Cellulose Material Patents (Class 127/37)
  • Publication number: 20140352688
    Abstract: A process for pretreatment of lignocellulosic biomass by a) A stage for acid hydrolysis of the biomass by an acid solution leading to a liquid fraction and to a solid fraction, b) A stage for separation of the solid fraction and the liquid fraction, c) A stage for drying the solid fraction, d) A stage for baking the solid fraction that is dried in a medium by a hydrated inorganic salt of formula: MXn.n?H2O in which M is a metal of groups 1 to 13 of the periodic table, X is an anion, and n is an integer between 1 and 6, and n? is between 0.5 and 12, making it possible to obtain a solid fraction and a liquid fraction, e) A stage for separation of the solid fraction and the liquid fraction obtained in stage d).
    Type: Application
    Filed: December 11, 2012
    Publication date: December 4, 2014
    Applicant: IFP ENERGIES NOUVELLES
    Inventors: Christophe Vallee, Didier Bernard, Caroline Aymard, Helene Olivier-Bourbigou
  • Patent number: 8900369
    Abstract: Embodiments of the present invention overcome the well-known recalcitrance of lignocellulosic biomass in an economically viable manner. A process and a system are provided for the efficient fractionation of lignocellulosic biomass into cellulose, hemicellulose, and lignin. The cellulose and hemicellulose thus obtained are highly amorphous and can be readily converted into highly concentrated mixtures of five and six carbon sugars using known methods. Typical yields of sugars exceed 100 grams of sugars per liter of sugar solution. Other products, such as alcohols, can easily be prepared according to methods of the invention. The modest process conditions and low solvent/solid ratios of some embodiments of the invention require relatively low capital and processing costs.
    Type: Grant
    Filed: April 22, 2013
    Date of Patent: December 2, 2014
    Assignee: Virginia Tech Intellectual Properties, Inc.
    Inventor: Y. H. Percival Zhang
  • Patent number: 8900370
    Abstract: A method and apparatus for preparing a cellulosic feedstock are disclosed. Embodiments of the method comprise obtaining a cellulosic feedstock having a moisture content of 30 wt % to 60 wt %; passing the cellulosic feedstock through a heated holding tank; withdrawing the cellulosic feedstock from the holding tank; and, subsequently subjecting the cellulosic feedstock to hydrolysis. Embodiments of the apparatus comprise at least one sidewall defining a volume having an upper portion and a lower portion. At least one inlet is provided adjacent the upper portion, and the inlet is in fluid communication with an impregnation chamber provided upstream from the holding tank. At least one outlet is provided adjacent the lower portion, and the outlet is in fluid communication with hydrolysis reactor positioned downstream from the holding tank. At least one conveyor is positioned adjacent the at least one outlet. A heating jacket provided on at least a portion of the apparatus.
    Type: Grant
    Filed: July 29, 2008
    Date of Patent: December 2, 2014
    Assignee: Abengoa Bioenergy New Technologies, LLC.
    Inventors: Quang A. Nguyen, Sunalie N. Hillier, Murray J. Burke
  • Patent number: 8894771
    Abstract: Compositions comprising C5 and C6 monosaccharides and low levels of undesirable impurities, such as compounds containing sulfur, nitrogen, or metals, are disclosed.
    Type: Grant
    Filed: October 11, 2012
    Date of Patent: November 25, 2014
    Assignee: Renmatix, Inc.
    Inventors: Daniel Clay Floyd, Kiran Kadam, Srinivas Kilambi
  • Publication number: 20140331993
    Abstract: Processes for recovering sugars and nicotine from a tobacco biomass include feeding a biomass of tobacco plants and subcritical water to a reactor, hydrolyzing the biomass of tobacco plants with the subcritical water at a temperature between about 150° C. and 305° C. and recovering a liquid product and a solid product from the reactor, wherein the liquid product contains water-soluble sugars and nicotine.
    Type: Application
    Filed: May 6, 2014
    Publication date: November 13, 2014
    Applicants: OLD DOMINION UNIVERSITY RESEARCH FOUNDATION, TYTON BIOSCIENCES
    Inventors: Sandeep KUMAR, Jose Luis Garcia MOSCOSO, Iulian BOBE, Peter MAJERANOWSKI
  • Patent number: 8882924
    Abstract: A process for pretreating a solid, cellulose-containing biomass material which pretreatment comprises contacting the solid biomass material with an Ionic Liquid medium under sub-solvating conditions. The pretreatment results in an opening up of the texture of the solid biomass material, while no or a limited amount of biomass material is dissolved. The Ionic Liquid medium preferably is an inorganic molten salt hydrate. The pretreated biomass material can be as a feedstock in any process that benefits from the change in texture resulting from the pretreatment.
    Type: Grant
    Filed: September 1, 2010
    Date of Patent: November 11, 2014
    Assignee: KiOR, Inc.
    Inventor: Paul O'Connor
  • Patent number: 8882925
    Abstract: A method for processing of a lignocellulosic feedstock is provided comprising exposing lignocellulosic feedstock to acid in a reactor to hydrolyze at least hemicellulose present in said lignocellulosic feedstock, wherein during said exposing, a scale deposit comprising lignin forms on the inner surface of said reactor; and treating the scale deposit with an alkali solution at a temperature between about 140° C. and about 250° C. so as to remove scale. Also provided is a method for reducing scale deposit that forms on process equipment during a stage of reacting a lignocellulosic feedstock with acid.
    Type: Grant
    Filed: February 8, 2011
    Date of Patent: November 11, 2014
    Assignee: Iogen Energy Corporation
    Inventors: Robert Griffin, Vladimir Pavlovic, Daphne Wahnon
  • Patent number: 8877919
    Abstract: The present disclosure concerns a method for producing a cellulose-containing mass, including an organic material, the method comprising the steps a) preparation of an input comprising organic material and a liquid content; and b) exposing said input to an active zone of an electromagnetic field. Moreover a method for producing a composite material that is based on said cellulose-containing mass is disclosed as well as a product produced of said composite material.
    Type: Grant
    Filed: December 3, 2008
    Date of Patent: November 4, 2014
    Inventor: Vadim Gogichev
  • Publication number: 20140322763
    Abstract: A process for production of C5 and C6 sugar enriched syrups from lignocellulosic biomass and fermentation products therefrom is described. A lignocellulosic biomass is treated with a C1-C2 acid (e.g., acetic acid) with washing thereof with a C1-C2 acid miscible organic solvent, (e.g., ethyl acetate). A soluble hemicellulose and lignin enriched fraction is obtained separately from a cellulose pulp enriched fraction and lignin is removed from the soluble hemicellulose fraction. These fractions contain acylated (e.g., acetylated) cellulose and hemicellulose, which are deacylated by treatment with an alkali and/or with an acetyl esterase enzyme. The deacylated fractions are then digested with suitable cellulolytic and/or hemicellulolytic enzymes, preferably in the presence of non-ionic detergent to yield the C5 and C6 enriched syrups.
    Type: Application
    Filed: May 16, 2014
    Publication date: October 30, 2014
    Applicant: ARCHER DANIELS MIDLAND COMPANY
    Inventors: Wuli Bao, Thomas Binder, Charles Abbas, Lucas Loveless
  • Publication number: 20140318532
    Abstract: A process for the pretreatment of lignocellulosic biomass is provided. The process generally includes flowing water through a pretreatment reactor containing a bed of particulate ligno-cellulosic biomass to produce a pressurized, high-temperature hydrolyzate exit stream, separating solubilized compounds from the hydrolyzate exit stream using an inorganic nanoporous membrane element, fractionating the retentate enriched in solubilized organic components and recycling the permeate to the pretreatment reactor. The pretreatment process provides solubilized organics in concentrated form for the subsequent conversion into biofuels and other chemicals.
    Type: Application
    Filed: October 30, 2012
    Publication date: October 30, 2014
    Applicant: UT-Battelle, LLC
    Inventors: Ramesh R. Bhave, Lee Lynd, Xiongjun Shao
  • Patent number: 8871061
    Abstract: An apparatus for in-feeding and dewatering biomass that controls the water content of the biomass prior to introduction of the biomass into a process reactor, the in-feeding and dewatering processes being carried out at a pressure higher than or equal to the pressure inside the process reactor thereby providing the advantage of a fluid tight sealing of the process reactor and facilitating its continuous feeding.
    Type: Grant
    Filed: January 12, 2010
    Date of Patent: October 28, 2014
    Assignee: Biogasol ApS
    Inventors: Finn Beldring, Dragan Lukic, Troels Hilstrøm
  • Publication number: 20140308712
    Abstract: A method produces a concentrated aqueous sugar solution using a cellulose-containing biomass as a raw material, including: (1) hydrolyzing a cellulose-containing biomass to produce an aqueous sugar solution; (2) filtering the aqueous sugar solution obtained in (1) through a microfiltration membrane and/or an ultrafiltration membrane, and recovering an aqueous sugar solution from the permeate side; and (3) filtering the aqueous sugar solution obtained in (2) through a nanofiltration membrane and/or a reverse osmosis membrane, recovering a permeate from the permeate side and recovering a concentrated aqueous sugar solution from the feed side; wherein at least a part of the permeate from the nanofiltration membrane and/or the reverse osmosis membrane is used as a washing liquid in (1) and/or (2).
    Type: Application
    Filed: December 7, 2011
    Publication date: October 16, 2014
    Applicant: Toray Industries, Inc.
    Inventors: Masayuki Hanakawa, Satoko Kanamori, Hiroyuki Kurihara, Norihiro Takeuchi, Atsushi Minamino
  • Publication number: 20140290645
    Abstract: A system for reacting and separating solid and fluid components includes a series of sequential simulated moving bed (SMB) chromatography columns connected to form a circulation loop. Each SMB chromatography column includes an inlet and an outlet. A reactor is configured to receive a solid reactant and has an inlet and an outlet, and the reactor inlet is fluidly connected to an outlet of a first SMB chromatography column of the series of sequential SMB chromatography columns. The reactor outlet is fluidly connected to an inlet of a second SMB chromatography column of the series of sequential SMB chromatography columns.
    Type: Application
    Filed: March 28, 2014
    Publication date: October 2, 2014
    Applicant: Georgia Tech Research Corporation
    Inventors: Yoshiaki Kawajiri, Matthew J. Realff
  • Patent number: 8846993
    Abstract: Digestion of cellulosic biomass to produce a hydrolysate may be accompanied by the formation of cellulosic fines which may be damaging to system components. Biomass conversion systems that may address the issue of cellulosic fines may comprise a fluid circulation loop comprising: a hydrothermal digestion unit; a solids separation unit that is in fluid communication with an outlet of the hydrothermal digestion unit; where the solids separation unit comprises a plurality of filters and the filters are in fluid communication with the fluid circulation loop in both a forward and a reverse flow direction; and a catalytic reduction reactor unit that is in fluid communication with an outlet of the solids separation unit and an inlet of the hydrothermal digestion unit; where at least one of the plurality of filters is in fluid communication with an inlet of the catalytic reduction reactor unit.
    Type: Grant
    Filed: December 20, 2011
    Date of Patent: September 30, 2014
    Assignee: Shell Oil Company
    Inventor: Joseph Broun Powell
  • Patent number: 8846902
    Abstract: A process for converting cellulose to glucose, said process comprising the steps of: providing a hydrated molten salt; contacting the hydrated molten salt with a cellulose-containing material to form dissolved glucose; removing the dissolved glucose from the hydrated molten salt.
    Type: Grant
    Filed: June 24, 2008
    Date of Patent: September 30, 2014
    Assignees: BIOeCON International Holding N.V., Petróleo Brasileiro S.A.—PETROBRAS
    Inventors: Paul O'Connor, Jacob Adriaan Moulijn, Michiel Makkee, Sjoerd Daamen, Rafael Menegassi de Almeida
  • Patent number: 8846357
    Abstract: Though chlorine dioxide is generally used to control bacterial contamination, a method was developed which allows the use of stabilized chlorine dioxide (SCD) for controlling contamination during fermentation that uses the bacteria Zymomonas as the biocatalyst, even though Zymomonas is sensitive to chlorine dioxide. Parameters were identified for inoculating a composition for fermentation with Zymomonas cells after a time period has elapsed following SCD addition.
    Type: Grant
    Filed: December 20, 2012
    Date of Patent: September 30, 2014
    Assignee: E I du Pont de Nemours and Company
    Inventors: Maria C Leana, Brian G Lefebvre
  • Publication number: 20140287461
    Abstract: A method of producing a sugar liquid using a cellulose-containing biomass as a raw material includes (a) hydrolyzing a cellulose-containing biomass to produce an aqueous sugar solution and (b) filtering the obtained aqueous sugar solution through a reverse osmosis membrane to collect a purified sugar liquid from a feed side, while removing fermentation-inhibiting substances from a permeate side.
    Type: Application
    Filed: May 28, 2014
    Publication date: September 25, 2014
    Applicant: Toray Industries, Inc.
    Inventors: Hiroyuki Kurihara, Atsushi Minamino, Masateru Ito, Hideki Sawai, Masayuki Hanakawa, Shin-ichi Minegishi, Katsushige Yamada
  • Publication number: 20140287470
    Abstract: Biomass feedstocks (e.g., plant biomass, animal biomass, and municipal waste biomass) are processed to produce useful products, such as fuels, heat and energy.
    Type: Application
    Filed: June 9, 2014
    Publication date: September 25, 2014
    Inventors: Marshall MEDOFF, Thomas Craig MASTERMAN, Solomon I. RODITI
  • Publication number: 20140261397
    Abstract: Disclosed is a method of separating carbohydrate, including: mixing formic acid with heteropoly acid, chloride or bromide of lithium, magnesium, calcium, zinc, or iron, or combinations thereof to form a mixing liquid. The method also includes dissolving a cellulose biomass by the mixing liquid to form a solution, mixing water and the solution to hydrolyze the cellulose biomass for forming a carbohydrate solution, and mixing an extractant and the carbohydrate solution to extract the formic acid out of the carbohydrate solution. The heteropoly acid, the chloride or bromide of lithium, magnesium, calcium, zinc, or iron, or combinations thereof in the carbohydrate solution is separated out of the carbohydrate solution by ion exclusion chromatography separation to obtain a carbohydrate.
    Type: Application
    Filed: March 6, 2014
    Publication date: September 18, 2014
    Applicant: INDUSTRIAL TECHNOLOGY RESEARCH INSTITUTE
    Inventors: Tzu-Yueh YANG, Ruey-Fu SHIH, Chih-Hao CHEN, Hou-Peng WAN, Hom-Ti LEE
  • Patent number: 8834633
    Abstract: A method of pre-treating a cellulosic material before hydrolysis is provided. The method comprises the steps of: impregnating the cellulosic material with a reactive water-soluble gas, such as sulphur dioxide (SO2) or carbon dioxide (CO2), in an impregnation chamber to obtain impregnated material; and heating the impregnated material to obtain pre-treated material, wherein the cellulosic material is compressed right before or when it is transferred to the impregnation chamber. A corresponding system is also provided.
    Type: Grant
    Filed: December 17, 2010
    Date of Patent: September 16, 2014
    Assignee: Sekab E-Technology AB
    Inventors: Torbjörn Van Der Meulen, Stanley Forss, Lars Elfving, Staffan Magnusson, Magnus Hägglund, Anders Sjöblom
  • Publication number: 20140216442
    Abstract: In an embodiment of the present disclosure, a method for preparing a sugar is provided. The method includes mixing an organic acid and a solid acid catalyst to form a mixing solution, adding a cellulosic biomass to the mixing solution to proceed to a dissolution reaction, and adding water to the mixing solution to proceed to a hydrolysis reaction to obtain a sugar.
    Type: Application
    Filed: January 9, 2014
    Publication date: August 7, 2014
    Applicant: INDUSTRIAL TECHNOLOGY RESEARCH INSTITUTE
    Inventors: Wei-Chun HUNG, Ruey-Fu SHIH, Jia-Yuan CHEN, Hui-Tsung LIN, Hom-Ti LEE, Hou-Peng WAN
  • Publication number: 20140220651
    Abstract: High-yielding method for chemical hydrolysis of lignocellulose into monosaccharides. The process of the invention can additionally be applied to cellulose, xylan and related biomass polysaccharides, such as galactan, mannan, or arabinan. The method is employed for hydrolysis of a biomass polysaccharide substrate. The process is carried out in an ionic liquid in which cellulose is soluble in the presence of catalytic acid at a temperature sufficiently high to initiate hydrolysis. Water is added to the reaction mixture after initiation of hydrolysis at a rate controlled to avoid precipitation yet avoid undesired sugar dehydration products such as HMF. Hydrolysis product is useful as feedstock for fermentations including fermentation processes for ethanol, butanol and other fuels.
    Type: Application
    Filed: April 10, 2014
    Publication date: August 7, 2014
    Applicant: Wisconsin Alumni Research Foundation
    Inventors: Ronald T. RAINES, Joseph B. BINDER
  • Publication number: 20140209092
    Abstract: Methods and systems for pretreating lignocellulosic biomass are disclosed. An acid solution between 1% to 1.6% sulfuric acid is applied to the biomass. The biomass is subjected to an elevated temperature to cause the production of xylose, glucose, and furfural. Adjustments to temperature, acid concentration, and time can generate at least 80% or 90% of theoretical xylose, 45% or 50% of the theoretical glucose, and less than 4000 ppm of furfural in the xylose liquor. A portion of the resulting xylose liquor may be separated from the glucan solids. The xylose liquor, still highly acidic, can be recycled to reduce subsequent acid loading requirements. Makeup acid solution is added to the xylose liquor and subsequent biomass to ensure a proper solids to liquids ratio. The biomass is again treated to higher temperatures to yield sugars. The process may be repeated for each subsequent cycle.
    Type: Application
    Filed: July 9, 2012
    Publication date: July 31, 2014
    Inventors: William F. McDonald, Shannon Scott Urban, Jason L. Martin
  • Patent number: 8785155
    Abstract: A method is presented for the production of cellulosic ethanol, acetic acid and derivatives from the extract containing fibers and hemicelluloses after steam cooking of biomass in a host plant. The process is integrated with the host plant process to minimize the effect of loss of heat value from the extracted hemicelluloses and eliminate the need for the waste water treatment plant.
    Type: Grant
    Filed: May 15, 2012
    Date of Patent: July 22, 2014
    Assignee: API Intellectual Property Holdings, LLC
    Inventors: Theodora Retsina, Vesa Pylkkanen, Kimberly Nelson
  • Patent number: 8784566
    Abstract: Embodiments of the present invention overcome the well-known recalcitrance of lignocellulosic biomass in an economically viable manner. A process and system are provided for the efficient fractionation of lignocellulosic biomass into cellulose, hemicellulose sugars, lignin, and acetic acid. The cellulose thus obtained is highly amorphous and can be readily converted into glucose using known methods. Fermentable hemicellulose sugars, low-molecular-weight lignin, and purified acetic acid are also major products of the process and system. The modest process conditions and low solvent/solid ratios of some embodiments of the invention imply relatively low capital and processing costs.
    Type: Grant
    Filed: March 29, 2006
    Date of Patent: July 22, 2014
    Assignee: Virginia Tech Intellectual Properties, Inc.
    Inventor: Y. H. Percival Zhang
  • Publication number: 20140196715
    Abstract: This specification describes a process of producing a monomeric sugar stream, with little or no acid addition, from an oligomeric sugar solution using the intrinsic features of the mildly pre-treated vegetable or ligno-cellulosic biomass, namely the presence of naturally occurring salts. This is accomplished by lowering the pH of the oligomer sugar solution with little or no addition of an acid and then exposing the biomass with the lowered pH to an elevated temperature greater than 80° C. for a time sufficient to hydrolyze the components of the biomass.
    Type: Application
    Filed: August 21, 2012
    Publication date: July 17, 2014
    Applicant: Biochemtex S.p.A
    Inventors: Beatriz Rivas Torres, Michelle Marrone, Irene Bozzano
  • Patent number: 8778084
    Abstract: A method and apparatus for treating a cellulosic feedstock, such as for subsequent ethanol production, are disclosed. The method comprises determining an initial moisture content of the cellulosic feedstock and adding an amount of moisture to the cellulosic feedstock to obtain a predetermined moisture content of the cellulosic feedstock, wherein the cellulosic feedstock may subsequently be subjected to hydrolysis. The apparatus comprises a moisture sensor that provides an initial moisture content reading of the cellulosic feedstock, and a weight sensor providing the weight of the cellulosic feedstock. A processor is configured to determine an amount of moisture to be added to the cellulosic feedstock based on the weight and the initial moisture content of the cellulosic feedstock to obtain treated cellulosic feedstock having a predetermined moisture content.
    Type: Grant
    Filed: July 29, 2008
    Date of Patent: July 15, 2014
    Assignee: Abengoa Bioenergy New Technologies, LLC.
    Inventors: Quang A. Nguyen, Sunalie N. Hillier, Murray J. Burke
  • Publication number: 20140190470
    Abstract: A method comprising: (a) providing a partially processed sucrose crop product containing at least 2% optionally at least 5% of the sucrose content of said crop at harvest on a dry solids basis, cellulose and lignin; (b) hydrolyzing said partially processed crop product with HCl to produce an acid hydrolyzate stream and a lignin stream; and (c) de-acidifying said hydrolyzate stream to produce a de-acidified sugar solution and an HCl recovery stream. Additional, methods, systems and sugar mixtures are also disclosed.
    Type: Application
    Filed: June 28, 2011
    Publication date: July 10, 2014
    Applicant: Virdia Ltd
    Inventors: Aharon Eyal, Robert Jansen, Asher Vitner, Revital Mali
  • Publication number: 20140187759
    Abstract: The disclosed invention is a modification of the AVAP® technology, employing CO2 (or derivatives thereof) rather than SO2 in the cooking liquor. In some variations, the invention provides a process for fractionating cellulosic biomass into cellulose, hemicellulose, and lignin, comprising: fractionating the feedstock in the presence of a solvent for lignin, carbon dioxide, and water, to produce a liquor containing hemicellulose, cellulose-rich solids, and lignin; substantially removing the cellulose-rich solids from the liquor; hydrolyzing the hemicellulose contained in the liquor, to produce hemicellulosic monomers; hydrolyzing at least some of the cellulose-rich solids to produce glucose (or recovering the cellulose-rich solids as a cellulose product); recovering the hemicellulosic monomers to produce fermentable sugars; and recovering the lignin which may be in the form of a lignocarbonate.
    Type: Application
    Filed: December 13, 2013
    Publication date: July 3, 2014
    Applicant: API Intellectual Property Holdings, LLC
    Inventor: Ryan P. O'CONNOR
  • Publication number: 20140182582
    Abstract: In some variations, the invention provides a process for producing purified cellulose, comprising: providing a feedstock comprising lignocellulosic biomass; contacting the feedstock with sulfur dioxide, water, and a solvent for lignin, to produce intermediate solids and a liquid phase comprising hemicelluloses and lignin; mildly bleaching the intermediate solids to further delignify the intermediate solids, thereby generating cellulose-rich solids; and washing the cellulose-rich solids to generate purified cellulose with less than 2 weight percent lignin. The bleaching may employ bleaching agents including lignin-modifying enzymes. The bleaching and washing steps may be combined. It is also possible to carry out bleaching prior to, or simultaneously with, biomass fractionation in the digestor, which may help reduce downstream lignin precipitation. The purified cellulose may be utilized for making cellulose materials or cellulose derivatives, or for hydrolysis to produce glucose.
    Type: Application
    Filed: December 26, 2013
    Publication date: July 3, 2014
    Applicant: API Intellectual Property Holdings, LLC
    Inventors: Theodora RETSINA, Vesa PYLKKANEN, Ryan O'CONNOR
  • Publication number: 20140186898
    Abstract: The invention provides processes for producing fermentable sugars from whole biomass that includes cellulose, hemicellulose, lignin, and non-lignocellulosic sugars. Some variations fractionate the whole feedstock in the presence of sulfur dioxide, a solvent for lignin, and water, to produce a liquor containing hemicellulose, cellulose-rich solids, lignin, and the non-lignocellulosic sugars. After removing the cellulose-rich solids from the liquor, the hemicellulose is hydrolyzed to hemicellulosic monomers; the cellulose-rich solids are hydrolyzed to glucose; and the hemicellulosic monomers, the glucose, and the non-lignocellulosic sugars are all recovered (separately or in combination) as fermentable sugars. The whole biomass feedstock may be selected from sugarcane, energy cane, corn, wheat, rice, sugar beets, energy beets, etc. Typical non-lignocellulosic sugars are sucrose or starch, which may be converted to monomer sugars during initial fractionation.
    Type: Application
    Filed: December 30, 2013
    Publication date: July 3, 2014
    Applicant: API Intellectual Property Holdings, LLC
    Inventors: Theodora RETSINA, Vesa PYLKKANEN, Ryan O'CONNOR
  • Publication number: 20140186899
    Abstract: The present invention provides a process for fractionating lignocellulosic biomass, comprising: contacting biomass with SO2, water, and optionally a first solvent, to produce intermediate solids; then contacting the intermediate solids with SO2, water, and a second solvent, to produce cellulose-rich solids and a liquid phase comprising hemicelluloses and lignin. The first concentration of SO2 may be lower or higher than the second concentration of SO2. It is desirable to vary the SO2 and solvent concentrations in different stages to optimize the removal of hemicellulose versus lignin. The resulting cellulose-rich material can contain very low hemicellulose, very low lignin, or both low hemicellulose and low lignin. High-purity cellulose is useful both for producing glucose as well as for cellulose products or derivatives. The hemicelluloses may be hydrolyzed to produce monomeric sugars, and the lignin may be recovered as a co-product.
    Type: Application
    Filed: December 30, 2013
    Publication date: July 3, 2014
    Applicant: API Intellectual Property Holdings, LLC
    Inventors: Theodora RETSINA, Vesa PYLKKANEN
  • Publication number: 20140186901
    Abstract: In some variations, the invention provides a process for fractionating biomass, comprising: fractionating the biomass in the presence of a solvent for lignin, sulfur dioxide, and water, to produce a liquor containing hemicellulose, cellulose-rich solids, and lignin; hydrolyzing the hemicellulose contained in the liquor, to produce hemicellulosic monomers; hydrolyzing the cellulose-rich solids to produce glucose; and recovering the hemicellulosic monomers and the glucose, as fermentable sugars, wherein a metal sulfite or metal bisulfite additive is introduced to react directly or indirectly with lignin to produce sulfonated lignin. The disclosed processes may enhance lignin separations as well as promote the co-product potential of lignin.
    Type: Application
    Filed: December 27, 2013
    Publication date: July 3, 2014
    Applicant: API Intellectual Property Holdings, LLC
    Inventors: Theodora RETSINA, Vesa PYLKKANEN, Kimberly NELSON, James Christian SAMP
  • Publication number: 20140178937
    Abstract: A method of producing a sugar liquid with a cellulose-containing biomass as a raw material includes (1) hydrolyzing a cellulose-containing biomass to produce an aqueous sugar solution, and (2) filtering the aqueous sugar solution obtain in (1) through an ultrafiltration membrane having a molecular weight cutoff of 600 to 2,000 to remove a fermentation inhibitor(s) into the permeate side and collect a sugar liquid from the feed side.
    Type: Application
    Filed: July 27, 2012
    Publication date: June 26, 2014
    Applicant: Toray Industries, Inc.
    Inventors: Atsushi Minamino, Hiroyuki Kurihara, Katsushige Yamada
  • Publication number: 20140174432
    Abstract: Methods and systems for promoting hydrogen gas distribution within cellulosic biomass solids during hydrothermal digestion. On exemplary method can comprise: heating a first portion of cellulosic biomass solids being contacted by a continuous liquid phase and a second portion of cellulosic biomass solids being contacted by a continuous gas phase in the presence of an upwardly directed flow of molecular hydrogen and a slurry catalyst capable of activating molecular hydrogen in the continuous liquid phase; conveying at least a portion of the continuous liquid phase and at least a portion of the slurry catalyst to a location within the continuous gas phase above at least a portion of the cellulosic biomass solids; and after conveying the continuous liquid phase and the slurry catalyst, releasing them such that they contact the second portion of cellulosic biomass solids.
    Type: Application
    Filed: December 17, 2013
    Publication date: June 26, 2014
    Applicant: Shell Oil Company
    Inventor: Joseph Broun POWELL
  • Publication number: 20140174433
    Abstract: Methods and systems for promoting hydrogen gas distribution within cellulosic biomass solids during hydrothermal digestion. One exemplary method can comprise providing cellulosic biomass solids in a hydrothermal digestion unit in the presence of a digestion solvent and a slurry catalyst capable of activating molecular hydrogen; and heating the cellulosic biomass solids and the digestion solvent in the presence of molecular hydrogen, thereby forming an alcoholic component derived from the cellulosic biomass solids, at least a portion of the molecular hydrogen being introduced to the hydrothermal digestion unit via a plurality of spaced apart fluid inlets vertically disposed about the height of the hydrothermal digestion unit.
    Type: Application
    Filed: December 17, 2013
    Publication date: June 26, 2014
    Applicant: Shell Oil Company
    Inventor: Joseph Broun POWELL
  • Patent number: 8758517
    Abstract: There is disclosed a process for the hydrolysis of cellulose comprising the sequential steps (a) mixing cellulose with a viscosity below 900 ml/g with an aqueous solution to obtain a liquid, wherein particles comprising cellulose in said liquid have a diameter of maximum 200 nm, wherein the temperature of the aqueous solution is below 35° C., and wherein the pH of the aqueous solution is above 12, (b) subjecting the liquid to at least one of the steps: (i) decreasing the pH of the liquid with at least 1 pH unit and (ii) increasing the temperature by at least 20° C., and (c) hydrolyzing the cellulose. Moreover there is disclose glucose manufactured according to the method and ethanol manufactured from the glucose. Advantages include that the cellulose is hydrolyzed faster and to a greater extent after the treatment. The yield is increased.
    Type: Grant
    Filed: April 16, 2010
    Date of Patent: June 24, 2014
    Assignee: Re:Newcell Lux S.a.r.l
    Inventors: Gunnar Henriksson, Mikael Lindstrom
  • Publication number: 20140170721
    Abstract: The present invention provides methods for producing a mixture of sugars from a solid biomass feedstock using a counter current extraction apparatus and a dilute acidic solution.
    Type: Application
    Filed: November 25, 2013
    Publication date: June 19, 2014
    Applicant: PUREVISION TECHNOLOGY, LLC
    Inventors: Chim Yong Chin, Richard Wingerson, Ed Lehrburger
  • Publication number: 20140170713
    Abstract: Aspects of the AVAP® and Green Power+® technologies may be integrated, as disclosed herein. The present invention, in some variations, couples a first step of steam or hot-water extraction of biomass, with fractionation of the resulting solids using sulfur dioxide (or other acid), an alcohol (or other solvent), and water. In other variations, a first step of fractionation with sulfur dioxide (or other acid), an alcohol (or other solvent), and water is followed by treatment with steam or hot water to reduce hemicellulose content of the final solids. Some embodiments provide cellulose materials with low lignin and low hemicellulose content. Such cellulose materials are useful for making glucose by hydrolysis, as a pulp product, or as purified cellulose for making cellulose derivatives.
    Type: Application
    Filed: November 12, 2013
    Publication date: June 19, 2014
    Applicant: API Intellectual Property Holdings, LLC
    Inventors: Theodora RETSINA, Vesa PYLKKANEN
  • Publication number: 20140162324
    Abstract: Non-food plant biomass is subjected hot-water extraction in a pressurized vessel at an elevated temperature up to about 250° C. without addition of reagents, to yield an aqueous extract containing hemicellulosic components and a lignocellulosic residue. The process leaves the lignocellulose substantially intact, but with the hemicellulosic content largely removed. The separated aqueous extract or liquor is concentrated and purified, and long-chain sugars are reduced into monomer saccharides. The lignocellulosic residue may be further processed, to yield a useful fibrous material that is highly resistant to sorption of water. This material may be used for composite materials that resist water degradation, or may be used to produce a higher thermal-yield, water-resistant fuel, or may be used as bioconversion feedstock for producing high-value, lignocellulosic derivatives.
    Type: Application
    Filed: December 19, 2013
    Publication date: June 12, 2014
    Applicant: Applied Biorefinery Sciences LLC
    Inventors: Joel R. Howard, Thomas E. Amidon, Christopher D. Wood
  • Publication number: 20140163210
    Abstract: The present invention generally provides methods of improving lignin separation during biomass fractionation with an acid to release sugars and a solvent for lignin (such as ethanol). In some embodiments, a digestor is employed to fractionating a feedstock in the presence of a solvent for lignin, sulfur dioxide, and water, to produce a liquor containing hemicellulose, cellulose-rich solids, and lignin. A solid additive is added to the digestor, wherein the solid additive combines with at least a portion of the lignin. Then a mixture of lignin and the solid additive is separated from the liquor, prior to hemicellulose recovery. Optionally, a solid additive may also be introduced to a hydrolysis reactor for converting hemicellulose oligomers to monomers, to improve separation of acid-catalyzed lignin. In some embodiments, the solid additive is gypsum or a gypsum/lignin mixture.
    Type: Application
    Filed: October 29, 2013
    Publication date: June 12, 2014
    Applicant: API Intellectual Property Holdings, LLC
    Inventors: Theodora RETSINA, Vesa PYLKKANEN, Kimberly NELSON, Mark SZCZEPANIK
  • Patent number: 8747561
    Abstract: Methods are disclosed for controlling the rate of cellulose hydrolysis and reducing the rate of glucose degradation by adjusting the pH during cellulose hydrolysis.
    Type: Grant
    Filed: May 4, 2012
    Date of Patent: June 10, 2014
    Assignee: Renmatix, Inc.
    Inventor: Zhi Tao
  • Publication number: 20140154759
    Abstract: This invention provides processes and apparatus to convert biomass, including wood and agricultural residues, into low-ash biomass pellets for combustion, alone or in combination with another solid fuel. Some embodiments provide processes for producing low-ash biomass from cellulosic biomass, comprising providing an aqueous extraction solution with acetic acid; extracting the feedstock to produce an extract liquor containing soluble ash, hemicellulosic oligomers, acetic acid, dissolved lignin, and cellulose-rich solids; dewatering and drying the cellulose-rich, lignin-rich solids to produce a low-ash biomass; hydrolyzing the hemicellulosic oligomers to produce hemicellulosic sugars, wherein additional acetic acid is generated; removing a vapor stream comprising vaporized acetic acid from the extract; and recycling the vapor or its condensate to provide some starting acetic acid for the extraction solution. The disclosed processes can produce clean power from biomass.
    Type: Application
    Filed: February 5, 2014
    Publication date: June 5, 2014
    Applicant: API Intellectual Property Holdings, LLC
    Inventors: Theodora RETSINA, Vesa PYLKKANEN
  • Publication number: 20140154756
    Abstract: Processes disclosed are capable of converting biomass into high-crystallinity nanocellulose with surprisingly low mechanical energy input. In some variations, the process includes fractionating biomass with an acid (such as sulfur dioxide), a solvent (such as ethanol), and water, to generate cellulose-rich solids and a liquid containing hemicellulose and lignin; and mechanically treating the cellulose-rich solids to form nanofibrils and/or nanocrystals. The total mechanical energy may be less than 500 kilowatt-hours per ton. The crystallinity of the nanocellulose material may be 80% or higher, translating into good reinforcing properties for composites. The nanocellulose material may include nanofibrillated cellulose, nanocrystalline cellulose, or both. In some embodiments, the nanocellulose material is hydrophobic via deposition of some lignin onto the cellulose surface.
    Type: Application
    Filed: November 27, 2013
    Publication date: June 5, 2014
    Applicant: API Intellectual Property Holdings, LLC
    Inventors: Kimberly NELSON, Theodora RETSINA, Vesa PYLKKANEN, Ryan O'CONNOR
  • Publication number: 20140154749
    Abstract: Biomass (e.g., plant biomass, animal biomass, microbial, and municipal waste biomass) is processed to produce useful products, such as food products and amino acids.
    Type: Application
    Filed: May 24, 2013
    Publication date: June 5, 2014
    Applicant: XYLECO, INC.
    Inventor: Marshall Medoff
  • Patent number: 8721795
    Abstract: A process is described for the preparation of water-soluble cellulose hydrolysis products The process comprises admixing cellulose with an ionic liquid capable of solvating or dissolving at least some of the cellulose, said ionic liquid being a compound comprised solely of cations and anions and which exists in a liquid state at a temperature at or below 150° C., and in which the anions are selected from sulfate, hydrogen sulfate and nitrate; and treating the resulting solvate or solution with an acid in the presence of water, said acid having a pKa in water of less than 2 at 25° C.
    Type: Grant
    Filed: September 3, 2008
    Date of Patent: May 13, 2014
    Assignee: Petroliam Nasional Berhad (PETRONAS)
    Inventors: Markus Fanselow, John Holbrey, Kenneth Richard Seddon, Laurent Vanoye, Anna Zheng
  • Patent number: 8722092
    Abstract: The present invention provides novel nanoscale cellulose particles and also a process for their production. The cellulose-based particles obtained have volume-averaged particle sizes of less than 300 nm. These nanoparticles are produced from amorphous cellulose or by amorphization of cellulose, optional subsequent hydrolysis and by input of energy into a water-containing medium after or during dispersion.
    Type: Grant
    Filed: August 8, 2008
    Date of Patent: May 13, 2014
    Assignee: Dow Global Technologies LLC
    Inventors: Klaus Nachtkamp, Jürgen Engelhardt, Christa Krüger, Steffen Fischer, Manfred Pinnow, Kay Hettrich
  • Publication number: 20140123973
    Abstract: Methods and systems for fractionating lignocellulosic biomass including hemicellulose, cellulose and lignin, including exploding the biomass cells to devolatilize the biomass, hydrolyzing the hemicellulose to produce a liquid component including hemicellulosic sugars and a solid component including less than 10% hemicellulose, separating the liquid and solid components, vaporizing the cellulose in the solid component, and condensing the cellulosic sugar vapors. The methods and systems may vaporize the cellulose in a continuous steam reactor at a temperature of about 400-550° C. and a pressure of about 1-3 bara. Electromagnetic and/or electroaccoustic treatment such as ultrasound and/or microwave treatment may be applied to the biomass immediately before or during cellulose hydrolysis.
    Type: Application
    Filed: January 9, 2014
    Publication date: May 8, 2014
    Applicant: NOVA PANGAEA TECHNOLOGIES LIMITED
    Inventor: Peter Herbert North
  • Patent number: 8715419
    Abstract: A method to process cellulosic material in a treatment vessel including: introducing the cellulosic material to a processing chamber of the vessel; adding heat energy or pressure to the vessel to hydrolyze the cellulosic material in the processing chamber and dissolve hemi-cellulosic from the cellulosic material; compressing the cellulosic material in the processing chamber; extracting the dissolved hemi-cellulosic material through a screen from the processing section; draining the extracted hemi-cellulosic material from the vessel; and discharging the cellulosic material from the vessel separately from the extracted hemi-cellulosic material.
    Type: Grant
    Filed: January 14, 2013
    Date of Patent: May 6, 2014
    Assignee: Andritz Inc.
    Inventors: Peter Mraz, Thomas Pschorn, Bertil Stromberg, Namhee Shin
  • Patent number: 8715969
    Abstract: A method for the production of a saccharification product is provided, the method comprising: a) providing a cellulosic feedstock comprising lignin; b) contacting, in water, the feedstock of (a) with at least one metal carbonate at time 0 hour under suitable initial reaction conditions to produce a first delignification slurry; c) contacting the first delignification slurry with a nucleophilic base at time (0+n) hour, where n represents a number greater than zero, under suitable secondary reaction conditions to form a second delignification slurry comprising a lignin-containing liquid fraction and a polysaccharide-enriched solid fraction; d) separating the lignin-containing liquid fraction from the polysaccharide-enriched solid fraction; and e) contacting at least a portion of the polysaccharide-enriched solid fraction with an enzyme consortium to produce a saccharification product comprising xylose and glucose monomers wherein the overall yield of xylose and glucose monomers in the saccharification produc
    Type: Grant
    Filed: November 19, 2009
    Date of Patent: May 6, 2014
    Assignee: E I du Pont de Nemours and Company
    Inventors: Subramaniam Sabesan, Christina Jacy Spado