Abstract: Method of coating a substrate which is a belt, sheet, film, or tape, comprising applying an active coating material to the substrate to form an active coating layer, the active coating material comprising biologically active material. The active coating material is applied electrostatically as a powder and, after the active coating material is applied, the active coating material is fused to form an active film layer. The active coating material is removable from the substrate as a wafer comprising the active film layer.

Abstract: A treatment equipment, which is intended to be installed in connection with a moving surface. The treatment equipment includes a frame and a blade holder formed from composite material as a single piece and connected to the frame. In addition, a blade is fitted to the blade holder, the bevelled edge belonging to which is arranged to be brought into contact with the moving surface by moving the blade holder. In the blade holder, there is also a separate backing blade, which is fitted at one edge into the blade holder, the other edge extending closer than the blade holder to the said bevelled edge.

Abstract: A coating system for coating print carriers includes at least one pump, at least one selection valve, a first metering device and a second metering device. The first metering device and the second metering device are constructed differently from one another with respect to metering principles thereof. The pump and the selection valve are assembled into a modular supply unit constructed so as to be compatible both with the first and with the second metering device. A coating machine, such as a printing or varnishing machine which includes the coating system, is also provided.

Abstract: For manufacturing a multi-layer structure with repeating layer sequences, a band-shaped carrier material is first partially separated into individual sections of a same size with connections capable of bearing remaining between the individual sections. After continuously applying at least one further material layer on the surface of the carrier material, the individual sections are completely separated by cutting or punching. The multi-layer structure is obtained by stacking the individual sections obtained in this way on top of one another, whereby intermediate layers can also be potentially inserted between two individual sections.

Abstract: A jet type coater with a nozzle orifice is provided with an adjustable, internal filter or screen in the head of the coater. The filter has orifices or slots which are formed by relatively movable members and is adjustable to a size smaller than that of the nozzle orifice, to keep the nozzle orifice unclogged and functioning. The internal filter is also easily clearable on the run without shutdown and cleanable with coating liquid and/or water.

Abstract: A coating device and a coating method are provided. The coating device comprises a coating station for coating a coating liquid on a band-shaped substrate running continuously, and a coat-adjusting station disposed downstream of the coating station for adjusting the coating liquid on the substrate so that the coating liquid layer is coated on the substrate at a predetermined thickness. The coating station and the coat-adjusting station comprise first and second bars for respectively coating and measuring the liquid agent. The coating liquid can be coated on evenly and in a stable manner even if the coating operation is performed with the substrate running at a high speed.

Abstract: A system for manufacturing a trim panel includes a plurality of rollers for routing a foam core of the trim panel along a path. A first doctor blade for applying an adhesive resin is disposed adjacent to the first side of the foam core. A second doctor blade for applying an adhesive resin to the second side of the foam core is disposed adjacent the second side of the foam core. The system further includes a mixing head having an output port. A mixing tube is attached to the output port. The mixing head defines first, second, and third distinct fluid paths for the first, second and third components, respectively. The first, second, and third fluid ports extend to the output port. In use, the system continuously monitors the actual application rate of the adhesive resin and compares this actual application rate to a desired application rate and adjusts the pump output accordingly.

Abstract: The present invention relates to a method for coating a web (2) of paper or paper board moving supported by a backing roll (1) or for coating a roll of a film-transfer press, the method comprising the steps of doctoring the surface of the web (2) or the roll of the film-transfer press, and applying the coating mix to the surface of the web (2) or the roll of the film-transfer press. A cooling fluid is applied to the meeting point of the surface (2) to be doctored and the doctoring element (3) prior to the start of coating mix application.

Abstract: An fountain applicator for applying coating liquid onto a web of paper carried past the applicator, has a coating liquid flow path that includes a curved surface along which a sheet of the coating liquid is flowed to subject the sheet to centrifugal force to cause air entrained in the coating liquid to move away from one side of the sheet that is toward the curved surface, so that the one side is relatively free of entrained air. After being flowed along the curved surface, the sheet of coating liquid is directed toward the web in a free standing jet curtain of coating liquid, to contact the web surface primarily with the one relatively air-free side of the coating liquid sheet to decrease the occurrence of skip coating on the web surface, especially when the web is traveling past the applicator at high speeds. The coating is applied in excess onto the web surface and is metered and leveled to a desired coat weight by a downstream doctor.

Abstract: A recording medium particularly suitable for electrophotographic copying is characterized by coated paper that for a given basis weight has proportionally less coating and proportionally more fiber than conventional coated paper made for electrophotographic processes. The base sheet of the coated paper is preferably formed square on a paper machine wet end and has on the order of 40-50% less filler than conventional sheet paper made for electrophotographic processes. After being formed and dried, the base sheet is provided with a top coat weight that is approximately 60% less than the typical coat weight used for conventional paper. The coating is formulated to have sufficient viscosity to stay more on the surface of the base sheet. The coated sheet is calendered to a medium gloss on the order of a 75° TAPPI gloss of about 45, both to preserve a degree of surface roughness to enhance runnability of the paper through an electrophotographic copier and to provide a pleasant and easily readable surface.

Abstract: It is possible to give ultrathin and uniform coating on a flexible web in scraping-off type coating. The distribution of pressure in a web width direction is adjusted by a pressure distribution adjusting device when an excess of coating liquid excessively applied is scraped off by a doctor blade by giving relative pressure to a coating surface of a web and the doctor blade after applying the coating liquid that is more excessive than the desired quantity of the coating liquid on the web by a precoating apparatus while making the web continuously travel.

Abstract: A cradle for a spreading device, such as a rotatable rod, to which a spreading organ to be pressed against a movable surface has been attached. The cradle is fastened to a holder, and a gasket is provided between the cradle and the holder (9).

Abstract: In a coating method, a precoating layer is applied to one surface of a web W laid between a plurality of web guide rollers GR while a leading end surface of an extrusion-type head portion EX is pressed against the one surface of the web. Accordingly, entrained air increasing as the transferring speed of the web becomes higher could be prevented from entering a coating point on a doctor edge surface near an outlet of a slot by the meniscus of coating liquid formed in a slight gap between the front edge surface of the extrusion-type head portion and the one surface of the web approaching there. As a result, the precoating layer having an excessive amount can be applied stably without turbulence at the coating point caused by the entrained air. Further, coating can be done stably in the rod portion by setting the thickness of the precoating layer for a final coating layer and a virtual coating layer.

Abstract: A method for conditioning a metering blade of a paper coating machine. The method includes the steps of providing a paper coating machine having at least one metering blade and passing a movable substrate through the paper coating machine such that the metering blade contacts the substrate to distribute any coatings applied to the substrate. The method further includes the step of applying a solution of abrasive material to the substrate at a location upstream of the metering blade such that the abrasive material engages and conditions the blade.

Abstract: The apparatus for controlling the curling of paper or paperboard comprises members for bringing liquid on a paper or paperboard web (W) and members for spreading the amount of liquid evenly, in such a manner that the members for bringing liquid on the paper or paperboard web (W) are in the travel direction of the web placed before the members for spreading the amount of liquid evenly. The invention also relates to a method for controlling the curling of paper or paperboard.

Abstract: A coating machine for directly or indirectly applying a coating to a material web is designed to apply liquid or viscid coating medium onto a moving surface. The coating machine includes a discharge nozzle for discharging a coating medium onto the moving surface. The discharge nozzle has a first nozzle lip residing on the feed-side, and a second nozzle lip residing on the trailing side with respect to the moving surface. At least one of the first and second nozzle lips is composed of a blade element.

Abstract: The present invention relates to an improved doctor blade and bedplate apparatus wherein there is a recess in the bedplate from some position upstream of the doctor blade to some position downstream of the doctor blade. This recess or gap in the area of the bedplate under the doctor blade allows one to form an even or uniform coating on the back of a web of material. This is particularly helpful in forming uniform coatings on the back of a greige good which has face fibers of varying lengths. The present invention also relates to an improved process for preparing a relatively uniform coating on the back of a web of material.

Abstract: A cleaning device and method is provided for a glue-spreading element, which spreads glue in a working position onto a material web, in particular a paper web, and which can be moved to a cleaning position inside the cleaning device. At least one scraper element is provided for cleaning the glue-spreading element.

Abstract: A slurry loading apparatus for automatically loading a slurry into a substrate. The apparatus includes a pasting head. The pasting head includes a cavity that fills with slurry creating a pressure that forces the slurry onto the surface of the substrate and into the voids of the substrate. The slurry loading apparatus may include a feedback control loop that controls the rate in which slurry is delivered to the pasting head.

Abstract: In a doctor blade, which suppresses abrasion of a mating member and excels in water removal capability and shape retention capacity over a long time, resin is impregnated into a fibrous laminate composed of base materials and batt layers integrated by needle punching, and an adjustment is made so that the void content is between 50% and 80%.

Abstract: A doctor blade for removing water, which excels in water removal capability and shape retention capacity, and suppresses abrasion of the belt or other mating member with which it cooperates, is a fibrous laminate comprising integrated base material and batt fiber layers. By impregnating resin into one side of the fibrous laminate, a layer in which the amount of impregnated resin is large and a layer in which the amount of impregnated resin is small are provided. In use, the layer in which the amount of resin is small is in contact with a belt or other mating member. The doctor blades can be adapted to the mating member easily, and excel in the water removal capability and shape retention, and suppress abrasion of the mating member.

Abstract: A coating apparatus comprising a forward bar, a liquid feed passage and a metering device for a coating liquid. The forward bar rotates about its axis in the same direction as the traveling direction of a continuously traveling band-shaped web while touching the web. When coating the web with the coating liquid, the liquid feed passage feeds the coating liquid to an area between the upstream side of the forward bar and the web with respect to the traveling direction of the web. The metering device is arranged on the downstream side of the forward bar for metering the coating liquid to a predetermined coating thickness as applied to the web by the forward bar.

Abstract: A process and apparatus, including a separate coating head, for coating a strip article with a coating material. The process involves coating a strip article with a film of coating material by passing the strip article through a coating apparatus having at least one floating coating head provided with a coating face facing and extending laterally across a surface of the strip article to be coated. The coating head exudes a coating material and floats on the coating material as it meters the coating to a film of the desired thickness. The coating face of the coating head has a preferred coating profile between its opposite ends, and wherein distortions of the preferred coating profile during coating of said strip article are substantially prevented by modifying heat flux to or from selected parts of the coating head to compensate for distortions caused by differences of temperature within the coating head. The apparatus provides means of modifying heat flux to prevent such distortions of the coating profile.

Abstract: An apparatus for one of direct and indirect application of a coating medium onto a traveling fiber material web includes at least one doctor element for application and/or metering of the coating medium. At least one doctor element is formed of a carbon fiber material.

Abstract: “Ghosting” and leakage problems in a doctor blade assembly are minimized or eliminated in a construction that includes a reservoir (10) partially surrounding a transfer roller (12) wherein a surface of the roller (12) is within the reservoir (10) for at least 180° of its rotation. The reservoir (10) is desirably split into two segments (50), (52) which are mounted for relative movement so as to allow access to the interior of the reservoir (10) as well as to the roll (12). Chambered end plates (82), (84) house seals (10) and receive parts (144) of the ends of doctor blades (40), (42) which extend past the end (142) of the roll (112) to promote good sealing at the ends of the assembly.

Abstract: A coating head, and coating apparatus and methods using the coating head, for applying a solvent free coating material to a strip article advancing longitudinally in a coating line. The head includes a die having a transverse slit through which the coating material is deposited on the strip surface and having a land portion with an extended land surface on the exit side of the slit, the die being supported for movement normal to the strip surface, and one or more air or hydraulic cylinders exerting a load on at least the land portion of the die to urge the land surface toward the strip, wherein the die is constituted of a main body and the land portion, and the land portion is so connected to the main die body as to be capable of flexing relative to the main die body in a direction normal to the strip surface but to resist flexing in the direction of strip advance in the coating line.

Abstract: Application apparatus for the coating of a travelling web (5), comprising a support roll (3) and a predosage roll (7′), said rolls forming a nip between themselves through which the web is brought to travel, further comprising an application device (21) by which sizing agent or coating agent (13) can be transferred onto the web, and means (19) for final evening of material applied onto the web, characterized in that the application device (21) is designed in such a manner that it transfers directly onto the travelling web (5) said material (13) in a certain excess before entering the nip where predosage is provided before the subsequent and final evening of applied material.

Abstract: An apparatus for direct or indirect application of a liquid or pasty coating medium onto a traveling material web, notably of paper or cardboard, includes at least one oblong working unit wetted by the coating medium and an oblong support element carrying the working unit. The at least one working unit and the support element are thermally shielded from one another. The at least one working unit and the support element are joined to one another by way of an elongation compensation system.

Abstract: A device for dosing and distribution of hotmelt on a substrate is provided. The device includes substrate throughput means, hotmelt supply means, at least one hotmelt application position with a stencil, hotmelt distribution means and a squeegee device. The hotmelt distribution means includes a hotmelt dispensing nozzle. A dosing unit and drive means for moving the dosing unit to and fro along said squeegee device are also provided. The hotmelt dispensing nozzle is fitted on the movable dosing unit.

Abstract: The present invention provides a manufacturing device of electrochemical cell components in a battery comprising a preliminary dip tank, baking box, main dip tank, and dipping device, drying tower and consolidating device. The present invention also provides a process for manufacturing electrochemical cell components in a battery comprising applying electrode materials over metal current collector webs or carbon (or glass) fiber fabric webs with dipping, baking and consolidating steps to make various kinds of electrochemical cell components in a battery (e.g. a cathode, anode, and separator) for use in subsequent processes of making a battery.

Abstract: A method and apparatus for coating a paper or board web, wherein the web to be coated is brought to a film transfer coater and taken to a nip between the film transfer roll of the coater and its backing roll, and coating mix is applied onto the surface of the film transfer roll. The web is taken through the nip between the rolls and the rolls are turned, whereby the coating mix applied onto the applicator roll is at least partly transferred onto the surface of the web. The web is supported through the nip by means of a belt traveling at the same speed as the web, the belt having been arranged to travel on the backing roll. The web is taken onto the surface of the belt prior to the nip and separated from the belt after the nip, and it is pressed against the film transfer roll by means of the belt. The length of the path where the web and the film transfer roll are in contact with each other is controlled by varying the position of the web and the belt.

Abstract: A process of producing an elongated coated strip article having a layer of coating material on each opposite surface of the strip article, in which the ratio of layer thicknesses on opposite sides of the strip article may be set or varied. The process comprises simultaneously applying layers of solidifiable liquid coating materials on the opposite sides of the strip article by advancing the strip article in a direction along a path between opposed coating heads, at least one of which is a floating coating head, having material delivery slots and metering lands for delivery and metering of the liquid coating materials to the opposite surface to form the layers. The ratio of the layer thicknesses may be adjusted when required by varying the path of strip article advance between the floating coating heads to cause changes in angles formed between the strip surfaces and adjacent metering lands on opposite sides of the strip article. The invention also provides apparatus for carrying out the process.

Abstract: A method of partially applying a hot-melt pressure sensitive adhesive composition to a backing material, in which

Abstract: A loading hose for use in a paper machine doctor or coating device, which loading hose is located between the doctor's or coating device's blade support and rotatably arranged blade holder, is arranged to load the doctor blade of the doctor or the coating blade of the coating device. The loading hose incorporates a flexible casing, which is pressure-resistant and of a uniform cross-section. The loading hose includes at least one stiffening member attached to the casing and arranged to lie against either the blade support or the blade holder.

Abstract: A coating apparatus for a traveling web comprising two coating heads and a traveling path changing roller is disclosed. A bar coater is arranged close to a pass roller. The bar coater is fixed at such a position as to contact the web when the pass roller is moved down. An extrusion coater is arranged below a backup roller in such a manner as to move up and down. If the pass roller moves up and bends up the traveling path of the web, the web separates from the bar coater. Then, if the extrusion coater moves up, the web is coated with the coating solution by the extrusion coater. If the pass roller and the extrusion coater move down, the web is coated with the coating solution by the bar coater.

Abstract: Edge faces with level differences are formed by assembling blocks constructing a coating head, and level difference variances in the width direction of a web are measured by a level difference variance measurement device. Then, the level difference variances are adjusted with reference to measured results, so that the level difference variances can be reduced. Therefore, coating layers can be uniformly formed on the web.

Abstract: A method for applying drywall mud to drywall tape allowing for lengthy stoppages in a drywall application process comprises threading the drywall tape through mud in a container. When the drywall process is interrupted, a strip of material is attached to at least one surface of the drywall tape between the roll and the container. The strip of material is substantially longer than the distance across the container and has a tensile strength substantially unaffected by prolonged exposure to drywall mud. The drywall tape with attached material is drawn through the container until both ends of the strip of material extend outside the container on opposite sides thereof. The container is sealed and the apparatus, with tape still threaded through the container may now be left for a prolonged period of time.

Abstract: A fountain applicator for applying coating liquid onto a web of paper carried past the applicator, has a coating liquid flow path that includes a curved surface along which a sheet of the coating liquid is flowed to subject the sheet to centrifugal force to cause air entrained in the coating liquid to move away from one side of the sheet that is toward the curved surface, so that the one side is relatively free of entrained air. After being flowed along the curved surface, the sheet of coating liquid is directed toward the web in a free standing jet curtain of coating liquid, to contact the web surface primarily with the one relatively air-free side of the coating liquid sheet to decrease the occurrence of skip coating on the web surface, especially when the web is traveling past the applicator at high speeds. The coating is applied in excess onto the web surface and is metered and leveled to a desired coat weight by a downstream doctor.

Abstract: The present invention relates to methods and apparatus for the controlled placement of a shear-thinnable polymer composition into a moving web. The controlled placement is preferably performed by applying the polymer composition onto a surface of a moving web, shear thinning the composition and placing it into the web, and curing the polymer composition. A preferred apparatus includes one or more process heads that has mounted thereto a rigid knife blade for engagement with the moving web. The knife blade is movable vertically and rotationally. The process head is also movable horizontally along the path of the moving web. A plurality of macro and micro tension zones are established and are monitored for controlling the apparatus and process.

Abstract: A pneumatic actuator for control of the coating thickness or basis weight of a coating apparatus for paper or cardboard webs has a pair of spring metal plates which can be deflected outwardly by a pneumatically extendable cushion between these plates in a frame. One end of the pair of plates is anchored while the other end is attached to a coating pin which works against a compression spring counteracting the outward deflection of the metal plates.

Abstract: An apparatus installed in a molten metal plating line includes a blade pressed against a roll dipped in a molten metal plating bath, in which a metal strip travels. The apparatus removes substances deposited on a surface of the roll. The apparatus also includes an arm for supporting the blade, and a screw member disposed above the plating bath so as to traverse it and moving along an axis of the roll in the bath for removing substances deposited on the roll in the molten metal plating bath. Floats and/or weights are mounted on the arm so as to adjust a press force of the blade applied to the roll in the molten metal plating bath. A method for preventing the occurrence of dents on a molten-metal-plated steel strip using the apparatus is also disclosed.

Abstract: The present invention relates to an apparatus for controlling the placement of a curable, shear-thinnable polymer composition into a porous web. The apparatus comprises means for applying tension, means for applying the polymer composition to one surface of the tensioned web, and means for shear thinning the composition and placing it into the web to encapsulate at least some of the structural elements of the web, leaving most of the interstitial spaces open. A preferred apparatus includes one or more process heads that has mounted thereto a rigid knife blade for engagement with the web. The knife blade is movable vertically and rotationally. The process head is also movable horizontally along the path of the web. The invention also relates to an apparatus for selectively placing the polymer composition in a substantially continuous region extending through the web so that the polymer composition fills the interstitial spaces and adheres adjacent structural elements of the web in the region.

Abstract: Apparatus and method for coating a moving paper web, in which the web (2) to be coated is first guided to a coating station (7) correctly aligned and a first side of the web (2) is coated with a coat layer. Next, the web (2) is guided upwards from the coating station (7) and the first coat layer is dried using non-contact dryers (8, 9). From the dryers the web (2) is guided to the next coating station (14) correctly aligned, and the second side of the web (2) is coated with a coat layer, the web (2) is guided upwards from the coating station (14) and the coat layer on the second side of the web (2) is dried using non-contact dryers. When the web is directed from the coating station (7) through the dryers (8, 9), it (2) is guided non-contactingly by means of air jets such that the web (2) is first non-contactingly turned in the machine direction during drying and next, similarly during drying, towards the level of the coating stations (7, 14).

Abstract: A coating machine for directly or indirectly applying a coating to a material web is designed to apply liquid or viscid coating medium onto a moving surface. The coating machine includes a discharge nozzle for discharging a coating medium onto the moving surface. The discharge nozzle has a first nozzle lip residing on the feed-side, and a second nozzle lip residing on the trailing side with respect to the moving surface. At least one of the first and second nozzle lips is composed of a blade element.

Abstract: A method of coating a substrate of insulation material with a barrier layer involves spreading a curable liquid on a surface of the insulation using a spreader blade having a composite cross section profile. The profile includes a leading surface that converges toward the substrate surface and a trailing surface that is parallel to the substrate surface. The coating method is useful for fabricating acoustical and thermal energy insulation boards of nonwoven webs of glass fibers and other conventional insulation material. Particular benefit is derived from the method in coating grooved insulation boards for lining curved air conveying ducts with an elastically deformable, flexible coating that covers the board surface between grooves and bridges the grooves while leaving the groove channels open.

Abstract: A support beam for at least one long working unit, notably of a paper machine or coater, includes several bundled, long profile elements forming in their entirety the support beam.

Abstract: A device for doctoring and/or metering a liquid or viscous medium on a moving operating surface includes a doctoring assembly having a doctoring surface extending transversely across the entire operating surface and pressing thereagainst. A doctoring support beam movably supports the doctoring assembly in a direction transverse to the operating surface. A pressure unit produces a force which is exerted on the doctoring assembly in order to produce a contact pressure between the doctoring surface and the operating surface. Undesired temperature-based movements of the doctoring support beam relative to the operating surface can be compensated for by a compensation device located in the pressure flow path between the doctoring support beam and the doctoring assembly. This ensures that the contact pressure between the doctoring surface and the operating surface is substantially unaffected by such movements or deformations of the doctoring support beam.

Abstract: A method and apparatus for making masking tape is provided. A hot melt or thermoplastic adhesive having no added foaming agents, blowing agents, or surfactants is applied to a paper backing having a moisture content, wherein the adhesive is at a temperature near or below the boiling point of water. The adhesive-coated tape is then advanced to a heating device and heat is applied thereto such that the moisture present in the tape is vaporized and dispersed throughout the adhesive to give the adhesive a foam-like quality.

Abstract: An apparatus for applying an improved adhesive to a series of sheets of insulation having drainage channels, wherein the apparatus includes a frame with a power-driven conveyor, a magazine for receiving sheets in stacked relation, and an elongated adhesive dispensing hopper adapted to apply an adhesive mixture having spacer beads or particles mixed therein on the top surface of each sheet of insulation adjacent to the drainage channels and including a shutter mechanism for forming transversely extending substantially adhesive-free pathways between the drainage channels and a screed attached to the hopper having optional scraper blades which wipe away any adhesive that may flow in the drainage channels.

Abstract: A coater for applying a coating medium to a moving surface includes a mounting; a coater rod bed connected to the mounting; and a coater rod carried by the coater rod bed. The coater rod is configured for applying the coating medium to the moving surface, and includes a hollow rod with a longitudinal bore interconnecting opposite ends thereof. A pair of fluid couplings are respectively attached to each end of the coater rod. Each fluid coupling has an internal fluid passage which is disposed in fluid communication with the longitudinal bore of the coater rod, whereby a thermal transfer fluid may be transported through the longitudinal bore of the coater rod.