Abstract: Methods and systems relate to generating steam from water that may be recycled in thermal oil recovery processes and is heated in tubes having non-obtrusive features to limit fouling formation. The tubes may include jets to generate enhanced flow mixing along an inner wall of the tubes in order to increase heat transfer and disrupt bubble nucleation. Employing the tubes with the inner wall having an average surface roughness of less than one micron may further facilitate disruption of the bubble nucleation.

Abstract: A boiler of a combustion plant has at least one heat exchanging device which can be traversed by a medium from an inlet to an outlet and is held in the interior of the boiler by means of at least one suspension device, wherein means for determining the temperature of the medium are provided at least at the inlet or at the outlet, and the at least one suspension device has means for determining the weight of the at least one heat exchanging device. Also proposed are a cleaning control device, a cleaning method and a method for operating a combustion plant which permit a considerable reduction in the cleaning expenditure, so that maintenance costs can be kept low.

Abstract: An integral packing housing and packing material unit; a method for packing replacement, boiler cleaning; and a method for maintenance of a desired boiler output rating. The integral packing unit includes a housing for removably holding a sacrificial packing material that is configured to form a steam seal between a sootblower steam tube and lance spindle when the packing unit is installed in an operative position in association with the steam tube and the spindle and the packing material is loaded by applying compression to the packing material. A compression unit is typically coupled to the housing unit to apply such compression to load the packing material while the packing unit is installed in the operative position. The packing unit may also includes a detent mechanism, such set screws, for unloading the packing material to facilitate installing the packing unit on, and removing the packing unit from, the operative position.

Abstract: The invention relates to a method and system for producing steam in a heating unit, and a method of designing a heating unit for producing steam. The method relates to receiving a liquid including impurities at a predetermine flow rate within an entry port of a monotube in the heating unit, where the monotube has a lumen of a predetermined size. The received liquid is converted into a two phase flow including turbulent and laminar flow. At least the turbulent flow is passed through the lumen at a velocity sufficient to carry the impurities through an exit port of the monotube and produce steam. The velocity of the turbulent is responsive to at least the predetermined flow rate and predetermined size of the lumen.

Abstract: Disclosed is a lance system for inter-tube inspecting and lancing as well as barrel spraying of heat transfer tubes of a steam generator in a nuclear power plant, so that foreign substances piled up around heat transfer tubes in the steam generator are removed using high-pressure water.

Abstract: A multi-media rotating sootblower that includes multiple rotating and individually controlled cleaning fluid applicators, such a set of steam nozzles and two sets of water nozzles, and an automatic boiler cleaning system using these sootblowers. The boiler superheater typically includes a system of these sootblowers to clean a number of large platens that are arranged in rows. The boiler may also include additional boiler cleaning equipment, including water cannons to clean the furnace, and conventional steam sootblowers to clean other heat exchangers of the boiler. A number of sensors, including heat transfer gauges that measure the heat transfer at the furnace wall, strain gauges that measure the weight of slag deposits on platens, and boiler cameras are used to monitor slag accumulations within the boiler. A control system uses this sensor data to automatically operate the boiler cleaning system to implement an automatic boiler cleaning regimen.

Abstract: The act of heating water within a contained vessel that is common to most buildings, whether residential or commercial or located in recreational vehicles, mobile homes, aircraft, ships or marine pleasure craft, causes calcium carbonate to precipitate out and settle to the bottom of a heating or fluid containing vessel. The use of ultrasonic transmission within the vessel will agitate the water held within, preventing the normally stagnant hot water from producing calcium carbonate. Other benefits are the cleaning properties of ultrasonic transmission. Thus the internal parts of hot water heaters will enjoy a longer life. This benefit of agitation will also be found when applied to vessels that contain fluids that share similar problems as hot water heaters.

Abstract: A control installation for solid cleaning members circulating in a heat exchanger includes interception arrangements interposed on the heat exchanger outlet pipe, a return pipe which recycles toward the inlet pipe a return flow containing the solid cleaning members, and a control device for the solid cleaning members. Between the interception arrangements and the control device there is a concentration device dividing the return flow into two parts. The return pipe is part of circulation arrangements which generate a counter-current flow through the interception arrangements and which include suction arrangements in line with the interception device to take up the solid cleaning members retained thereby.

Abstract: A method of controllable cooling of a boiler (10) and removing exfoliated magnetite from the boiler tubes (30, 31) employs flowing dry gas through the boiler tubes (30, 31) at a flow velocity above the terminal velocity of the magnetite flakes as the boiler (10) is cooled from a temperature above the temperature at which exfoliation occurs. A method of removing magnetite blockages (100) from boiler tubes (30, 31) is also disclosed.

Abstract: An automatic self-cleaning electric or gas water heater has a sloped conical bottom wall and a manifold such that water flowing through the manifold gently washes sediment to the bottom wall. The sediment slides along the bottom wall to a bottom drain. The sediment and water in the tank bottom periodically flow through the drain by operation of a controller which activates a solenoid valve.

Abstract: A water heater has a cold water inlet bushing which screws into a threaded boss in the side wall of a hot water tank near its bottom. Cold water is injected through a pipe into the inlet bushing. A blind passageway is formed within the inlet bushing which extends radially inwardly from the tank outer wall. An outlet port intersects the blind passageway at 90 degrees, and is positioned tangent to the circular outer wall of the hot water tank at the point the tank is penetrated by the inlet bushing. The inlet bushing creates a jet of water which results in the water within the tank rotating. When turbulent mixing and circulation are created by the inlet water jet, smaller particles of sediment which are placed into suspension can be removed from the hot water tank along with the hot water.

Abstract: Removal of combustion deposits from a fossil fuel boiler surface is optimized by using a sootblower to direct a cleaning medium in accordance with adjustable operating parameters against a surface of the boiler to remove accumulated deposits. Following the sootblowing operation, a parameter indicative of the extent of deposits remaining on the surface is measured to determine the efficiency of the sootblowing operation with the operating parameters used. If deposit removal is inadequate, at least one of the sootblower operating parameters is adjusted to increase its aggressiveness. If deposit removal is acceptable, at least one of the sootblower operating parameters in adjusted to decrease its aggressiveness, thereby reducing operating costs and/or the risk of damage to boiler surfaces. Additional steps of periodically measuring deposit accumulation and initiating a subsequent sootblowing operation when the deposit accumulation reaches a predetermined level can be included.

Abstract: A water heater has a cold water inlet bushing which screws into a threaded boss in the side wall of a hot water tank near its bottom. Cold water is injected through a pipe into the inlet bushing. A blind passageway is formed within the inlet bushing which extends radially inwardly from the tank outer wall. An outlet port intersects the blind passageway at 90 degrees, and is positioned tangent to the circular outer wall of the hot water tank at the point the tank is penetrated by the inlet bushing. The inlet bushing creates a jet of water which results in the water within the tank rotating. When turbulent mixing and circulation are created by the inlet water jet, smaller particles of sediment which are placed into suspension can be removed from the hot water tank along with the hot water.

Abstract: A water heater has a cold water inlet bushing which screws into a threaded boss in the side wall of a hot water tank near its bottom. Cold water is injected through a pipe into the inlet bushing. A blind passageway is formed within the inlet bushing which extends radially inwardly from the tank outer wall. An outlet port intersects the blind passageway at 90 degrees, and is positioned tangent to the circular outer wall of the hot water tank at the point the tank is penetrated by the inlet bushing. The inlet bushing creates a jet of water which results in the water within the tank rotating. When turbulent mixing and circulation are created by the inlet water jet, smaller particles of sediment which are placed into suspension can be removed from the hot water tank along with the hot water.

Abstract: An inlet tube or dip tube for use in a water heater includes a cylindrical tube having near its top end a plurality of outwardly-facing upper openings having a combined upper surface area. The tube also has near its bottom end a plurality of outwardly-facing lower openings having a combined lower surface area, and a downwardly-facing bottom opening defining a bottom surface area. The lower surface area is about fourteen times larger than the upper surface area, and about four times larger than the bottom surface area to provide an even distribution of water in the water heater tank.

Abstract: A method and apparatus for minimizing disturbances caused by depositions on a feeding apparatus for a combustion or gasification plant. Secondary air is fed via perforated tubes 13 which by affecting the emission levels of the process with longer or shorter time intervals are inserted and withdrawn from the chamber, while being cleaned from slag, dust and other deposits outside the chamber by wire brushes 21. The combustion process may continue by using the remaining tubes while one or more are being cleaned.

Abstract: The present invention relates to a method and apparatus for cleaning and removing the buildup of products of corrosion, oxidation, sedimentation and comparable chemical reactions from various portions of a fire tube boiler. Specific areas to be cleaned are the surfaces of the fire tubes, crevices, and junctions inside the boiler. Also cleaned is the location where the fire tube boiler comes into contact with the tube sheets, boiler shell and fire tubes. One or a plurality of ultrasonic transducers are placed inside the boiler and activated to transmit ultrasonic energy at a sufficient amplitude and frequency to dislodge deposits, sedimentation and sludge from the interior surfaces of the boiler.

Abstract: An upper bundle steam generator cleaning system including a cleaning head deployment and support device receivable through a hand hole of the steam generator and including retractable cylinders which raise the cleaning head up through the flow slots to position a cleaning head about a flow slot of the upper tube bundles; and a cleaning head mounted with the support device for directing fluid about the tubes of the upper bundles of the steam generator for directing fluid about the tubes of the upper bundles of the steam generator thereby cleaning the generator from the top down flushing deposits downward during the cleaning process.

Abstract: A water heater cold water inlet deflector means which creates turbulent flow within the inlet conduit and creates turbulent water circulation throughout the water storage tank so that sediment is disturbed and suspended, stacking is prevented and efficiency is improved.

Abstract: Sediment can be removed from hot water heaters via the method and apparatus of the invention. The tank is drained and the drain tube is used for access to the bottom of the tank. Water jet probes connected via a hose to a water supply are inserted through the drain valve opening, and are directed in such a way that the sediment is forced into suspension and runs out of the tank through the drain tube, around the probe. Preferably, the water and sediment drain into a pan, and preferably a pump is provided to pump water from the pan to a drain or other remote discharge location.

Abstract: A scale agitator for tank type liquid heaters employs a flexible non-cathodic tube through which liquid can flow. The liquid can be obtained from the tank or the supply of makeup liquid to be heated can be used. The tube may be fastened to a clean-out cover mounted to the exterior of the tank so that the tube can be inserted into and removed from the tank through the opening behind the clean-out cover.

Abstract: An agitating mechanism to aid in preventing the buildup of sediment in a gas fired water heater. The agitating mechanism includes a pump located outside of the tank and a first conduit connects the inlet of the pump to the interior of the tank, while a second conduit connects the discharge side of the pump to the lower end of the tank. Operation of the pump will withdraw water from the tank and discharge the water back into the tank adjacent the lower head to help provide agitation and prevent the buildup of sediment. The conduits, as well as the pump, can be mounted on a cleanout panel which encloses a cleanout opening in the lower end of the tank.

Abstract: An agitating mechanism to aid in preventing the buildup of sediment in a gas fired water heater. The agitating mechanism includes a pump located outside of the tank and a first conduit connects the inlet of the pump to the interior of the tank, while a second conduit connects the discharge side of the pump to the lower end of the tank. Operation of the pump will withdraw water from the tank and discharge the water back into the tank adjacent the lower head to help provide agitation and prevent the buildup of sediment. The conduits, as well as the pump, can be mounted on a cleanout panel which encloses a cleanout opening in the lower end of the tank.

Abstract: A water heater having a magnetic device connected to a source of water under pressure and to the water heater inlet. The magnetic device includes a plurality of permanent magnet members mounted on a tube. Water flowing thru the tube to the water heater inlet will flow thru the magnetic lines of force produced by the permanent magnet members. An agitator assembly is mounted in the bottom portion of the tank and includes a ring-shaped tubular member and a secondary tubular member connected to the ring-shaped tube. The ring-shaped member is provided with a plurality of openings in the sides thereof and the secondary tubular member is provided with an upwardly facing opening therein. The agitator assembly is connected to the magnetic device so that when hot water is periodically withdrawn from the top of the tank, water will flow into the tank from the magnetic device and then out thru the openings in the agitator assembly to produce a stirring action in the bottom of the tank.

Abstract: A process for cleaning surfaces of installations fouled by products of combustion of carbon-bearing materials, such as in particular boiler combustion chambers, rotary or static heat exchangers, combustion product ducts and flues, electrostatic filters, etc., which are to be cleaned without having to stop the combustion process, in order to maintain maximum thermal efficiency in order thereby to make a substantial energy saving, in which an aqueous solution of ammonium nitrate and potassium nitrate is injected into the installation, the deposited substances being detached from the installation by means of sound sources.

Abstract: An upper bundle steam generator cleaning system including a cleaning head deployment and support device receivable through a hand hole of the steam generator and including retractable cylinders which raise the cleaning head up through the flow slots to position a cleaning head about a flow slot of the upper tube bundles; and a cleaning head mounted with the support device for directing fluid about the tubes of the upper bundles of the steam generator for directing fluid about the tubes of the upper bundles of the steam generator thereby cleaning the generator from the top down flushing deposits downward during the cleaning process.