Common Rail System Patents (Class 123/456)
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Publication number: 20090162706Abstract: A ceramic member in which the metal layers with high void ratio are sufficiently sintered to lower a residue of resin is produced. The method for manufacturing a ceramic member which comprises a step of forming a stacked compact from a plurality of metallic paste layers containing a metal component M1 that are stacked one on another via ceramic green sheets, and a step of firing the stacked compact, wherein at least one of plural metallic paste layers is formed as a second metallic paste layer that has the mass percentage X higher than that of the metallic paste layer that adjoin therewith in the stacking direction, the mass percentage X being the proportion of the metal component M1 to the total metal content in the metallic paste layer.Type: ApplicationFiled: February 28, 2007Publication date: June 25, 2009Applicant: KYOCERA CORPORATIONInventors: Takeshi Okamura, Tomohiro Kawamoto, Shigenobu Nakamura
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Publication number: 20090164094Abstract: A fuel system has a source of fuel coupled to a plurality of fuel injectors via a fuel rail. The system is operable to estimate a quantity of fuel injected into an internal combustion engine by disabling fuel flow from the source of fuel to the fuel rail, and monitoring a fuel request corresponding to a request for delivery of fuel by the fuel system to the engine produced by the engine. If the fuel request is below a threshold fueling level a selected fuel injector is controlled to inject a selected quantity of fuel from the fuel rail into the engine while inhibiting fuel injection the remaining fuel injectors, fuel rail pressure is sampled, a drop in the fuel rail pressure, resulting from injection of the selected quantity of fuel, is determined from the fuel rail pressure samples, and the quantity of fuel injected by the selected injector is determined as a function of the drop in fuel rail pressure.Type: ApplicationFiled: December 20, 2007Publication date: June 25, 2009Inventors: Mert Geveci, Richard Reisinger, Michael Robert Tidwell
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Publication number: 20090159048Abstract: An injected fuel pressure boosting device provided with a large diameter piston, a medium diameter piston, and a small diameter piston. A high pressure chamber filled at high pressure at all times is formed at the outer end of the medium diameter pistons, while a pressure boosting chamber is formed at the outer end of the small diameter piston. A pressure control chamber is formed on the end face of the large diameter piston on the small diameter piston side. When high pressure fuel is supplied to the pressure control chamber, the large diameter piston moves to the medium diameter piston side, that is, the pressure boosting preparation position. At this time, the leaked fuel outflow port is closed by the end face of the large diameter piston.Type: ApplicationFiled: March 20, 2007Publication date: June 25, 2009Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, NIPPON SOKEN, INC, DENSO CORPORATIONInventors: Takafumi Yamada, Yoshimasa Watanabe, Hirokuni Tomita, Yoshihisa Yamamoto
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Publication number: 20090159049Abstract: A common rail and injectors are connected by fuel pipes disposed outside a cylinder head cover. The common rail and the plurality of injectors integrated by the fuel pipes can be detached from a cylinder head, so that the plurality of injectors are detached from the cylinder head together with the common rail. In removing the cylinder head cover for inspection work, therefore, release of the connections of the fuel pipes to the injectors and to the common rail can be eliminated to minimize the release of the connection of piping.Type: ApplicationFiled: October 30, 2008Publication date: June 25, 2009Inventors: Nobuyuki Sakagami, Koichi Takada
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Publication number: 20090145404Abstract: An injector with a double-switching control valve in which a valve body is guided in the housing of the control valve in a way that reduces the wear on a valve cone of the valve body and on a first valve seat in the housing of the control valve.Type: ApplicationFiled: November 22, 2005Publication date: June 11, 2009Inventors: Rudolf Heinz, Wolfgang Stoecklein
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Publication number: 20090145405Abstract: The present invention provides a jet for providing orifice damping in the fuel delivery system of a compression-ignition combustion engine, wherein the jet (100) is formed by means of a deep draw process and comprises a hollow cylindrical body (102) having first and second ends (104, 106), the first end (104) being open to enable unrestricted flow of fuel therethrough, in use, the second end (106) comprising an orifice (110) therein having a smaller cross-sectional area than the opening in the first end (104), to restrict the flow of fuel therethrough and dampen pressure waves in the fuel, in use, the second end (106) being shaped so as to provide resistance to pressure changes occurring in the fuel delivery system, in use.Type: ApplicationFiled: December 10, 2008Publication date: June 11, 2009Inventors: David Bonneau, Guillaume Trenado
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Publication number: 20090150047Abstract: In an internal combustion engine provided with a high-pressure fuel pump, if the discharging rate of the high-pressure fuel pump is greater than the injection quantity of fuel injected from a injector with the high-pressure fuel pump remaining uncontrollable due to failure or the like, it is probable that the fuel pressure in a common rail unintentionally rises to affect the injector. A high-pressure fuel supply apparatus is provided to solve such a problem. A high-pressure fuel supply apparatus according to the present invention is configured such that if the high-pressure fuel supply apparatus or a control apparatus thereof causes malfunction to increase the pressure in the common rail, the pressure in the common rail does not exceed pressure affecting the flow characteristic and spray characteristic of the injector after recovery from the malfunctioning state.Type: ApplicationFiled: November 25, 2008Publication date: June 11, 2009Applicant: Hitachi, Ltd.Inventors: Takashi Okamoto, Shinsaku Tsukada, Hideharu Ehara, Masahiro Toyohara
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Patent number: 7543567Abstract: A fuel system for an engine including a cylinder head having a first bore and a second bore intersecting the first bore is disclosed. The fuel system includes a common rail and a fuel injector coupled to the cylinder head and at least partially received within the first bore. The fuel system also includes a one-piece hollow tube, extending linearly from the common rail to the fuel injector through the second bore. The one-piece hollow tube is configured to communicate high pressure fuel from the common rail to the fuel injector.Type: GrantFiled: October 29, 2007Date of Patent: June 9, 2009Assignee: Caterpillar Inc.Inventors: Dennis H. Gibson, Alan R. Stockner
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Patent number: 7543568Abstract: A fuel system may include an auxiliary fuel pump in communication with a fuel source, a fuel pressure amplifier in communication with the fuel pump, a first chamber defining a first fluid volume in communication with the auxiliary fuel pump, a second chamber defining a second fluid volume, and a fuel injector in communication with the second fluid volume. The fuel pressure amplifier may include a piston mechanism having a first side defining a first surface area and a second side defining a second surface area that is less than the first surface area. The first fluid volume may apply a force to the first side of the piston mechanism that is greater than a second force to the second side resulting in displacement of the piston mechanism. The fuel injector may provide a pressurized fuel supply to an engine based on the displacement of the piston mechanism.Type: GrantFiled: February 14, 2008Date of Patent: June 9, 2009Assignee: GM Global Technology Operations, Inc.Inventor: Gregory P. Prior
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Publication number: 20090139493Abstract: Noise and vibrations associated with a common rail fuel system drive linkage are reduced by synchronizing a high pressure common rail supply pump with engine operation. This may be accomplished by selecting a linkage associated with a desired ratio of engine speed to pump speed along with selecting a number of pump plungers and cam lobes that results in synchronizing action of the pump with engine combustion events. In particular, a pattern of pumping events per engine cycle repeats during each engine cycle. In a more sophisticated version, the pattern of pumping events per engine cycle includes a sub-pattern of pumping events that repeats an integer number of times each engine cycle, where the integer number equals the number of engine cylinders.Type: ApplicationFiled: November 30, 2007Publication date: June 4, 2009Inventors: Scott Shafer, Jianhua Zhang, Daniel Ibrahim
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Publication number: 20090143958Abstract: A method of controlling a common rail fuel system for an engine is disclosed. The method includes delivering fuel to a fuel injector fluidly coupled to a common rail. The common rail is fluidly coupled to a fuel tank through a pump. The method also includes sending a signal to the fuel injector to deliver a first quantity of fuel to the engine. The first quantity being indicative of a desired power from the engine. The method further includes detecting a fuel transfer pressure upstream of the pump, and derating the engine as a function of the detected fuel transfer pressure. The derating includes decreasing the first quantity of fuel.Type: ApplicationFiled: November 29, 2007Publication date: June 4, 2009Inventors: Troy A. Parker, James Wallace Harris, Mitchel Ryan Deckard
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Publication number: 20090139499Abstract: In a method to determine the temperature of a fuel in a common rail injection system of an engine, the fuel temperature at one place of the common rail injection system is calculated from a fuel temperature at another place of the common rail injection system.Type: ApplicationFiled: November 6, 2008Publication date: June 4, 2009Inventors: Gregory Barra, Morgan Bonnet, Hui Li, Jingyong Zhang
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Publication number: 20090139489Abstract: A control method of a direct injection system of the common rail in an internal combustion engine; the control method contemplates the steps of: feeding the pressurized fuel to a common rail by means of a high-pressure pump presenting at least one pumping element mechanically operated by a drive shaft of the internal combustion engine; measuring the angular position of the drive shaft; measuring the fuel pressure in the common rail; analyzing the oscillations of the fuel pressure in the common rail; and determining the phase of the pumping element of the high-pressure pump with respect to the drive shaft according to the oscillations of the fuel pressure in the common rail.Type: ApplicationFiled: September 22, 2008Publication date: June 4, 2009Inventors: Gabriele Serra, Matteo De Cesare, Giovanni Prodi
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Publication number: 20090139488Abstract: A diagnostic system for an engine is disclosed. The diagnostic system has a sensor configured to sense a parameter of the fuel pressurized by the engine, and to generate a signal corresponding to a value of the parameter. The diagnostic system also has a controller in communication with the engine and the sensor. The controller is configured to detect a positive change in the parameter of the pressurized fuel and to inhibit starting of the engine if the positive change is not detected.Type: ApplicationFiled: November 30, 2007Publication date: June 4, 2009Inventors: James W. Harris, Sean P. Oilar
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Publication number: 20090139594Abstract: A fluid distribution pipe includes an elongate tubular body and a spherical end form integral with the tubular body at an inlet end. The spherical fluid connection end of the fuel rail is formed by plastic deformation. A series of tools and motions is used while the tubing of the fuel rail is clamped in place to form the spherical end form at the inlet end of the tubing. The resulting spherical end form provides the necessary geometry and surface finish to provide a successful seal and flexible connection of the fuel rail with a fuel line with significant cost advantages over current prior art methods.Type: ApplicationFiled: November 30, 2007Publication date: June 4, 2009Inventor: Michael J. Colletti
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Patent number: 7540272Abstract: The invention provides a fuel supply device, which is possible to prevent undesired water entered into a fuel path from remaining therein with a simple arrangement. A fuel supply pipe for supplying fuel to each of the fuel injection valves of an engine disposed with a plurality of cylinders in a vertical direction includes a fuel path in longitudinal direction, a smaller diameter portion formed perpendicular to the fuel path and continuous with a fuel injection valve mounting hole, and a cap attached to a lower end of the fuel path. The cap is arranged so that the upper end of its protruding portion is positioned at the same or nearly same level as that in height of the smaller diameter portion. Thus, the water entered in the fuel supply pipe is exhausted through the smaller diameter portion without delay.Type: GrantFiled: May 31, 2007Date of Patent: June 2, 2009Assignee: Honda Motor Co., Ltd.Inventors: Kazuhiro Ishizaka, Tomohiro Miyauchi
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Publication number: 20090133657Abstract: An intake manifold for an internal combustion engine comprising an engine head in which there are obtained a number of cylinders; the intake manifold comprises a central body, wherein there are obtained an intake chamber which receives the intake air and a number of conduits each of which connects the chamber to a corresponding cylinder of the internal combustion engine; first passage through holes obtained in the central body for fastening the intake manifold to the engine head by means of first fastening screws screwed into the engine head; a common rail which receives the pressurized fuel and is connected to a number of injectors, each of which injects the fuel into a corresponding cylinder; second blank threaded fastening holes obtained in the central body for fastening the common rail to the central body itself by means of the second fastening screws screwed into the central body and, for each second fastening hole, a metallic reinforcement bracket, which presents a first assembly through hole arranged oType: ApplicationFiled: September 26, 2008Publication date: May 28, 2009Applicant: Magneti Marelli Powertrain S.p.A.Inventors: Stefano FORNARA, Stefano CARTA
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Publication number: 20090133676Abstract: A heating assembly that allows an adequate pre-heating of a fuel used in an internal combustion engine is disclosed.Type: ApplicationFiled: June 5, 2006Publication date: May 28, 2009Inventors: Fernando Lepsch, Fernando Augusto Marron, Franz Thommes, Rosalvo Bertolucci Filho, Alvaro Augusto Vasconcelos, Marcos Melo Araujo, Marcello Francisco Brunocilla
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Publication number: 20090126690Abstract: Fuel pump for common rail engine comprises a plunger reciprocal within a bore to pressurize fuel within a chamber. A drive fir the plunger is co-operable with a cam rider so as to impart axial drive to the plunger while permitting lateral sliding movement of the cam rider. A plunger cycle includes a forward stroke, during which fuel within the chamber is pressurized, and a return stroke, during which the pump chamber fills with fuel at low pressure. The pump comprises a load-reducing arrangement for reducing the load on the drive due to fuel pressure within the chamber during that period of the forward stroke for which the relative velocity of sliding movement between the drive and the cam rider is at a minimum, thereby to reduce wear of the drive.Type: ApplicationFiled: October 14, 2008Publication date: May 21, 2009Inventors: Paul Francis Garland, Jonathan Gardner
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Publication number: 20090107461Abstract: A method of operating a fuel delivery system for an internal combustion engine is described. The system may include a plurality of direct cylinder injectors, a fuel rail upstream of the injectors, a first pump, and a second pump coupled downstream of the first pump and to the fuel rail. The method may include, after or during engine shutdown, and during a fuel system cool down, activating the first pump; and varying the activation of the first pump responsive to temperature to maintain a higher pressure for high temperatures. Alternatively, in some examples, the system may include a reservoir in a bypass around the second pump, the bypass having a valve downstream of the fuel reservoir, where the valve is positioned vertically above the second pump and the fuel reservoir is positioned vertically above the valve. The fuel reservoir may be sized to hold a sufficient amount of fuel in the bypass to allow fuel to migrate from the bypass to the fuel rail during engine cool down.Type: ApplicationFiled: October 26, 2007Publication date: April 30, 2009Applicant: FORD GLOBAL TECHNOLOGIES, LLCInventors: Joseph Norman Ulrey, Eric Matthew Storhok, Ross Dykstra Pursifull, Frank Gonzales, JR.
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Publication number: 20090107462Abstract: A fuel system for an engine including a cylinder head having a first bore and a second bore intersecting the first bore is disclosed. The fuel system includes a common rail and a fuel injector coupled to the cylinder head and at least partially received within the first bore. The fuel system also includes a one-piece hollow tube, extending linearly from the common rail to the fuel injector through the second bore. The one-piece hollow tube is configured to communicate high pressure fuel from the common rail to the fuel injector.Type: ApplicationFiled: October 29, 2007Publication date: April 30, 2009Inventors: Dennis H. Gibson, Alan R. Stockner
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Patent number: 7523740Abstract: A fuel-injection system for injection of fuel into an internal combustion engine includes at least one fuel injector and a first fuel-distributor line which is connected to the at least one fuel injector. A second fuel-distributor line is provided which is connected to the at least one fuel injector via an individual corresponding lance.Type: GrantFiled: August 18, 2004Date of Patent: April 28, 2009Assignee: Robert Bosch GmbHInventors: Guenter Hoenig, Markus Gesk, Andreas Glenz, Ralf Bruenemann, Eberhard Holder, Martin Matt, Hans-Karl Weining
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Patent number: 7523743Abstract: A fuel system has a source of fuel coupled to a plurality of fuel injectors via a fuel rail. The system is operable to disable fuel flow to the fuel rail, select one of the fuel injectors to inject fuel into the engine while inhibiting fuel injection by the remaining fuel injectors, periodically sample fuel rail pressure, activate the selected fuel injector to inject fuel into the engine, determine from the fuel rail pressure samples a first value of the fuel rail pressure when the selected fuel injector is activated, deactivate the selected fuel injector, determine from the fuel rail pressure samples a second value of the fuel rail pressure when the selected fuel injector is deactivated, and compute a drop in pressure of the fuel rail due to injection of fuel by the selected fuel injector based on the first and second fuel rail pressure values.Type: GrantFiled: December 20, 2007Date of Patent: April 28, 2009Assignee: Cummins Inc.Inventors: Mert Geveci, Andrew Osburn
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Patent number: 7523741Abstract: Embodiments include a fuel rail and method for making the fuel rail. Embodiments of the fuel rail include an elongate lining having a surface defining a lumen, a pressure port having a lumen in fluid communication with the lumen of the elongate lining, and a thermoset composite body surrounding at least a portion of the elongate lining and the pressure port.Type: GrantFiled: August 6, 2007Date of Patent: April 28, 2009Assignee: Kurz - Kasch, Inc.Inventors: George E. Kochanowski, Stephen H. Purvines, Robert G. Farrell
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Publication number: 20090105929Abstract: A control method of a direct injection system of the common-rail type provided with a shut-off valve for controlling the flow rate of a high-pressure fuel pump; the control method contemplates the steps of: feeding the pressurized fuel to a common rail by means of a high-pressure pump which receives the fuel through a shut-off valve; cyclically controlling the opening and closing of the shut-off valve for choking the flow rate of fuel taken in by the high-pressure pump; adjusting the flow rate of fuel taken in by the high-pressure pump by varying the ratio between the duration of the opening time and the duration of the closing time of the shut-off valve; determining a lower limit value of the opening time of the shut-off valve; and adjusting the driving frequency of the shut-off valve so that the real opening time of the shut-off valve is always over the lower limit value.Type: ApplicationFiled: September 23, 2008Publication date: April 23, 2009Applicant: Magneti Marelli Powertrain S.P.A.Inventors: Gabriele Serra, Matteo De Cesare
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Patent number: 7520260Abstract: In a multi-stage fuel-injection internal combustion engine employing a fuel injection system and a variable valve actuation system, engine valve timings are variably controlled depending on engine operating conditions. An electronic engine control unit is configured to execute cooperative control of the timing of sub-injection, injected before main injection, responsively to intake valve closure timing, and also to execute cooperative control of the timing of sub-injection, injected after the-main injection, responsively to exhaust valve open timing.Type: GrantFiled: September 14, 2006Date of Patent: April 21, 2009Assignee: Hitachi, Ltd.Inventors: Makoto Nakamura, Tomio Hokari, Seinosuke Hara, Seiji Suga, Masahiko Watanabe
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Patent number: 7520268Abstract: A damping assembly for use with a fuel rail. The damping assembly includes a damper configured to be positioned substantially within the fuel rail. The damper includes a wall and defines a longitudinal axis. A portion of the wall is moveable toward the longitudinal axis from a first position to a second position. The damping assembly also includes an insert positioned substantially within the damper and including a body having a surface. The surface is spaced apart from the moveable portion of the wall when the moveable portion is in the first position.Type: GrantFiled: March 18, 2008Date of Patent: April 21, 2009Assignee: Robert Bosch GmbHInventor: Dewey M. Sims, Jr.
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Publication number: 20090095258Abstract: A fuel injection system for an internal combustion engine includes an engine management system, a return conduit connected to a low-pressure fuel system, and a common rail for storing and supplying a relatively high-pressure fuel to injectors. Each injector has a nozzle for injecting fuel into the engine, a valve installed between the common rail and the nozzle, and a spill valve connected by its inlet to the outlet of the valve and by its outlet to the return conduit. A first automatic isolating valve is installed between the common rail and the injector and a second automatic isolating valve is installed between the return conduit and the low-pressure fuel system.Type: ApplicationFiled: February 23, 2007Publication date: April 16, 2009Inventor: Sergi Yudanov
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Publication number: 20090095257Abstract: A fuel injection system has a high-pressure fuel reservoir with at least one fuel feed and at least one fuel discharge, wherein the fuel feed interacts with a high-pressure fuel pump and the fuel discharge interacts with a fuel injection valve. Arranged in the fuel discharge and/or fuel feed of the high-pressure fuel reservoir is a gap filter which is configured geometrically in such a way that it achieves a predetermined throttle effect. The use of the gap filter in the fuel discharge and/or in the fuel feed prevents dirt particles from being able to get into the injector and cause malfunctions there. Furthermore, pressure vibrations which are induced in the system as a result of the injection process or as a result of the high-pressure fuel pump are damped by the throttle effect of the gap filter.Type: ApplicationFiled: March 8, 2007Publication date: April 16, 2009Inventors: Wolfgang Buchhauser, Adolf Einberger, Christoph Klesse, Georg Weigl
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Patent number: 7516734Abstract: A bush incorporated in a common rail is formed with a smallest diameter orifice having a small inner diameter and an adjacent orifice having an inner diameter larger than that of the smallest diameter orifice on an inner peripheral face of the bush. A press-fitted portion, which is press-fitted into an inside-outside communication hole, and a non-press-fitted portion, which has a smaller outer diameter than the press-fitted portion, are formed on an outer peripheral face of the bush. The smallest diameter orifice and the press-fitted portion are deviated from each other in an axial direction of the bush to prevent an overlap in a radial direction of the bush. Thus, even if the bush is tightly press-fitted into the inside-outside communication hole, decrease of the inner diameter of the smallest diameter orifice can be averted.Type: GrantFiled: December 27, 2006Date of Patent: April 14, 2009Assignee: Denso CorporationInventors: Takashi Tominaga, Tadashi Nishiwaki
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Patent number: 7509942Abstract: A fuel system for supplying pressurised fuel to a plurality of fuel injectors (14a-14f) comprises an accumulator assembly (16) having first and second accumulator volumes (18, 20) defined within a common accumulator housing (22), supply means (42) for supplying fuel at a supply pressure level to the first accumulator volume (18) and a plurality of unit pumps (10a-10f). Each unit pump is arranged to receive fuel at the supply pressure level from the first accumulator volume (18) and pressurises said fuel to an injectable pressure level for supply to the second accumulator volume (20). Each unit pump (10a-10f) includes a pumping plunger (50) for pressuring fuel within an associated pump chamber (52) and being integrated with the accumulator housing (22) so as to permit communication between the first accumulator volume (18) and the pump chamber (52) internally within the accumulator housing (22).Type: GrantFiled: June 17, 2004Date of Patent: March 31, 2009Assignee: Delphi Technologies, Inc.Inventors: Andrew R Knight, Adam Wilkin
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Patent number: 7509943Abstract: A fuel-injection system (1, 1?, 1?) for an internal-combustion engine (2), of the type provided with compressor mechanism (4) for making available the fuel at a high pressure to an storage volume (7), and a plurality of injectors (8, 8?) fluidically connected to the storage volume (7) for taking in the fuel from the storage volume (7) and injecting it into respective combustion chambers (12) of the engine (2). The compressor mechanism (4) advantageously generates at least two distinct delivery lines (14), which are connected to respective distinct fractions (16) of the storage volume (7).Type: GrantFiled: November 9, 2007Date of Patent: March 31, 2009Assignee: C.R.F. Societa Consortile per AzioniInventors: Mario Ricco, Sisto Luigi De Matthaeis, Annunziata Anna Satriano, Onofrio De Michele
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Publication number: 20090076711Abstract: A control method of a direct injection system of the common-rail type; the control method contemplates: feeding the pressurized fuel to a common rail by means of a high-pressure pump which receives the fuel through a shut-off valve; cyclically controlling the opening and closing of the shut-off valve for choking the flow rate of fuel taken in by the high-pressure pump; driving the shut-off valve synchronously with respect to the mechanical actuation of the high-pressure pump by means of a driving frequency of the shut-off valve having a constant integer synchronization ratio, predetermined according to the pumping frequency of the high-pressure pump; estimating a perturbation intensity of the fuel pressure inside the common rail; and varying the phase of the commands of the shut-off valve with respect to the phase of the mechanical actuation of the high-pressure pump if the perturbation intensity of the fuel pressure inside the common rail is higher than a predetermined threshold value.Type: ApplicationFiled: September 12, 2008Publication date: March 19, 2009Inventors: Gabriele Serra, Matteo De Cesare
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Publication number: 20090064972Abstract: A fuel injection nozzle for directly injecting fuel into a cylinder of an internal combustion engine is inserted in a connecting pipe extending from a fuel rail and is fixed to the connecting pipe by fastening member. The fuel injection nozzle has a sealing part for sealing a fuel passage to prevent fuel leakage, and a contact part in contact with the fastening member. The contact part is softer than the fastening member, and the contact part undergoes plastic deformation when a bending moment that bends the axis of the fuel injection nozzle acts on the fuel injection nozzle.Type: ApplicationFiled: August 18, 2008Publication date: March 12, 2009Applicant: Hitachi, Ltd.Inventors: Motoyuki ABE, Masahiko Hayatani, Tohru Ishikawa, Takehiko Kowatari, Noriyuki Maekawa, Yasuo Namaizawa, Yusuke Irino
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Patent number: 7500471Abstract: A fuel injection start timing is determined based on the engine revolution or the engine load, and a common rail pressure is detected simultaneous to this fuel injection start timing. The fuel injection duration is then calculated based on the detected value of the common rail pressure. By doing this, it is possible to obtain a fuel injection duration that is suited for the common rail pressure at the actual fuel injection start time, resulting in an appropriate injection amount.Type: GrantFiled: May 19, 2005Date of Patent: March 10, 2009Assignee: Yanmar Co., Ltd.Inventors: Hitoshi Adachi, Tomohiro Otani, Fumiya Kotou, Hideo Shiomi
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Publication number: 20090063010Abstract: A fuel injection control device (ECU) for controlling injection supply of fuel to a target engine has a program for sequentially sensing fuel pressure fluctuating with injection of a predetermined injector a program for detecting an injection centroid of a diagram as a profile of a transition of an injection rate of the injector at a present time based on a transition of the sequentially sensed fuel pressure, and a program for varying an injection command (injection timing) of the injector based on the detected injection centroid and an injection centroid of a predetermined basic diagram such that a relative positional relationship between the injection centroids of the diagram as the actual profile of the injection rate transition and the basic diagram becomes a relationship, in which timings of the injection centroids are close to each other.Type: ApplicationFiled: August 19, 2008Publication date: March 5, 2009Applicant: DENSO CORPORATIONInventors: Kenichiro Nakata, Koji Ishizuka
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Patent number: 7497202Abstract: A damper element for damping pressure pulsations in a liquid includes a first side including a first wall portion at least partially defining a chamber containing a gas and a second side including a second wall portion at least partially defining the gas-containing chamber. The second side is overlappingly joined with the first side such that the first and second wall portions combine to define substantially an entire cross-section of the gas-containing chamber. Both the first and second wall portions are convexly curved outwardly away from the gas-containing chamber.Type: GrantFiled: December 13, 2007Date of Patent: March 3, 2009Assignee: Robert Bosch GmbHInventors: Derek Cvengros, Dewey M. Sims, Jr., Hursha Shankaranarayan
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Publication number: 20090050111Abstract: A reactive acoustic dampener includes a nested three chambered configuration and connecting tubes that may be fully integrated into the fuel rail of a fuel injection system.Type: ApplicationFiled: August 11, 2008Publication date: February 26, 2009Inventors: Sorin Cora, John E. Kaiser, Richard J. Serocki
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Publication number: 20090050112Abstract: In a method and a device for controlling a pump (14, 20) connected to a fuel rail (12) in an internal combustion engine, in order to provide a predetermined quantity of fuel in the fuel rail (12) for a predetermined operating state, the following steps are provided: determining whether a process occurs that switches the internal combustion engine into a next predetermined operating state; determining a pump output of the pump (14, 20) if the process for switching the internal combustion engine into a predetermined operating state was detected, whereby the pump output of the pump (14, 20) is selected such that the predetermined quantity of fuel is provided for the operating state; and actuating the pump (14, 20) so that the pump (14, 20) provides the predetermined quantity of fuel when the predetermined operating state is reached.Type: ApplicationFiled: August 21, 2008Publication date: February 26, 2009Inventors: Martin Cwielong, Matthias Delp, Gerhard Eser
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Patent number: 7493892Abstract: A self-damping fuel rail for a fuel-injected internal combustion engine includes an elongated tube defining a wall and having a longitudinal axis. The wall defines a fuel passageway and has a first wall portion movable between a first position bowed inwardly toward the longitudinal axis when the self damping fuel rail is in a non-operative state, and a second position moved outwardly away from the longitudinal axis when the self-damping fuel rail is in an operative state. The self-damping fuel rail also includes at least one fuel outlet configured to facilitate communication between the fuel passageway and a fuel injector.Type: GrantFiled: December 27, 2007Date of Patent: February 24, 2009Assignee: Robert Bosch GmbHInventors: Dewey McKinley Sims, Jr., Hursha Shankaranarayan
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Patent number: 7493887Abstract: A method for detecting a preinjection in an internal combustion engine with a common-rail system, including individual accumulators, in which an individual accumulator pressure distribution is detected in a measurement interval and is used to determine an injection end of the main injection, in which a virtual injection start of the main injection is computed by a mathematical function as a function of the injection end, and in which the virtual injection start is set as the actual injection start of the main injection. With the preinjection activated, an actual injection delay for the main injection is determined as a function of the actual injection start, an injection delay deviation of a set injection delay from the actual injection delay is computed, and the injection delay deviation is used to determine whether a preinjection has occurred.Type: GrantFiled: July 25, 2007Date of Patent: February 24, 2009Assignee: MTU Friedrichshafen GmbHInventors: Albert Kloos, Andreas Kunz, Günther Schmidt, Ralf Speetzen, Michael Willmann
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Publication number: 20090031992Abstract: A fuel injector mounting assembly is configured to limit or constrain movement of a fuel injector relative to a corresponding cylinder assembly. For example, the fuel injector mounting assembly includes a base that is secured to a cylinder assembly's housing and a fuel conduit. The fuel conduit includes a first fuel conduit portion which operates in conjunction with a cylinder assembly's fuel manifold to capture a fuel injector between the fuel injector mounting assembly and the cylinder assembly's fuel manifold. The fuel conduit also includes a second fuel conduit portion which is secured to a compliant fuel line. With such a configuration of the fuel injector mounting assembly, both ends of the fuel injector are secured to the cylinder assembly to minimize any relative motion in the fuel injector's seals relative to either the cylinder assembly's fuel manifold or to the compliant fuel line.Type: ApplicationFiled: April 17, 2008Publication date: February 5, 2009Applicant: LYCOMING ENGINES, A DIVISION OF AVCO CORPORATIONInventors: Forrest Ross Lysinger, Joseph Eric Parlow, Ron Behar
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Publication number: 20090025686Abstract: To provide a fuel injection system that can efficiently supply high pressure fuel with respect to fuel injectors of an internal combustion engine, whose pump is capable of being made versatile, and which has excellent maintainability such as service, replacement and detachment.Type: ApplicationFiled: June 19, 2006Publication date: January 29, 2009Inventors: Hiroaki Kato, Takao Iwasaki, Teruo Ohsawa
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Publication number: 20090007885Abstract: A method for controlling the overpressure in a fuel-supply system of a common-rail type for an internal-combustion engine provided with a number of cylinders; the method has the steps of supplying fuel under pressure to a common rail connected to a number of injectors by means of a high-pressure pump; detecting the effective value of the pressure of the fuel within the common rail; comparing the effective value of the pressure of the fuel within the common rail with a safety value; determining a condition of emergency if the effective value of the pressure of the fuel within the common rail is higher than the safety value; and driving, in the case of emergency, the injectors for discharging part of the fuel present in the common rail so as to contain the increase in pressure of the fuel within the common rail.Type: ApplicationFiled: July 3, 2008Publication date: January 8, 2009Inventors: Gabriele Serra, Matteo De Cesare, Francesco Paolo Ausiello
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Patent number: 7469681Abstract: A multi-cylinder engine wherein a direction in which a crank shaft spans is a front and rear direction and a widthwise direction of a cylinder head (1) perpendicular to the front and rear direction is a lateral direction, the multi-cylinder engine comprising the cylinder head (1) which has one lateral side to which an intake-air distributing passage wall (2) and has the other lateral side to which an exhaust-gas converging passage wall (3), a common rail (10) being arranged around the cylinder head (1). In this multi-cylinder engine, the common rail (10) is arranged immediately lateral of the intake-air distributing passage wall (2), thereby positioning the intake-air distributing passage wall (2) between the cylinder head (1) and the common rail (10). Preferably, an intake-air inlet pipe (11) is made to stand up at an upper portion of the intake-air distributing passage wall (2) and is provided with an intake-air flange portion (12), which is positioned just above the common rail (10).Type: GrantFiled: September 14, 2006Date of Patent: December 30, 2008Assignee: Kubota CorporationInventors: Kiyoshi Hataura, Manabu Miyazaki, Toshinori Okajima, Osamu Takii, Mitsuru Kamiyama, Mutsumi Murata, Hiroshi Mikumo, Yasushi Nakamura
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Patent number: 7469680Abstract: A fluid system for an engine is disclosed. The fluid system has a manifold with a plurality ports, and a retention device configured to constrain the manifold relative to the engine in only a single translational direction. The fluid system also has a plurality of tubes configured to communicate fluid from the ports with the engine and to constrain the manifold in the remaining translational directions.Type: GrantFiled: September 30, 2005Date of Patent: December 30, 2008Assignee: Caterpillar Inc.Inventors: Jack A. Merchant, Paul F. Olsen
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Publication number: 20080308068Abstract: A fuel delivery system for an internal combustion engine includes induction conduits of effectively equal flow resistance for guiding separate air and fuel streams to each of the cylinders of the engine. Each induction conduit includes at its entrance a sleeve venturi for inducing fuel into the air stream and a booster venturi. A fuel injector applies fuel at high pressure to the booster venturi. Flow modifiers may be positioned in the venturi throat and down stream of the venturi for modifying the flow of the stream of air after the fluid has been induced and injected into the stream of air for further subdividing the fuel vapor for increased effect of combustion of the fuel and air mixture.Type: ApplicationFiled: June 13, 2007Publication date: December 18, 2008Inventor: Barry S. Grant
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Publication number: 20080312807Abstract: A process for automatically controlling the rail pressure (pCR) in an internal combustion engine with a common-rail system during the starting operation, the process including: calculating control deviation from a nominal rail pressure and an actual rail pressure; calculating, in a pressure controller, a correcting variable for actuating a suction throttle on the basis of the control deviation; and the suction throttle determining the required quantity of fuel. After the engine has been started, an adaptation process is activated upon detection of a negative control deviation of the rail pressure (pCR) followed by a positive control deviation, as a result of which the correcting variable is changed temporarily in such way as to increase the amount of fuel being delivered.Type: ApplicationFiled: June 18, 2008Publication date: December 18, 2008Inventor: Armin Dolker
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Patent number: 7464697Abstract: A fuel injection supply system includes an intensifier cylinder having an intensifier piston configured to pressurize fuel in an intensifier chamber of the cylinder during a pressurizing stroke, and further configured to draw fuel into the intensifier chamber during a recharge stroke. A fuel rail receives pressurized fuel from the intensifier chamber, and supplies the fuel to a plurality of fuel injectors. A control unit controls switching of the intensifier piston between a pressurizing stroke and a recharge stroke, controlling recharge strokes of the piston to occur between two consecutive injection events of the plurality of fuel injectors. The common fuel rail may be hydraulically locked except during injection events of any of the plurality of fuel injectors, or during a recharge stroke of the piston. The intensifier piston may be controlled to perform a recharge stroke once during each engine cycle, or more than once during each engine cycle.Type: GrantFiled: August 19, 2005Date of Patent: December 16, 2008Assignee: The United States of America, as represented by the Administrator of the U.S. Environmental Protection AgencyInventor: Charles L. Gray, Jr.
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Patent number: 7461635Abstract: The present invention has an object to provide a vertical multi-cylinder diesel engine capable of conveniently protecting a common rail and its parts. On the assumption that a width direction of a cylinder block (2) is taken as a horizontal direction, when arranging the common rail (3) horizontally lateral of the cylinder block (2), there is disposed above the common rail (3) a passage forming means (23) which is the alternative of an intake air distributing means (5) and an exhaust air converging means (22). The passage forming means (23) above the common rail (3) may be formed into a box-shaped structure with no branch pipe. Further, an engine cooling fan (4) may be arranged in front of the common rail (3) so as to pass cooling air below the passage forming means (23) above the common rail (3).Type: GrantFiled: March 14, 2005Date of Patent: December 9, 2008Assignee: Kubota CorporationInventors: Akira Maegoya, Takatoshi Imai