a position of the first drive portion. The second drive portion is configured to drive to feed the work cloth. The memory is configured to store computer-readable instructions that instruct the sewing machine to execute steps of driving the first drive portion in the first position in a case where the second drive portion drives to feed the work cloth in the first direction and switching the position of the first drive portion to the second position in a case where the second drive portion drives to feed the work cloth in a second direction, based on the sewing data.Type: GrantFiled: June 13, 2013Date of Patent: December 15, 2015Assignee: BROTHER KOGYO KABUSHIKI KAISHAInventors: Harumi Kato, Midori Magara
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Patent number: 8919269Abstract: A sewing machine feed mechanism is mounted on a work table of a sewing machine for transporting fabrics to be sewn, and includes a feed belt defining an encircled space; two belt wheels, on which two opposite ends of the feed belt are mounted; a driving source for driving the two belt wheels and the feed belt to rotate synchronously; a plurality of pressing elements located in the encircled space with respective bottom in contact with the feed belt; and an airbag located atop the pressing elements and connected to an external control device to have adjustable internal pressure. With these arrangements, the sewing machine feed mechanism has simplified structure to allow easy mounting/dismounting and reduced manufacturing cost thereof. Further, fabrics placed between the work table and the feed belt can be evenly pressed while being transported into a stitch forming area of the sewing machine for sewing.Type: GrantFiled: May 15, 2014Date of Patent: December 30, 2014Assignee: Chee Siang Industrial Co., Ltd.Inventor: Man Chuing Chen
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Patent number: 8567328Abstract: Conveying device to be mounted on a sewing machine comprising a plate to be constrained to a base of the sewing machine, a conveyor belt mounted on two rollers constrained to a supporting structure so as to rotate, the supporting structure being coupled with the sewing machine, so that the conveyor belt is adjacent to the plate, and motor means connected with the conveyor belt and suited to put said belt in motion so that a cloth arranged between the plate and the conveyor belt translates when the conveyor belt is put in motion. The conveying device comprises at least a pressing element actuated by a piston of a cylinder which comprises elastic means and is constrained to the supporting structure of the conveyor belt, said cylinder being connected with a pressure control system. The pressure control system adjusts the pressure acting on the cloth to be conveyed since the elastic means are adjustable through the same system and the pressing element is in contact with the portion of the plate and/or belt.Type: GrantFiled: November 8, 2010Date of Patent: October 29, 2013Assignee: VI.BE.MAC. S.p.A.Inventor: Carlo Guerreschi
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Patent number: 8042478Abstract: An automatic panel cutting and edge seaming system includes a series of side edge cutting and seaming assemblies that receive a fabric material and trim and sew seams along the side edges of the fabric material to form a desired width panel. Puller rolls pull the material through the side edge cutting and seaming assemblies and feed the trimmed and seamed fabric material to a cross-cut sewing assembly. After a sufficient length of fabric material has been fed to form a desired size panel, the cross-cut sewing assembly is engaged to cut and seam the end of the panel.Type: GrantFiled: September 10, 2008Date of Patent: October 25, 2011Assignee: Atlanta Attachment Co.Inventors: Warran Oxley, John S. Chamlee, Van H. Nguyen, Danny V. Murphy
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Publication number: 20110114001Abstract: Conveying device to be mounted on a sewing machine comprising a plate to be constrained to a base of the sewing machine, a conveyor belt mounted on two rollers constrained to a supporting structure so as to rotate, the supporting structure being coupled with the sewing machine, so that the conveyor belt is adjacent to the plate, and motor means connected with the conveyor belt and suited to put said belt in motion so that a cloth arranged between the plate and the conveyor belt translates when the conveyor belt is put in motion. The conveying device comprises at least a pressing element actuated by a piston of a cylinder which comprises elastic means and is constrained to the supporting structure of the conveyor belt, said cylinder being connected with a pressure control system. The pressure control system adjusts the pressure acting on the cloth to be conveyed since the elastic means are adjustable through the same system and the pressing element is in contact with the portion of the plate and/or belt.Type: ApplicationFiled: November 8, 2010Publication date: May 19, 2011Inventor: Carlo Guerreschi
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Patent number: 7520230Abstract: A seaming assembly for placing seams in a continuously moving web of material. The seaming assembly includes a first support that is movable in a machine direction and a second support which is secured to the first support. The second support is movable relative to the first support in a cross direction. A seaming mechanism is mounted on the second support to place seams in the web that are at least partially in the cross direction. The first support may be movable in the machine direction at a speed that is substantially the same as the web such that the seaming mechanism places seams in the web that are substantially in the cross direction.Type: GrantFiled: March 16, 2005Date of Patent: April 21, 2009Assignee: Kimberly-Clark Worldwide, Inc.Inventors: Brendon Frank Ribble, Robert Clarke Hochholzer, Joseph Robert Riegert
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Publication number: 20080264317Abstract: An apparatus is provided for feeding and slitting mattress covers, quilts and other soft goods supported on a table. The apparatus has a first slitting wheel rotatable by a motor. A second slitting wheel is rotatable by the motor and contacts the first slitting wheel to provide a cutting action. The apparatus further includes a conveyor operable by the motor for conveying the soft goods past the slitting wheels, and a compression assembly having an actuator, a swing arm, and wheels for compressing the soft goods and holding the soft goods against the conveyor to preventing slippage or twisting.Type: ApplicationFiled: April 25, 2007Publication date: October 30, 2008Applicant: L&P PROPERTY MANAGEMENT COMPANYInventors: Alex Dobrescu, Terrance L. Myers
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Patent number: 7430974Abstract: A fly sewing machine comprising a fly carrying portion disposed on an upstream side of a fly carrying passage between a fly supply portion and a sewing machine and a carrying speed adjusting portion disposed on a downstream side is disclosed. The fly carrying portion comprises a plurality of carrying roller pairs having driver rollers and supporting rollers disposed vertically opposite each other, and the carrying speed adjusting portion comprises a pair of a drive roller and a supporting roller disposed vertically and roller gap adjusting means for adjusting a gap between the drive roller and the supporting roller By the time a following fly carried from the fly carrying portion is bitten into the gap between the drive roller and the supporting roller of the carrying speed adjusting portion, a predetermined interval is formed between a preceding fly and the following fly.Type: GrantFiled: December 5, 2005Date of Patent: October 7, 2008Assignee: YKK CorporationInventors: Yoshiyuki Sho, Harumi Takagishi
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Publication number: 20080156240Abstract: The present invention relates to a method for manufacturing a sewing product (20,21), particularly a mattress panel, a quilt or the like, preferably from several sewing product layers that are to be stitched together, as a section of a sewing product material (11), in which method said sewing product material (11) is, by means of a sewing device (1) that is movable transversely to the conveying direction, provided with at least two stitched seams (19) between two sewing products (20, 21) which are arranged adjacent to each other in the sewing product material (11), and in which the sewing product material is subsequently cut between these two stitched seams (19), said sewing device (1) including a sewing unit (3) with needles (18) and a gripper box (8) with grippers allocated to said needles (18), and a tape-like sewing element (14) being sewed to the sewing product material (11) in the area of the stitched seams (19).Type: ApplicationFiled: October 11, 2007Publication date: July 3, 2008Inventor: Klaus Stutznacker
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Patent number: 6945185Abstract: A seaming assembly for placing seams in a continuously moving web of material. The seaming assembly includes a first support that is movable in a machine direction and a second support which is secured to the first support. The second support is movable relative to the first support in a cross direction. A seaming mechanism is mounted on the second support to place seams in the web that are at least partially in the cross direction. The first support may be movable in the machine direction at a speed that is substantially the same as the web such that the seaming mechanism places seams in the web that are substantially in the cross direction.Type: GrantFiled: January 21, 2003Date of Patent: September 20, 2005Assignee: Kimberly-Clark Worldwide, Inc.Inventors: Brendon Frank Ribble, Robert Clarke Hochholzer, Joseph Robert Riegert
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Publication number: 20040154508Abstract: There is provided in a sewing machine, a top feed belt apparatus for pulling material in a direction of sewing. The top feed belt apparatus includes a top feed belt for contacting the material, and a tool-less, manual adjustment device for providing a tool-less, indexed, manual adjustment to a motion of the top feed belt based on an operator input.Type: ApplicationFiled: January 29, 2003Publication date: August 12, 2004Inventors: Paul Block, Michael Lydick
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Patent number: 6736078Abstract: An apparatus is provided for feeding and slitting mattress covers, quilts and other soft goods supported on a table. The apparatus has a first slitting wheel rotatable by a motor. A second slitting wheel is rotatable by the motor and contacts the first slitting wheel to provide a cutting action. The apparatus further includes upper and lower conveyors operable by the motor for conveying the soft goods past the slitting wheels. The upper conveyor is resiliently vertically movable and applies a compression force against the soft goods as they are moved between the upper and lower conveyors and past the slitting wheels.Type: GrantFiled: March 1, 2002Date of Patent: May 18, 2004Assignee: L&P Property Management CompanyInventors: Jeff Kaetterhenry, Richard Villacis
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Patent number: 6415727Abstract: The instant invention is directed to a flanging machine which utilizes a dual belt feeding assembly for grasping both surfaces of the material being fed to and through the sewing area. The arrangement provides for greater productivity, a more controlled and superior lateral feed, and the capability sewing material of increased thickness.Type: GrantFiled: January 3, 2000Date of Patent: July 9, 2002Assignee: Diversified Systems, Inc.Inventors: F. Eddie Burgess, John Cordes
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Patent number: 6386129Abstract: There is described a tag feeder that feeds tags one after another from a tag strip comprising numerous tags and having sensor marks and cut lines onto side edges of fabric materials placed on a work table. The tag feeder comprises a pair of feed rolls to pinch and draw in the tag strip, a mark sensor to read the sensor marks on the tag strip, a tag cutter to cut off the tags, a tag pusher to push each tag portion sideways, a tag receiver to receive and sandwich each tag portion with a feed belt. Each sandwiched and separated tag is then fed on a side edge of the fabric material on the work table.Type: GrantFiled: June 19, 2001Date of Patent: May 14, 2002Assignee: Barudan Sewing Machine Co., Ltd.Inventor: Yoshitsugu Uto
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Patent number: 6347596Abstract: A device (1) for the transportation of a length of cloth (10) is disclosed. The device has a slide face (7) on which the length of cloth (10), laid out flat, can be moved, and at least two conveying belts (140-14d, 17), each disposed so that they run in the direction of conveyance (13, 16). The first conveying belt (17) is disposed in front of the second conveying belt (140-14d) in the direction of conveyance (13, 16). For the purpose of io the transmission of a conveying motion, at least the second conveying belt (140-14d) can be brought into contact with the length of cloth (10) from above. In the transition region between a first conveying belt (17) and a second conveying belt (140-14d), there is provided at least one pressure element (20, 21) which, pressing the length of cloth (10) against the slide face (7), can be brought into contact with the length of cloth (10) from above, at least in regions.Type: GrantFiled: August 30, 2000Date of Patent: February 19, 2002Assignee: Texpa Maschinenbau GmbH & Co. KGInventors: Dieter Koeberlein, Martin Schnaus
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Patent number: 6189470Abstract: An arrangement of sewing successive edges of material which extend in two directions. The arrangement comprises a stationary sewing table having a prescribed sewing area. The sewing table supports a carriage. A sewing machine is supported by the carriage. Drives are provided for the carriage and the sewing machine and are operative to move the carriage selectively in the X and Y directions while operating the sewing machine to sew. A material feeding assembly having an independent drive is provided to feed material into the sewing area and to maintain the fed material in the sewing area in a flat fixed position for a prescribed period of time. A control operates to actuate the feeding assembly to position the material, to actuate the sewing machine to sew and to actuate the carriage carrying the sewing machine to move in the X and Y directions about the sewing area forming automatically a folded fabric having all edges stitched.Type: GrantFiled: April 1, 1997Date of Patent: February 20, 2001Inventors: Stephen J. Root, Kenneth Herring, William Rogers, Kirk Yedinak, Charles Smith, Furman E. Burgess
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Patent number: 6125777Abstract: A sewing machine for attaching tapes to a web includes a web feed station, a sewing station and a transfer mechanism to transfer the web from the sewing station to a collection zone. The sewing station includes a sewing head that moves across the web to sew the tape. The tape has hooks periodically spaced along the tape and movement of the sewing head is initiated by sensing one of the hooks at a predetermined locator. Successive tapes may then be sewn with the hooks aligned.Type: GrantFiled: July 20, 1998Date of Patent: October 3, 2000Inventors: Richard Vollebregt, John Vollebregt, Milan Badovinac, Charles Gower, Roy James Clark, Dietmar Jeske, Brendan Conlon
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Patent number: 6095070Abstract: A drive means for feeding a material to be sewn on a sewing machine (1) includes a feed dog (7) to be coupled to a continuous rotary drive (9) via at least one intermediate drive. To achieve optimum drive conditions in a comparatively simple way, the intermediate drive consists of a belt drive (10) with a belt (13) circulating around a drive wheel (11) and a driven wheel (12), where the belt (13) having an excess length is guided over a control roller (14) at the working portion thereof (131) and over a tension roller (15) at the return portion (132) thereof, and the control roller (14) and the tension roller (15) are mounted so as to be periodically reciprocated in the sense of a release or deflection of the belt (13) for decelerating, stopping and accelerating the rotation of the driven wheel, and the driven wheel (12) is in rotary connection with a feed dog (7) designed as circular conveyor, in particular as conveyor belt (20).Type: GrantFiled: April 1, 1999Date of Patent: August 1, 2000Inventor: Johannes Sahl
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Patent number: 6058863Abstract: An apparatus for manufacturing a pillow sham from a sheet of material. The apparatus includes one or more hemmers positioned on a predetermined path for hemming one or more lateral edges of the sheet, a tri-fold assembly positioned on the predetermined path such that the sheet is folded into a front panel, a first back panel, and a second back panel, and one or more sewing assemblies positioned on the predetermined path such that the panels are sewn into place.Type: GrantFiled: June 17, 1998Date of Patent: May 9, 2000Assignee: Phoenix AutomationInventors: Parks C. Stewart, Robert A. Trobaugh, III
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Patent number: 5954006Abstract: The apparatus of the invention is applied to a case of folding, for example, the sleeve cloth of short-sleeved T-shirt in half while conveying. A holding device grips the leading end of the cloth conveyed on a conveying surface of narrow conveyor belts, lifts the gripped leading end of the cloth from the conveying surface, and holds it above the conveying surface temporarily. A cloth stopping device stops conveying of the front side portion of the conveyed cloth on the conveying surface at a position of an upstream side in the conveying direction from the holding device. When cloths are put on the conveying surface by overlaying mutually in part, a space is formed between the preceding cloth and succeeding cloth by the cloth stopping device, so that the leading end of the cloth is gripped and lifted by the holding device.Type: GrantFiled: September 17, 1998Date of Patent: September 21, 1999Assignee: Pegasus Sewing Machine Mfg. Co., Ltd.Inventors: Masahiko Nishikawa, Hiroyuki Okamoto
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Patent number: 5943971Abstract: A mattress support table with conveyor receives a mattress from a feed conveyor. The support table then indexes to a central position whereat a sewing machine passes around the periphery to sew the uppermost fabric panel to the border panel. The table then indexes to the exit conveyor and discharges the sewn mattress to be turned over, whereupon the mattress is returned to the support table to sew a bottom fabric panel. The table conveyor may be moved with a sewing machine so that an edge of the mattress is presented to the table periphery thereby allowing the sewing machine access to the edge.Type: GrantFiled: February 11, 1998Date of Patent: August 31, 1999Inventors: David Trickett, Paul Rodgers
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Patent number: 5727487Abstract: A combining and binding conveyor system which combines a first fabric piece and a second fabric piece to form a combined fabric piece, such as a men's brief and applies binding to the fabric piece. The apparatus includes an unique combining fixture for receiving and securing the first fabric piece, the second fabric piece, and the combined fabric piece. A conveyor transports the combining fixture to at least one sewing machine work station having means for operating on the first and second fabric pieces. A transfer station removes the combining fixture from the conveyor when the operations are completed and places the fabric piece on an unique binding fixture for engaging, positioning and securing the fabric piece. The conveyor transports the binding fixture to at least one sewing machine work station for operating on the fabric piece while the same is being held by the binding fixture.Type: GrantFiled: October 2, 1995Date of Patent: March 17, 1998Assignee: Design Technology CorporationInventors: Wayne G. Foster, George D. Nakhle, Marvin Menzin, Donald E. Burt, Henry R. Cofek
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Patent number: 5664510Abstract: A blindstitch machine provided with a mechanism for feeding an end of the fabric to a position where a needle of the machine main body passes thereby to form the seam from the start end of the fabric, wherein the rotating amount of a belt is adjusted corresponding to the feeding amount of a feed dog of the machine main body, for instance, adjusted to synchronize the fabric feeding by the machine main body with that by the belt, so that the fabric is sewed without being wrinkled or stretched about the passing position of the needle.Type: GrantFiled: February 24, 1994Date of Patent: September 9, 1997Assignee: Yamato Mishin Seizo Kabushiki KaishaInventor: Hideo Kitamura
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Patent number: 5628264Abstract: A machine for automatically producing apparel sleeves that includes a station at which the sleeve blank is trimmed, folded and hemmed. Another station at which the hemmed sleeve blank is folded and turned inside out. The sleeve blank must then be stopped at a position at which it is aligned with a seaming sewing machine and then transported to the sewing head of the seaming sewing machine. A curve generating mechanism then controls the sleeve blank as it is fed through the seaming sewing machine.Type: GrantFiled: March 16, 1995Date of Patent: May 13, 1997Assignee: Union Special CorporationInventors: Maximilian Adamski, Jr., Stephen S. Ruderman
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Patent number: 5617804Abstract: A device for conveying, to a final station, loose textile articles fed selectively by at least two feed stations. At each feed station and at the final station, fixed guides in the form of pairs of conveyor belts are located, and, at each point of convergence of the guides, a movable structure is provided enabling the textile articles to be conveyed from the feed stations to the final station.Type: GrantFiled: December 7, 1995Date of Patent: April 8, 1997Assignee: Savio Macchine S.p.A.Inventor: Ferruccio Savio
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Patent number: 5596942Abstract: In a sewing device for feeding a sewn product through a given gap defined between the feeding surface of a sewing machine table and forward feeding members provided above the feeding surface, a sewn product supporting member for carrying the sewn product thereon is provided under the feeding members on the feeding side of the sewn product and a vertically driving unit for vertically moving the sewn product supporting member between the height of the feeding surface and that below the same is attached thereto. When the sewn product supporting member is lifted, the front end portion of the sewn product is brought into close contact with the feeding members uniformly and certainly. The feeding members subsequently feed the sewn product toward the feeding surface of the sewing machine table with certainty without rolling in or pulling the front end portion of the sewn product. As a result, it is possible to efficiently fabricate a sewn product of even and high quality.Type: GrantFiled: August 4, 1994Date of Patent: January 28, 1997Assignee: The Singer Company N.V.Inventors: Hiroshi Kojima, Nobuo Baba
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Patent number: 5579708Abstract: A mask sewing device comprises a pair of sewing machines which are fixed to a working table, being arranged left and right thereon in such a way as to face each other, and are operated in synchronism with each other, a pair of belts provided apart from each other on the working table by a given interval, each belt extending between the mask cloth feeding side and mask cloth sending-out side of the working table and a feeding unit for driving the belts in the normal and reverse directions, wherein the sewing machines can concurrently sew the folded end portions of the mask cloth at both sides thereof respectively, the mask cloth being inserted into the interval from the feeding side.Type: GrantFiled: August 1, 1994Date of Patent: December 3, 1996Assignee: The Singer Company N.V.Inventors: Tetsuo Kambara, Hiroshi Kojima
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Patent number: 5511500Abstract: A side-by-side material feed system is provided for feeding two dissimilar strips of material. The material is fed along parallel feed paths by first and second drive mechanisms which move the material toward respective cutters. The operation of the feed mechanisms and the cutters is controlled by a programmable controller which permits each of the material strips to be fed and cut to form pieces of predetermined length which may be removed by an operator or conveyed to a subsequent station for further processing.Type: GrantFiled: July 28, 1992Date of Patent: April 30, 1996Assignee: MIM Industries, Inc.Inventor: Ralph F. Conley, Jr.
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Patent number: 5458074Abstract: A sewing device comprises endless conveyer belts for feeding a sewn product on a feeding surface, a feeding drive unit, a sewn product supporting member which is provided under the endless conveyer belts on the feeding side of the sewn product and a cloth end detecting means which is provided between the needle position line of a pair of sewing machines and the sewn product supporting member for detecting either of the front end portion or the rear end portion of a preceding sewn product when a given interval is formed between the preceding sewn product which has been fed by the endless conveyer belts and a following sewn product which is placed on the sewn product supporting member, wherein the feeding drive unit starts operation upon completion of lifting of the sewn product supporting member which carries the following sewn product thereon and stops operation when the cloth end detecting means detects either of the front end portion or the rear end portion of the preceding sewn product.Type: GrantFiled: September 19, 1994Date of Patent: October 17, 1995Assignee: The Singer Company N.V.Inventors: Horoshi Kojima, Nobuo Baba
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Patent number: 5456193Abstract: An apparatus for manufacturing front panels for men's underwear from continuous bands of web material. The apparatus includes a pay-out mechanism for paying out the continuous bands of web material. A web conveyance system conveys first and second continuous bands of web material along an assembly line to a plurality of stations disposed along the assembly line for fabricating discrete front panel assemblies from the continuous bands of web material. An automatic loader receives the front panel assembly from the web conveyance system and transfers the front panel assemblies to a receiving apparatus where it is bound into bundles for subsequent use.Type: GrantFiled: January 19, 1994Date of Patent: October 10, 1995Assignee: Design Technology CorporationInventor: Jeffrey T. Boot
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Patent number: 5443024Abstract: An automatic hemming machine, including a multi-belt conveyor, for folding the top edge of a pocket to be subsequently sewn on a shirt and hemming it with a back binding tape, severing the binding tape sewn on the pockets with a fast acting scissors type trimming assembly, and thereafter stacking a predetermined number of pockets after being fed off of the conveyor and returning one or more stacks in a bundle to an operator who does not have to leave the work station to unload the bundle from the machine.Type: GrantFiled: October 26, 1993Date of Patent: August 22, 1995Assignee: Union Underwear Company, Inc.Inventors: Glenn Wethington, Jimmy D. Claiborne, Mark R. Strain
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Patent number: 5410975Abstract: An apparatus for sewing the opposed longitudinal edges of a pair of fabric pieces to a pair of stringer tapes of a continuous slide fastener chain along the outer longitudinal edges of the stringer tapes includes a support plate for supporting thereon the fabric pieces in parallel juxtaposition while the fabric pieces are delivered to said sewing station, a pair of parallel juxtaposed edge folders disposed longitudinally along a central portion of the support plate and extending downstream toward the sewing station for progressively folding over opposed longitudinal edges of the fabric pieces as the fabric pieces are advanced along the corresponding edge folders, and an endless belt drive unit, disposed in confrontation with the edge folders across the support plate and having a pair of endless belts frictionally engageable with a pair of parallel spaced portions, respectively, of the fabric pieces extending parallel to the edge folders, for positively feeding the fabric pieces toward the sewing station.Type: GrantFiled: December 15, 1993Date of Patent: May 2, 1995Assignee: YKK CorporationInventors: Chet Dudek, Kiichiro Ishikawa
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Patent number: 5402733Abstract: A stocking positioning device (10) for use with a panti-hose manufacturing machine having a number of arm assemblies (12), each of which consists of upper and lower pairs of support arms (16, 18) for supporting respective first and second stockings (14) to be cut and seamed together to form a pair of panti-hose, the positioning device comprising upper and lower pairs of endless belts (20, 22, 24, 26), each belt being driven by its own pair of pulleys (28-42), the belts of each pair being horizontally spaced apart with the left hand belts (20, 24) rotating in the opposite direction to the right hand belts (22, 26), the pulleys being movable in unison vertically to move the belts, in use, between an upper rest position, above the arms (16, 18) of an arm assembly (12) moving from a loading station (A), to a lower operative position, in which the belts of each pair lie alongside the arms. Each pulley (28-42) is also independently movable laterally of the belt towards and away from the arm assembly.Type: GrantFiled: July 2, 1992Date of Patent: April 4, 1995Inventor: John C. Humphreys
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Patent number: 5383418Abstract: A synchronized, indexed positive material top feeding system for use with sewing and other applications. For example, material being fed to and through the sewing area of a sewing machine, is constantly "gripped" at the top thereof in front of, behind and in the sewing area as well as through an adjustable presser bar. This process takes place without affecting machine speeds, and in feeding movement that is synchronized with the machine feed dog for similar or variable stitch travel. This process is facilitated by a belt with "teeth" that contact and provide frictional engagement of the top of the material.Type: GrantFiled: September 14, 1992Date of Patent: January 24, 1995Assignee: Joseph Galkin CorporationInventors: Charles Block, Leon Mintz
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Patent number: 5367968Abstract: Apparatus and a concomitant method for sewing seams in upholstered furniture such as mattresses. The apparatus contains a sewing machine located adjacent a conveyor belt which moves the mattress in a linear direction beneath the sewing machine, a presser arm for turning the mattress, and a fastening cylinder for temporarily attaching the mattress to the presser arm during the turning process. A single motor drives the sewing machine, the conveyor belt and the presser arm. As the mattress is moved by the conveyor belt at a first speed, the sewing machine sews a linear portion of a seam in the mattress. A sensor indicates when a corner of the mattress approaches the sewing machine. When the sensor indicates the approach of the corner, the conveyor belt is halted and the motor changes to a slower speed such that the sewing speed is slowed. Simultaneously, the fastening cylinder temporarily attaches a presser arm to the mattress.Type: GrantFiled: October 28, 1992Date of Patent: November 29, 1994Assignee: Fabricas Lucia Antonio Betere, S.A.Inventor: Enrique Sachristan D. Diaz
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Patent number: 5361961Abstract: A feeding device of a wide sewing material comprises a first belt conveyer unit provided on a supporting member vertically driven by a first elevating unit, a first base plate vertically driven by a second elevating unit provided on the supporting member, a horizontally driving unit for horizontally driving a second base plate and a second belt conveyer unit which is supported by the second base plate and is arranged on the side of the edge portion to be sewn of the wide sewing material in parallel therewith and which is driven to rotate by a rotary device. Since the feeding device can secure a large space from the edge portion by retracting the second belt conveyer units, next operation can be performed with ease. As a result, it is possible to perform the feeding and sewing of a wide sewing material, which is difficult to work at the edge portion thereof automatically, with accuracy and efficiency.Type: GrantFiled: March 1, 1993Date of Patent: November 8, 1994Assignee: The Singer Company N.V.Inventors: Hideyuki Kobayashi, Masayuki Nozawa, Yashuhiro Nagayama
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Patent number: 5335611Abstract: A sewing machine includes two machine halves spaced from one another and each provided with respective tongues capable of displacing pieces of the material web previously cut into pieces on a conveyor, the conveyor being provided with guide rails, one of the rails being formed with a starting portion inclined along and transverse to a travel direction of the conveyor, so that each of the pieces of the web received by the conveyor is delivered to a sewing machine with respective longitudinal edges bent upwardly with respect to a main portion of the web, preventing thereby unraveling the weft upon cutting the web by inherent gravity forces.Type: GrantFiled: May 19, 1992Date of Patent: August 9, 1994Assignee: Carl Schmale GmbH & Co. KGInventor: Johannes Freermann
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Patent number: 5282433Abstract: A device for applying fabric webs includes upper and lower runners each formed with a respective edge facing a pile edge of the web and provided with respective first, second and third segments which are differently shaped and provide aligning of the edge and a seam during hemming and sewing operations.Type: GrantFiled: May 12, 1992Date of Patent: February 1, 1994Assignee: Carl Schmale GmbH & Co. KGInventors: Johannes Freermann, Dieter Malcherek
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Patent number: 5257591Abstract: An automatic sewing apparatus for hemming and closing a sleeve is used for hemming a sleeve blank and sewing it into tubular form for making, for example, a short-sleeved T-shirt. The steps subsequent to putting the sleeve blank on a conveyor are done fully automatically and continuously to make the tubular sleeve. The apparatus according to one embodiment of the invention comprises first and second sewing machines disposed at inner corner sides of an L-shaped sewing table, a feed device having a conveying surface disposed on a table part of the first sewing machine side of the sewing table, a folding member for folding the blank edge along the feed direction, a deflecting device having a member for stopping the running of the front end of the hemmed piece above the conveying surface, and a transfer device for feeding the deflected piece of a hemmed sleeve blank to the second sewing machine.Type: GrantFiled: March 16, 1992Date of Patent: November 2, 1993Assignee: Pegasus Sewing Machine Mfg., Co., Ltd.Inventors: Yukinori Suzuki, Hayami Kawamoto, Tatsuaki Kaneda, Masahiko Nishikawa
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Patent number: 5249540Abstract: A sewing-material feeding device for a sewing machine has an upper material feeder and a lower material feeder which coact for feeding the sewing material, the lower material feeder being adjacent to the throat plate. The needle passes downward through an extension associated with the upper material feeder, the extension defining a downward-facing resting surface, the resting surface obstructing upward movement of said sewing material and thereby reducing fluttering of the sewing material as the needle is pulled upward and out of the sewing material. A tongue adjacent the throat plate is urged upward and against a portion of the upper material feeder so as to further reduce fluttering of the sewing material as the needle is pulled upward and out of the sewing material. The tongue has a throat hole for receiving the needle when it pierces the sewing material and passes into the throat plate.Type: GrantFiled: July 24, 1991Date of Patent: October 5, 1993Assignee: Durkopp Adler AktiengesellschaftInventor: Reinhard Sielemann
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Automatic sewing apparatus for forming a tubular sleeve by hemming and closing a blank of the sleeve
Patent number: 5226378Abstract: An automatic sewing apparatus for hemming and closing a sleeve is used for making a tubular sleeve a short-sleeved T-shirt. After placing the sleeve blanks on a conveyor only, subsequent operations are done fully automatically and continuously to make tubular sleeves, resulting in labor savings, productivity enhancement, and a reduction in savings production cost. In particular two types of shapes cut for sleeves can be sewn by using the apparatus by turning them in the appropriate direction. The apparatus comprises a first sewing machine for hemming and a second sewing machine for edge sewing disposed at both inner corner sides of an L-shaped sewing table, a blank feed device installed at a table part of the first sewing machine side, a folding member for the blank edge, a hemmed piece deflecting device, and direction turning members for turning the deflected piece.Type: GrantFiled: March 23, 1992Date of Patent: July 13, 1993Assignee: Pegasus Sewing Machine Mfg. Co., Ltd.Inventors: Yukinori Suzuki, Hayami Kawamoto, Tatsuaki Kaneda, Masahiko Nishikawa -
Patent number: 5174229Abstract: A device for loading a garment for a sewing machine having a first device for moving the garment toward the sewing machine, a second device downstream of the first moving device for moving the garments towards the sewing machine, and a device for changing the speed of the first and second moving devices relative to each other to change the distance between adjacent moving garments according to programmed distance values.Type: GrantFiled: April 26, 1990Date of Patent: December 29, 1992Assignee: Union Special CorporationInventors: Maximilian Adamski, Jr., Gary J. Michal
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Patent number: 5152235Abstract: A sewing apparatus for forming cuffs for sweat jackets or anklets for sweat pants or the like. The apparatus includes a movable table carrying an end of an elastic tape continuous to a supply source. The tape advances on a carrying table to a cutting device where the tape is cut. The front end of the tape is transferred to gripping blades which can be inverted, simultaneously with the return movement of the movable table. The tape is further let out toward the gripping blades by a predetermined length feeding device and the gripping blades turn so that the tape front end is folded back on the tape rear part. The tape rear part is cut off and the folded cut-piece is supplied to a sewing machine by a conveying device automatically and sewn to join both ends along the cut line.Type: GrantFiled: May 20, 1991Date of Patent: October 6, 1992Assignee: Pegasus Sewing Machine Mfg. Co., Ltd.Inventors: Hidetaka Goto, Tatsuo Sako, Tatsuaki Kaneda
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Patent number: 5152237Abstract: A synchronized, indexed, positive material top feeding system for use with sewing and other applications. For example, material being fed to and through the sewing area of a sewing machine, is constantly "gripped" at the top thereof in front of, behind and in the sewing area as well as through an adjustable presser bar. This process takes place without affecting machine speeds, and in feeding movement that is synchronized with the machine feed dog for similar or variable stitch travel. This process is facilitated by a belt with "teeth" that contact and provide frictional engagement of the top of the material.Type: GrantFiled: September 10, 1991Date of Patent: October 6, 1992Assignee: Joseph Galkin CorporationInventors: Charles Block, Leon Mintz
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Patent number: 5146860Abstract: A sewing and stacking apparatus, comprising a sewing unit for stitching folded tape on a series of sewing mediums of an identical shape and size arranged appropriately apart; a transporting unit for transporting the sewing mediums having the folded tape stitched thereon; a detecting unit for detecting that one of the sewing mediums reaches a specified position; a cutting unit for cutting the folded tape at a specified point when the detecting unit detects that the above one of the sewing mediums reaches the specified position, the specified point being between the above one of the sewing mediums and another sewing medium adjacent thereto; and a stacking unit for stacking the sewing mediums separated from each other by the cutting unit.Type: GrantFiled: April 19, 1991Date of Patent: September 15, 1992Assignee: Gunze LimitedInventors: Katsuhiro Niwa, Tsuguhiro Shimoyama, Katsumi Tabushi, Toshio Anazawa