Abstract: An insert for a radiant tube of a furnace including a first section adapted to absorb heat from combustion gases passing through the radiant tube and radiantly transfer the heat to a wall of the radiant tube and a second section for directing heat and gases in the radiant tube toward the first section of the insert and a system including a radiant tube and one or more such inserts. Also, a method of improving heat transfer from a radiant tube of a furnace to the material being heated including supplying an insert as described above and placing the insert into the radiant tube such that the first section corresponds to a portion of the radiant tube that is closest to the material being heated. Also, an insert for a radiant tube of a furnace including a ceramic body and a metal deposited on the surface of the ceramic body.

Abstract: An apparatus includes a gas interface configured to be fluidly coupled to a gas source and to receive a heated gas flow from the gas source. The apparatus also includes a convection-to-radiant heat transfer section configured to receive convection heat from the heated gas flow. The apparatus further includes a compartment configured to receive a component. The heat transfer section is configured to convert the convection heat into radiant heat and to provide the radiant heat to the compartment in order to heat the component within the compartment. The apparatus is configured to substantially block the heated gas flow from contacting the component within the compartment. One or more exhaust vent openings may be configured to allow exhaust of the heated gas flow from the apparatus. A damper may be configured to selectively release or block the one or more exhaust vent openings.

Abstract: A blower systems includes a blower housing, a gasket, and a clamp. The blower housing includes a dilution air inlet port having a tubular portion with an end margin having a plurality of flanges separated by slits enabling flexing of the plurality of flanges to resiliently move radially inwardly from an unflexed position. The gasket extends within the end margin of the dilution air inlet port. The air supply system includes an inlet portion, a combustion air portion, and a one-piece fitting having an inlet, dilution air outlet, and a combustion air outlet. The clamp is positioned radially about the plurality of flanges such that it can secure a source of dilution air within the dilution air inlet port.

Abstract: A baffle arrangement disposed within the exhaust flue of a fuel-burning water heater promotes heat transfer from exhausted combustion by-products to the water storage chamber. The baffle arrangement has an elongate planar base and plural exhaust-directing fins spaced along opposite sides of the base. Each fin is a planar body extending perpendicularly from the base at an acute upward angle from a longitudinal centerline to a respective side of the base. The fins deflect combustion by-products laterally outwardly within the flue to promote heat transfer. The fins are of selected configurations generally increasing in surface area upwardly along the planar base for selectively controlling pressure drop within the exhaust flue. Hanger tabs project outwardly from the upper end of the base to suspend the baffle arrangement within the flue. The planar base, hanger tabs and exhaust-directing fins are formed integrally from a unitary body of sheet metal.

Abstract: Some embodiments of the present disclosure provide a method of dissipating process exhaust from a chamber. The method includes conveying the process exhaust from the chamber through an inner tube of a pipeline to abatement. The process exhaust has a first temperature while exiting the chamber, and a second temperature while exiting the pipeline. The method maintains an outer tube of the pipeline at a vacuum state by a pump such that the inner tube is substantially thermal isolated from the atmosphere outside the pipeline. The second temperature is negative offset from the first temperature within a predetermined value.

Abstract: An arrangement for influencing the flow of an exhaust gas of a gas turbine in a channel that preferably leads to a waste-heat exchanger or boiler. A flow grating is disposed transversely in the channel at an end of the channel that faces the gas turbine. The flow grating partially obstructs the cross-sectional area of the channel, and is provided with passages.

Abstract: A gas water heater includes a power burner, a flue tube, an exhaust plenum, and a draft hood. The flue tube includes a portion that describes at least a 360° loop. Products of combustion are forced through the flue tube under the influence of the power burner, and enter the exhaust plenum. In the exhaust plenum, the pressure of the products of combustion drops such that the products of combustion flow into the draft hood substantially entirely under the influence of natural convection. In one embodiment, the power burner fires down into the flue tube through a side wall of the water heater, the loop of the flue tube is near the bottom of the water heater, and the plenum is in the top of the water heater.

Abstract: A fuel-fired water heater has a tank which holds a reserve of water to be heated by a burner located in a sealed combustion chamber disposed under a bottom heat transfer wall of the tank. A combustion gas exhaust flue extends vertically through the center of the tank in contact with the water therein. A restrictive baffle is secured inside the gas exhaust flue to retard hot gases rising in the flue from the combustion chamber whereby to increase heat transfer from the hot gases to the water in contact with the exhaust flue. A draft inducing blower is secured in a top end of the exhaust flue above the top wall of the tank. A heat exchanger is in communication with a heat exchange section of the flue above the top end of the exhaust flue to extract further heat from residual hot gases in the exhaust flue.

Abstract: A method and an apparatus are provided for preventing coagulation in an exhaust pipe of a boiler is provided. The method includes operating the boiler and executing a combustion stroke, determining if an ambient air temperature measured by an ambient air temperature detecting sensor is equal to or lower than a first temperature, shifting a 3-way valve to a hot-water location if the measured ambient air temperature is equal to or lower than the first temperature, executing an extinction stroke of a burner if the temperature of space heating water reaches a second temperature, and operating a circulation pump and a blower to exchange heat in a heat exchanger and to discharge warm air through an exhaust pipe, thereby preventing coagulation in the exhaust pipe of the boiler.

Abstract: A water heater has a burner positioned below a vertical centrally located flue with heat exchange capacity enhanced by a multiplicity of rectangular metal fins which are welded on the inside of the vertical central flue. The central flue extends upwardly within a water tank. The central flue transitions to a smaller diameter downwardly draining helically coiled condensing flue. Approximately 80% of the heat from the combustion gases is transferred to the water within the water tank through the wall of the central flue without condensation. An additional 10% or more of the combustion heat is transferred to the water accompanied by condensation of water in the coiled flue. A fan draws the combustion gases through the central flue and the coiled condensing flue and supplies the combustion gases to an exterior vent.

Abstract: A gas water heater includes a power burner, a flue tube, an exhaust plenum, and a draft hood. The flue tube includes a portion that describes at least a 360° loop. Products of combustion are forced through the flue tube under the influence of the power burner, and enter the exhaust plenum. In the exhaust plenum, the pressure of the products of combustion drops such that the products of combustion flow into the draft hood substantially entirely under the influence of natural convection. In one embodiment, the power burner fires down into the flue tube through a side wall of the water heater, the loop of the flue tube is near the bottom of the water heater, and the plenum is in the top of the water heater.

Abstract: A flue baffle for use in a hot water tank flue pipe which is disposed to be in contact with water contained in an inner tank of the hot water heater. A burner chamber is provided at a lower end of the inner tank. The flue baffle is comprised of an elongated rectangular metal strip which has a plurality of spaced circular metal discs disposed substantially transverse to the strip and to the longitudinal axis of the flue pipe. The metal discs are dimensioned to be spaced from an inner surface of the flue pipe. Two or more spacing nipples protrude from a circumferential outer edge of the circular metal discs and are spaced apart from one another for slight frictional engagement with the inner surface of the flue pipe to maintain a substantially constant circumferential passage between the circumferential outer edge of the discs and the inner surface of the flue pipe.

Abstract: Apparatus for improving the efficiency of a water heater includes a combination damper assembly and heat transfer baffle. The damper assembly includes a plurality of movable damper with each damper leaning outwardly from one another when the dampers are in a closed position. The baffle depends from the damper assembly and includes a truncated conical shape in this position within the flue of a water heater for directing combustion gases from the burner against a flue wall.

Abstract: A water heater comprising a closed tank having a water inlet for connection with a water supply, and a hot water outlet connected to the tank interior; a flue pipe extending vertically through the tank and having an upper portion for connection with a vent pipe; a cylinder having a lower end and upper open end with means for opening disposed within the flue pipe, and spaced from inner walls of the flue pipe, and extending substantially the length of the flue pipe; a burner disposed in a lower region of the cylinder and above the lower end thereof, such that combustion products from the burner rise through the cylinder; and a water conducing coil disposed within the cylinder connected with the interior of the tank.

Abstract: Water heater apparatus for improving the efficiency of a water heater having a tank, a burner, and a flue with the flue being disposed within the tank for evacuation of burn gases therethrough includes an enhancing heat transfer baffle with the baffle having a truncated conical shape and positioned within the flue for directing combustion gases from the burner against a flue wall.

Abstract: A water tank has a central flue to which clips are welded. The clips define baffles and are welded to have a greater heat transfer area where they are joined to the central flue. The individual clips are rectangular and are welded to the flue wall along one side at an angle of 4° rather than the 9° of the prior art so that the clip has a greater weld area. This greater weld area increases the thermal path between the clip and the wall of the central flue.

Abstract: An apparatus for heating a medium includes a combustion chamber; a burner within the combustion chamber and operable to create products of combustion for heating the medium to be heated; a conduit for the exhaust of the products of combustion; and an airflow apparatus capable of creating airflow in the absence of any opposition to the airflow, the airflow having a pressure, the airflow apparatus communicating with the conduit and operable such that the pressure of the airflow resists standby convection flow of gases out of the conduit when the burner is not operating, and wherein the airflow apparatus is adjustable to vary the magnitude of the airflow to substantially equalize the airflow and the standby convection flow of gases to create a substantially stagnant state within the conduit when the burner is not operating.

Abstract: A heat exchanger/heater comprising a tubular member having a fluid inlet end, a fluid outlet end and plurality of pins secured to the interior wall of the tube. Various embodiments additionally comprise a blocking member disposed concentrically inside the pins, such as a core plug or a baffle array. Also disclosed is a vapor generator employing an internally pinned tube, and a fluid-heater/heat-exchanger utilizing an outer jacket tube and fluid-side baffle elements, as well as methods for heating a fluid using an internally pinned tube.

Abstract: A water heater includes a water tank adapted to contain water; a flue extending through the water tank and having a first end communicating with the water heater's combustion chamber for the flow of products of combustion through the tank; a damper communicating with the flue; and an apparatus for creating a flow of air proximate the second end of the flue to resist the flow of warm air out of the second end of the flue due to standby convection.

Abstract: An improved flue pipe construction particularly adapted for a fuel fired water heater is disclosed which serves to reduce or minimize heat loss when the water heater is in a standby mode. The flue pipe construction comprises inner and outer concentric flue pipes which define an air space therebetween and one or more valve arrangements associated therewith to selectively restrict air flow through such air space. The valve arrangements include a thermally responsive actuator operative to open and close the valve member in response to heat generated by firing of the burner assembly without the need for any external power supply or interlocks.

Abstract: A water heater having a barrier for forming an enclosure around a lower portion of heater. The barrier has an inside wall, an outside wall and a space between the inside and outside walls. There is a skirt disposed within the barrier for slidably receiving the water heater tank. The burner for the water heater is disposed within the skirt. The outside wall of the barrier has at least one aperture for air to pass into the space. The inside wall has a plurality of ventilation holes to allow heat currents to escape through the space and causes a siphoning effect, thus preventing any fumes from reaching the flame. There is an outwardly extending flange surrounding a top edge of the barrier. The flange has an inside wall connected to the inside wall of the barrier, an outside wall connected to the outside wall of the barrier, and a space between the inside and outside walls that communicates with the space in the barrier.

Abstract: The invention is directed to a thermodynamically activated flue damper for a gas water heater that includes a flue damper for controlling the passage of exhaust gases through the flue; and a thermally sensitive member that is capable of contracting when the exhaust gasses in the flue heat the thermally sensitive member to its transition temperature and expanding when the temperature of the thermally sensitive material falls below its transition temperature. The thermally sensitive member is connected between the flue damper and a support member in the flue to control the pivoting of the flue damper as the thermally sensitive metal expands or contracts at the transition temperature. The flue damper system may also include a counter-balancing member to provide a counter-balancing force to the said thermally sensitive metal, such as a coil spring. The thermally sensitive member may be formed in the shape such as a rod, a wire, and an elongated bar, and may be made from Nytinol or other similar metals.

Abstract: A water heater includes a water tank, a combustion chamber below the tank and communicating with the flue tube, and a flue system. The flue system includes a flue tube, and V-shaped fins that are metallurgically bonded to the flue tube wall to divide the flue tube into four flue chambers extending substantially parallel to the longitudinal axis of the flue tube. The V-shaped fins include radially extending apertures that reduce the thermal expansion of the V-shaped fins with respect to the flue tube to reduce stress at the joint between the fins and the flue tube. The flue system also includes a removable baffle hanging in each flue chamber. The baffles include adjustable turbulation surfaces to control the quality of combustion in the water heater.

Abstract: The present invention relates to heat exchange elements and heat exchange assemblies and water heaters containing such heat exchange elements. The inventive heat exchange elements include an elongated support member or spine, from which extends either a single vane which is the length of the support member of a series of vanes. The heat exchange element is able of be positioned parallel to the longitudinal axis of a flue. The heat exchange element may impart helical motion to the flue gases in one embodiment, but in another embodiment no helical motion is imparted to the flue gases. The embodiment of the invention includes several methods of manufacture of the heat exchange elements. The embodiments of the water heater and heat exchange assembly also disclose the use of a baffle for use in association with the elements, to improve the efficiency of the elements at the upstream end of the water heater.

Abstract: A water heater includes a water tank, a combustion chamber below the tank and communicating with the flue tube, and a flue system. The flue system includes a flue tube, and V-shaped fins that are metallurgically bonded to the flue tube wall to divide the flue tube into four flue chambers extending substantially parallel to the longitudinal axis of the flue tube. The V-shaped fins include radially extending apertures that reduce the thermal expansion of the V-shaped fins with respect to the flue tube to reduce stress at the joint between the fins and the flue tube. The flue system also includes a removable baffle hanging in each flue chamber. The baffles include adjustable turbulation surfaces to control the quality of combustion in the water heater.

Abstract: A water heater includes a water tank, a combustion chamber below the tank and communicating with the flue tube, and a flue system. The flue system includes a flue tube, and a cruciform fin metallurgically bonded to the flue tube wall and dividing the flue tube into four flue chambers extending substantially parallel to the longitudinal axis of the flue tube. The flue system also includes a removable baffle hanging in each flue chamber. The baffles include adjustable turbulation surfaces to control the quality of combustion in the water heater.