Abstract: An ignition coil for an internal combustion engine is equipped with an assembly of a connector casing and a coil body. The coil body includes a primary winding wound around a primary spool. The connector casing has terminals each of which is equipped with a conductor fastener. The conductor fastener has a slit in which one of ends of the primary winding is fit to make an electric connection between the terminal and the primary winding. The primary spool has conductor guides and a backup support to establish alignment of each of the ends of the primary winding with one of the conductor fasteners and also to facilitate insertion of each of the ends of the primary winding into one of the conductor fasteners when the coil body is fitted into the connector casing, thereby ensuring the stability of electric connection between the primary winding and the terminal.

Abstract: A spark plug for an internal combustion engine has a cylindrical insulator, a center electrode held inside of the insulator, and, a terminal portion held inside of the insulator and electrically connected to the center electrode. The insulator has a insertion portion arranged closer to the base end side than the housing is, the insertion portion being inserted into a cylindrical plug cap. The insertion portion has a non-fit portion formed at the base end of the insulator, and, a fit portion formed to the head end side of the non-fit portion, an outer diameter of the non-fit portion being equal to or smaller than an inner diameter of the plug cap, the fit portion being fitted in the inner periphery surface of the plug cap.

Abstract: An ignition coil for an internal combustion engine is provided which includes a body with a metallic hollow cylinder and a high-voltage portion joined to an end of the cylinder. The hollow cylinder has a primary winding and a secondary winding disposed therein. The high-voltage portion is made of a resin material and includes an inner cylinder and an outer cylinder disposed outside the inner cylinder through a gap. The inner cylinder has disposed therein a conductive elastic member which establishes an electric connection to a spark plug. A resinous insulator is disposed in a gap between the first and second cylinders. The resinous insulator is higher in insulation strength than the resin material of the high-voltage portion, thereby improving the degree of electric insulation between the metallic hollow cylinder and the conductive elastic member.

Abstract: An ignition coil for an Otto engine for an high-voltage winding has a conductive, laminar component, which is at a specified distance from the high-voltage winding and which is electrically connected to a terminal of the ignition coil. In a method for the capacitive coupling of the high-voltage winding of an ignition coil for diagnostic purposes, a conductive, laminar component of the ignition coil, which is at a specified distance from the high-voltage winding and which is electrically connected to a terminal of the ignition coil, is used as a capacitive coupling element.

Abstract: An ignition coil for an internal combustion engine includes a magnetically-permeable core extending along a core longitudinal axis, the core having a pair of end surfaces on axially-opposite ends thereof. The ignition coil also includes a primary winding disposed outward of the core, a secondary winding disposed outward of the primary winding, and a structure comprising magnetically-permeable steel laminations having a base and a pair of legs, the structure defining a magnetic return path. The core is disposed between the pair of legs such that the core longitudinal axis extends through the legs and the end surfaces face toward the legs and at least one of the end surfaces of the core is spaced apart from a respective one of the legs to define an air gap. The structure is over-molded with an over-molding material such that the over-molding material fills at least a portion of the air gap.

Abstract: An ignition coil for an internal combustion engine is provided which is equipped with a high-voltage connector terminal and a high-voltage output terminal. The high-voltage connector terminal is connected to a secondary coil. The high-voltage output terminal is to be joined to a spark plug. The high-voltage connector terminal has a tip portion with a rounded surface which elastically establishes an electrical contact with the surface of the high-voltage output terminal. The rounded surface serves to minimize the wear of the high-voltage connector terminal and the high-voltage output terminal which arises from rubbing therebetween during assembling or operation of the ignition coil, thus avoiding the adhesion of foreign objects to the contact surfaces and ensuring the stability of electric communication between the high-voltage connector terminal and the high-voltage output terminal.

Abstract: Embodiments of injectors configured for adaptively injecting and igniting various fuels in a combustion chamber are disclosed herein. An injector according to one embodiment includes an end portion configured to be positioned adjacent to a combustion chamber, and an ignition feature carried by the end portion and configured to generate an ignition event. The injector also includes a force generator assembly and a movable valve. The force generator assembly includes a first force generator separate from a second force generator. The first force generator creates a motive force to move the valve between the closed and open positions into the combustion chamber. The second force generator is electrically coupled to the ignition feature and provides voltage to the ignition feature to at least partially generate the ignition event.

Abstract: An ignition coil includes a central core, a primary winding, a spool, a secondary winding, and a case outward of the core, spool, primary winding, and secondary winding. The secondary winding is wound on the spool and includes a high voltage end. The ignition coil also includes a cup formed of a metal material in electrical communication with the high voltage end of the secondary winding and is configured to be contacted by a conductive connector that is suitable for connection to a spark plug. The cup includes a generally cylindrical first sidewall press fit with the case and defining a press fit area at the interface of the first sidewall and the case, a generally cylindrical second sidewall spaced radially from the first sidewall, and an annular space defined between the press fit area and the second sidewall.

Abstract: In an automotive plug ignition coil core system and method, a first core is formed of stacked laminations each of which comprises a segmented lamination strip folded around to create an enclosed loop shape. Each strip has four segments and a hinge web is provided between first and second, second and third, and third and fourth segments. A grain direction of electrical steel runs lengthwise in each of the segments. A second core inside of the closed loop first core is formed of a plurality of stacked laminations, each lamination having a grain direction of electrical steel running lengthwise.

Abstract: A capacitive ignition system for an internal combustion engine includes a voltage converter which has two primary terminals and two secondary terminals a primary voltage source has two voltage source terminals (A+, A?) which are connected in each instance to one of the primary terminals so that a primary circuit is formed; a switch which is incorporated within the primary circuit and a controller so that the switch can be closed and opened; a first control device constructed to actuate the controller in accordance with an ignition pattern for closing and/or opening; an electrical capacitance (C1, C2) within the primary circuit; and a second control device (25) constructed to maintain constant a voltage rise at the secondary terminals, which occurs in order to reach the ignition voltage, as the ignition energy requirement of an ignition device connected to the secondary terminals changes.

Abstract: An ignition system is provided, in which a Zener diode is connected in parallel with a spark plug, to suppress torque variation from becoming large in an engine when deterioration of the spark plug is advanced. Specifically, the ignition system includes a secondary coil having an end connected to a center electrode of the spark plug via a connecting path. The connecting path is connected to a constant-voltage path having a grounded end and including the Zener diode. The time from when an ignition signal is switched off until when ignition timing occurs is measured for a plurality of times. The difference between a maximum value and a minimum value among the plurality of measurements is defined to be a variation range. A breakdown voltage of the Zener diode is adjusted based on requirements such as for rendering the variation range to be a predetermined time or smaller.

Abstract: An ignition coil device according to the present invention is provided with a primary coil to which a primary current is applied; a secondary coil that is magnetically coupled with the primary coil and generates an ignition voltage when the primary current is cut off, so as to produce a spark discharge between a pair of electrodes of an ignition plug; a noise suppression element electrically connected between the secondary coil and one of the electrodes of the ignition plug; and a case made of an insulating material having a noise suppression element containing unit. The device is characterized by including ribs disposed in the noise suppression element containing unit and arranged in such a way as to face the outer circumferential surface of the noise suppression element and a resin insulating material that is filled into the containing unit and makes contact with the ribs and the noise suppression element.

Abstract: There are provided a first coil device (102) that releases accumulated energy so as to generate a predetermined high voltage and supplies the predetermined high voltage to a first electrode (101a) of an ignition plug (101) so that a spark discharge path is formed in a gap between the first electrode (101a) and a second electrode (101b), and a second coil device (103, 301) that supplies a current to the spark discharge path formed in the gap by releasing accumulated energy; a large AC discharge current is supplied in a short cycle to the gap between the electrodes of the ignition plug (101).

Abstract: An ignitor assembly constructed in accordance with one aspect of the invention has an upper inductor subassembly coupled to a lower firing end subassembly for relative pivot movement between the subassemblies. The upper inductor subassembly includes a tubular housing with inductor windings received therein with an upper electrical connector adjacent an upper end of the housing and a lower electrical connector adjacent a lower end of the housing. The lower firing end subassembly includes a ceramic insulator and a metal housing surrounding at least a portion of the ceramic insulator. The ceramic insulator has an electrical terminal extending from a terminal end and an electrode extending from a firing end. A flexible tube couples the upper inductor subassembly to the lower firing end subassembly and maintains the electrical terminal of the lower firing end subassembly in electrical contact with the lower electrical connector of the upper at a pivot joint.

Abstract: An ignition coil, in particular for an internal combustion engine of a motor vehicle, having a secondary winding situated on a coil body for the production of a high voltage at a spark plug, having a contact sleeve that electrically contacts the secondary winding and that is capable of being pushed over an end area of the coil body and that has at least one contact element for the secondary winding, and having a holding-down element that can be pushed over the contact sleeve and that acts on the at least one contact element of the contact sleeve. In its end position, the holding-down element protrudes beyond the at least one contact element of the contact sleeve, seen in the axial direction of the coil body, and covers the at least one contact element.

Abstract: An ignition coil assembly and a method of assembling the ignition coil assembly including a first spool, a first coil, and a second spool. The first coil is wound around a first spool outer surface. The first spool and the first coil are disposed within a cavity of the second spool and an electrically insulating material injected into an annular space defined between a first coil outer surface and a second spool inner surface. The first spool is configured to allow a decrease of a circumference of the first spool when the first coil is wound around an outer surface of the first spool. Decreasing the circumference of the first spool increases the annular space sufficient to inject the electrically insulating material into the annular space without creating substantial voids in the electrically insulating material.

Abstract: Ignition is performed in such a way that a bias voltage is applied to a first electrode of an ignition plug and a current detection device detects a current that flows in the first electrode, that based on the value of the detected current, a smolder level detection device detects the level of a smolder produced in the ignition plug, and that a control device controls, based on the detected smolder level, at least one of the timing of ignition, the number of ignition events per power stroke of an internal combustion engine, and the amount of energy accumulated in an ignition coil device.

Abstract: A high voltage resonator-amplifier for a radiofrequency ignition system that can be used in an internal combustion engine, the resonator-amplifier including at least two electrodes, a coil arranged in alignment with the electrodes along a longitudinal axis, and a linking mechanism retaining the coil and the electrodes in a relatively fixed position. The coil is wound around a closed bend which in turn wraps around the longitudinal axis.

Abstract: A spark ignition engine capable of fixing an ignition coil case even in a small engine includes an intake manifold 9 attached to a cylinder head 1, a coil case attachment stay 10 attached to the intake manifold 9, a cylinder portion through hole 12 formed on a board 11 of the coil case attachment stay 10, and a coil case attaching portion 13 provided in an upper part of the board 11. A flexible cylinder portion is caused to penetrate through a cylinder portion through hole, a tongue piece 15 is caused to protrude from a coil case peripheral wall 14 of an ignition coil case 7. The tongue piece 15 is mounted on the coil case attaching portion 13 and the coil case peripheral wall 14 is caused to abut on an edge portion 16 of the coil case attaching portion 13.

Abstract: This document discusses, among other things, a system and method for detecting an open secondary condition in a secondary coil of an ignition coil using a control signal received from a control input of a switch configured to control the flow of current to a primary coil of the ignition coil. In an example, the flow of current in the primary coil of the ignition coil can be controlled using an insulated gate bipolar junction transistor (IGBT), and the open secondary condition in the secondary coil of the ignition coil can be detected using a received gate voltage of the IGBT.

Abstract: An ignition apparatus includes a core, primary and secondary windings and a loop-shaped magnetic return path structure. The structure includes layers of wound strip steel or wound ferritic wire stacked in an outward fashion. The core is placed in an interior of the loop forming at least one air gap between a core end surfaces and the structure. A combined core and magnetic return path structure includes a continuous loop formed by winding ferritic wire either on a spool or on a mandrel and is then bonded. The bonded winding is cut to form two C-shaped portions. Each C-shaped portion has a central yoke that extends into a pair of parallel legs. The C-shaped portions are re-assembled over primary and second windings so that the legs form a pair of parallel branches. One branch acts as the core and the other branch acts as the magnetic return path.

Abstract: The transformer (10) comprises a core (12), a primary winding (14) and a secondary winding 16. The core comprises an elongate limb (13) having a main axis (15) and comprising a plurality of segments (12.1 to 12.n) of a magnetic material and gaps (18.1 to 18.n?1) between segments arranged in alternating relationship along the main axis (15). The main axis (15) is parallel to a direction of a magnetic field in the limb (13). Each gap has a linear segment separating extent (gj which is parallel to the main axis (15). The value of n is larger than three and the gaps are filled with an isolation medium (20).

Abstract: An outboard motor includes an engine and a casing. The engine includes a cylinder unit, ahead cover and an ignition coil device. The cylinder unit is made of metal. The head cover is made of resin and is attached to the cylinder unit. The ignition coil device is attached to the head cover. The casing is made of resin and covers the engine. The coil ignition device includes a radiated noise reducer portion. The radiated noise reducer portion is configured to reduce noise that is radiated from the ignition coil device.

Abstract: A primary coil of an ignition coil has a socket with a side wall having an opening, a center core having a body portion with a root located in the opening and a collar portion extending perpendicularly from the root, and a winding wound on the body portion while the socket catches start and end portions of the winding on respective winding start and end sides. The collar portion is held in the socket. The core is formed by compressing magnetic powder in two divided dies divided through dividing lines which extend along a diagonal line of a rectangle formed by projecting the collar portion on a plane perpendicular to a center axis of the core. The root on the diagonal line is exposed to the opening on the winding start side and is covered with the side wall on the winding end side.

Abstract: A spark plug coil assembly has a primary core bearing primary windings and a secondary winding spool around which secondary windings are wound and in which the primary core is received. A case receives the spool with core. The entire case can be made of composite Iron to function as a magnetic return path for the core, or a composite Iron shield can be overmolded to an otherwise plastic case.

Abstract: This invention is directed to a device for energy storage and transformation that allows an increased level of energy storable in an ignition coil, using a coil that has a permanent magnet inside of a primary magnetic core, with a second magnetic core that closes the magnetic path of the primary magnetic core.

Abstract: In an ignition coil for an internal combustion engine, a column section and a notched section are provided in a side wall section of a case section of the ignition coil. A ventilation opening is formed in an up/down direction in the column section. The ventilation opening communicates with a ventilation passage formed between a sealing rubber and the case section and is open in an upper end section. A cover surrounding the column section and covering the upper end section is provided in the side wall section. A sealing section sealing the notched section is provided in the cover. The ignition coil has a filler resin that fills a space within the case section being in continuous contact with the sealing section and the side wall section and fixing the cover to the side wall section.

Abstract: An internal combustion engine ignition coil device according to the present invention is provided with a primary coil to which a primary current is applied; a secondary coil that is magnetically coupled with the primary coil and generates an ignition voltage when the primary current is cut off, so as to produce a spark discharge between a pair of electrodes of an ignition plug; a noise suppression element that is electrically connected between the secondary coil and one of the pair of electrodes of the ignition plug; and a case that is made of an insulating material and has a noise suppression element containing unit for containing the noise suppression element.

Abstract: In an ignition coil having a high-voltage terminal and a spring for electrically connecting the high-voltage terminal to a spark plug, a contact segment of the spring, which is directed towards the spark plug, has an outer circumference that is reduced in comparison with an outer circumference of further segments of the spring. The spark plug has a contact region for contacting with the spring of the ignition coil, which contact region has a recess surrounded by a closed, annular wall region for receiving the contact segment of the spring of the ignition coil.

Abstract: In an ignition coil device mainly mounted in an internal combustion engine, the installation can be improved even in an ignition coil having a bent leading end.

Abstract: An ignition system (10) comprises a spark plug (12) having a first end (14) defining a spark gap (16) between a first electrode (18) and a second electrode (20). A transformer (46) comprising a primary winding 44 and a secondary winding (50) also forms part of the system. The secondary winding is connected in a secondary circuit to the first electrode 18 and the secondary winding has a resistance of less than 1 k? and an inductance of less than 0.25 H. A drive circuit (26) is connected to the primary winding.

Abstract: An ignition coil for internal combustion engine includes: a center core disposed on an inner side of a primary coil and a secondary coil and a side core disposed on an outer side of the primary and secondary coils whose one end face abuts on one end face of the center core and the other end face abuts on the other end face of the center core via a magnet. The side core is formed of a plurality of side core portions obtained by dividing laminated magnetic steel plates at different positions in a longitudinal direction thereof and has a superimposed portion in which the magnetic steel plates of the adjacent side core portions mutually superimpose between the different positions in the longitudinal direction. It thus becomes possible to provide an ignition coil for internal combustion engine capable of suppressing an increase of magnetic circuit resistance markedly without deteriorating assembly workability.

Abstract: An internal combustion engine ignition coil device has an annular seal rubber at its lower side coil. An annular projection is provided on a part of the seal rubber and is pressed against the inner diameter surface of a plug hole. An air path is formed in part of a coil case by mounting the seal rubber into a groove, enabling inside and outside portions of the plug hole to communicate. A gas-permeable thin film resin member is bonded to an inlet of the air path.

Abstract: An ignitor assembly constructed in accordance with one aspect of the invention has an upper inductor subassembly coupled to a lower firing end subassembly for relative pivot movement between the subassemblies. The upper inductor subassembly includes a tubular housing with inductor windings received therein with an upper electrical connector adjacent an upper end of the housing and a lower electrical connector adjacent a lower end of the housing. The lower firing end subassembly includes a ceramic insulator and a metal housing surrounding at least a portion of the ceramic insulator. The ceramic insulator has an electrical terminal extending from a terminal end and an electrode extending from a firing end. A flexible tube couples the upper inductor subassembly to the lower firing end subassembly and maintains the electrical terminal of the lower firing end subassembly in electrical contact with the lower electrical connector of the upper at a pivot joint.

Abstract: Embodiments of injectors configured for adaptively injecting and igniting various fuels in a combustion chamber are disclosed herein. An injector according to one embodiment includes an end portion configured to be positioned adjacent to a combustion chamber, and an ignition feature carried by the end portion and configured to generate an ignition event. The injector also includes a force generator assembly and a movable valve. The force generator assembly includes a first force generator separate from a second force generator. The first force generator creates a motive force to move the valve between the closed and open positions into the combustion chamber. The second force generator is electrically coupled to the ignition feature and provides voltage to the ignition feature to at least partially generate the ignition event.

Abstract: A retaining apparatus is provided for mating an ignition coil to a spark plug.

Abstract: The invention relates to an ignition coil for an internal combustion engine, comprising a housing (1) which holds a connector (2) and is potted with an electrically insulating compound. According to the invention, it is provided that the connector (2) holds a printed circuit board (4), the connector (2) comprises contact pins (5, 5a) for contacting a female connector matching the connector (2), said contact pins (5, 5a) being pressed into the printed circuit board (4), contact forks (6) which each clamp a conductor (7) in the interior region of the housing (1) are inserted into the printed circuit board (4).

Abstract: An internal combustion engine ignition coil device has an annular seal rubber at its lower side coil. An annular projection is provided on a part of the seal rubber and is pressed against the inner diameter surface of a plug hole. An air path is formed in part of a coil case by mounting the seal rubber into a groove, enabling inside and outside portions of the plug hole to communicate. A gas-permeable thin film resin member is bonded to an inlet of the air path.

Abstract: A device for storing energy and transforming energy, e.g., an ignition coil of an ignition system of a vehicle, includes: a magnetically active I core; a first coil element which accommodates a first winding that is connected to a supply voltage; a second coil element which has a second winding that is connected to a high-voltage terminal; a peripheral core which encloses the I core, the first winding and the second winding; a permanent magnet which is situated at one end of the I core; a first insulation situated between the permanent magnet and the peripheral core; and a second insulation situated between the other end of the I core and the peripheral core.

Abstract: A spark plug coil assembly includes a primary core inside a secondary winding spool that is formed with a closed end. A terminal is embedded in the closed end of the spool and the secondary windings are terminated to the terminal, with the terminal being couplable to a spark plug. Ignition voltage generated in the secondary windings is thus routed to a center of the secondary windings to terminate at the terminal. No pole piece need be disposed between the primary core and the closed end of the spool.

Abstract: A housing of an ignition coil has an approximately rectangular shape. A central core is in parallel with both side surfaces of the housing. The peripheral core has a larger size than the central core in a direction of a height of the housing. A first and second side portions of the peripheral core are opposed to both axial end surfaces of the central core, respectively. A third and fourth side portions of the peripheral core interpose the central core, a primary coil and a secondary coil therebetween to magnetically connect the first side portion to the second side portion. A terminal treatment portion for electrically connecting the primary coil to an external electric power source is arranged above or below the first side portion of the peripheral core. The peripheral core is positioned off-center with respect to the central core in the direction of the height of the housing.

Abstract: Disclosed is an upper structure of an engine having three or more cylinders arranged in a row. A first one of a pair of adjacent cylinders among at least three of the cylinders serially arranged in a cylinder row direction is provided with a second spark plug at a position on an opposite side of a second one of the pair of adjacent cylinders, and the second one of the pair of adjacent cylinders is provided with a second spark plug at a position on an opposite side of the first one of the pair of adjacent cylinders. The present invention can provide enhanced flexibility in design of a head cover of the engine.

Abstract: An internal combustion engine ignition coil device has an annular seal rubber at its lower side coil. An annular projection is provided on a part of the seal rubber and is pressed against the inner diameter surface of a plug hole. An air path is formed in part of a coil case by mounting the seal rubber into a groove, enabling inside and outside portions of the plug hole to communicate. A gas-permeable thin film resin member is bonded to an inlet of the air path.

Abstract: An ignition coil configured for electrical communication with a spark plug of an internal combustion engine has a primary spool and a secondary spool. The primary spool has a bore and an outer surface with a low-voltage winding supported thereon. The secondary spool has a cavity with a magnetic core received therein and a substantially cylindrical outer surface. The secondary spool is received at least partially in the bore of the primary spool. A high-voltage winding is supported on the outer surface of the secondary spool. The high-voltage winding has discrete winding sectors spaced from one another along a length of the secondary spool.

Abstract: The present invention features an ignition coil for an engine, in which a small-sized condenser is directly installed in an LV pin (low voltage pin) of the ignition coil and efficiently removes noises, is disclosed. In preferred embodiments, the ignition coil includes an outer casing defining the appearance of the ignition coil, a first spool inserted in the outer casing and having a second spool therein, an LV pin installed in an upper portion of the first spool, and a condenser installed in the LV pin.

Abstract: The present invention features an ignition coil of an engine, in which a small condenser is directly installed to an LV pin of the ignition coil, thus effectively removing noise, and dissipating heat from the ignition coil to an outside, in addition to preventing the inflow of water.

Abstract: The invention relates to an ignition coil for an internal combustion engine. Said ignition coil comprises a primary coil base (2) carrying a primary winding (1) and having an especially cylindrical shape, a low voltage connection area (10) for connecting the primary winding (1) to a low voltage, a secondary winding (3) inductively coupled to the primary winding (1) and disposed on an especially cylindrical secondary coil base (4), for providing a high voltage for the spark plug of the internal combustion engine. The primary coil base (2) and the secondary coil base (4) are mounted concentric to one another. The ignition coil also comprises a high-voltage connection area (5) in which the secondary winding (3) contacts the spark plug. The aim of the invention is to improve the ignition coil of the aforementioned type with respect to its electromagnetic compatibility.

Abstract: A high-strength ignition coil that can reduce stress produced in a coil case and prevent a casting material from being cracked when the ignition coil is mounted on an engine block. A coil case has a mounting flange on an outer surface thereof. A coil assembly is housed in the coil case. A casting material is filled into a gap between the coil case and the coil assembly and gaps which the coil assembly has. A plurality of first guide ribs are provided on an inner wall surface of the coil case or an outer surface of the coil assembly, for positioning the outer surface of the coil assembly with respect to the inner wall surface of the coil case. A limited area in which there is no first guide rib is provided on the inner wall surface of the coil case which faces the mounting flange, or the outer surface of the coil assembly which faces the mounting flange via the inner wall surface of the coil case.

Abstract: An ignition coil engages an inner surface of a bore of an engine, the providing access to a spark plug. The engagement is a boltless cam-lock engagement. A spring is associated with the engagement to hold the assembly in tension, and the spring also contacts a ground terminal in the ignition coil and the base of the spark plug to provide a short electrical path for radiofrequency interference (RFI) dissipation.

Abstract: An ignition coil of an ignition system in an internal combustion engine has a housing, a magnetically active core, a first coil winding connected to a supply voltage, and a second coil winding connected to a high-voltage terminal. At least one electrically conductive component is provided, at least in some areas, with a means for an electrically effective evening out of its surface.