With Accumulator Patents (Class 123/447)
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Publication number: 20140216408Abstract: In the start mode of a fuel supply apparatus, a subtraction value of an electric power is obtained in view of an SCV characteristic. Furthermore, a common correction value is employed as the subtraction value in order to increase an actual fuel discharge amount when the internal combustion engine is started, whereby a fuel pressure in an accumulator agrees with the target value even if an individual pump unit shows a lowest limit in the variations of the discharge amount. The common correction value is shared among the individual pump units. Even if a starting characteristic is not acquired for each of the individual supply pumps, the internal combustion engine can reliably be started.Type: ApplicationFiled: February 4, 2014Publication date: August 7, 2014Applicant: DENSO CORPORATIONInventors: Takeru NAGAO, Ken UCHIYAMA
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Patent number: 8794215Abstract: The present invention provides a method of producing a common rail having a common rail body and a holder which include chemical components of 0.01-0.3 mass % of C, 0.01-0.5 mass % of Si, 0.01-3.0 mass % of Mn, 0.0003-0.01 mass % of B, 0.001-0.01 mass % of N, over 0.01-0.5 mass % of Al, 0.01-0.05 mass % of Ti, P limited to 0.03 mass % or less, S limited to 0.01 mass % or less, O limited to 0.01 mass % or less, a total content of As, Sn, Sb, Pb, and Zn limited to 0.015 mass % or less, the balance including Fe and inevitable impurities, in which the TLB value is 0.001% or more, the method including: inserting an insert metal; performing liquid phase diffusion bonding; performing laser-peening; and removing a surface layer.Type: GrantFiled: March 5, 2010Date of Patent: August 5, 2014Assignee: Nippon Steel & Sumitomo Metal CorporationInventors: Koji Hirano, Atsushi Sugihashi, Hirofumi Imai, Yasushi Hasegawa
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Patent number: 8793059Abstract: In a method for controlling a fuel injection system (10) of an internal combustion engine, wherein the fuel injection system (10) comprises a manifold (24) and a high-pressure pump (20) and a fuel dosing unit (16) is associated with the high-pressure pump (20), wherein the fuel dosing unit (16) controls the amount of fuel delivered, an amount of fuel required for the operation of the internal combustion engine is determined as a function of a correction factor, which is based on a fuel pressure at the inlet of the high-pressure pump (20) and/or on a vapor pressure of the fuel to be delivered.Type: GrantFiled: September 11, 2008Date of Patent: July 29, 2014Assignee: Robert Bosch GmbHInventors: Oliver Albrecht, Frank Mueller, Bernd Schroeder, Jens Wolber, Markus Amler, Timm Hollmann, Christian Wiedmann
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Publication number: 20140202431Abstract: A control unit obtains approximation straight lines before and during the fuel injection with respect to a first injection and a second injection among multiple fuel injections based on a pressure variation in the fuel accumulator which is sampled by the pressure sensor. The control unit employs data of which correlation coefficient is higher among a pilot injection and a main injection and obtains a hypothetical injection-start point accurately. Based on the variation amount of the hypothetical injection start delay which is obtained from the hypothetical injection-start point, an energization-start timing and the target-energization period are corrected.Type: ApplicationFiled: January 10, 2014Publication date: July 24, 2014Applicant: DENSO CORPORATIONInventor: Ryou KATSURA
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Publication number: 20140165965Abstract: A fuel supply system with an accumulator that allows for the accumulation of fuel at a pressure greater than the nominal operating pressure of the fuel supply system. The accumulation of fuel allows for less frequent fuel pump operation and therefore a reduction in overall fuel consumption of an engine.Type: ApplicationFiled: December 18, 2012Publication date: June 19, 2014Inventors: Michael R. Teets, Joseph B. Adams, Thomas A. Sharp, Regina M. Cook, Paul J. Fitzgerald, Russell J. Wakeman, John R. Jaye, Glen E. Tallarek, Paul J. Luft
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Patent number: 8733323Abstract: A method for ascertaining an error in a fuel metering unit of an injection system for an internal combustion engine, wherein the gradients of a first signal representing a physical variable and of a second signal representing a physical variable are determined, and at a predefined magnitude and/or direction of the two gradients an error is recognized.Type: GrantFiled: June 18, 2007Date of Patent: May 27, 2014Assignee: Robert Bosch GmbHInventors: Andreas Mueller, Andreas Sommerer, Bernd Becker
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Publication number: 20140083395Abstract: An air charging system includes a valve providing access to an engine cylinder, an accumulator coupled in flow communication with the valve, and a controller operable to open and close the valve until a threshold pressure condition is reached in the accumulator. Compressed gases stored in the accumulator are used in a fuel delivery system to prepare a charge of fuel that is delivered to an engine.Type: ApplicationFiled: September 25, 2012Publication date: March 27, 2014Applicant: ENGINETICS, LLCInventors: Roderick Harris, Joseph Lull, Justin Warner
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Patent number: 8672653Abstract: A fuel pump for a direct injection system having: at least one pumping chamber; a piston which is mounted sliding inside the pumping chamber in order to vary cyclically the volume of the pumping chamber; an intake duct connected to the pumping chamber and regulated by an inlet valve; a delivery duct connected to the pumping chamber and regulated by a one-way delivery valve which allows exclusively a fuel flow outgoing from the pumping chamber; and a damping device, which is placed along the intake duct upstream of the inlet valve, and comprises at least one elastically deformable damping body that has internally a closed chamber filled with pressurized gas and composed of two metal plates cup shaped and welded together at their annular edges by an annular weld without interruptions.Type: GrantFiled: November 3, 2010Date of Patent: March 18, 2014Assignee: Magneti Marelli S.p.A.Inventors: Luca Mancini, Daniele De Vita, Massimo Mattioli
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Patent number: 8651089Abstract: An injection system for an internal combustion engine has a prefeed pump for delivering fuel from a fuel tank, a high pressure pump for delivering the fuel to a fuel accumulator arranged downstream of the prefeed pump, an accumulator return line arranged downstream of the fuel accumulator and used to return the fuel from the fuel accumulator to the fuel tank, and a valve arranged in the accumulator return line and by which the fuel can be optionally supplied to the fuel tank or to a tank bypass line which hydraulically leads to a point between the prefeed pump and the high pressure pump. A pressure relief valve is arranged in the accumulator return line downstream of the valve and upstream of the fuel tank. The pressure relief valve is suitably designed to allow adjustment of a fuel pressure in the accumulator return line upstream of the pressure relief valve.Type: GrantFiled: October 19, 2009Date of Patent: February 18, 2014Assignee: Continental Automotive GmbHInventors: Daniel Anetsberger, Andrej Astachow, Christoph Klesse
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Publication number: 20140026857Abstract: A fuel supply device supplies fuel from a fuel tank to an injector by driving a diaphragm pump by use of pressure variation within a crankcase. The diaphragm pump includes: a pump casing; a diaphragm partitioning the interior of the pump casing into a negative pressure chamber and a pump chamber; and a plunger connected to the diaphragm and reciprocatively movable to and from the pump chamber. A pressure receiving area over which the plunger receives, at its end surface in a plunger advancing/retracting direction, pressure from the pump chamber is set smaller than a pressure receiving area over which the diaphragm receives pressure from the negative pressure chamber in the advancing/retracting direction.Type: ApplicationFiled: July 3, 2013Publication date: January 30, 2014Inventors: Toshihiro Tsutsui, Ryota Morinaga
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Patent number: 8635989Abstract: A method for operating an injection system has the following steps: determining, based on a pilot control characteristic, a prefeed value depending on an internal combustion engine operating parameter; initializing a correction value for the prefeed pump by a safety value predetermined for compensating deviations from a predetermined delivery behavior of the prefeed pump, which deviations lie within a predetermined tolerance range, for guaranteeing a sufficient pump delivery rate; controlling the prefeed pump depending on the prefeed and the correction values; adapting the correction value effecting the delivery behavior of the prefeed pump depending on a variable of the system the value or value curve of which indicates that a desired pressure can be generated in the fuel accumulator, namely in the sense of reducing the delivery output of the prefeed pump, as long as the value indicates that the desired pressure can be generated in the fuel accumulator.Type: GrantFiled: October 19, 2009Date of Patent: January 28, 2014Assignee: Continental Automotive GmbHInventors: Daniel Anetsberger, Christoph Klesse, Thomas Riedel, Wolfgang Stapf, Björn von Willmann
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Patent number: 8628031Abstract: Method and apparatus for controlling needle seat load in very high pressure diesel injectors. In accordance with the method, a needle control piston responsive to hydraulic forces for controllably forcing the injector needle against the needle seat is provided, as is a stop for the needle control piston to limit the needle control piston movement toward the needle seat. This provides a stop for the needle control piston, so that the compressive deflection between the needle control piston and the needle seat limits the force of the injector needle on the needle seat against increasing hydraulic forces on the needle control piston once the needle control piston reaches the needle control piston seat.Type: GrantFiled: January 7, 2011Date of Patent: January 14, 2014Assignee: Sturman Industries, Inc.Inventor: Tibor Kiss
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Publication number: 20140007845Abstract: An injector for a fuel supply system of an internal combustion engine, namely for a common rail fuel supply system of an internal combustion engine which is formed in particular as a large diesel internal combustion engine or ship's diesel internal combustion engine, having an injection nozzle, a control valve and a retaining body. The injection nozzle and the control valve form a clamped composite, and the composite formed of the injection nozzle and control valve can be mounted on the retaining body as a unit and disassembled from the retaining body as a unit.Type: ApplicationFiled: May 14, 2013Publication date: January 9, 2014Inventors: Thomas Atzkern, Maximilian lndrich, Stefan Kern, Claudius Weber, Ludwig Maier, Holger Schaar, Wolfgang Wagner, Thomas Klaua, Harald Wellenkötter, Werner Wörle
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Patent number: 8622046Abstract: A fuel system for an engine is disclosed. The fuel system may have a pump, a plurality of fuel injectors, and a plurality of fuel accumulators. Each of the plurality of fuel accumulators may be disposed at least partially within a different cylinder head of the engine in fluid communication with an associated fuel injector of the plurality of fuel injectors. Each of the plurality of fuel accumulators may also be in fluid communication with adjacent fuel accumulators of the plurality of fuel accumulators. At least one of the plurality of fuel accumulators may also be in fluid communication with the pump. The fuel system may further have a plurality of flow limiters. Each of the plurality of flow limiters may be disposed between an associated fuel accumulator of the plurality of fuel accumulators and an associated fuel injector of the plurality of fuel injectors.Type: GrantFiled: June 25, 2010Date of Patent: January 7, 2014Assignee: Caterpillar Inc.Inventors: Michael D. Gerstner, Kenneth C. Adams, Benjamin R. Tower, Bharath Chandrashekar, Zhenyu Li
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Publication number: 20140000562Abstract: A fuel injection system for a reciprocating engine, comprising injectors for injecting pressurized fuel into the cylinders of the engine, a high pressure pump for pressurizing fuel to be injected, a supply pipe for feeding fuel from the high pressure pump toward the injectors and feed pipes for feeding fuel from the supply pipe to the injectors. The first ends of the feed pipes are connected to the injectors and the second ends to the supply pipe. Each fuel injector is provided with a pressure accumulator.Type: ApplicationFiled: January 24, 2012Publication date: January 2, 2014Applicant: WARTSILA FINLAND OYInventors: Kjell Eklund, Mikael Troberg, Anton Wintersteller, Vesa Voutilainen
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Publication number: 20130340712Abstract: A fuel injection system is described, and which has an upstream portion and a downstream portion. The upstream portion includes a source of fuel, the fuel inlet of a fuel injection servo or flow regulator, and a first fuel flow line connected in fuel flowing relation relative to the source of fuel and to the fuel inlet of the fuel injection servo. The downstream portion includes a flow divider, at least one fuel outlet of the fuel injection servo, and a second fuel flow line connected in fuel flowing relation relative to the flow divider and the fuel outlet of the fuel injection servo. A fuel accumulator pressure damper is mounted in fuel flowing relation relative to the downstream portion of the fuel injection system so as to substantially reduce standing waves in the fuel injection system.Type: ApplicationFiled: August 26, 2013Publication date: December 26, 2013Applicant: Turn and Bank Holdings, Inc.Inventor: Jim Gregoire
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Publication number: 20130340711Abstract: An internal combustion engine (1) has a plurality of combustion cylinders at each of which a fuel injection device (120) is provided. Every combustion cylinder is provided with its own pilot unit (10c-10f) with a fuel accumulator which is integrated therein and which is connected by one of a plurality of first fuel lines (110) to the fuel injection device associated with the respective combustion cylinder for supplying fuel to the latter. A fuel pump which can be connected to a fuel source for supplying a predetermined fuel pressure is integrated in at least one of the pilot units (10d). The fuel accumulator of every pilot unit is so adapted that it ensures that fuel delivered by the fuel pump is supplied to the respective associated fuel injection device in a pressure-stable manner.Type: ApplicationFiled: March 2, 2012Publication date: December 26, 2013Applicant: MAN Diesel & Turbo SEInventors: Wolfgang Wagner, Markus Meixner
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Patent number: 8588999Abstract: Methods and systems are provided for improving a balance between engine fuel economy and exhaust emissions in an off-highway vehicle. One example method includes adjusting an engine injection timing based on an ambient NOx level estimated by a NOx sensor in the engine intake. Another example method includes adjusting a trip plan with a time in notch duty cycle based on a deviation from the time in notch duty cycle from a reference duty cycle.Type: GrantFiled: July 22, 2010Date of Patent: November 19, 2013Assignee: General Electric CompanyInventors: Edward Joseph Hall, Kyle Stott, Ajith Kuttannair Kumar, James Robert Mischler, Christopher Mcnally, Jason Dean
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Patent number: 8579207Abstract: Multiple intensifier injectors with positive needle control and methods of injection that reduce injector energy consumption. The intensifiers are disposed about the axis of the injectors, leaving the center free for direct needle control down the center of the injector. Also disclosed is a boost system, increasing the needle closing velocity but without adding mass to the needle when finally closing. Direct needle control allows maintaining injection pressure on the fuel between injection events if the control system determines that enough fuel has been pressurized for the next injection, thus saving substantial energy when operating an engine at less than maximum power, by not venting and re-pressurizing on every injection event.Type: GrantFiled: March 31, 2010Date of Patent: November 12, 2013Assignee: Sturman Digital Systems, LLCInventor: Oded Eddie Sturman
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Patent number: 8567444Abstract: An accumulator assembly for a motor vehicle powertrain includes an armature and a follower. Together the armature and the follower can selectively lock together. The accumulator assembly may include a biasing member and a solenoid. When the solenoid is de-energized, the biasing member pushes the armature towards the follower to lock the armature and the follower together. When the solenoid is energized, the armature is magnetically drawn towards the solenoid and away from the follower to unlock the two components and to compress the biasing member.Type: GrantFiled: June 3, 2011Date of Patent: October 29, 2013Assignee: GM Global Technology Operations LLCInventors: Carlos E. Marin, Leonid Basin
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Patent number: 8566005Abstract: An actual maximum fuel injection rate is computed based on a falling waveform and a rising waveform of the fuel pressure. The falling waveform represents the fuel pressure detected by a fuel sensor during a period in which the fuel pressure increases due to a fuel injection rate decrease. The rising waveform represents the fuel pressure detected by the fuel sensor during a period in which the fuel pressure decreases due to a fuel injection rate increase. The falling waveform and the rising waveform are modeled by modeling functions. A reference pressure is computed based on pressure during a specified time period before the falling waveform is generated. An intersection pressure is computed, at which the straight lines expressed by the modeling functions intersect to each other. The maximum fuel injection rate is computed based on a fuel pressure drop from the reference pressure to the intersection pressure.Type: GrantFiled: March 25, 2010Date of Patent: October 22, 2013Assignee: Denso CorporationInventors: Naoyuki Yamada, Koji Ishizuka
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Patent number: 8554448Abstract: A fuel injection detecting device computes an actual fuel-injection-end timing based on a rising waveform of the fuel pressure detected by a fuel sensor during a period in which the fuel pressure increases due to a fuel injection rate decrease. The rising waveform is modeled by a modeling formula. A reference pressure Ps(n) is substituted into the modeling formula, whereby a timing “te” is obtained as the fuel-injection-end timing.Type: GrantFiled: March 25, 2010Date of Patent: October 8, 2013Assignee: Denso CorporationInventors: Minoru Imai, Naoyuki Yamada
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Publication number: 20130247875Abstract: A novel fuel injection unit for a large internal combustion engine includes a common rail fuel system. The fuel injection unit of the invention is constructed of at least a high pressure fuel accumulator specific for the fuel injection unit, a flow fuse, a first fuel injection valve with a control valve, and a second fuel injection valve with a control valve. The first fuel injection valve is a smaller one used for injecting at most 30% of the fuel required in full load operation of a diesel mode.Type: ApplicationFiled: November 30, 2011Publication date: September 26, 2013Applicant: WARTSILA FINLAND OYInventor: David Jay
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Patent number: 8539934Abstract: To reliably detect, without adding new parts, injection abnormality not only when fuel injection is not performed but also including fuel injection in a state where the injection quantity has fallen abnormally low. In a state where a flow rate control valve is controlled in a closed loop, a pressure control valve is controlled in an open loop and an indicated injection quantity of fuel that should be injected from fuel injection valves arithmetically calculated by predetermined arithmetic processing on the basis of the operating state of an engine exceeds zero, when it has been determined that the difference between a minimum fuel through-flow rate in the flow rate control valve determined by a predetermined map from an engine speed Ne and the indicated injection quantity and a fuel through-flow rate decided in closed loop control of the flow rate control valve is larger than a predetermined threshold value K, it is determined there is injection abnormality.Type: GrantFiled: April 9, 2009Date of Patent: September 24, 2013Assignee: Bosch CorporationInventor: Hirotaka Kaneko
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Patent number: 8527181Abstract: A a method for automatically controlling an internal combustion engine, in which an individual accumulator pressure (pE) of a common rail system is detected in a measurement interval and stored; in which an evaluation window is determined for the stored individual accumulation pressure (pE), within which window an injection was brought about; in which, in a first step, both a representative injection start and a trial injection end are determined in this evaluation window as a function of the detected pressure values, and, in a second step, both a trial injection start and a representative injection end are determined in this evaluation window as a function of the detected pressure values; in which the representative injection start is checked for plausibility against the trial injection start; and in which the representative injection end is checked for plausibility against the trial injection end.Type: GrantFiled: November 30, 2010Date of Patent: September 3, 2013Assignee: MTU Friedrichshafen GmbHInventors: Michael Walder, Robby Gerbeth
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Publication number: 20130220275Abstract: A fuel accumulator block is provided for testing high-pressure components of fuel injection devices. The fuel accumulator block includes an accumulator body and at least one pressure control valve, which is accommodated in a receptacle in the accumulator body. The accumulator body is connected to a test line for a test medium and to a cooling line for a cooling medium. Within the accumulator body a test line run is developed for the test medium and a cooling line run is developed for the cooling medium. The cooling line run has at least one section which runs in the vicinity of the receptacle for the pressure control valve.Type: ApplicationFiled: July 20, 2011Publication date: August 29, 2013Inventors: Ralf Stein, Reinhard Hoss
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Patent number: 8504277Abstract: In a method for determining a control parameter for a fuel injector of an internal combustion engine, the problem of enabling more precise determination of the control parameter, even if the fuel pressure (FUP) present on the fuel injector varies, is solved in that the fuel pressure (FUP) present on the fuel injector during the injection (I1, I2, I1?, I1?) is concluded while allowing for the time of the fuel pressure value detection and/or the crankshaft angle position of the internal combustion engine during the detection of the fuel pressure value, and that the control parameter is determined based on the fuel pressure (FUP) that was concluded.Type: GrantFiled: May 23, 2008Date of Patent: August 6, 2013Assignee: Continental Automotive GmbHInventors: Dirk Baranowski, Klaus Hengl-Betz, Thorsten Lauer
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Patent number: 8495985Abstract: A fuel delivery pipe with damper function, being constructed of an elongate lower case provided at its bottom with a plurality of injection sockets for connection with fuel injection valves to be opened and closed by a controller unit; an upper case coupled with the lower case in a liquid-tight manner to form an internal space to be filled with fuel under pressure supplied from a fuel pump; a hollow partition wall member the whole periphery of which is brazed to an inner surface of the lower or upper case to form an air chamber isolated from the internal space; and a vent hole formed in the lower or upper case and sealed after communicating the air chamber with the atmosphere therethrough.Type: GrantFiled: September 22, 2010Date of Patent: July 30, 2013Assignee: Toyota Jidosha Kabushiki KaishaInventors: Naruki Harada, Daigo Kawamura
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Patent number: 8496192Abstract: A fuel injector provided with: an injection valve comprising an injection nozzle; a mobile needle for regulating the fuel flow through the injection valve and ending with a shutting head, which engages a valve seat of the injection valve, is arranged externally with respect to injection valve and presents a predetermined sealing diameter; an actuator for displacing the needle between a closing position and an opening position of the injection valve; a closing spring which tends to maintain the needle in the closing position of the injection valve pushing the shutting head against the valve seat itself in a sense contrary to the feeding sense of the fuel; and a supporting body having a tubular shape and presenting a feeding channel within which a needle is arranged; the needle, at an opposite end of the shutting head, is coupled to a balancing channel, which is at ambient pressure.Type: GrantFiled: March 14, 2011Date of Patent: July 30, 2013Assignee: Magneti Marelli Powertrain, S.p.A.Inventors: Luca Mancini, Michele Petrone, Marcello Cristiani
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Patent number: 8485160Abstract: In a fuel pressure regulating system for an internal combustion engine, having a pressure accumulator storing fuel under pressure and feeding injectors providing the combustion chambers of the internal combustion engine with fuel, a high-pressure pump feeding a fuel mass flow into the pressure accumulator, a first valve for throttling the fuel mass flow, a second valve by means of which fuel can be discharged from the pressure accumulator, and a control unit for actuating the valves, the control unit determines a fuel mass flow required by the pressure accumulator depending on a prescribed target pressure in the pressure accumulator, divides the determined fuel mass flow into a partial mass flow fed in by the first valve and discharged by the second valve, and actuates the valves according to the partial mass flows.Type: GrantFiled: November 3, 2008Date of Patent: July 16, 2013Assignee: Continental Automotive GmbHInventors: Hui Li, Anselm Schwarte
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Patent number: 8459231Abstract: In a method for pressure control in an injection system of an internal combustion engine, a pump efficiency dependent upon the type of pump is taken into account in the control of a high-pressure stored value. To this end, the pump efficiency may be determined based on a stored table or a proximity function.Type: GrantFiled: February 13, 2008Date of Patent: June 11, 2013Assignee: Continental Automotive GmbHInventors: Fredrik Borchsenius, Uwe Jung, Hui Li, Michael Wirkowski
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Patent number: 8459577Abstract: A valve assembly including an armature and a valve member that are coupled when the solenoid coil is de-energized but are decoupled after the solenoid coil is energized. A first spring biases the armature and the valve member to a closed valve seat position while a second spring having a smaller preload than the first spring biases the valve member to an open valve seat position. When the solenoid coil is energized, the magnetic force of the coil overcomes the force exerted by the first spring pulling the armature away from the valve member. The valve member moves to the open valve seat position by the force exerted by the second spring. When the coil is de-energized, the magnetic force decays, thereby allowing the armature and the valve member to re-couple.Type: GrantFiled: July 8, 2008Date of Patent: June 11, 2013Assignee: Caterpillar Inc.Inventors: Avinash R. Manubolu, Shriprasad G. Lakhapati, Stephen Lewis, Christopher D. Hanson
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Publication number: 20130125862Abstract: A fuel-pressure-sensor diagnosis device is applied to a fuel injection system having a plurality of fuel pressure sensors detecting a fuel pressure which is provided to a fuel injector of each cylinder, and a control portion controlling the fuel injectors by using a computed result which is computed based on a variation in the fuel pressure detected by the fuel pressure sensor due to a fuel injection. Two pressure sensors of which pulsation values of the detected fuel pressure are in a specified range are selected among the multiple fuel pressure sensors. For example, a pair “A” refers to the sensors #1 and #3, a pair “B” refers to the sensors #3 and #4, a pair “C” refers to the sensors #4 and #2, and a pair “D” refers to the sensors #2 and #1. An ECU diagnoses whether the selected sensors are faulty by comparing the detected values.Type: ApplicationFiled: November 23, 2012Publication date: May 23, 2013Applicant: DENSO CORPORTIONInventor: Denso Corporation
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Patent number: 8433498Abstract: Methods, a fuel supply system, and a computer readable medium embodying a computer program product are provided for controlling rail pressure in a fuel supply system comprising a fuel pump, an injector and a rail connecting the injector to the pump. At least one of the methods includes, but is not limited to establishing a relationship between said rail pressure and a leak rate of the injector, estimating a fuel drain rate from said rail based on a fuel injection rate, the rail pressure and said rail pressure/leak rate relationship, estimating a desired intake flow rate of said pump based on said fuel drain rate, and controlling the pump to operate at said desired intake flow rate.Type: GrantFiled: September 7, 2010Date of Patent: April 30, 2013Assignee: GM Global Technology Operations LLCInventors: Maura Dintino, Vincenzo Rampino, Eugenio Pisoni
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Patent number: 8418677Abstract: A high pressure fuel pump control system for an internal combustion engine includes a fuel injection valve provided in a fuel common rail and a high pressure fuel pump for feeding fuel by pressure to the fuel injection valve. The high pressure fuel pump includes a pressurized chamber, a plunger for pressurizing fuel in the pressurized chamber, a discharge valve provided in a discharge passage, an intake valve provided in an intake passage, and an actuator for operating the intake valve. The control system includes a means for calculating a drive signal for the actuator to make a discharge amount or pressure of the high pressure fuel pump variable. The means reduces pressure in the common rail by opening the discharge valve to return the fuel in the fuel common rail to the pressurized chamber when a requirement for reducing the pressure in the fuel common rail is made.Type: GrantFiled: February 17, 2011Date of Patent: April 16, 2013Assignee: Hitachi Automotive Systems, Ltd.Inventor: Takashi Okamoto
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Patent number: 8423263Abstract: A fuel injection detecting device computes an actual fuel-injection-start timing based on a falling waveform of the fuel pressure detected by a fuel sensor during a period in which the fuel pressure decreases due to a fuel injection rate increase. The falling waveform is modeled by a modeling formula. A reference pressure is substituted into the modeling formula, whereby a timing is obtained as the fuel-injection-start timing.Type: GrantFiled: March 25, 2010Date of Patent: April 16, 2013Assignee: Denso CorporationInventors: Naoyuki Yamada, Koji Ishizuka
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Patent number: 8419391Abstract: A fuel gallery has a first opening port communicated to a variable volume chamber formed at a lower side of a plunger and a second opening port communicated to a fuel pressurizing chamber formed at an upper side of the plunger. A connecting tube member is provided in the fuel gallery for communicating the first and second opening ports with each other. During a fuel amount adjusting stroke, for example, in which the plunger is moved in an upward direction, a part of excessive fuel from the fuel pressurizing chamber is supplied to the variable volume chamber through the connecting tube member and the remaining part of the excessive fuel is discharged from the connecting tube member into the fuel gallery through a communication through-hole formed in the connecting tube member.Type: GrantFiled: November 3, 2010Date of Patent: April 16, 2013Assignee: Denso CorporationInventor: Hiroshi Inoue
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Publication number: 20130087124Abstract: A fuel system for injection of a fuel mixture in a combustion engine includes an inlet circuit (13, 17) leading fuel to the engine (1). The inlet circuit (13) includes a feed pump (7), a high-pressure pump (15), an accumulator tank (16), and at least one injection unit (18) injecting fuel in a combustion space of the engine (1). The inlet circuit (13, 17) includes a space (7a) for receiving a first fuel (3) from a first fuel source (2, 6) and a second fuel (5) from a second fuel source (4, 10). A mixing device (7) mixes to the first fuel (3) and the second fuel (5) resulting in a substantially uniform fuel mixture which the injection unit (18) injects into the engine's combustion space.Type: ApplicationFiled: June 17, 2011Publication date: April 11, 2013Inventor: Kim Kylström
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Patent number: 8406982Abstract: A fuel injection detecting device computes a maximum-fuel-injection-rate-reach timing and a fuel-injection-rate-decrease-start timing based on a falling waveform of the fuel pressure and a rising waveform of the fuel pressure. The falling waveform represents the fuel pressure detected by a fuel sensor during a period in which the fuel pressure increases due to a fuel injection rate decrease. The rising waveform represents the fuel pressure detected by the fuel sensor during a period in which the fuel pressure decreases due to a fuel injection rate increase. The rising waveform and the falling waveform are respectively modeled by modeling function. In a case of small fuel injection quantity, an intersection timing at which lines expressed by the modeling functions intersect with each other is defined as the maximum-fuel-injection-rate-reach timing and the fuel-injection-rate-decrease-start timing.Type: GrantFiled: March 25, 2010Date of Patent: March 26, 2013Assignee: Denso CorporationInventors: Naoyuki Yamada, Koji Ishizuka
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Patent number: 8397696Abstract: A fuel pressure damper (10) includes a housing (14) defining an inlet (40) for receiving fuel from a fuel rail. A cover (12) is coupled to the housing to define an interior space (15). A flexible diaphragm (30) has a periphery (32) secured to at least the housing or the cover and has a freely movable central portion (28) that divides the interior space into first and second isolated chambers (42, 44). The diaphragm has a shaped feature (48) such that the central portion can be displaced over a distance. The inlet communicates with the second chamber (44). A spring cup (26) is in the first chamber (42) and is engaged with the central portion of the diaphragm. A variable rate compression spring (18) is in the first chamber and is disposed between the spring cup and the cover. The central portion of the diaphragm and spring are constructed and arranged to dampen low to high magnitude fuel pressure pulsations in the second chamber.Type: GrantFiled: February 2, 2010Date of Patent: March 19, 2013Assignee: Continental Automotive Systems US, Inc.Inventor: Mahesh Nagesh Hanjagi
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Patent number: 8348176Abstract: Proposed is a fuel injector for injecting fuel into a combustion chamber of an internal combustion engine. The fuel injector has a housing in which are arranged an injection valve element with a nozzle needle, a pressure boosting device, and a first control valve, and a second control valve. The first control valve controls a control space of the nozzle needle and the second control valve controls a differential pressure space of the pressure boosting device. A first return flow connection is provided for discharging the control quantity of the control space of the nozzle needle, and a second return flow connection is provided for discharging the control quantity of the pressure boosting device. The two return flow connections are arranged on different housing parts of the housing.Type: GrantFiled: January 3, 2008Date of Patent: January 8, 2013Assignee: Robert Bosch GmbHInventors: Juergen Frasch, Heinz-Bernd Haiser, Christoph Butscher, Hans-Christoph Magel, Stephan Wehr
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Patent number: 8312862Abstract: An injection system for an internal combustion engine has a prefeed pump for feeding fuel from a fuel tank, a high-pressure pump, which is situated downstream of the prefeed pump, for feeding the fuel into at least two injectors, a fuel distributor which is situated downstream of the high-pressure pump and which is designed to distribute the fuel to the injectors, a pressure control or pressure limiting valve situated downstream of the high-pressure pump and by which the pressure to be produced in the fuel distributor can be adjusted or limited, and a pressure sensor for determining a pressure downstream of the high-pressure pump and upstream of the pressure control or pressure limiting valve, wherein the pressure sensor, the pressure control or pressure limiting valve and the fuel distributor are formed in a high-pressure module, and the high-pressure module is formed as a structural unit with the high-pressure pump.Type: GrantFiled: August 1, 2008Date of Patent: November 20, 2012Assignee: Continental Automotive GmbHInventors: Christoph Klesse, Uwe Lingener
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Publication number: 20120279473Abstract: The invention relates to a fuel injection system of an internal combustion engine, comprising a high-pressure pump. A high-pressure outlet (4) of the high-pressure pump is connected to a high-pressure accumulator (23) that has at least one accumulator outlet (13a, 13b) for connecting to a fuel injector. According to the invention, a fuel injection system which is compact and operates in a highly reliable manner is provided. This is achieved in that the high-pressure accumulator (23) is directly adapted to the high-pressure pump and in that the accumulator outlet (13a, 13b) is aligned in a precisely defined position with respect to the high-pressure pump.Type: ApplicationFiled: December 29, 2010Publication date: November 8, 2012Applicant: ROBERT BOSCH GMBHInventors: Sylvain Besancon, Friedrich Boecking, Sakae Sato
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Patent number: 8291886Abstract: A system and method for controlling the fuel flow rate in a direct metering fuel control system to compensate for actuator flow. The system includes a fuel metering pump that supplies fuel to a fluid-operated actuator and to a gas turbine engine combustor and determines, using a generated model of the fuel metering pump and/or the fluid-operated actuator, fuel flow rate needed by the gas turbine engine and/or the actuator fuel flow rate needed by the fluid-operated actuator. The fuel flow rate of the fuel metering pump is controlled based on the determined actuator fuel flow rate and the determined engine fuel flow rate.Type: GrantFiled: February 12, 2007Date of Patent: October 23, 2012Assignee: Honeywell International Inc.Inventors: Timothy D. Mahoney, Jay R. Sims, Richard Ling
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Publication number: 20120255521Abstract: A fuel supply device includes a low-pressure fuel pump, a high-pressure fuel pump, an accumulator for accumulating the pressurized fuel, fuel injection valves, a relief valve for restricting an upper limit value of a fuel pressure in the accumulator, a high-pressure fuel pressure sensor, and a control unit for setting a target fuel injection pressure, controlling the high-pressure fuel pump so that the fuel pressure in the accumulator reaches the target fuel injection pressure, and regarding the present target fuel injection pressure as a detection value of the high-pressure fuel pressure sensor and setting the high-pressure fuel pump in an operational state with a maximum discharge amount or a non-operational state when detecting an abnormality of the high-pressure fuel pressure sensor. This enables the fuel to be injected with an appropriate injection pulse width corresponding to an actual fuel pressure even if the high-pressure fuel pressure sensor experiences disconnection.Type: ApplicationFiled: December 8, 2010Publication date: October 11, 2012Inventors: Yozaburo Aoki, Tomohiko Takahashi, Takatsugu Katayama
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Patent number: 8281767Abstract: The invention relates to a high-pressure injection system, in particular for auto-igniting internal combustion engines, with at least one high pressure pump and a high pressure reservoir, through which at least one fuel injector is supplied with a fuel under pressure. The high-pressure injection system comprises at least one pressure booster unit which has at least two pressure boosters, each with a high pressure piston which can be driven independently of the other.Type: GrantFiled: May 5, 2008Date of Patent: October 9, 2012Assignee: Robert Bosch GmbHInventors: Dominik Kuhnke, Dirk Vahle
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Patent number: 8285471Abstract: Data indicating a sudden change in a bulk modulus of fuel and data indicating a usage state and a usage environment of an injector as of occurrence of an injection abnormality are stored in EEPROM mounted in the injector. Thus, it can be analyzed whether a cause of a defect such as the injection abnormality is use of inferior fuel based on the data related to the bulk modulus. In addition, it can be analyzed whether the cause of the defect such as the injection abnormality is a severe usage state and a severe usage environment based on the data related to the usage state and the usage environment. Thus, the data useful for analyzing the cause of the defect related to the fuel injection can be provided.Type: GrantFiled: June 14, 2010Date of Patent: October 9, 2012Assignee: Denso CorporationInventors: Kouichi Sugiyama, Koji Ishizuka
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Publication number: 20120234295Abstract: Based on a detection signal of a fuel pressure sensor provided in a first fuel injector, an ECU determines whether a fuel pressure in a first fuel injector is increased over a specified amount when a second fuel injector provided with no fuel pressure sensor terminates a fuel injection. When the ECU determines that the fuel pressure in the first fuel injector is increased over a specified amount, it is diagnosed that the second fuel injector does not have a malfunction of continuous injection.Type: ApplicationFiled: March 13, 2012Publication date: September 20, 2012Applicant: DENSO CORPORATIONInventor: Toyomori TSUIKI
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Publication number: 20120216779Abstract: A fuel supply device includes: an injector that injects and supplies fuel to an engine; a pressure accumulator communicating with a cylinder of the engine through a communication passage; a valve that opens or closes the communication passage; and a controller that controls the injector and the valve. When the engine is rotated, an air-fuel mixture is compressed in the cylinder, and an accumulating portion of the controller accumulates the air-fuel mixture in the pressure accumulator. When the engine is restarted, a supplying portion of the controller supplies the air-fuel mixture accumulated in the pressure accumulator to the cylinder.Type: ApplicationFiled: February 1, 2012Publication date: August 30, 2012Applicants: NIPPON SOKEN, INC., DENSO CORPORATIONInventors: Takanobu KAWANO, Takumi Kataoka, Fukuo Kitagawa, Yasuo Kato
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Patent number: 8245694Abstract: The invention relates to a fuel injection system for an internal combustion engine having a high pressure pump, a high pressure reservoir, a plurality of fuel injectors, a hydraulic pressure booster, and a control valve for actuating the hydraulic pressure booster. The hydraulic pressure booster is provided centrally for all of the fuel injectors. The central hydraulic pressure booster is disposed between the high pressure pump and the high pressure reservoir.Type: GrantFiled: April 14, 2008Date of Patent: August 21, 2012Assignee: Robert Bosch GmbHInventors: Dominik Kuhnke, Dirk Vahle