Growth Confined By A Solid Member Other Than Seed Or Product (e.g., Bridgman-stockbarger Method) Patents (Class 117/81)
  • Patent number: 8815392
    Abstract: A process is disclosed for producing a doped gallium arsenide single crystal by melting a gallium arsenide starting material and subsequently solidifying the gallium arsenide melt, wherein the gallium arsenide melt contains an excess of gallium relative to the stoichiometric composition, and wherein it is provided for a boron concentration of at least 5×1017 cm?3 in the melt or in the obtained crystal. The thus obtained crystal is characterized by a unique combination of low dislocation density, high conductivity and yet excellent, very low optic absorption, particularly in the range of the near infrared.
    Type: Grant
    Filed: November 8, 2012
    Date of Patent: August 26, 2014
    Assignee: Freiberger Compound Materials GmbH
    Inventors: Ulrich Kretzer, Frank Börner, Stefan Eichler, Frieder Kropfgans
  • Publication number: 20140202377
    Abstract: A crucible for use in producing a compound crystal in which a pre-treated product is made by melting a powdery or granular compound raw material and then cooling and solidifying it in a pre-treatment furnace, and the compound crystal is grown by melting the pre-treated product and then cooling and solidifying it in a crystal growing furnace, the crucible comprising: a first member having a bottom portion and a cylindrical portion; and a hollow cylindrical second member that is capable to be connected to the cylindrical portion and to be separated therefrom, wherein: in a state in which the first member and the second member are connected together, a large capacity crucible for manufacture of the pre-treated product is formed; and in a state in which the first member and the second member are separated from one another, a small capacity crucible for crystal growth is formed.
    Type: Application
    Filed: January 24, 2014
    Publication date: July 24, 2014
    Applicant: NIKON CORPORATION
    Inventor: Hidenori SUGISAKI
  • Patent number: 8784561
    Abstract: Methods are disclosed for inhibiting heat transfer through lateral sidewalls of a support member positioned beneath a crucible in a directional solidification furnace. The methods include the use of insulation positioned adjacent the lateral sidewalls of the support member. The insulation inhibits heat transfer through the lateral sidewalls of the support member to ensure the one-dimensional transfer of heat from the melt through the support member.
    Type: Grant
    Filed: June 25, 2012
    Date of Patent: July 22, 2014
    Assignee: MEMC Singapore Pte. Ltd. (UEN200614794D)
    Inventors: Rituraj Nandan, Benjamin Michael Meyer, Lee William Ferry
  • Patent number: 8784560
    Abstract: A method for producing a crystallized compound semiconductor material comprises synthesizing said material by fusion and inter-reaction of its constituents placed in elementary form constituting a charge into a sealed ampoule, and then crystallizing the resulting material in liquid form by cooling.
    Type: Grant
    Filed: February 16, 2011
    Date of Patent: July 22, 2014
    Assignee: Societe Francaise de Detecteurs Infrarouges-Sofradir
    Inventors: Sylvain Paltrier, Thierry Miguet
  • Patent number: 8771560
    Abstract: In a process for manufacturing doped semiconductor single crystal comprises solidifying in a crucible, the amount of dopant is added into the semiconductor melt after the beginning of the crystal growth onto the seed crystal, or after at least partial solidification of the semiconductor single crystal in a conical or tapered portion of the crucible. Dopant may be partially added in advance into the crucible, with the remainder added into the semiconductor melt as described. Type III-V semiconductor single crystals or wafers having a diameter of at least about 100 mm, can be prepared having an electrical conductivity of at least about 250 Siemens/cm, and/or an electric resistivity of at most about 4×10?3 ?cm, and/or a significantly improved ratio of hall mobility to charge carrier concentration.
    Type: Grant
    Filed: February 20, 2008
    Date of Patent: July 8, 2014
    Assignee: Freiberger Compound Materials GmbH
    Inventors: Ulrich Kretzer, Stefan Eichler, Thomas Bünger
  • Publication number: 20140174341
    Abstract: A crucible for growing crystals, in particular a sapphire single crystal, includes a base crucible made of W, Mo, Re or an alloy of these materials and an inner lining made of W, Mo, Re or an alloy of these materials. The base crucible has a substantially pot-like form. The inner lining has at least a pot-like first portion, which covers a bottom region of the base crucible, and a jacket-like second portion, which at least partially covers a wall region of the base crucible. The first portion and the second portion are formed by separate components. A process for growing sapphire single crystals using a crucible is also provided.
    Type: Application
    Filed: August 3, 2012
    Publication date: June 26, 2014
    Applicant: PLANSEE SE
    Inventors: Bernd Kleinpass, Hermann Walser
  • Patent number: 8747552
    Abstract: Fabrication of doped AlN crystals and/or AlGaN epitaxial layers with high conductivity and mobility is accomplished by, for example, forming mixed crystals including a plurality of impurity species and electrically activating at least a portion of the crystal.
    Type: Grant
    Filed: December 18, 2009
    Date of Patent: June 10, 2014
    Assignee: Crystal IS, Inc.
    Inventors: Glen A. Slack, Leo J. Schowalter
  • Publication number: 20140138571
    Abstract: The present invention provides a magnetoelectric material in which an electric property is capable of being controlled by a magnetic field or a magnetic property is capable of being controlled by an electric field, and a method of manufacturing the same. Particularly, the present invention provides a magnetoelectric material in which a distance between magnetic ions interacting with each other is controlled by using non-magnetic ions or alkaline earth metal ions, and a method of manufacturing the same.
    Type: Application
    Filed: November 18, 2013
    Publication date: May 22, 2014
    Applicant: SNU R&DB FOUNDATION
    Inventors: Kee Hoon KIM, Sae Hwan CHUN, Yi Sheng CHAI, Kwang Woo SHIN
  • Publication number: 20140133014
    Abstract: The present invention relates to a borate birefringent crystal applicable to ultraviolet (UV) or deep ultraviolet (DUV) range, with chemical formula of Ba2Mg(B3O6)2. The borate birefringent crystal belongs to a trigonal system, with space group of R-3 wherein a=0.70528(3) nm, c=1.65520(9) nm and Z=12. The barium magnesium borate birefringent crystal is negative uniaxial (ne<no) with a birefringence of 0.077-0.229 and a transmission range of 177-3000 nm. The crystal is easy to cut, grind, polish, and preserve, and is stable in air and is not easy to deliquesce. The barium magnesium borate birefringent crystal can be grown by the Czochralski method, flux method or the method of spontaneous crystallization from a melt, and has larger birefringence (no?ne=0.077-0.229). The crystal has important applications in the fields of optics and communications, e.g. for fabricating the polarizing beam splitter prism.
    Type: Application
    Filed: February 17, 2012
    Publication date: May 15, 2014
    Inventors: Rukang Li, Yingying Ma
  • Publication number: 20140127466
    Abstract: A SiC single crystal having high crystallinity and a large diameter is provided. A SiC single crystal comprising a seed crystal with a c-plane and a non-c-plane, and a c-plane growth portion and an enlarged diameter portion that have grown from the c-plane and the non-c-plane of the seed crystal as origins in the direction of the c-plane and the direction of the non-c-plane, wherein a continuous region free of threading dislocations is present in a peripheral portion of a plane that is parallel to the c-plane of the seed crystal, and contains the seed crystal and the enlarged diameter portion, wherein the area of the continuous region occupies 50% or more of the total area of the plane.
    Type: Application
    Filed: August 2, 2011
    Publication date: May 8, 2014
    Inventor: Katsunori Danno
  • Publication number: 20140123891
    Abstract: A method for producing a crystalline material in a crucible in a crystal growth apparatus is disclosed. The method comprises, in part, the step of determining the amount of solidified material present in a partially solidified melt produced during the growth phase using at least one laser positioned at a height above the crucible. A crystal growth apparatus comprising the laser is also disclosed.
    Type: Application
    Filed: November 2, 2012
    Publication date: May 8, 2014
    Applicant: GT CRYSTAL SYSTEMS, LLC
    Inventor: Edward P. Morris
  • Publication number: 20140116324
    Abstract: An apparatus for producing an SiC single crystal includes a crucible for accommodating an Si—C solution and a seed shaft having a lower end surface where an SiC seed crystal (36) would be attached. The seed shaft includes an inner pipe that extends in a height direction of the crucible and has a first passage. An outer pipe accommodates the inner pipe and constitutes a second passage between itself and the inner pipe and has a bottom portion whose lower end surface covers a lower end opening of the outer pipe. One passage of the first and second passages serves as an introduction passage where coolant gas flows downward, and the other passage serves as a discharge passage where coolant gas flows upward. A region inside the pipe that constitutes the introduction passage is to be overlapped by a region of not less than 60% of the SiC seed crystal.
    Type: Application
    Filed: June 15, 2012
    Publication date: May 1, 2014
    Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Kazuhiko Kusunoki, Kazuhito Kamei, Nobuyoshi Yashiro, Nobuhiro Okada, Hironori Daikoku, Motohisa Kado, Hidemitsu Sakamoto
  • Patent number: 8709154
    Abstract: Methods are provided for casting one or more of a semiconductor, an oxide, and an intermetallic material. With such methods, a cast body of a monocrystalline form of the one or more of a semiconductor, an oxide, and an intermetallic material may be formed that is free of, or substantially free of, radially-distributed impurities and defects and having at least two dimensions that are each at least about 35 cm.
    Type: Grant
    Filed: July 23, 2008
    Date of Patent: April 29, 2014
    Assignee: AMG IdealCast Solar Corporation
    Inventor: Nathan G. Stoddard
  • Patent number: 8709155
    Abstract: Scintillation materials of this invention have an alkali halide host material, a (first) scintillation dopant of various types, and a variety of second dopants (co-dopants). In another embodiment, the scintillation materials of this invention have an alkali halide host material, a (first) scintillation dopant of various types, a variety of second dopants (co-dopants), and a variety of third dopants (co-dopants). Co-dopants of this invention are capable of providing a second auxiliary luminescent cation dopant, capable of introducing an anion size and electronegativity mismatch, capable of introducing a mismatch of anion charge, or introducing a mismatch of cation charge in the host material.
    Type: Grant
    Filed: August 9, 2013
    Date of Patent: April 29, 2014
    Inventors: Charles Brecher, Vivek Nagarkar
  • Publication number: 20140102359
    Abstract: Methods and apparatuses are provided for casting silicon for photovoltaic cells and other applications. With such methods and apparatuses, a cast body of monocrystalline silicon may be formed that is free of, or substantially free of, radially-distributed impurities and defects and having at least two dimensions that are each at least about 35 cm is provided.
    Type: Application
    Filed: December 5, 2013
    Publication date: April 17, 2014
    Applicant: AMG IDEALCAST SOLAR CORPORATION
    Inventor: Nathan G. Stoddard
  • Publication number: 20140097349
    Abstract: According to one embodiment, a crystal includes thallium bromide (TlBr), one or more positively charged dopants, and one or more negatively charged dopants. According to another embodiment, a system includes a monolithic crystal including thallium bromide (TlBr), one or more positively charged dopants, and one or more negatively charged dopants; and a detector configured to detect a signal response of the crystal.
    Type: Application
    Filed: October 2, 2013
    Publication date: April 10, 2014
    Applicant: Lawrence Livermore National Security, LLC
    Inventors: Cedric Rocha Leao, Vincenzo Lordi
  • Publication number: 20140069324
    Abstract: A crucible for producing a silicon block comprises a crucible wall surrounding an interior and an opening for filling silicon melt into the interior, wherein the crucible wall comprises at least one doping means for providing dopant for the silicon melt.
    Type: Application
    Filed: September 7, 2012
    Publication date: March 13, 2014
    Inventor: Bjoern SEIPEL
  • Patent number: 8663388
    Abstract: Disclosed are a single crystal wire and other single crystal articles, and a manufacturing method thereof. The method comprises the steps of: placing into a growth crucible at least one metal selected from the group consisting of gold, copper, silver, aluminum and nickel; heating and melting the metal placed in the growth crucible; growing a single crystal using metal crystal as a seed by Czochralski or Bridgman method; cutting the grown single crystal by electric discharge machining; and machining the cut single crystal and producing a wire or other articles such as a ring. In the method, the grown metal single crystal is cut into a disc-shaped piece by electric discharge machining. The piece is transformed into a single crystal wire or other articles by wire-cut electric discharge machining, and the single crystal wire can be used as a ring, a pendant, or a wire for high-quality cables for audio and video systems.
    Type: Grant
    Filed: May 6, 2009
    Date of Patent: March 4, 2014
    Assignee: Korea Electrotechnology Research Institute
    Inventors: Se Young Jeong, Chae Ryong Cho, Sang Eon Park, Sung Kyu Kim
  • Patent number: 8657955
    Abstract: It is provided a melt composition for growing a gallium nitride single crystal by flux method. The melt composition contains gallium, sodium and barium, and a content of barium is 0.05 to 0.3 mol % with respect to 100 mol % of sodium.
    Type: Grant
    Filed: August 3, 2009
    Date of Patent: February 25, 2014
    Assignees: NGK Insulators, Ltd, Osaka University, Toyoda Gosei Co., Ltd.
    Inventors: Makoto Iwai, Takanao Shimodaira, Yoshihiko Yamamura, Takatomo Sasaki, Yusuke Mori, Fumio Kawamura, Shiro Yamasaki
  • Publication number: 20140050649
    Abstract: Methods are provided for casting one or more of a semi-conductor, an oxide, and an intermetallic material. With such methods, a cast body of a geometrically ordered multi-crystalline form of the one or more of a semiconductor, an oxide, and an intermetallic material may be formed that is free or substantially free of radially-distributed impurities and defects and having at least two dimensions that are each at least about 10 cm.
    Type: Application
    Filed: October 16, 2013
    Publication date: February 20, 2014
    Applicant: Advanced Metallurgical Group Idealcast Solar Corp.
    Inventor: Nathan G. Stoddard
  • Patent number: 8647433
    Abstract: Systems and methods are disclosed for crystal growth including features of reducing micropit cavity density in grown germanium crystals. In one exemplary implementation, there is provided a method of inserting an ampoule with raw material into a furnace having a heating source, growing a crystal using a vertical growth process wherein movement of a crystallizing temperature gradient relative to the raw material/crucible is achieved to melt the raw material, and growing, at a predetermined crystal growth length, the material to achieve a monocrystalline crystal, wherein monocrystalline ingots having reduced micro-pit densities are reproducibly provided.
    Type: Grant
    Filed: December 13, 2009
    Date of Patent: February 11, 2014
    Assignee: AXT, Inc.
    Inventors: Weiguo Liu, Xiao Li
  • Patent number: 8628614
    Abstract: Methods and apparatuses are provided for casting silicon for photovoltaic cells and other applications. With such methods and apparatuses, a cast body of monocrystalline silicon may be formed that is free of, or substantially free of, radially-distributed impurities and defects and having at least two dimensions that are each at least about 35 cm is provided.
    Type: Grant
    Filed: October 19, 2011
    Date of Patent: January 14, 2014
    Assignee: AMG IdealCast Solar Corporation
    Inventor: Nathan G. Stoddard
  • Publication number: 20130333611
    Abstract: A lattice matching layer for use in a multilayer substrate structure comprises a lattice matching layer. The lattice matching layer includes a first chemical element and a second chemical element. Each of the first and second chemical elements has a hexagonal close-packed structure at room temperature that transforms to a body-centered cubic structure at an ?-? phase transition temperature higher than the room temperature. The hexagonal close-packed structure of the first chemical element has a first lattice parameter. The hexagonal close-packed structure of the second chemical element has a second lattice parameter. The second chemical element is miscible with the first chemical element to form an alloy with a hexagonal close-packed structure at the room temperature. A lattice constant of the alloy is approximately equal to a lattice constant of a member of group III-V compound semiconductors.
    Type: Application
    Filed: March 11, 2013
    Publication date: December 19, 2013
    Applicant: Tivra Corporation
    Inventors: Indranil De, Francisco Machuca
  • Publication number: 20130312657
    Abstract: This invention includes a system and a method for growing crystals including a batch auto-feeding mechanism. The proposed system and method provide a minimization of compositional segregation effect during crystal growth by controlling growth rate involving a high-temperature flow control system operable in an open and a closed loop crystal growth process. The ability to control the growth rate without corresponding loss of volatilize-able elements enables significantly improvement in compositional homogeneity and a consequent increase in crystal yield. This growth system and method can be operated in production scale, simultaneously for a plurality of growth crucibles to further the reduction of manufacturing costs, particularly for the crystal materials of binary or ternary systems with volatile components, such as Lead (Pb) and Indium (In).
    Type: Application
    Filed: August 1, 2013
    Publication date: November 28, 2013
    Applicant: H.C.MATERIALS CORPORATION
    Inventors: PENGDI HAN, Jian Tian
  • Patent number: 8591648
    Abstract: A crystal growing system having multiple rotatable crucibles and using a temperature gradient method comprises a crystal furnace, a plurality of crucibles, a supporting device, and a temperature control device. The crystal furnace includes a furnace body, a heater, and a hearth, wherein the furnace body from outer to inner includes an outer shell, a fiber insulation layer, an insulation brick layer, and a refractory layer. The crucible supporting device includes an elevator, a plurality of crucible guiding tubes, and a plurality of tube holders each capable of supporting a crucible guiding tube, a moving device that is connected to the elevator, a motor with electrical power that is connected to the moving device, wherein there is an affixing device between each pair of guiding tube and guiding tube holder. Each crucible is located in a corresponding crucible guiding tube. The crucible supporting device is a rotatable device.
    Type: Grant
    Filed: December 27, 2007
    Date of Patent: November 26, 2013
    Inventor: Youbao Wan
  • Publication number: 20130298822
    Abstract: Provided are a silicon melt contact member which is markedly improved in liquid repellency to a silicon melt, which can retain the liquid repellency permanently, and which is suitable for production of crystalline silicon; and a process for efficient production of crystalline silicon, particularly, spherical crystalline silicon having high crystallinity, by use of the silicon melt contact member. A silicon melt contact member having a porous sintered body layer present on its surface, preferably the sintered body layer being present on a substrate of a ceramic material such as aluminum nitride, wherein the porous sintered body layer consists essentially of silicon nitride, has a thickness of 10 to 500 ?m, and has, dispersed therein, many pores preferably having an average equivalent circle diameter of 1 to 25 ?m at a pore-occupying area ratio of 30 to 80%, the pores connecting to each other to form communicating holes having a depth of 5 ?m or more.
    Type: Application
    Filed: January 26, 2012
    Publication date: November 14, 2013
    Applicants: TOKUYAMA CORPORATION, YAMAGUCHI UNIVERSITY
    Inventors: Ryuichi Komatsu, Hironori Itoh, Masanobu Azuma
  • Patent number: 8580036
    Abstract: The method and apparatus includes a vessel having a bottom and sidewalls arranged to house the material in a molten state. A temperature controlled horizontally oriented, cooling plate is movable into and out of the top of the molten material. When the cooling plate is lowered into the top of the melt, an ingot of solid silicon is solidified downwards.
    Type: Grant
    Filed: May 10, 2006
    Date of Patent: November 12, 2013
    Assignee: Elkem Solar AS
    Inventor: Kenneth Friestad
  • Patent number: 8562740
    Abstract: The present invention relates to an apparatus and method for purifying silicon using directional solidification. The apparatus can be used more than once for the directional solidification of silicon without failure. The apparatus and method of the present invention can be used to make silicon crystals for use in solar cells.
    Type: Grant
    Filed: November 17, 2010
    Date of Patent: October 22, 2013
    Assignee: Silicor Materials Inc.
    Inventors: Scott Nichol, Dan Smith
  • Publication number: 20130248764
    Abstract: The invention relates to a method of making Ce3+ containing laser materials with a fast cooling rate.
    Type: Application
    Filed: December 2, 2011
    Publication date: September 26, 2013
    Applicant: KONINKLIJKE PHILIPS ELECTRONICS N.V.
    Inventors: Ulrich Weichmann, Matthias Alexander Wilhelm Fechner, Fabian Reichert, Herbert Walter Klaus Petermann, Gunter Huber
  • Patent number: 8535440
    Abstract: The method of the invention promotes single crystal growth during fabrication of melt growth semiconductors. A growth ampoule and its tip have a semiconductor source material placed therein. The growth ampoule is placed in a first thermal environment that raises the temperature of the semiconductor source material to its liquidus temperature. The growth ampoule is then transitioned to a second thermal environment that causes the semiconductor source material in the growth ampoule's tip to attain a temperature that is below the semiconductor source material's solidus temperature. The growth ampoule so-transitioned is then mechanically perturbed to induce single crystal growth at the growth ampoule's tip.
    Type: Grant
    Filed: April 12, 2010
    Date of Patent: September 17, 2013
    Assignee: The United States of America as Represented by the Administrator of the National Aeronautics and Space Administration
    Inventor: Ching-Hua Su
  • Publication number: 20130233239
    Abstract: Method for producing a silicon ingot comprising the following steps: providing a container for receiving a silicon melt with a base wall extending perpendicular to an axial direction and side walls, providing at least one flat monocrystalline seed crystal with an axial orientation selected from the group of <110>, <100> and <111> orientation, arranging the at least one seed crystal on the base wall of the container and directional solidification of a silicon melt in the container (2) to form a silicon ingot proceeding from the at least one seed crystal, wherein the axial orientation of the at least one seed crystal predetermines an axial orientation for the silicon ingot and wherein the at least one seed crystal is configured on the base wall of the container in such a way that a twin formation is avoided in an edge region adjoining the side walls.
    Type: Application
    Filed: March 5, 2013
    Publication date: September 12, 2013
    Applicants: Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e. V., SolarWorld Innovations GmbH
    Inventors: Daniel ORIWOL, Matthias TREMPA, Christian REIMANN
  • Patent number: 8529696
    Abstract: A method for producing hexagonal boron nitride single crystals including mixing boron nitride crystals with a solvent thereby obtaining a mixture, heating and melting the mixture under high-temperature and high-pressure thereby obtaining a melted mixture, and recrystallizing the melted mixture thereby producing hexagonal boron nitride single crystals, wherein the solvent is boronitride of alkaline earth metal, or boronitride of alkali metal and the boronitride of alkaline earth metal.
    Type: Grant
    Filed: July 30, 2012
    Date of Patent: September 10, 2013
    Assignee: National Institute for Materials Science
    Inventors: Kenji Watanabe, Takashi Taniguchi, Satoshi Koizumi, Hisao Kanda, Masayuki Katagiri, Takatoshi Yamada, Nesladek Milos
  • Publication number: 20130220213
    Abstract: This invention relates to a system and a method for liquid silicon containment, such as during the casting of high purity silicon used in solar cells or solar modules. The containment apparatus includes a shielding ember adapted to prevent breaching molten silicon from contacting structural elements or cooling elements of a casting device, and a volume adapted to hold a quantity of breaching molten silicon with the volume formed by a bottom and one or more sides.
    Type: Application
    Filed: April 1, 2013
    Publication date: August 29, 2013
    Inventor: AMG Advanced Metallurgical Group N.V.
  • Patent number: 8518287
    Abstract: A dichalcogenide thermoelectric material having a very low thermal conductivity in comparison with a conventional metal or semiconductor is described. The dichalcogenide thermoelectric material has a structure of Formula 1 below: RX2-aYa??Formula 1 wherein R is a rare earth or transition metal magnetic element, X and Y are each independently an element selected from the group consisting of S, Se, Te, P, As, Sb, Bi, C, Si, Ge, Sn, B, Al, Ga, In, and a combination thereof, and 0?a<2.
    Type: Grant
    Filed: April 3, 2009
    Date of Patent: August 27, 2013
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: Jong-soo Rhyee, Sang-mock Lee
  • Publication number: 20130213297
    Abstract: Methods and apparatuses are provided for casting silicon for photovoltaic cells and other applications. With these methods, an ingot can be grown that is low in carbon and whose crystal growth is controlled to increase the cross-sectional area of seeded material during casting.
    Type: Application
    Filed: March 28, 2013
    Publication date: August 22, 2013
    Inventor: AMG Advanced Metallurgical Group N.V.
  • Patent number: 8512470
    Abstract: A method for growing high-resistivity single crystals includes placing a raw material in a vacuum-sealable ampoule, heating the raw material in the vacuum-sealable ampoule to vaporize the moisture in the raw material, exhausting the vaporized moisture from the vacuum-sealable ampoule, vacuum-sealing the vacuum-sealable ampoule, heating the raw material in the vacuum-sealable ampoule to vaporize the oxide compounds in the raw material, cooling a bulb in a cap on the vacuum-sealable ampoule to produce condensed oxide compounds on an inner surface of the bulb, removing the bulb and the condensed oxide compounds from the vacuum-sealable ampoule, wherein the raw material in the vacuum-sealable ampoule comprises carbon as an impurity, and placing the vacuum-sealable ampoule comprising the raw material in a crystal growth apparatus to grow a high-resistivity crystal from the raw material.
    Type: Grant
    Filed: April 8, 2011
    Date of Patent: August 20, 2013
    Assignee: China Crystal Technologies Co. Ltd
    Inventor: Meng Zhu
  • Publication number: 20130206056
    Abstract: A method of producing a crystalline semiconductor material includes feeding particles of the semiconductor material and/or a precursor compound of the semiconductor material into a gas flow, wherein the gas flow has a sufficiently high temperature to convert the particles of the semiconductor material from a solid into a liquid and/or gaseous state and/or to thermally decompose the precursor compound, condensing out and/or separating the liquid semiconductor material from the gas flow, and converting the liquid semiconductor material to a solid state with formation of mono- or polycrystalline crystal properties.
    Type: Application
    Filed: April 11, 2011
    Publication date: August 15, 2013
    Applicant: SCHMID SILICON TECHNOLOGY GMBH
    Inventors: Uwe Kerat, Christian Schmid, Jochem Hahn
  • Patent number: 8506707
    Abstract: A compositionally graded material having low defect densities and improved electronic properties is disclosed and described. A compositionally graded inorganic crystalline material can be formed by preparing a crystalline substrate by forming crystallographically oriented pits across an exposed surface of the substrate. A transition region can be deposited on the substrate under substantially epitaxial growth conditions. Single crystal substrates of a wide variety of materials such as diamond, aluminum nitride, silicon carbide, etc. can be formed having relatively low defect rates.
    Type: Grant
    Filed: April 16, 2012
    Date of Patent: August 13, 2013
    Inventor: Chien-Min Sung
  • Patent number: 8506705
    Abstract: A nitride single crystal is produced on a seed crystal substrate 5 in a melt containing a flux and a raw material of the single crystal in a growing vessel 1. The melt 2 in the growing vessel 1 has temperature gradient in a horizontal direction. In growing a nitride single crystal by flux method, adhesion of inferior crystals onto the single crystal is prevented and the film thickness of the single crystal is made constant.
    Type: Grant
    Filed: September 9, 2009
    Date of Patent: August 13, 2013
    Assignee: NGK Insulators, Ltd.
    Inventors: Mikiya Ichimura, Katsuhiro Imai, Makoto Iwai, Takatomo Sasaki, Yusuke Mori, Fumio Kawamura, Yasuo Kitaoka
  • Patent number: 8506706
    Abstract: Systems, methods, and substrates directed to growth of monocrystalline germanium (Ge) crystals are disclosed. In one exemplary implementation, there is provided a method for growing a monocrystalline germanium (Ge) crystal. Moreover, the method may include loading first raw Ge material into a crucible, loading second raw Ge material into a container for supplementing the Ge melt material, sealing the crucible and the container in an ampoule, placing the ampoule with the crucible into a crystal growth furnace, as well as melting the first and second raw Ge material and controlling the crystallizing temperature gradient of the melt to reproducibly provide monocrystalline germanium ingots with improved/desired characteristics.
    Type: Grant
    Filed: September 5, 2009
    Date of Patent: August 13, 2013
    Assignee: AXT, Inc
    Inventor: Weiguo Liu
  • Patent number: 8500905
    Abstract: Disclosed is a sapphire single crystal growing apparatus using the Kyropoulos method, and more particularly, is a Kyropoulos sapphire single crystal growing apparatus using an elliptic crucible, which can increase the recovery rate by the elliptic crucible and anisotropic heating.
    Type: Grant
    Filed: January 5, 2012
    Date of Patent: August 6, 2013
    Assignee: DK Aztec Co., Ltd.
    Inventor: Jong Kwan Park
  • Patent number: 8486190
    Abstract: A raw material mixture containing an easily oxidizable material is weighed. The raw material mixture is melted and then solidified within a reaction vessel 1 set in a non-oxidizing atmosphere to thereby produce a solidified matter 19. The reaction vessel 1 and the solidified matter 19 are heated in a non-oxidizing atmosphere within a crystal growth apparatus to melt the solidified matter to thereby produce a solution. A single crystal is grown from the solution.
    Type: Grant
    Filed: September 22, 2008
    Date of Patent: July 16, 2013
    Assignees: NGK Insulators, Ltd., Osaka University
    Inventors: Katsuhiro Imai, Makoto Iwai, Takatomo Sasaki, Yusuke Mori, Fumio Kawamura
  • Patent number: 8480996
    Abstract: A high-purity tellurium dioxide (TeO2) single crystal and its manufacturing method are provided. The method comprises the following procedures: firstly performing a first single crystal growth, and then dissolving the resulting single crystal again, thereafter adding a precipitation agent to form powder, and finally performing a second single crystal growth of as-prepared powder to obtain the high purity single crystal. The TeO2 single crystal prepared according to present invention is of high purity, especially with a content of radioactive impurities such as U and Th decreased to a level of 10?13 g/g.
    Type: Grant
    Filed: April 2, 2010
    Date of Patent: July 9, 2013
    Assignees: Research and Development Center, Shanghai Institute of Ceramics, Shanghai Institute of Ceramics, Chinese Academy of Sciences
    Inventors: Zengwei Ge, Yong Zhu, Guoging Wu, Xueji Yin, Linyao Tang, Hanbin Zhao, Lizhen Gu
  • Publication number: 20130171052
    Abstract: The invention describes a process for removing nonmetallic impurities from metallurgical silicon. A melt is produced from metallurgical silicon and halide-containing silicon. As a result, the impurities are sublimed out and removed from the melt in the form of nonmetal halides. Compared with the known process, in which gaseous halogen is blown through an Si melt, the novel process can be carried out in a particularly simple and efficient manner.
    Type: Application
    Filed: July 29, 2009
    Publication date: July 4, 2013
    Inventors: Seyed-Javad Mohsseni-Ala, Christian Bauch, Rumen Deltschew, Thoralf Gebel, Gerd Lippold, Matthias Heuer, Fritz Kirscht, Kamel Ounadjela
  • Patent number: 8475593
    Abstract: In a crystal preparing device, a crucible holds a mixed molten metal containing alkali metal and group III metal. A container has a container space contacting the mixed molten metal and holds a molten alkali metal between the container space and an outside of the container, the molten alkali metal contacting the container space. A gas supply device supplies nitrogen gas to the container space. A heating device heats the crucible to a crystal growth temperature. The crystal preparing device is provided so that a vapor pressure of the alkali metal which evaporates from the molten alkali metal is substantially equal to a vapor pressure of the alkali metal which evaporates from the mixed molten metal.
    Type: Grant
    Filed: June 28, 2011
    Date of Patent: July 2, 2013
    Assignee: Ricoh Company, Ltd.
    Inventors: Hirokazu Iwata, Seiji Sarayama, Akihiro Fuse
  • Publication number: 20130152851
    Abstract: A solidification system is provided and includes a crucible, heater, insulation, movable insulation, and radiation regulator. The crucible is configured to retain a volume of silicon. The heater is to heat the crucible. The heater being configured to provide sufficient heat to melt the volume of silicon. The insulation is to reduce heat loss from a first portion of the crucible. The movable insulation to regulate heat loss from a second portion of the crucible. The radiation regulator is to regulate radiant heat loss over the second portion of the crucible. The radiation regulator is configured to modulate a size of an opening in the radiation regular through which radiant heat dissipates from.
    Type: Application
    Filed: December 15, 2011
    Publication date: June 20, 2013
    Applicant: SPX Corporation
    Inventors: Tao Li, Richard H. Berg, Richard Heckert
  • Publication number: 20130148189
    Abstract: CdSiP2 crystals with sizes and optical quality suitable for use as nonlinear optical devices are disclosed, as well as NLO devices based thereupon. A method of growing the crystals by directional solidification from a stoichiometric melt is also disclosed. The disclosed NLO crystals have a higher nonlinear coefficient than prior art crystals that can be pumped by solid state lasers, and are particularly useful for frequency shifting 1.06 ?m, 1.55 ?m, and 2 ?m lasers to wavelengths between 2 ?m and 10 ?m. Due to the high thermal conductivity and low losses of the claimed CdSiP2 crystals, average output power can exceed 10 W without severe thermal lensing. A 6.45 ?m laser source for use as a medical laser scalpel is also disclosed, in which a CdSiP2 crystal is configured for non-critical phase matching, pumped by a 1064 nm Nd:YAG laser, and temperature-tuned to produce output at 6.45 ?m.
    Type: Application
    Filed: February 7, 2013
    Publication date: June 13, 2013
    Applicant: BAE Systems Information and Electronic Systems Integration Inc.
    Inventor: BAE Systems Information and Electronic Systems Integration Inc.
  • Patent number: 8449672
    Abstract: This disclosure pertains to a process for making single crystal Group III nitride, particularly gallium nitride, at low pressure and temperature, in the region of the phase diagram of Group III nitride where Group III nitride is thermodynamically stable comprises a charge in the reaction vessel of (a) Group III nitride material as a source, (b) a barrier of solvent interposed between said source of Group III nitride and the deposition site, the solvent being prepared from the lithium nitride (Li3N) combined with barium fluoride (BaF2), or lithium nitride combined with barium fluoride and lithium fluoride (LiF) composition, heating the solvent to render it molten, dissolution of the source of GaN material in the molten solvent and following precipitation of GaN single crystals either self seeded or on the seed, maintaining conditions and then precipitating out.
    Type: Grant
    Filed: April 25, 2008
    Date of Patent: May 28, 2013
    Assignee: The United States of America as represented by the Secretary of the Navy
    Inventors: Boris N. Feigelson, Richard L. Henry
  • Patent number: 8404043
    Abstract: A high-quality polycrystalline bulk semiconductor having a large crystal grain size is produced by the casting method in which growth is regulated so as to proceed in the same plane direction, i.e., the {110}; plane or {112} plane is disclosed. The process, which is for producing a polycrystalline bulk semiconductor, comprises: a step in which a melt of a semiconductor selected among Si, Ge, and SiGe is held in a crucible; a step in which a bottom part of the crucible is cooled to give a temperature gradient and that part of the melt which is located directly on the crucible bottom is rapidly cooled in the beginning of growth to supercool the melt around the crucible bottom; a step in which the crucible is cooled to grow nuclei on the crucible bottom due to the supercooled state of the melt around the crucible bottom and thereby grow dendritic crystals along the crucible bottom; and a step in which a polycrystalline bulk of the semiconductor is then grown on the upper side of the dendritic crystals.
    Type: Grant
    Filed: May 30, 2008
    Date of Patent: March 26, 2013
    Assignee: Tohoku University
    Inventors: Kozo Fujiwara, Kazuo Nakajima
  • Publication number: 20130065032
    Abstract: Device for producing silicon blocks for photovoltaic applications, comprising a container for receiving a silicon melt with a base wall and at least one side wall, means for reducing the diffusion of impurities from at least one of the walls of the container into the silicon melt, wherein the means for reducing the diffusion of impurities comprise at least one covering element for the at least partial covering of at least one of the walls of the container.
    Type: Application
    Filed: April 26, 2012
    Publication date: March 14, 2013
    Inventors: Bernhard FREUDENBERG, Sara GRUTZNER, Marc DIETRICH, Kaspars DADZIS, Andreas KRAUSE, Bianca GRÜNDIG-WENDROCK, Doreen NAUERT, Matthias TREMPA, Christian REINMANN, Jochen FRIEDRICH