Abstract: A corner beading device and methods of using and manufacturing the same are provided. The device has a single fixed body defining: a cavity for receiving flowable material, an inlet sized and shaped to correspond to the size and shape of the corner bead cross section, an outlet opposite to the inlet shaped to correspond to the corner bead cross section, and of larger vertical size than the inlet, and a guide comprising at least one of a channel and a protruding ridge. To use the device, a user inserts a corner bead into the inlet, along the guide, and out the outlet, whereby the upper edge of the outlet scrapes off all but a thin, substantially uniform layer of flowable material from the surface of the corner bead. A method of manufacturing the device comprises the step of injection molding the single fixed body of the device.

Abstract: The present invention provides a discharge device (1) including a liquid chamber (13) that is communicated with a discharge port (11) and is supplied with a liquid material, a plunger (33) that is coupled to a piston (30), and that advances and retreats within the liquid chamber (13) in a state not in contact with a lateral surface of the liquid chamber (13), a resilient member (40) that applies a biasing force to the plunger (33), a main body (2) including a piston chamber (20) in which the piston (30) is disposed, solenoid valves (61, 62, 63 and 64) that supply a pressurized gas, supplied from a pressurized gas source, to the piston chamber (20), or that exhaust the pressurized gas from the piston chamber (20), and a controller (90) that controls operations of the solenoid valves (61, 62, 63 and 64), wherein the solenoid valves (61, 62, 63 and 64) are connected to the piston chamber (20) in parallel.

Abstract: Feedstock is delivered perpendicular to the line of applied glue in an automated gluing machine, thereby simplifying operation and better accommodating other in-line factory or assembly processes. The machine comprises an input nip for receiving the head end and the tail end of a sheet stock in overlapping registration, with the tail end being longer than the head end. A clamp mechanism holds the overlapping sheet stock in position while a glue applicator applies glue to one side of the tail end. An output nip holds the glued side of the tail end against the head end, and apparatus is provided for ejecting the sheet stock once the tail end has been glued to the head end. The glued stock may be ejected back toward the operator or away from the operator and through the machine, enabling the machine to be placed in-line with other machines for a continuous directional or linear flow.

Abstract: Aspects of this disclosure relate to a method of manufacturing wallboard which includes providing a first layer of facing material, creasing the first layer facing material intermittently to create a series of creased portions, providing a gypsum slurry on the first layer of facing material and providing a second layer of facing material over the gypsum slurry. Further, creasing the first layer of facing material intermittently can include intermittently creasing the first layer of facing material in a substantially linear fashion extending in a first direction of the first layer of facing material so that the first layer of facing material exhibits a linear series of creased portions extending in the first direction of the first layer of facing material and a series of portions that are not creased extending in the first direction of the first layer of facing material.

Abstract: Aspects of this disclosure relate to a method of manufacturing wallboard which includes providing a first layer of facing material, creasing the first layer facing material intermittently to create a series of creased portions, providing a gypsum slurry on the first layer of facing material and providing a second layer of facing material over the gypsum slurry. Further, creasing the first layer of facing material intermittently can include intermittently creasing the first layer of facing material in a substantially linear fashion extending in a first direction of the first layer of facing material so that the first layer of facing material exhibits a linear series of creased portions extending in the first direction of the first layer of facing material and a series of portions that are not creased extending in the first direction of the first layer of facing material.

Abstract: The present invention has been aimed to propose a process and a device of fabricating a prepreg for a printed circuit board which are capable of controlling respective thicknesses of resin layers on the opposite surfaces of a resultant prepreg, removing air bubbles from the resultant prepreg, and improving productivity. The present invention is a process of resin-coating the opposite surfaces of an elongated substrate sheet 3. The process includes the steps of: feeding the substrate sheet 3 while tensioning the same in a feeding direction along the length of the substrate sheet 3; coating, by the coating head 2 of the first dispenser 1a, one surface of the substrate sheet 3 with the fluid resin 4 while pressing against the one surface to bend the substrate sheet 3; and subsequently coating, by the coating head 2 of the second dispenser 1b, the other surface of the substrate sheet 3 with the fluid resin 4 while pressing against the other surface to bend the substrate sheet 3.

Abstract: A substrate processing apparatus for processing a substrate With a processing fluid is provided. The apparatus includes holding members 60 for holding the substrate W, a chuck member 61 for supporting the holding members 60 and a top-face member 62 approaching the substrate W to cover its surface. In arrangement, since the top-face member 62 is supported by the chuck member 61, the holding members 60 can rotate together with the top-face member 62 in one body. With this structure, it is possible to reduce the influence of particles on the substrate W and also possible to provided a low-cost substrate processing apparatus occupied as little installation space as possible.

Abstract: The present invention relates to a web handling apparatus and process ideally suited for applications involving wet chemistry. The invention involves the horizontal processing of webs in processing containers. The web is redirected into the processing container by inserting a cassette across the web and into the processing container. The cassette includes at least one functional fluid element that facilitates processing of the web. The web handling practices of the invention improve the quality of the processed web. The invention is preferably used in electrodeposition processes.

Abstract: An intermittently laying method for intermittently forming laid layers (14) comprising a fluidized substance (13) laid thereon on a surface of a sheet-like member (12) moving in one direction, in the moving direction, the method comprising steps of: folding a part of the sheet-like member (12) corresponding to a non-laid portion (15) between adjacent laid portions inwardly towards a back surface side of the sheet-like member (12) on an upstream side of a coating head (16) for laying the fluidized substance (13) on the sheet-like member (12) thereby forming a continuous surface-to-be-laid (30) on a surface side; continuously supplying the fluidized substance (13) from the laying means to the surface-to-be-laid thereby forming the laid layer (14); bringing back the inwardly folded non-laid portion (15) so as to be flush with the surface-to-be-laid (30) on a downstream side of the coating head (16); and intermittently interposing the non-laid portion (15) between continuously laid adjacent laid layers (14).

Abstract: A tissue dispenser is disclosed which permits a user to choose from a variety of liquids to be sprayed on a tissue prior to dispensing. To prevent the tissue from dissolving or becomes too wet to handle comfortably, the dispenser folds the tissue into a double layered structure prior to spraying with the selected liquid, and sprays one layer of the two-layer structure just prior to dispensing so that the dry layer can support the paper's shape and enable the user to handle the tissue without tearing it.

Abstract: In the manufacture of packets on which folding flaps or other packaging parts are connected to one another by glue, the latter is applied to the blank (10) of the packet by glue nozzles 16. When there is a temporary breakdown, the gluing unit (15) is moved into a waiting position remote from the rotary folding unit (11) and held here in an operating position in a phased manner by the release of glue portions.

Abstract: A glue actuator mounting assembly adapted to mount to a folder apparatus has individual opposed guide strips forming a sheet path and glue actuators slidably mounted across the sheet path, such that individual actuators may be moved and repositioned laterally, and guide strips may be positioned to allow each glue actuator, regardless of lateral position, to have access to a sheet moving in the sheet path. In a preferred embodiment a stop bar is included having extendable tabs for extending between guide strips and forming a stop for sheets moving in the sheet path. In a preferred embodiment the actuators are mounted on slide rods that engage open slots in a carriage of the actuator mounting assembly such that the rods carrying the actuators, along with the actuators, may be lifted off the actuator mounting assembly.

Abstract: To improve the reliability, operating speed, size of equipment and economy, a disk coating system for forming a coating on a disk such as a compact disk is arranged to transfer disks to and from a pair of spinners with first and second disk transfer mechanisms. The coating system further has an intermittently rotating turntable, an apparatus for supplying a coating material to each disk on the turntable at a predetermined position, and a system for curing a coating layer on each disk. The spinners for removing an excess amount of the coating material are placed between the turntable and the curing system. The first transfer mechanism is for transferring disks from the turntable to the spinners, and the second transfer mechanism is for transferring disks from the spinners to the curing system. The two spinners are substantially equidistant from a predetermined disk position on the turntable. The first transfer mechanism has two arms extending in two directions diverging from a pivot at a predetermined angle.

Abstract: A substrate spin treating method and apparatus having a cup cleaner device for cleaning a scatter preventive cup, which cleaner device does not require attaching and/or detaching of a cleaning jig. The cleaner device is driven through engagement with a spin chuck which operates at a low torque that is provided for normal substrate spin treating operation. During the normal spin treating operation, only the spin chuck is driven by a rotary shaft, with the cup cleaner device being disengaged from the spin chuck and its driving rotary shaft. For a cup cleaning operation, the spin chuck and scatter preventive cup are vertically moved relative to each other to place the cup cleaner device at a cup cleaning height and to drivingly connect the cup cleaner device to the rotary shaft through a torque transmitter.

Abstract: An apparatus for applying substances for coating articles of ice confectionery has a conveyor having an endless belt for transporting articles, and a refrigeration table is positioned below an upper run of the belt for cooling the upper run. A unit is provided for coating articles of ice confectionery with a fatty material and transporting the fatty-coated articles to the belt upper run. A unit for delivering particulate material is positioned above the endless belt upper run for delivering the material towards a position on the upper run above the refrigeration table for covering upper and side surfaces of articles transported on the upper run for forming a bed of particulate material about the articles for obtaining articles which are coated with particulate material and positioned within the bed. A further unit is positioned for separating particulate material of the bed from the coated articles and for recycling the separated particulate material.

Abstract: An apparatus for wetting adhesive portions on items such as mailers being folded by a folding machine is provided so that mailers can be folded, closed and sealed in one operation. The apparatus pumps fluid from a reservoir through tubes to fluid dispensers positioned so that adhesive portions of mailers pass thereby. A continuous stream of fluid dispensed by the fluid dispensers wets the adhesive portions on the mailers as they pass the fluid dispensers. The apparatus includes collection trays and suction means to collect excess fluid. A distribution manifold is used to distribute and control fluid dispersement.Within one aspect of our invention a unique fold plate is provided comprising a frame with a plurality of elongated members removably attached to the frame for adjusting the positions thereof. The adjustment permits the fluid dispensers to be located at different positions on the fold plate so that items having adhesive portions in different locations can be wetted and folded on the folding machine.

Abstract: A mechanism for applying adhesive to a sheet comprising a plurality of glue applicators comprising valves or nozzles adapted to form a charge of adhesive at the tip of each. The sheet is moved toward the nozzles to permit adhesive spots to be deposited on the sheet. The nozzles have periods of deactivation after which they are reactivated. A cleaning and moistening sponge (or a tray with appropriate fluids) is provided to maintain the adhesive in the nozzles in usable condition during periods of deactivation so that the adhesive may be immediately used and deposited on the sheet upon reactivation of the nozzles.

Abstract: An apparatus and method for sheet folding and sealing to produce mailable letter-like objects, each from a single preprinted sheet, comprises a feed mechanism for the feed of sheets in seriatim while continuous beads of adhesive are applied to each sheet along lateral portions thereof. The sheets are fed into a buckle folder which makes one or more transverse folds in each sheet while transversely-spaced spots of adhesive are applied along a transverse line across the sheet. The buckle folder is structured so that it has fold pans on one side; and, both the input and output are on the other side. The folder also includes folding and sealing rolls that seal folded-over sheet portions to close and seal the sheet into a letter-like object. A perforator perforates the object so that tearing along the perforations facilitates opening.

Abstract: Moisture applying apparatus comprising: a piece-part made of a resilient plastic material, the piece-part including a generally rectangularly-shaped portion having a longitudinally-extending side edge; the piece-part including at least one elongate upper hinge segment transversely-extending from said side edge, said at least one upper hinge segment including a first lower longitudinally-extending surface which is convexly-shaped in transverse cross-section and transversely extends from said side edge, said at least one upper hinge segment including a second lower longitudinally-extending surface which is inclined upwardly in transverse cross-section and transversely extends from said first lower surface; and said piece-part including at least one elongate lower hinge segment transversely-extending from said side edge, and said at least one lower hinge segment including an upper longitudinally-extending surface which is concavely-shaped in transverse cross-section and transversely extends from said side edge.

Abstract: A wicking apparatus for supplying moisture to a sheet document. The apparatus includes: a housing; a reservoir secured to the housing for storing a supply of water; a wicking unit secured to the housing, the unit having a lower, inclined surface, an inlet leading to the inside of the unit, and an interior channel leading from the inlet to the inclined surface; a wicking material situated on the inclined surface and adjacent the interior channel, the wicking material extending beyond the inclined surface; a device for urging a sheet document into contact with the wicking material; and a device for supplying water under pressure to the wicking material.

Abstract: A mailing machine base comprising: a housing including an upper wall and a depending skirt wall, the housing including at least one bracket spaced below the upper wall and apart from the skirt wall, a hollow container made of a resilient plastic material, the container having a side wall, and the container dimensioned to be removably mounted on the at least one bracket against the resilient force exerted by container's side wall on the housing's skirt wall.

Abstract: Envelope flap moistening apparatus for use in a machine for feeding an envelope having a flap in a predetermined downstream path of travel, the apparatus comprising: an elongate horizontally-extending stripper blade including a trailing edge longitudinally-extending transverse to the path of travel, the stripper blade including a lower elongate hinge segment and an upper elongate hinge segment, each of the stripper blade hinge segments transversely-extending from the stripper blade trailing edge; an elongate applicator retainer including a leading edge longitudinally-extending transverse to the path of travel, the retainer including an upper elongate hinge segment and a lower elongate hinge segment, each of the retainer hinge segment transversely-extending from the retainer leading edge; and the upper hinge segments and lower hinge segments respectively cooperatively configured for engagement with one another and for maintaining the retainer in a predetermined position of alignment with the stripper blade.

Abstract: A method and apparatus for accelerating drying of coatings on contoured articles and particularly articles having internal recesses or passages. The coated article is suspended by a hanger from a conveyor or other support and a rotatable drive mechanism is operably associated with the hanger and acts to spin the coated article about a vertical axis, while the article is exposed to an elevated temperature, to accelerate drying of the coating. The spinning substantially increases the drying rate, particularly in internal passages of the article, and provides a more uniform dried coating.

Abstract: A coater applies ultraviolet curable coating material to the opposite sides of roll film by a double-sided coater which employs offset coating rolls and smoothing bars. A splice detector responds to the occurrence of a splice upstream of the coater and causes the splice region to move through the coater without applying coating material to the splice region, by lifting the emulsion side of the film off of the coating roll as the splice passes and by temporarily and sequentially interrupting the operation of the smoothing bars and the offset applicator roller on the non-emulsion or base side, concurrently with the passage of the splice therepast. In a second embodiment, the film is lifted by lifting bars off of both coating rolls and tension on the film is concurrently decreased in the coater to prevent marking of the surface of the coated film by the final smoothing bars.

Abstract: Envelope flap moistening apparatus for use in a machine for feeding an envelope having a flap in a predetermined path of travel. The apparatus includes a hinge pin which is connected to the machine so as to extend across the path of travel of an envelope flap. In addition, the apparatus includes an elongate brush for applying moisture to an envelope flap, which brush includes a base. The apparatus also includes an elongate brush retainer which is made of a resilient plastic material. The brush retainer includes first and second channels. The first channel is dimensioned for engagement with the hinge pin and has an elongate opening dimensioned for receiving the hinge pin through the opening for attaching the retainer to the hinge pin. And the second channel, having a generally inverted-U-shaped transverse cross-section, is dimensioned for insertion and removal of the brush base against resilient forces exerted on the base by the walls of the second channel for attaching the brush to the retainer.

Abstract: A coater applies ultraviolet curable coating material to the opposite sides of roll film by a double-sided coater which employs offset coating rolls and smoothing bars. A splice detector responds to the occurrence of a splice upstream of the coater and causes the splice region to move through the coater without applying coating material to the splice region, by lifting the emulsion side of the film off of the coating roll as the splice passes and by interrupting the operation of the smoothing bars and the offset applicator roller on the non-emulsion or base side, concurrently with the passage of the splice therepast.

Abstract: A dispensing apparatus for impregnating paper with fragrances or other substances is provided having a flat top member supported by two flat members. An aerosol container fits into a U-shaped support attached to the side of the leg members. An elongated hollow member extending across the flat top member is used to dispense substances across paper unrolled from a roll of paper supported between the leg members. A cantilevered lever having an aperture engages the stem of the aerosol container. As the lever is pushed down, substances sprayed from the container pass through the aperture into the elongated hollow member unformly impregnating the paper under the member. A pump bottle may be used instead of the aerosol container if desired. Another embodiment of the dispensing apparatus for impregnating individual sheets of tissue or paper is provided having two flat leg members supporting a removable upper portion.

Abstract: An apparatus for selectively plating on an elongated metal strip, at intervals of a predetermined length in the lengthwise direction, while the strip is being fed in the lengthwise direction. The apparatus includes: strip feeder which discharges the strip from a reel in a direction in which the strip is fed and a sensor for detecting the amount of slack in the strip. A pre-treating station treats the strip, before being plated, while it is continuously fed. A plating station intermittently feeds the strip and selectively plates it, while the strip is stopped during its intermittent movement. An after-treating station treats the strip by again continuously feeding the strip and a strip take-up section winds the strip onto a reel after it has been treated. Tension mechanisms are disposed between the continuous feeding station and the intermittent feeding station to impart a predetermined tensile force to the strip.

Abstract: An envelope flap sealing device in a mailing machine, including a moistener separator blade, a moistening brush attached to and located downstream of the separator blade, at least one pair of feed rollers for transporting envelopes past the moistening brush, a pivotable, deflecting baffle situated intermediate the feed rollers and the separator blade, and a cam operatively connected to the deflecting baffle for pivoting the baffle about its downstream end whereby the upstream end of the baffle is translatable between a raised position and a flat position, wherein the raised position guides an envelope flap under the moistening brush to thereby seal the flap and the flat position causes the envelope flap to pass over the moistening brush and not be sealed.

Abstract: The ridge of each pleat of pleated fabric is supported by a thin horizontally disposed blade. The blades are moved to a compacted position so that only the ridges are exposed above the blades. Then the ridges are printed with a pigment which is then cured. Thereafter the fabric is removed from the blades.

Abstract: A method and apparatus for simulating a process carried out on a moving web in which the web is held stationary while movement through a sequence of processing zones is simulated by means for rapidly changing the process conditions to which the web is exposed, and methods and apparatus for rapidly changing the operative parameters in a processing zone.

Abstract: During the axial shirring of tubular casings into shirred strands while the material is inflated with air under overpressure, oil is intermittently injected without propellant air against the inside of the casing, so as to lubricate the inner wall of the casing. This eliminates the need for the costly construction required to provide for the discharge of excess air and oil needed with the known continuous oil injection through two-component nozzle with propellant air, and at the same time it insures a more uniform distribution of oil with reduced oil consumption. The injection nozzle is a single compound nozzle which is connected via electromagnetic valves to a conventional injection pump.

Abstract: An apparatus for continuous heat transfer of ink images onto the outer surfaces of continuously moving articles, for example, generally cylindrical articles, from a length of continuously moving heat transfer sheet material having thereon a series of uniformly spaced heat transferable ink images. In the case of cylindrical articles, an elongated wrapping and heating tube is used for continuously wrapping a portion of the sheet material into intimate contact with the outer surface of each cylindrical article as the sheet material and the cylindrical members move through the tube and for heating the wrapped portion of the sheet material and the cylindrical articles during movement through the tube to cause transfer of the ink image to the articles within the tube. The sheet material is thereafter unwrapped and disassociated from the decorated cylindrical members after passing through the tube during continuous movement of the sheet material and the printed cylindrical members.

Abstract: A method of fabricating composite metal wires such as aluminium clad steel wires is disclosd which comprises providing a core of hard metal with a cladding of soft metal by extrusion. In fabricating a composite metal wire by extrusion, a core is generally aligned, polished, cleaned or otherwise pretreated before entering an extruder so that a high and variable tension is imparted to the core. By avoiding such tension variation and maintaining the core under a constant low tension and by electrically heating the core before the core enters the extruder, a composite metal wire of improved quality is fabricated in a stable manner.

Abstract: A method and apparatus for use with a sewing machine by which a liquid is injected between lapped layers of material being sewn. A supply of the liquid at atmospheric pressure is fed by gravity to a constant displacement pump, the pump being actuated by a driven part of the sewing machine so that pumping rate is proportional to sewing rate. The outlet of the pump passes through a line which divides under the control of valve means. One branch of the line leads to a tube that is disposed in a folder, the tube having a discharge end projecting from the folder and disposed just upstream of the sewing machine needle(s). A further flattening roller is disposed after the presser foot through which the needles reciprocate. The other branch of the line is a return line that leads back to the reservoir.

Abstract: Apparatus for continuous heat transfer of ink images onto outer surfaces of continuously moving generally cylindrical members from a length of continuously moving heat transfer sheet material having thereon a series of uniformly spaced heat transferable ink images.

Abstract: Apparatus for automatically spot gluing printed sheets on a folding machine. The apparatus comprises an applicator head, an internally defined cylinder interconnected with a source of fluid pressure, and a reciprocally displaceable piston disposed within the cylinder for selectively engaging to be glued. The piston includes a glue output orifice adapted to contact a printed sheet to be folded and glued in a folded condition. The orifice is in fluid flow communication with a glue input source. In a single action embodiment the apparatus includes a return spring for resetting the piston after each spot gluing operation, and in an alternative double action embodiment fluid pressure is utilized to automatically reset the piston at a preselected instant.The spot gluer is located immediately in front of a stop bar which serves to stop moving sheets and buckle them between folding rollers.

Abstract: An apparatus for applying latex sealing material to the facing closure flap and opposed body portion of an envelope includes a continuous belt driven conveying means having a generally triangular path, with the envelopes being fed onto the conveying means at one point in the triangle, with the conveying means gripping each of a series of envelopes along its folded edge portion opposite the flap. As the envelopes are conveyed, the flap is first unfolded through an angle of approximately 180.degree. to a generally horizontal position, after which the envelope is passed between an impression roller and a latex applicator roller at which latex is applied to the facing closure flap and the body portion of the envelope. The impression roller and glue roller are disposed at the second point of the triangular path of the conveying means, and next the envelopes are passed through a dielectric dryer for drying the latex sealing material.

Abstract: A moistening system for moistening the gummed flaps of envelopes being processed in a postage meter mailing machine includes a rotating endless belt extending into a liquid supply and transferring moisture to flaps pressed against it by a contoured finger positioned adjacent to the belt. The finger is curvedly bowed and twisted relative to the belt moistening surface so as to urge essentially only the gummed portion of the flap against the belt for moistening although a wide variety of envelope flap designs and sizes are processed. The endless belt may be pivotably supported to permit convenient removal of the liquid supply container. The container is part of a liquid reservoir assembly which includes a tray support for the container which requires that several motions, vertical and horizontal, be sequentially followed before the container may be removed from the machine. This minimizes inadvertent spillage.

Abstract: A process for the formation of loops freely suspended over a plurality of supporting means for the conveyance of textile material, particularly web-shaped material, which is sensitive to longitudinal tension through a treatment chamber, e.g. a steamer, slowly traversed by the supporting means, e.g. supporting rollers, supported by an endless conveying means, e.g. an endless conveyor chain includes the steps of maintaining supporting means coming into contact with the material constantly in rotation during the formation of the loops, and effecting the loop formation by the relative motion of successive supporting means with respect to one another.