Carbon (e.g., Diamond) {c30b 29/04} Patents (Class 117/929)
  • Patent number: 7754180
    Abstract: A single crystal diamond grown by microwave plasma chemical vapor deposition annealed at pressures in excess of 4.0 GPa and heated to temperature in excess of 1500 degrees C. that has a hardness of greater than 120 GPa. A method for manufacture a hard single crystal diamond includes growing a single crystal diamond and annealing the single crystal diamond at pressures in excess of 4.0 GPa and a temperature in excess of 1500 degrees C. to have a hardness in excess of 120 GPa.
    Type: Grant
    Filed: November 7, 2007
    Date of Patent: July 13, 2010
    Assignee: Carnegie Institution of Washington
    Inventors: Russell J. Hemley, Ho-Kwang Mao, Chih-shiue Yan
  • Patent number: 7718000
    Abstract: One provides (101) disperse ultra-nanocrystalline diamond powder material that comprises a plurality of substantially ordered crystallites that are each sized no larger than about 10 nanometers. One then reacts (102) these crystallites with a metallic component. The resultant nanowire is then able to exhibit a desired increase with respect to its ability to conduct electricity while also substantially preserving the thermal conductivity behavior of the disperse ultra-nanocrystalline diamond powder material. The reaction process can comprise combining (201) the crystallites with one or more metal salts in an aqueous solution and then heating (203) that aqueous solution to remove the water. This heating can occur in a reducing atmosphere (comprising, for example, hydrogen and/or methane) to also reduce the salt to metal.
    Type: Grant
    Filed: February 14, 2007
    Date of Patent: May 18, 2010
    Assignee: Dimerond Technologies, LLC
    Inventor: Dieter M. Gruen
  • Patent number: 7655208
    Abstract: The object of the present invention is to obtain a high quality single crystalline diamond that has less distortion and large area suitable for semiconductor device substrates or an optical component material. The present invention is a single crystalline diamond produced by chemical vapor deposition, wherein, when a linear polarized light which is composed of two linear polarized lights perpendicular to each other is introduced into one main face of the single crystalline diamond, a maximum value of a retardation between the two linear polarized lights perpendicular to each other which come out from an opposite main face is not more than 50 ?m at maximum per a thickness of 100 ?m across an entire of the single crystalline diamond, and also a method for producing the diamond.
    Type: Grant
    Filed: April 12, 2006
    Date of Patent: February 2, 2010
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Kiichi Meguro, Yoshiyuki Yamamoto, Takahiro Imai
  • Patent number: 7628856
    Abstract: There is disclosed a method for producing a substrate for single crystal diamond growth, comprising at least a step of preliminarily subjecting a substrate before single crystal diamond growth to a bias treatment for forming a diamond nucleus thereon by a direct-current discharge in which an electrode in a substrate side is a cathode, and wherein in the treatment, at least, a temperature of the substrate from 40 sec after an initiation of the bias treatment to an end of the bias treatment is held in a range of 800° C.±60° C. There can be provided a method for producing a substrate for single crystal diamond growth, by which a single crystal diamond can be grown more certainly.
    Type: Grant
    Filed: March 2, 2007
    Date of Patent: December 8, 2009
    Assignees: Shin-Etsu Chemical Co., Ltd., AGD Material Co.
    Inventors: Atsuhito Sawabe, Hitoshi Noguchi, Shintaro Maeda
  • Patent number: 7608145
    Abstract: Disclosed is a method of fabrication of high quality silicon single crystal at high growth rate. The method grows silicon single crystal from silicon melt by Czochralski method, wherein the silicon single crystal is grown according to conditions that the silicon melt has an axial temperature gradient determined according to an equation, {(?Tmax??Tmin)/?Tmin}×100?10, wherein ?Tmax is a maximum axial temperature gradient of the silicon melt and ?Tmin is a minimum axial temperature gradient of the silicon melt, when the axial temperature gradient is measured along an axis parallel to a radial direction of the silicon single crystal.
    Type: Grant
    Filed: July 5, 2007
    Date of Patent: October 27, 2009
    Assignee: Siltron Inc.
    Inventor: Hyon-Jong Cho
  • Patent number: 7594968
    Abstract: The invention relates to a single-crystal diamond grown by microwave plasma chemical vapor deposition that has a toughness of at least about 30 MPa m1/2. The invention also relates to a method of producing a single-crystal diamond with a toughness of at least about 30 MPa m1/2. The invention further relates to a process for producing a single crystal CVD diamond in three dimensions on a single crystal diamond substrate.
    Type: Grant
    Filed: September 9, 2005
    Date of Patent: September 29, 2009
    Assignee: Carnegie Institution of Washington
    Inventors: Russell J. Hemley, Ho-kwang Mao, Chih-shiue Yan
  • Patent number: 7585366
    Abstract: An improved method for controlling nucleation sites during superabrasive particle synthesis can provide high quality industrial superabrasive particles with high yield and a narrow size distribution. The synthesis method can include forming a particulate crystal growth layer by mixing a raw material and a catalyst material and then placing the crystalline seeds in a predetermined pattern in the growth layer. Preferably, seeds can be substantially surrounded by catalyst material. The growth precursor can be maintained at a temperature and pressure at which the superabrasive crystal is thermodynamically stable for a time sufficient for a desired degree of growth. The crystalline seeds can be placed in a predetermined pattern using a template, a transfer sheet, vacuum chuck or similar techniques. The superabrasive particles grown using the described methods typically have a high yield of high quality industrial particles and a narrow distribution of particle sizes.
    Type: Grant
    Filed: December 14, 2006
    Date of Patent: September 8, 2009
    Inventor: Chien-Min Sung
  • Patent number: 7572332
    Abstract: One provides nanocrystalline diamond material that comprises a plurality of substantially ordered diamond crystallites that are sized no larger than about 10 nanometers. One then disposes a non-diamond component within the nanocrystalline diamond material. By one approach this non-diamond component comprises an electrical conductor that is formed at the grain boundaries that separate the diamond crystallites from one another. The resultant nanowire is then able to exhibit a desired increase with respect to its ability to conduct electricity while also preserving the thermal conductivity behavior of the nanocrystalline diamond material.
    Type: Grant
    Filed: April 26, 2006
    Date of Patent: August 11, 2009
    Assignee: Dimerond Technologies, LLC
    Inventor: Dieter M. Gruen
  • Patent number: 7560086
    Abstract: Synthetic monocrystalline diamond compositions having one or more monocrystalline diamond layers formed by chemical vapor deposition, the layers including one or more layers having an increased concentration of one or more impurities (such as boron and/or isotopes of carbon), as compared to other layers or comparable layers without such impurities. Such compositions provide an improved combination of properties, including color, strength, velocity of sound, electrical conductivity, and control of defects. A related method for preparing such a composition is also described, as well as a system for use in performing such a method, and articles incorporating such a composition.
    Type: Grant
    Filed: October 29, 2004
    Date of Patent: July 14, 2009
    Assignee: Apollo Diamond, Inc.
    Inventors: Robert C. Linares, Patrick J Doering
  • Patent number: 7547358
    Abstract: A system and method for growing diamond crystals from diamond crystal seeds by epitaxial deposition at low temperatures and atmospheric and comparatively low pressures. A solvent is circulated (by thermal convection and/or pumping), wherein carbon is added in a hot leg, transfers to a cold leg having, in some embodiments, a range of progressively lowered temperatures and concentrations of carbon via the circulating solvent, and deposits layer-by-layer on diamond seeds located at the progressively lower temperatures since as diamond deposits the carbon concentration lowers and the temperature is lowered to keep the solvent supersaturated. The solvent includes metal(s) or compound(s) that have low melting temperatures and transfer carbon at comparatively low temperatures. A controller receives parameter signals from a variety of sensors located in the system, processes these signals, and optimizes diamond deposition by outputting the necessary control signals to a plurality of control devices (e.g.
    Type: Grant
    Filed: June 27, 2008
    Date of Patent: June 16, 2009
    Inventor: Zalman M. Shapiro
  • Patent number: 7534296
    Abstract: An electrically conductive diamond electrode and process for preparation thereof is described. The electrode comprises diamond particles coated with electrically conductive doped diamond preferably by chemical vapor deposition which are held together with a binder. The electrodes are useful for oxidation reduction in gas, such as hydrogen generation by electrolysis.
    Type: Grant
    Filed: March 17, 2006
    Date of Patent: May 19, 2009
    Assignee: Board of Trustees of Michigan State University
    Inventors: Greg Swain, Anne Fischer, Jason Bennett, Michael Lowe
  • Patent number: 7524373
    Abstract: The invention provides a method to enforce face-to-face stacking of organic semiconductors in the solid state that employs semiconductor co-crystal formers (SCCFs), to align semiconductor building blocks (SBBs). Single-crystal X-ray analysis reveals n-orbital overlap optimal for organic semiconductor device applications.
    Type: Grant
    Filed: January 30, 2006
    Date of Patent: April 28, 2009
    Assignee: University of Iowa Research Foundation
    Inventors: Leonard R. MacGillivray, Anatoliy N. Sokolov
  • Patent number: 7459024
    Abstract: Synthetic monocrystalline diamond compositions having one or more monocrystalline diamond layers formed by chemical vapor deposition, the layers including one or more layers having an increased concentration of one or more impurities (such as boron and/or isotopes of carbon), as compared to other layers or comparable layers without such impurities. Such compositions provide an improved combination of properties, including color, strength, velocity of sound, electrical conductivity, and control of defects. A related method for preparing such a composition is also described, as well as a system for use in performing such a method, and articles incorporating such a composition.
    Type: Grant
    Filed: October 29, 2004
    Date of Patent: December 2, 2008
    Assignee: Apollo Diamond, Inc.
    Inventors: Robert C. Linares, Patrick J. Doering
  • Patent number: 7407549
    Abstract: A diamond single crystal composite substrate which are constructed from a plurality of diamond single crystal substrates with uniform plane orientations disposed side by side and integrated overall by growing diamond single crystals thereon by vapor phase synthesis, in which the deviation of the plane orientation of the main plane of each of said plurality of diamond single crystal substrates, excluding one diamond single crystal substrate, from the {100} plane is less than 1 degree, the deviation of the plane orientation of the main plane of the excluded one substrate from the {100} plane is 1 to 8 degrees, said one diamond single crystal substrate is disposed in the outermost circumferential part when the diamond single crystal substrates are disposed side by side, and is disposed so that the <100> direction in the main plane of said one substrate faces in the outer circumferential direction of the disposed substrates, and diamond single crystals are then grown by vapor phase synthesis so that the dia
    Type: Grant
    Filed: November 4, 2004
    Date of Patent: August 5, 2008
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Kiichi Meguro, Yoshiyuki Yamamoto, Takahiro Imai
  • Patent number: 7404857
    Abstract: An improved method for synthesizing superabrasive particles provides high quality industrial superabrasive particles with high yield and a narrow size distribution. The synthesis method includes forming a substantially homogeneous mixture of raw material and catalyst material or layers of raw material and metal catalyst. A plurality of crystalline seeds is placed in a predetermined pattern in the mixture or one of the layers to form a growth precursor. The growth precursor is maintained at a temperature and pressure at which the superabrasive crystal is thermodynamically stable for a time sufficient for a desired degree of growth. Advantageously, the patterned placement of crystalline seeds and disclosed processes allow for production of various morphologies of synthetic diamonds, including octahedral and cubic diamonds, and improved growth conditions generally. As a result, the grown superabrasive particles typically have a high yield of high quality particles and a narrow distribution of particle sizes.
    Type: Grant
    Filed: August 25, 2004
    Date of Patent: July 29, 2008
    Inventor: Chien-Min Sung
  • Publication number: 20080156256
    Abstract: Synthetic monocrystalline diamond compositions having one or more monocrystalline diamond layers formed by chemical vapor deposition, the layers including one or more layers having an increased concentration of one or more impurities (such as boron and/or isotopes of carbon), as compared to other layers or comparable layers without such impurities. Such compositions provide an improved combination of properties, including color, strength, velocity of sound, electrical conductivity, and control of defects. A related method for preparing such a composition is also described., as well as a system for use in performing such a method, and articles incorporating such a composition.
    Type: Application
    Filed: March 13, 2008
    Publication date: July 3, 2008
    Applicant: Apollo Diamond, Inc.
    Inventors: Robert C. Linares, Patrick J. Doering
  • Patent number: 7368013
    Abstract: An improved method for synthesizing superabrasive particles provides high quality industrial superabrasive particles with high yield and a narrow size distribution. The synthesis method can include forming a growth precursor of a substantially homogeneous mixture of raw material and catalyst material or layers of raw material and metal catalyst. The growth precursor can have a layer of adhesive over at least a portion thereof. A plurality of crystalline seeds can be placed in a predetermined pattern on the layer of adhesive. The growth precursor can be maintained at a temperature and pressure at which the superabrasive crystal is thermodynamically stable for a time sufficient for a desired degree of growth. Advantageously, the patterned placement of crystalline seeds and disclosed processes allow for production of various morphologies of synthetic diamonds, including octahedral and cubic diamonds, and improved growth conditions generally.
    Type: Grant
    Filed: July 5, 2005
    Date of Patent: May 6, 2008
    Inventor: Chien-Min Sung
  • Publication number: 20080098659
    Abstract: A method for temporarily securing superabrasive particles to a substrate such as a tool substrate or a growth precursor and articles formed therefrom are provided. The method can include applying an array of adhesive droplets onto at least a portion of a substrate in accordance with a predetermined pattern. The pattern may be uniform grid equally spacing each adhesive droplet. The adhesive droplets can be suitable to each secure only a single superabrasive particle. The method may further include adhering a single superabrasive particle to each adhesive droplet. As a result of the method can yield a tool substrate and grow precursor having enhance particle growth and wear properties.
    Type: Application
    Filed: October 26, 2006
    Publication date: May 1, 2008
    Inventor: Chien-Min Sung
  • Publication number: 20080022925
    Abstract: In a first exemplary embodiment of the present invention, a method is provided for marking a sample of a doped crystalline material. According to a feature of the present invention, the method comprises the steps of causing a controlled alteration to the crystalline material at a preselected spot on the sample of the crystalline material, sufficient to cause a change in a cathodoluminescence spectrum of the crystalline material at the preselected spot and utilizing the altered cathodoluminescence spectrum to mark the crystalline material.
    Type: Application
    Filed: July 26, 2006
    Publication date: January 31, 2008
    Applicant: American Museum Of Natural History
    Inventor: Jacob Louis Mey
  • Patent number: 7323049
    Abstract: An improved method for controlling nucleation sites during superabrasive particle synthesis can provide high quality industrial superabrasive particles with high yield and a narrow size distribution. The synthesis method can include forming a raw material layer, forming a particulate catalyst layer adjacent the raw material layer, and placing crystalline seeds in a predetermined pattern at least partially in the catalyst layer or raw material layer to form a growth precursor. Alternatively, the raw material and catalyst material can be mixed to form a particulate crystal growth layer and then placing the crystalline seeds in a predetermined pattern in the growth layer. Preferably, seeds can be substantially surrounded by catalyst material. The growth precursor can be maintained at a temperature and pressure at which the superabrasive crystal is thermodynamically stable for a time sufficient for a desired degree of growth.
    Type: Grant
    Filed: March 1, 2004
    Date of Patent: January 29, 2008
    Inventor: Chien-Min Sung
  • Patent number: 7309476
    Abstract: Novel diamondoid-based components that may be used in nanoscale construction are disclosed. Such components include rods, brackets, screws, gears, rotors, and impellers. Subassemblies (or subsystems) may comprise one or more diamondoid components. Exemplary subassemblies include atomic force microscope tips, molecular tachometers and signal waveform generators, and self-assembling cellular membrane pores and channels.
    Type: Grant
    Filed: July 16, 2003
    Date of Patent: December 18, 2007
    Assignee: Chevron U.S.A. Inc.
    Inventors: Robert M. Carlson, Jeremy E. Dahl, Shenggao Liu
  • Patent number: 7306441
    Abstract: High pressure synthesis of various crystals such as diamond, cBN and the like can be carried out using reaction assemblies suitable for use in methods such as temperature gradient methods. The reaction assembly can be oriented substantially perpendicular to gravity during application of high pressure. Orienting the reaction assembly in this manner can avoid detrimental effects of gravity on the molten catalyst, e.g., convection, hence increasing available volumes for growing high quality crystals. Multiple reaction assemblies can be oriented in series or parallel, each reaction assembly having one or more growth cells suitable for growth of high quality crystals. Additionally, various high pressure apparatuses can be used. A split die design allows for particularly effective results and control of temperature and growth conditions for individual crystals.
    Type: Grant
    Filed: February 6, 2004
    Date of Patent: December 11, 2007
    Inventor: Chien-Min Sung
  • Patent number: 7306778
    Abstract: The present invention provides films and substrates coated with films that comprise a nano-crystalline diamond matrix that is substantially free of graphite inclusions. The present invention also provides a method of chemical vapor deposition to prepare the films. The method of chemical vapor deposition operates at a DC bias voltage that substantially precludes the formation of a plasma ion capable of causing a region of a nano-crystalline diamond matrix within a forming film to allotrope when the plasma ion collides with the film.
    Type: Grant
    Filed: December 9, 2003
    Date of Patent: December 11, 2007
    Assignee: Nanotech LLC
    Inventor: John Harvie Chaffin
  • Patent number: 7306674
    Abstract: Novel uses of higher diamondoids are disclosed. Specifically, higher diamondoids may be used to nucleate diamond films and diamond-like carbon films. Such higher diamondoids include iso-tetramantane [1(2)3], anti-tetramantane [121], the two enantiomers of skew-tetramantane [123], the ten possible pentamantane, the thirty nine possible hexamantanes, the one hundred sixty heptamantanes, as well as the various octamantanes, nonamantanes, decamantanes, and undecamantanes.
    Type: Grant
    Filed: June 10, 2004
    Date of Patent: December 11, 2007
    Assignee: Chevron U.S.A. Inc.
    Inventors: Jeremy E. Dahl, Robert M. Carlson, Shenggao Liu
  • Patent number: 7276222
    Abstract: Novel uses of diamondoid-containing materials in the field of microelectronics are disclosed. Embodiments include, but are not limited to, thermally conductive films in integrated circuit packaging, thermally conductive adhesive films, and thermally conductive films in thermoelectric cooling devices. The diamondoids employed in the present invention may be selected from lower diamondoids, as well as the newly provided higher diamondoids, including substituted and unsubstituted diamondoids. The higher diamondoids include tetramantane, pentamantane, hexamantane, heptamantane, octamantane, nonamantane, decamantane, and undecamantane. The diamondoid-containing material may be fabricated as a diamondoid-containing polymer, a diamondoid-containing sintered ceramic, a diamondoid ceramic composite, a CVD diamondoid film, a self-assembled diamondoid film, and a diamondoid-fullerene composite.
    Type: Grant
    Filed: July 14, 2004
    Date of Patent: October 2, 2007
    Assignee: Chevron U.S.A. Inc.
    Inventors: Jeremy E. Dahl, Robert M. Carlson, Shenggao Liu
  • Patent number: 7273598
    Abstract: Novel uses of diamondoid-containing materials in the field of microelectronics are disclosed. Embodiments include, but are not limited to, passivation films for integrated circuit devices (ICs). The diamondoids employed in the present invention may be selected from lower diamondoids, as well as the newly provided higher diamondoids, including substituted and unsubstituted diamondoids. The higher diamondoids include tetramantane, pentamantane, hexamantane, heptamantane, octamantane, nonamantane, decamantane, and undecamantane. The diamondoid-containing material may be fabricated as a diamondoid-containing polymer, a diamondoid-containing sintered ceramic, a diamondoid ceramic composite, a CVD diamondoid film, a self-assembled diamondoid film, and a diamondoid-fullerene composite.
    Type: Grant
    Filed: July 14, 2004
    Date of Patent: September 25, 2007
    Assignee: Chevron U.S.A. Inc.
    Inventors: Jeremy E. Dahl, Robert M. Carlson, Shenggao Liu
  • Publication number: 20070209578
    Abstract: There is disclosed a method for producing a substrate for single crystal diamond growth, comprising at least a step of preliminarily subjecting a substrate before single crystal diamond growth to a bias treatment for forming a diamond nucleus thereon by a direct-current discharge in which an electrode in a substrate side is a cathode, and wherein in the treatment, at least, a temperature of the substrate from 40 sec after an initiation of the bias treatment to an end of the bias treatment is held in a range of 800° C.±60° C. There can be provided a method for producing a substrate for single crystal diamond growth, by which a single crystal diamond can be grown more certainly.
    Type: Application
    Filed: March 2, 2007
    Publication date: September 13, 2007
    Applicant: SHIN-ETSU CHEMICAL CO., LTD.
    Inventor: Hitoshi Noguchi
  • Patent number: 7264675
    Abstract: In a diamond manufacturing method, a melt of carbon and blue kimberlite is contained in a vessel at 1000° C. The vessel is pressurized by a gas of predominantly hydrogen to 200 atmospheres. A crystallization seed is drawn from the melt to generate a piece of diamond material.
    Type: Grant
    Filed: June 10, 2005
    Date of Patent: September 4, 2007
    Inventors: Richard L Lewis, Leon Zakinov
  • Patent number: 7258741
    Abstract: Synthetic monocrystalline diamond compositions having one or more monocrystalline diamond layers formed by chemical vapor deposition, the layers including one or more layers having an increased concentration of one or more impurities (such as boron and/or isotopes of carbon), as compared to other layers or comparable layers without such impurities. Such compositions provide an improved combination of properties, including color, strength, velocity of sound, electrical conductivity, and control of defects. A related method for preparing such a composition is also described, as well as a system for use in performing such a method, and articles incorporating such a composition.
    Type: Grant
    Filed: April 8, 2003
    Date of Patent: August 21, 2007
    Assignee: Apollo Diamond, Inc.
    Inventors: Robert C. Linares, Patrick J. Doering
  • Patent number: 7255743
    Abstract: This invention is a method of making a synthetic gem comprising elements recovered from remains of a species of the Kingdom Animalia, comprising the steps of collecting substantially pure carbon from the remains and creating gems from the carbon using crystal growth sublimation.
    Type: Grant
    Filed: August 19, 2003
    Date of Patent: August 14, 2007
    Assignee: International Research & Recovery Corporation
    Inventors: Russell P. VandenBiesen, Gregory R. Herro, Dean T. VandenBiesen
  • Patent number: 7255744
    Abstract: Concerns lithium-doped diamond: Low-resistivity n-type semiconductor diamond doped with lithium and nitrogen, and a method of manufacturing such diamond are provided. Low-resistivity n-type semiconductor diamond containing 1017 cm?3 or more of lithium atoms and nitrogen atoms together, in which are respectively doped lithium atoms into carbon-atom interstitial lattice sites, and nitrogen atoms into carbon-atom substitutional sites, with the lithium and the nitrogen holding arrangements that neighbor each other. To obtain low-resistivity n-type semiconductor diamond, in a method for the vapor synthesis of diamond, photodissociating source materials by photoexcitation utilizing vacuum ultraviolet light and irradiating a lithium source material with an excimer laser to scatter and supply lithium atoms enables the diamond to be produced.
    Type: Grant
    Filed: December 22, 2003
    Date of Patent: August 14, 2007
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Akihiko Namba, Takahiro Imai, Hisao Takeuchi
  • Patent number: 7241434
    Abstract: The present invention is directed to a method for treating discolored natural diamond, especially Type IIa diamond and Type IaA/B diamond with nitrogen as predominantly B centers, for improving its color. The method includes preblocking and preshaping a discolored natural diamond to prevent its breakage in a high pressure/high temperature (HP/HT) press, placing said discolored natural diamond in a pressure transmitting medium which is consolidated into a pill. Next, the pill is placed into a HP/HT press at elevated pressure and elevated temperature within the graphite-stable or diamond-stable range of the carbon phase diagram for a time sufficient to improve the color of said diamond. Finally, the diamond is recovered from said press. Colorless and fancy colored diamonds can be made by this method.
    Type: Grant
    Filed: August 8, 2001
    Date of Patent: July 10, 2007
    Assignee: Bellataire International, LLC
    Inventors: Thomas R. Anthony, Yavuz Kadioglu, Suresh S. Vagarali, Steven W. Webb, William E. Jackson, William F. Banholzer, John K. Casey, Alan C. Smith
  • Patent number: 7220309
    Abstract: The crystal structures of CD45 and LAR, described herein, provide a basis for kinetic and functional studies. Identification of the crystal structures of cellular molecules is important in to determine functional roles in immunity, phosphorylation events, disease initiation mechanism. The isolated crystals and methods for crystallization thereof, are also important in identifying small molecule interactions with cellular molecules for new drug discovery.
    Type: Grant
    Filed: March 10, 2003
    Date of Patent: May 22, 2007
    Assignee: Dana Farber Cancer Insitute
    Inventors: Christin Frederick, Haruo Saito
  • Patent number: 7201886
    Abstract: Synthetic monocrystalline diamond compositions having one or more monocrystalline diamond layers formed by chemical vapor deposition, the layers including one or more layers having an increased concentration of one or more impurities (such as boron and/or isotopes of carbon), as compared to other layers or comparable layers without such impurities. Such compositions provide an improved combination of properties, including color, strength, velocity of sound, electrical conductivity, and control of defects. A related method for preparing such a composition is also described., as well as a system for use in performing such a method, and articles incorporating such a composition.
    Type: Grant
    Filed: October 29, 2004
    Date of Patent: April 10, 2007
    Assignee: Apollo Diamond, Inc.
    Inventors: Robert C. Linares, Patrick J. Doering
  • Patent number: 7192483
    Abstract: The present invention relates to a method for diamond coating of substrates in which the substrate is exposed in a vacuum atmosphere to a reactive gas mixture excited by means of a plasma discharge, the plasma discharge comprising a plasma beam (14) in an evacuated receiver (16) that is formed between a cathode chamber (1) and an anode (2), and the reactive gas mixture comprising a reactive gas and a working gas, the reactive gas in (9) and the working gas in (8) and/or (9) introduced into the receiver, and the receiver (16) is evacuated by a pump arrangement (15), and the hydrogen concentration of the reactive gas mixture being 0–45 vol. %.
    Type: Grant
    Filed: October 7, 2002
    Date of Patent: March 20, 2007
    Assignee: Unaxis Balzers Aktiengesellschaft
    Inventors: David Franz, Johann Karner
  • Patent number: 7172655
    Abstract: A method of producing a single crystal CVD diamond of a desired color which includes the steps of providing single crystal CVD diamond which is colored and heat treating the diamond under conditions suitable to produce the desired color. Colors which may be produced are, for example, in the pink-green range.
    Type: Grant
    Filed: September 5, 2003
    Date of Patent: February 6, 2007
    Inventors: Daniel James Twitchen, Philip Maurice Martineau, Geoffrey Alan Scarsbrook
  • Patent number: 7160617
    Abstract: A layer of single crystal boron doped diamond produced by CVD and having a total boron concentration which is uniform. The layer is formed from a single growth sector, or has a thickness exceeding 100 ?m, or has a volume exceeding 1 mm3, or a combination of such characteristics.
    Type: Grant
    Filed: September 3, 2003
    Date of Patent: January 9, 2007
    Inventors: Geoffrey Alan Scarsbrook, Philip Maurice Martineau, Daniel James Twitchen, Andrew John Whitehead, Michael Andrew Cooper, Bärbel Susanne Charlotte Dorn
  • Patent number: 7160529
    Abstract: Novel uses of diamondoid-containing materials in the field of microelectronics are disclosed. Embodiments include, but are not limited to, thermally conductive films in integrated circuit packaging, low-k dielectric layers in integrated circuit multilevel interconnects, thermally conductive adhesive films, thermally conductive films in thermoelectric cooling devices, passivation films for integrated circuit devices (ICs), and field emission cathodes. The diamondoids employed in the present invention may be selected from lower diamondoids, as well as the newly provided higher diamondoids, including substituted and unsubstituted diamondoids. The higher diamondoids include tetramantane, pentamantane, hexamantane, heptamantane, octamantane, nonamantane, decamantane, and undecamantane.
    Type: Grant
    Filed: February 24, 2004
    Date of Patent: January 9, 2007
    Assignee: Chevron U.S.A. Inc.
    Inventors: Jeremy E. Dahl, Robert M. Carlson, Shenggao Liu
  • Patent number: 7128974
    Abstract: This invention relates to diamond and more particularly to diamond produced by chemical vapour deposition (hereinafter referred to as CVD). According to a first aspect of the invention, there is provided a layer of single crystal CVD diamond of high quality having a thickness of at least 2 mm.
    Type: Grant
    Filed: December 19, 2003
    Date of Patent: October 31, 2006
    Inventors: Geoffrey Alan Scarsbrook, Philip Maurice Martineau, Barbel Susanne Charlotte Dorn, Michael Andrew Cooper, John Lloyd Collins, Andrew John Whitehead, Daniel James Twitchen, Ricardo Simon Sussmann
  • Patent number: 7101433
    Abstract: A high temperature/high pressure (HP/HT) apparatus for converting feedstock housed in a capsule into product crystals, comprising at least two electrical heating paths for independent control of both the mean temperature in the reaction cell and the temperature gradient across the reaction cell.
    Type: Grant
    Filed: October 31, 2003
    Date of Patent: September 5, 2006
    Assignee: General Electric Company
    Inventors: Mark P. D'Evelyn, Robert V. Leonelli, Jr., Peter S. Allison, Kristi J. Narang, Robert A. Giddings
  • Patent number: 7101435
    Abstract: Methods of cleaning substrates and growing epitaxial silicon thereon are provided. Wafers are exposed to a plasma for a sufficient time prior to epitaxial silicon growth, in order to clean the wafers. The methods exhibit enhanced selectivity and reduced lateral growth of epitaxial silicon. The wafers may have dielectric areas that are passivated by the exposure of the wafer to a plasma.
    Type: Grant
    Filed: May 30, 2003
    Date of Patent: September 5, 2006
    Assignee: Micron Technology, Inc.
    Inventors: Jingyan Zhang, Er-Xuan Ping
  • Patent number: 7070651
    Abstract: A film (carbon and/or diamond) for a field emitter device, which may be utilized within a computer display, is produced by a process utilizing etching of a substrate and then depositing the film. The etching step creates nucleation sites on the substrate for the film deposition process. With this process patterning of the emitting film is avoided. A field emitter device can be manufactured with such a film.
    Type: Grant
    Filed: May 21, 1997
    Date of Patent: July 4, 2006
    Assignee: SI Diamond Technology, Inc.
    Inventors: Zhidan Li Tolt, Zvi Yaniv, Richard Lee Fink
  • Patent number: 7063742
    Abstract: A substrate is polished and made an inclined substrate, which is exposed to a hydrogen plasma and is thereby smoothened. The substrate is then heated controlledly until it surface temperature reaches 830° C. Meanwhile, a gas mixture of 1% methane, 50 ppm hydrogen sulfide and hydrogen is introduced in a tubular reaction vessel to flow therethrough at 200 ml/min, where microwave plasma is excited to cause n-type semiconductor diamond to epitaxially grow on the substrate. An ion doped n-type semiconductor is thus formed that has a single donor level of an activation energy at 0.38 eV and is high in mobility and of high quality.
    Type: Grant
    Filed: March 27, 2000
    Date of Patent: June 20, 2006
    Assignee: Japan Science and Technology Agency
    Inventors: Toshihiro Ando, Yoichiro Sato, Eiji Yasu, Mika Gamo, Isao Sakaguchi
  • Patent number: 6924509
    Abstract: Monoatomic and monocrystalline layer of large size, in diamond type carbon, and method for the manufacture of this layer. According to the invention, a monocrystalline substrate (2) is formed in SiC terminated by an atomic plane of carbon according to a reconstruction c(2×2) and at least one annealing is carried out, capable of transforming this atomic plane, which is a plane of dimers C?C (4) of sp configuration, into a plane of dimers C—C (8) of sp3 configuration. Application to microelectronics, optics, optoelectronics, micromechanics and biomaterials.
    Type: Grant
    Filed: September 23, 2004
    Date of Patent: August 2, 2005
    Assignees: Commissariat a l'Energie Atomique, Centre National de la Recherche Scientifique
    Inventors: Vincent Derycke, Gérald Dujardin, Andrew Mayne, Patrick Soukiassian
  • Patent number: 6905544
    Abstract: The invention has as an object proving a carbon nanomaterial fabrication method that can continuously mass-produce a high purity carbon a nanomaterial. The tube-shaped or fiber-shaped carbon nanomaterial having carbon as the main constituent is fabricated with a compound that includes carbon (raw material) and an additive that includes a metal by using a fluidized bed reactor.
    Type: Grant
    Filed: February 21, 2003
    Date of Patent: June 14, 2005
    Assignees: Mitsubishi Heavy Industries, Ltd., Osaka Gas Co., Ltd.
    Inventors: Toshihiko Setoguchi, Yuichi Fujioka, Yoshihiko Tsuchiyama, Akinori Yasutake, Matsuhei Noda, Norihisa Kobayashi, Ryoichi Nishida, Hitoshi Nishino, Katsuhide Okimi, Akihiro Hachiya
  • Patent number: 6887144
    Abstract: An element-doped diamond crystal is disclosed herein. The crystal includes at least one dopant element which has a greater concentration toward or near an outermost surface of the crystal than in the center of the crystal. The concentration of the dopant element is at a local minimum at least about 5 micrometers below the surface. The concentration-profile of the dopant element for these diamond crystals causes an expansion of the diamond lattice, thereby generating tangential compressive stresses at the surface of the diamond crystal. These stresses beneficially increase the compressive fracture strength of the diamond.
    Type: Grant
    Filed: February 14, 2001
    Date of Patent: May 3, 2005
    Assignee: Diamond Innovations, Inc.
    Inventors: Mark Philip D'Evelyn, Dong-Sil Park, Thomas Richard Anthony, Clifford Lawrence Spiro, Yue Meng, Christopher Allen Long
  • Patent number: 6884290
    Abstract: An electrically conducting and dimensionally stable diamond (12, 14) and metal particle (13) electrode produced by electrodepositing the metal on the diamond is described. The electrode is particularly useful in harsh chemical environments and at high current densities and potentials. The electrode is particularly useful for generating hydrogen, and for reducing oxygen and oxidizing methanol in reactions which are of importance in fuel cells.
    Type: Grant
    Filed: January 8, 2003
    Date of Patent: April 26, 2005
    Assignee: Board of Trustees of Michigan State University
    Inventors: Greg M. Swain, Jian Wang
  • Patent number: 6858080
    Abstract: Monocrystalline diamond, adapted for use as in applications such as semiconductor devices, optical waveguides, and industrial applications, in the form of a single crystalline diamond structure having one or more diamond layers, at least one of which is formed by a CVD process. The diamond layers are “lattice-matched” or “lattice-mismatched” to each other to provide a desired level of strain.
    Type: Grant
    Filed: December 24, 2002
    Date of Patent: February 22, 2005
    Assignee: Apollo Diamond, Inc.
    Inventors: Robert C. Linares, Patrick J. Doering
  • Patent number: 6852163
    Abstract: A very-high pressure generator of construction such that the lower and upper guide blocks of the generator are each configured so as to form a pyramidal recess on the bottom surface and an upside-down pyramidal recess on the top surface accurately symmetrically, their pyramidal slopes given one and the same angle of inclination and are prevented from being deformed under high pressure not by enlarging the guide blocks and the press, but by making the support conditions of all the anvils of the generator uniform, the positions of the anvils can easily be adjusted and therefore the generator is capable of pressurizing a pressure transmitting medium into the shape of the desired cube accurately. Each of the lower and upper guide blocks has a pyramidal recess in its bottom surface and an upside-down pyramided recess in its top surface and us symmetric with respect to its horizontal center plane. Each of lower and upper base blocks has a lower upside-down pyramidal portion and an upper pyramidal portion.
    Type: Grant
    Filed: December 14, 2001
    Date of Patent: February 8, 2005
    Assignee: Sumitomo Heavy Industries
    Inventor: Masashi Tado
  • Patent number: 6841002
    Abstract: Carbon nanotubes are formed on a surface of a substrate using a plasma chemical deposition process. After the nanotubes have been grown, a post-treatment step is performed on the newly formed nanotube structures. The post-treatment removes graphite and other carbon particles from the walls of the grown nanotubes and controls the thickness of the nanotube layer. The post-treatment is performed with the plasma at the same substrate temperature. For the post-treatment, the hydrogen containing gas is used as a plasma source gas. During the transition from the nanotube growth step to the post-treatment step, the pressure in the plasma process chamber is stabilized with the aforementioned purifying gas without shutting off the plasma in the chamber. This eliminates the need to purge and evacuate the plasma process chamber.
    Type: Grant
    Filed: November 22, 2002
    Date of Patent: January 11, 2005
    Assignee: cDream Display Corporation
    Inventors: Sung Gu Kang, Craig Bae