By Contact With Hot Gaseous Medium Patents (Class 131/296)
  • Patent number: 11490628
    Abstract: An air composition adjusting device includes: a carbon dioxide separator that separates carbon dioxide from air-to-be-treated to be supplied to a target space; a gas supply path including a high concentration gas supply path through which the carbon dioxide separator communicates with the target space; and a controller that performs a carbon dioxide concentration raising operation of supplying a high carbon dioxide concentration gas, which has a higher carbon dioxide concentration than air-to-be-treated before being treated, to the target space through the high concentration gas supply path.
    Type: Grant
    Filed: September 27, 2018
    Date of Patent: November 8, 2022
    Assignee: DAIKIN INDUSTRIES, LTD.
    Inventors: Noritaka Kamei, Naohiro Tanaka, Hidenori Matsui
  • Patent number: 9210951
    Abstract: A tobacco cut filler for a smoking article comprises at least 5% by weight of cut rolled tobacco stems having a mean cut width of 0.1 mm to 0.2 mm and a mean cross-sectional area of between 0.12 and 0.15 square millimeters. The mean thickness of the cut rolled stems is preferably between 0.8 mm and 1.0 mm.
    Type: Grant
    Filed: December 22, 2011
    Date of Patent: December 15, 2015
    Assignee: Philip Morris Products S.A.
    Inventors: Roelof Cornelis De Borst, Poh Yoke Tritz, Charles Kuersteiner
  • Patent number: 8857075
    Abstract: The invention relates to a method for producing a smoking product from a tobacco material, wherein the tobacco material is treated using at least one extrusion process, which comprises compaction with an increase in pressure and temperature and a mechanical treatment and sudden flash drying of the material at an outlet of an extruder (1), wherein a heated process fluid (7) is supplied as a heat transfer medium to the tobacco material in the extruder (1) to supply process heat. The invention further relates to a device for producing a smoking product from a tobacco material using an extruder (1) which performs a compaction of a tobacco material with an increase in pressure and temperature and a mechanical treatment and sudden flash drying of the material at the extruder outlet, wherein the extruder (1) is associated with a heater (11), which heats a process fluid (7) that is supplied to the extruder (1) for supplying process heat as a heat transfer medium.
    Type: Grant
    Filed: September 17, 2009
    Date of Patent: October 14, 2014
    Assignee: British American Tobacco (Germany) GmbH
    Inventors: Dietmar Franke, Gerald Schmekel
  • Patent number: 8807141
    Abstract: A process is provided for producing smokeless tobacco and/or snuff compositions using steam alone in an open vessel or in combination with pressure and venting to alter organoleptic properties of the smokeless tobacco and/or snuff compositions.
    Type: Grant
    Filed: March 8, 2010
    Date of Patent: August 19, 2014
    Assignee: U.S. Smokeless Tobacco Company LLC
    Inventors: James C. Breslin, Scott A. Williams, Jerry B. Eilliot, Frank Scott Atchley, Vernie A. Due
  • Publication number: 20140026906
    Abstract: A tobacco material expansion method includes the steps of wetting and swelling a tobacco material by bringing the tobacco material into contact with a water vapor stream at 100 to 160° C., and drying the tobacco material by bringing the wetted swelled tobacco material into contact with a superheated water vapor stream at a temperature higher than that of the water vapor.
    Type: Application
    Filed: September 27, 2013
    Publication date: January 30, 2014
    Applicant: JAPAN TOBACCO INC.
    Inventors: Satoshi TAGUCHI, Hiromi UEMATSU, Manabu NISHIMURA, Koji SAKAMOTO, Kazuyuki TSUCHIZAWA
  • Publication number: 20140020695
    Abstract: Method of manufacturing a cut stem with increased filling capacity comprises tearing a rod-like stem material having a water content of 20 to 50% by weight, shredding the torn rod-like stem material, and subjecting the rod-like cut stem material to expansion treatment.
    Type: Application
    Filed: September 26, 2013
    Publication date: January 23, 2014
    Applicant: JAPAN TOBACCO INC.
    Inventors: Manabu NISHIMURA, Susumu ABE, Satoshi TAGUCHI
  • Patent number: 8522793
    Abstract: A flash dryer of cut tobacco comprises a drying duct (16) for connecting a feeding section (14) of cut tobacco to a tangential separator (18). The drying duct (16) has an upstream-side duct portion (16a) extending straight from the feeding section (14) at an elevation angle ranging from 30° to 60° and a downstream-side duct portion (16b) curving upward in a convex shape. A dry gas that flows through the drying duct (16) may contain superheated steam.
    Type: Grant
    Filed: May 14, 2004
    Date of Patent: September 3, 2013
    Assignee: Japan Tobacco Inc.
    Inventors: Yasuhiro Ohdaka, Chihiro Hanaoka, Nobuyasu Endo, Akihiro Sugiyama, Katsuhide Yokota, Susumu Uchida
  • Patent number: 7798151
    Abstract: Methods of selectively reducing constituents in tobacco as well as the tobacco obtained by such methods are disclosed. Subcritical fluids, e.g., liquid carbon dioxide, serve as the reduction media.
    Type: Grant
    Filed: July 18, 2003
    Date of Patent: September 21, 2010
    Assignees: US Smokeless Tobacco Co., Phasex Corporation
    Inventors: Val Krukonis, Hans Schonemann, Anthony Gudinas, Paula M. Wetmore, Kara Williams, Carl H. Midgett, Clifford Brown Bennett, Harry Y. Zheng, Kathleen S. Johnston
  • Patent number: 7694686
    Abstract: A process is provided for producing smokeless tobacco and/or snuff compositions using steam alone in an open vessel or in combination with pressure and venting to alter organoleptic properties of the smokeless tobacco and/or snuff compositions.
    Type: Grant
    Filed: December 22, 2004
    Date of Patent: April 13, 2010
    Assignee: U.S. Smokeless Tobacco Company
    Inventors: Frank S. Atchley, Vernie A. Due, James C. Breslin, Scott A. Williams, Jerry B. Elliot
  • Patent number: 7556047
    Abstract: A method of expanding tobacco involves introducing a steam flow and a tobacco material into a duct having an inlet and an outlet and defining an arcuate flow path. The tobacco is entrained in the steam flow and conveyed along the arcuate flow path and toward the outlet. The presence of the steam results in volumetric expansion of the tobacco as the steam and entrained tobacco travel along the flow path. The steam and entrained tobacco are then collected and separated. As such, an expanded tobacco is provided.
    Type: Grant
    Filed: March 20, 2003
    Date of Patent: July 7, 2009
    Assignee: R.J. Reynolds Tobacco Company
    Inventors: Dale Bowman Poindexter, Jack Gray Flinchum, Jr., Franklin Allan Stump, Jr.
  • Patent number: 7445011
    Abstract: The invention relates to a process for enhancing the filling capacity of tobacco, such as cut tobacco leaf or tobacco midribs, or tobacco additional material, by treating the tobacco material having an initial moisture of 10-30% with a treatment gas consisting of nitrogen and/or argon at pressures of 400 to 1,000 bar followed by a continuous decompression and subsequent thermal post-treatment of the discharged tobacco material. The filling density of the tobacco charge in the autoclave is greater than 0.2 kg/dm3.
    Type: Grant
    Filed: June 10, 2003
    Date of Patent: November 4, 2008
    Inventors: Holger Fleischhauer, Jürgen Klischat, Thomas Pienemann, Peter Skupin, Claus-Dieter Ziehn
  • Patent number: 7293564
    Abstract: A method for chemically modifying a tobacco material during a curing process involves treating the tobacco material in a curing enclosure at a temperature and for a time sufficient to produce cured tobacco. The method also involves contacting the tobacco material with a chemical reagent before and/or during the time period that the tobacco material is cured so that the chemical reagent can interact with the tobacco material, thus resulting in further change in the chemical nature of the cured tobacco material. An exemplary chemical reagent is an ammonia source, which can be applied to a tobacco material in a variety of ways, including by spraying an aqueous ammonia source onto the tobacco or by introducing gaseous ammonia into the curing enclosure during the curing process.
    Type: Grant
    Filed: June 11, 2003
    Date of Patent: November 13, 2007
    Assignee: R. J. Reynolds Tobacco Company
    Inventors: Thomas Albert Perfetti, Watson Minyard Dufour, Stephen Keith Cole, William Monroe Coleman, III, Marvin Glenn Riddick, Wennuan Liu, Paul Andrew Brinkley
  • Patent number: 6834653
    Abstract: The invention concerns a method and an apparatus for expanding foodstuffs and luxury foodstuffs/tobacco materials capable of being expanded, in particular moist tobacco materials, wherein said materials in a carrier flow comprising steam pass through an expansion zone, comprising a Laval nozzle, in which the speed of sound is attained in the narrowest cross section.
    Type: Grant
    Filed: June 3, 2002
    Date of Patent: December 28, 2004
    Assignee: British American Tobacco (Germany) GmbH
    Inventors: Frank Pluckhahn, Gerald Schmekel, Arno Weiss
  • Publication number: 20040182404
    Abstract: A method of expanding tobacco involves introducing a steam flow and a tobacco material into a duct having an inlet and an outlet and defining an arcuate flow path. The tobacco is entrained in the steam flow and conveyed along the arcuate flow path and toward the outlet. The presence of the steam results in volumetric expansion of the tobacco as the steam and entrained tobacco travel along the flow path. The steam and entrained tobacco are then collected and separated. As such, an expanded tobacco is provided.
    Type: Application
    Filed: March 20, 2003
    Publication date: September 23, 2004
    Inventors: Dale Bowman Poindexter, Jack Gray Flinchum, Franklin Allan Stump
  • Patent number: 6779527
    Abstract: The invention relates to a method and a device for conditioning comminuted tobacco material by heating and moistening with water vapor, wherein the comminuted tobacco material free-falls down through a chamber operating in a continuous process and is treated during free-fall with water vapor via nozzles; a hyperbaric pressure is maintained in said chamber.
    Type: Grant
    Filed: August 2, 2001
    Date of Patent: August 24, 2004
    Assignee: British American Tobacco (Germany) GmbH
    Inventors: Uwe Werner Ehling, Frank Plückhahn, Gerald Schmekel, Arno Weiss
  • Publication number: 20030089376
    Abstract: The invention relates to a method for improving the fillability of tobacco, as tobacco leaves or ribs and/or tobacco additives, by treatment of the tobacco material, which has approx. up to 15 wt. % initial moisture with a treatment gas consisting of nitrogen and/or argon at pressures of 50 to 1,000 bar with continuous or graduated compression followed by continuous or graduated decompression, with the compression and decompression stages taking place in either one autoclave or with cascade-type switching in several autoclaves, followed by thermal after-treatment of the tobacco material discharged, which is characterised in that the compression is carried out at an operating temperature above 55° C., preferably at 60 to 90° C. and the initial moisture of the tobacco material lies within the range 8 to 14 wt. %.
    Type: Application
    Filed: October 2, 2002
    Publication date: May 15, 2003
    Inventors: Ulrich Burmester, Holger Fleischhauer, Thomas Pienemann, Klaus-Dieter Ziehn
  • Publication number: 20030075191
    Abstract: The present invention relates to a method for improving the fillability of tobacco, as cut tobacco leaves or ribs and/or plant-based tobacco additives with cellular structure, by treating the tobacco material which has 8 to 16 wt. % initial moisture with a treatment gas consisting of nitrogen and/or argon at pressures of 50 to 1,000 bar in either one autoclave or with cascade-type switching in several autoclaves, followed by thermal after-treatment of the tobacco material discharged after decompression has occurred, which is characterised in that the decompression is carried out with at least one holding stage whose pressure corresponds to 3 to 60%, preferably 3 to 30% of the original maximum pressure and that the heating of the system whilst it is under residual pressure is carried out in such a way that the tobacco discharge temperature after pressure reduction is completed lies within the range 10 to 80° C.
    Type: Application
    Filed: September 30, 2002
    Publication date: April 24, 2003
    Inventors: Ulrich Burmester, Holger Fleischhauer, Klaus-Dieter Ziehn
  • Publication number: 20020189624
    Abstract: The invention concerns a method and an apparatus for expanding foodstuffs and luxury foodstuffs/tobacco materials capable of being expanded, in particular moist tobacco materials, wherein said materials in a carrier flow comprising steam pass through an expansion zone, comprising a Laval nozzle, in which the speed of sound is attained in the narrowest cross section.
    Type: Application
    Filed: June 3, 2002
    Publication date: December 19, 2002
    Applicant: British American Tobacco (Germany) GmbH
    Inventors: Frank Pluckhahn, Gerald Schmekel, Arno Weiss
  • Patent number: 6425401
    Abstract: A method of treating tobacco to reduce the content of, or prevent formation of, harmful nitrosamines which are normally found in tobacco is disclosed. The method includes the step of subjecting at least a portion of the plant, while the portion is uncured and in a state susceptible to having the amount of nitrosamines reduced or formation of nitrosamines arrested, to a controlled environment capable of providing a reduction in the amount of nitrosamines or prevention of the formation of nitrosamines, for a time sufficient to reduce the amount of or substantially prevent the formation of at least one nitrosamine, wherein the controlled environment is provided by controlling at least one of humidity, rate of temperature change, temperature, airflow, CO level, CO2 level, O2 level, and arrangement of the tobacco plant. Tobacco products and an apparatus for producing such tobacco products are also disclosed.
    Type: Grant
    Filed: September 25, 2000
    Date of Patent: July 30, 2002
    Assignee: Regent Court Technologies LLC
    Inventor: Jonnie R. Williams
  • Patent number: 6397851
    Abstract: A method and an apparatus for expanding foodstuffs and luxury foodstuffs/tobacco materials capable of being expanded, in particular moist tobacco materials, wherein said materials in a carrier flow comprising steam pass through an expansion zone, comprising a Laval nozzle, in which the speed of sound is attained in the narrowest cross section.
    Type: Grant
    Filed: March 2, 2000
    Date of Patent: June 4, 2002
    Assignee: British American Tobacco (Germany) GmbH
    Inventors: Frank Pluckhahn, Gerald Schmekel, Arno Weiss
  • Patent number: 6298858
    Abstract: Improved flavorful and aromatic tobacco materials and a method for producing flavorful and aromatic components from all natural tobacco materials are provided. A first tobacco material is contacted with a second tobacco material to form a tobacco blend. The first tobacco material has a higher content of nitrogen source and a lower content of sugar source than the second tobacco material. The moisture content in the first and second materials of the tobacco blend is increased to at least about 20%. The tobacco blend having an increased moisture content is then subjected to heat treatment in a substantially atmospheric environment for a time and under conditions sufficient to generate flavorful and aromatic substances in said first and second tobacco materials.
    Type: Grant
    Filed: November 18, 1998
    Date of Patent: October 9, 2001
    Assignee: R. J. Reynolds Tobacco Company
    Inventors: William Monroe Coleman, III, Thomas Albert Perfetti, Ronald Lewis Parks, Michael Francis Dube, Luis Mayan Dominguez
  • Patent number: 6221413
    Abstract: A device for puffing products such as foodstuffs or tobacco comprises an upright puffing reactor having a vessel for receiving product therein. The vessel has a wall provided with a plurality of openings. A chamber surrounds the vessel. The vessel has no openings in an upper section. A first pressurized heat-carrying agent is supplied to the chamber under a first pressure, and the agent flows from the chamber through the plurality of openings uniformly through the product disposed within the vessel. Shortly before the vessel is opened via an opening mechanism, a second agent having a higher pressure than the first pressure is supplied into the upper section above the product disposed within the vessel for providing a “propelling charge” behind the product.
    Type: Grant
    Filed: January 26, 2000
    Date of Patent: April 24, 2001
    Inventor: Rudolf Bichsel
  • Patent number: 6185843
    Abstract: A pneumatic conveyance tobacco dryer which includes a conveyance duct having a first portion, a second, upwardly extending portion and a third, curved portion intercommunicating the first and second portions. A tobacco feed chute extends downwardly and opens into the second portion of the duct. The geometry of the dryer at and in the region of the feed chute is such as to effect the object of reducing the contact of tobacco particles with the inner surfaces of the conveyance duct.
    Type: Grant
    Filed: November 30, 1999
    Date of Patent: February 13, 2001
    Assignee: British American Tobacco (Investments) Limited
    Inventors: William John Stone, Ian Ernest Tatham, Werner Hirsch, Arno Eugen Weiss
  • Patent number: 6158441
    Abstract: A shower of tobacco particles is admitted into the inlet at the top of and descends by gravity and/or under the action of a driven cell wheel in a generally upright duct. The particles are moisturized prior to admission into the duct or due to contact with droplets of water in the inlet, and are thereupon caused to traverse an orbiting shower of steam, water and/or another conditioning medium in an intermediate portion of their path in the duct. Such treatment entails a swelling and thus increases the volume of the particles. The conditioning medium is discharged via orifices radially outwardly from at least one substantially horizontal conduit which is rotated about its axis and can be provided with external pins or analogous mechanical impellers serving to cause the particles of tobacco to orbit about the conduit prior to descending into the range of a dryer at a level below the intermediate portion of the path, e.g., at the outlet of the duct.
    Type: Grant
    Filed: August 10, 1998
    Date of Patent: December 12, 2000
    Assignee: Hauni Maschinenbau AG
    Inventors: Torsten Grigutsch, Dieter Paus
  • Patent number: 6125855
    Abstract: Tobacco is treated to cause its expansion by a process which comprises the steps of subjecting it, in a treatment chamber, to a reduced pressure of not greater than 7 kPa, impregnating the cell structure of the tobacco with isopentane vapour at a temperature in the range of from 70.degree. C. to 100.degree. C. and maintaining the tobacco in contact with the vapour at a pressure of at least 400 kPa, removing excess isopentane vapour from the treatment chamber, contacting the impregnated tobacco with steam to expand the tobacco cell structure, reducing the pressure in the treatment chamber at a rate of at lest 10 kPa/minute, preferably 30 kPa/minute, and then venting the treatment chamber back to atmospheric pressure. The final filling value of the tobacco treated according to this process is directly proportional to the rate at which the pressure in the treatment chamber is reduced following the steam treatment of the tobacco.
    Type: Grant
    Filed: October 20, 1998
    Date of Patent: October 3, 2000
    Assignee: Imperial Tobacco Limited
    Inventors: Robert Nevett, Clifford Hendrik Henneveld, Keith Alan Matthews, Brian Chester Chard
  • Patent number: 6082369
    Abstract: Tobacco is treated using the following series of steps:(1) subjecting in a chamber the tobacco to a reduced pressure of not greater than 70 mbar (7 kPa);(2) impregnating the cell structure of the tobacco with isopentane vapor at a temperature in the range of from 70.degree. C. to 90.degree. C. and maintaining the tobacco in contact with isopentane vapor at a pressure of at least 4 bar (400 kPa) for up to 30 minutes to cause impregnation of the tobacco;(3) removing excess isopentane vapor from the impregnated tobacco by evacuating the chamber, the pressure change being effected adiabatically;(4) contacting the impregnated tobacco with steam to expand the tobacco; and(5) subjecting the expanded tobacco to a reordering process.
    Type: Grant
    Filed: July 22, 1998
    Date of Patent: July 4, 2000
    Assignee: Imperial Tobacco Limited
    Inventors: Robert Nevett, Clifford H. Henneveld, Keith A. Matthews, Brian C. Chard
  • Patent number: 6053174
    Abstract: A tobacco enhancement apparatus and a method of enhancing tobacco using the apparatus comprising a tunnel (12) having a vibratory conveyor floor (18), and an inlet (14) for receiving unexpanded tobacco shreds. A steaming and swirling station (32) is located downstream of the inlet and comprises an array of overhead steam nozzles arranged above the floor for steaming and expanding the shreds. The steam nozzles are positioned and angled to create vortices amongst the shreds. A conditioning venturi station (50) is located downstream of the steaming station for prolonging the exposure of the expanded tobacco shreds to conditions of increased vapor pressure. A set point controller (198) is provided for automatically monitoring and adjusting the downward angle of the steam nozzles, the steam pressure, the height of the nozzles, the height of the venturi station and the temperature of the expanded tobacco.
    Type: Grant
    Filed: June 28, 1999
    Date of Patent: April 25, 2000
    Assignee: Tobacco Research and Development Institute Limited
    Inventors: Kobus De Koker, Johan Bakkes
  • Patent number: 5908032
    Abstract: A method of and an apparatus for expanding tobacco, particularly tobacco impregnated with solid carbon dioxide are disclosed. The apparatus comprises an arcuate, generally C-shaped duct for conveying the tobacco material in a hot gaseous medium to sublimate the solid carbon dioxide and expand the tobacco. The duct has a non-circular cross-section, preferably a rectangular cross-section, with a high width-to-depth ratio and an increasing depth from the inlet to an intermediate portion of the duct then a decreasing depth from the intermediate portion to the outlet of the duct. A winnower device infeeds the tobacco material into the duct adjacent the throat of a venturi section connected to the inlet of the conveying duct. A tangential separator with an adjustable baffle at the inlet thereof for controlling velocity in the separator is used to separate the expanded tobacco from the gaseous medium.
    Type: Grant
    Filed: August 9, 1996
    Date of Patent: June 1, 1999
    Assignee: R.J. Reynolds Tobacco Company
    Inventors: Dale Bowman Poindexter, Russell Dean Barnes, Hoyt Sturdivant Beard, Keith Rowan Guy, Ricky Harris Laurence, Harold Eugene Richardson, Tony Dean Stewart, Douglas Edwin Wilhelm
  • Patent number: 5908033
    Abstract: A high humidity drying apparatus for cut tobacco is shown. The apparatus has a furnace which heats circulated air within the apparatus. The air is forced through a first arcuate elbow which has a tobacco air inlet located thereon for inserting the cut tobacco into the airstream. The tobacco is then redirected into a vertically extending drying chamber. The air entrained tobacco is then forced through a second arcuate elbow which places the tobacco into a tangential separator for removing the tobacco from the heated air. The separator has dual air exhausts, each leading to a high efficiency cyclone for further removal of the tobacco dust form the circulated air. All of the air is then passed back to the furnace for heating and then recirculated through the drying apparatus.
    Type: Grant
    Filed: September 19, 1997
    Date of Patent: June 1, 1999
    Assignee: Brown & Williamson Tobacco Corporation
    Inventors: Kevin R. Korte, Sr., Stacey Claire Braxton, Kayyani Adiga
  • Patent number: 5873371
    Abstract: An apparatus for receiving harmful substances from a cigarette includes a heating chamber provided with a heating element heating a treating solution consisting of 75% alcohol and 25% of hydrogen peroxide so that the latter evaporates and by transversing the cigarette, carries away the harmful substances from the chamber.
    Type: Grant
    Filed: September 30, 1997
    Date of Patent: February 23, 1999
    Inventor: George Giolvas
  • Patent number: 5865187
    Abstract: A tobacco expansion apparatus and method comprising a source of tower gas, an obloid transport duct (20), in communication with the gas source, a tobacco feeder (18) at a location along the obloid transport duct (20) and a separator (22) for recovering tobacco from the expansion apparatus. The tobacco feeder (18) is adapted to introduce tobacco uniformly across the width of the obloid transport duct (20). The apparatus improves the filling power of the processed tobacco and can be operated at higher production rates with less tobacco breakage, thereby improving tobacco yield.
    Type: Grant
    Filed: April 23, 1997
    Date of Patent: February 2, 1999
    Assignee: Philip Morris Incorporated
    Inventors: E. Barry Fischer, Warren D. Winterson
  • Patent number: 5799665
    Abstract: A process for expanding tobacco is provided which employs carbon dioxide gas. Tobacco temperature and OV content are adjusted prior to contacting the tobacco with carbon dioxide gas. The disclosed process is suitable for impregnating and expanding tobacco having a high bulk density. In order to achieve a high bulk density, the tobacco may be compacted or compressed to achieve an increased and more uniform bulk density prior to its impregnation with carbon dioxide. The process may be carried out with a short cycle impregnation in an apparatus according to the invention. A thermodynamic path is followed during impregnation which allows a controlled amount of the carbon dioxide gas to condense on the tobacco. This liquid carbon dioxide evaporates during depressurization helping to cool the tobacco bed uniformly. After impregnation, the tobacco may be expanded immediately or kept at or below its post-vent temperature in a dry atmosphere for subsequent expansion.
    Type: Grant
    Filed: December 19, 1996
    Date of Patent: September 1, 1998
    Inventors: Kwang H. Cho, Thomas J. Clarke, Joseph M. Dobbs, Eugene B. Fischer, Diane L. Leister, Jose M. G. Nepomuceno, Walter A. Nichols, Ravi Prasad
  • Patent number: 5740817
    Abstract: A process for treating smoking material comprising the steps of (i) heating smoking material having a moisture content of from 5 to 75% by weight at a temperature of from 70.degree. to 220.degree. C. at about or above atmospheric pressure in the presence of air and (ii) reducing the pressure on the heated smoking material to a level of from 0.1 to 50 kPa at a rate such that the water contained within the smoking material evaporates causing the smoking material to expand, the smoking material being heated during pressure reduction to accelerate water evaporation.
    Type: Grant
    Filed: March 29, 1996
    Date of Patent: April 21, 1998
    Assignee: Imperial Tobacco Limited
    Inventor: William Cunningham
  • Patent number: 5720306
    Abstract: A high humidity drying apparatus for cut tobacco is shown. The apparatus has a furnace which heats circulated air within the apparatus. The air is forced through a first arcuate elbow which has a tobacco air inlet located thereon for inserting the cut tobacco into the airstream. The tobacco is then redirected into a vertically extending drying chamber. The air entrained tobacco is then forced through a second arcuate elbow which places the tobacco into a tangential separator for removing the tobacco from the heated air. The separator has dual air exhausts, each leading to a high efficiency cyclone for further removal of the tobacco dust form the circulated air. All of the air is then passed back to the furnace for heating and then recirculated through the drying apparatus.
    Type: Grant
    Filed: October 4, 1996
    Date of Patent: February 24, 1998
    Assignee: Brown & Williamson Tobacco Corporation
    Inventors: Kevin R. Korte, Sr., Stacey Claire Braxton, Kayyani Adiga, Raymond Frank Werkmeister, Carlton Andrew Soots
  • Patent number: 5711319
    Abstract: In a process for expanding tobacco, an equilibrium pressure within a process vessel (1) containing a mixture of gaseous carbon dioxide and liquid carbon dioxide is selected before charging a sample volume of tobacco from a batch of tobacco into a sealable impregnator vessel (2). Liquid carbon dioxide is then transferred at the selected equilibrium pressure from the process vessel (1) into the impregnator vessel (2) where it is maintained sufficiently long to permit liquefied carbon dioxide to penetrate the cells of the tobacco. Liquid carbon dioxide is subsequently transferred from the impregnator vessel (2) into a drain vessel (3) and the pressure within the impregnator vessel (2) is reduced sufficiently to cause the solidification of liquid carbon dioxide contained within the cells of the tobacco. Finally, the tobacco is heated sufficiently to vaporise the carbon dioxide in the tobacco cells thereby expanding the tobacco.
    Type: Grant
    Filed: October 10, 1996
    Date of Patent: January 27, 1998
    Assignee: Messer UK Limited
    Inventor: Clive Stewart Cumner
  • Patent number: 5669397
    Abstract: This invention provides tobacco expansion processes and apparatus that can be employed for expanding tobacco at rapid throughput rates employing high pressure tobacco impregnation conditions. The processes and apparatus of the invention are particularly useful in tobacco expansion processes employing cycle times of less than 20-30 seconds; the use of preheated, prepressurized expansion agent such as propane; preheating of tobacco batches; and/or compression of tobacco within a high pressure impregnation zone for greatly improving use of available space in a high pressure impregnation vessel.
    Type: Grant
    Filed: October 1, 1996
    Date of Patent: September 23, 1997
    Assignee: R. J. Reynolds Tobacco Company
    Inventors: Hoyt S. Beard, Lucas J. Conrad, J. Edward Crook, James E. Lovette, Robert Calvin Johnson, Donald A. Newton, Hamid Neshan
  • Patent number: 5653245
    Abstract: This invention provides tobacco expansion processes and apparatus that can be employed for expanding tobacco at rapid throughput rates employing high pressure tobacco impregnation conditions. The processes and apparatus of the invention are particularly useful in tobacco expansion processes employing cycle times of less than 20-30 seconds; the use of preheated, prepressurized expansion agent such as propane; preheating of tobacco batches; and/or compression of tobacco within a high pressure impregnation zone for greatly improving use of available space in a high pressure impregnation vessel.
    Type: Grant
    Filed: October 30, 1995
    Date of Patent: August 5, 1997
    Assignee: R. J. Reynolds Tobacco Company
    Inventors: Hoyt S. Beard, Lucas J. Conrad, J. Edward Crook, James E. Lovette, Robert Calvin Johnson, Donald A. Newton, Hamid Neshan
  • Patent number: 5649552
    Abstract: A process for expanding tobacco is provided which employs carbon dioxide gas. Tobacco temperature and OV content are adjusted prior to contacting the tobacco with carbon dioxide gas. The disclosed process is suitable for impregnating and expanding tobacco having a high bulk density. In order to achieve a high bulk density, the tobacco may be compacted or compressed to achieve an increased and more uniform bulk density prior to its impregnation with carbon dioxide. The process may be carried out with a short cycle impregnation in an apparatus according to the invention. A thermodynamic path is followed during impregnation which allows a controlled amount of the carbon dioxide gas to condense on the tobacco. This liquid carbon dioxide evaporates during depressurization helping to cool the tobacco bed uniformly. After impregnation, the tobacco may be expanded immediately or kept at or below its post-vent temperature in a dry atmosphere for subsequent expansion.
    Type: Grant
    Filed: June 7, 1995
    Date of Patent: July 22, 1997
    Assignee: Philip Morris Incorporated
    Inventors: Kwang H. Cho, Thomas J. Clarke, Joseph M. Dobbs, Eugene B. Fischer, Diane L. Leister, Jose M. G. Nepomuceno, Walter A. Nichols, Ravi Prasad
  • Patent number: 5647382
    Abstract: A process and apparatus for tobacco expansion is employed for expanding tobacco at rapid throughput rates. The apparatus includes a spool and shell assembly wherein the spool is moveable into and out of the shell between loading, impregnating, and unloading positions. In the impregnating position, sealing assemblies seal the radial clearance between the spool and shell to provide a pressure vessel for tobacco impregnation. The sealing assemblies include at least one elastically deformable sealing ring and an annularly shaped axial pressure applying member to releasably impart axial pressure to the sealing ring. The axial pressure applying member receives fluid pressure from a hydraulic fluid and preferably receives additional fluid pressure from the expansion agent used to expand the tobacco.
    Type: Grant
    Filed: July 1, 1996
    Date of Patent: July 15, 1997
    Assignee: R. J. Reynolds Tobacco Company
    Inventors: James Edward Lovette, Lucas Jones Conrad, John Edward Crook, Robert Eugene Grubbs, Wayne David Detwiler
  • Patent number: 5638834
    Abstract: An apparatus for providing a water vapor-air mixture for treating a hygroscopic material having a mixing chamber, supply for providing air to the mixing chamber at a temperature in the range of 0.degree. C. to 80.degree. C. and at a pressure in the range of 1 to 3 bar, supply for providing steam to the mixing chamber at a temperature in the range of 100.degree. C. to 25.degree. C. and at a pressure in the range of 1 to 10 bar, the mixing chamber having an outlet in connection with a treatment chamber to provide the treatment chamber with a water vapor-air mixture at a temperature below 200.degree. C. and at a pressure in the range of 1 to 5 bar.
    Type: Grant
    Filed: May 8, 1996
    Date of Patent: June 17, 1997
    Inventors: Victor Albert Montgomery White, Stephen Edward Potts
  • Patent number: 5582193
    Abstract: A tobacco expansion apparatus and method comprising a source of tower gas, an obloid transfer duct, in communication with the gas source, a tobacco feeder at a location along the obloid transport duct and a separator for recovering tobacco from the expansion apparatus. The tobacco feeder is adapted to introduce tobacco uniformly across the width of the obloid transfer duct. The apparatus improves the filling power of the processed tobacco and can be operated at higher production rates with less tobacco breakage, thereby improving tobacco yield.
    Type: Grant
    Filed: August 24, 1994
    Date of Patent: December 10, 1996
    Assignee: Philip Morris Incorporated
    Inventors: E. Barry Fischer, Warren D. Winterson
  • Patent number: 5483977
    Abstract: This invention provides improvements in tobacco expansion processes which are capable of dramatically improving tobacco throughput in high pressure tobacco impregnation systems. In accordance with various aspects of the invention, tobacco can be impregnated in a high pressure impregnation zone and removed from the zone for expansion in complete cycle times of less than one minute, typically less than about 15-30 seconds. In addition, tobacco throughputs are further improved in accordance with other aspects of the invention by achieving dramatically improved use of the available treatment space in a high pressure impregnation zone. In addition, the invention provides processes for minimizing the amount of expansion agent used to treat tobacco.
    Type: Grant
    Filed: June 14, 1993
    Date of Patent: January 16, 1996
    Assignee: R. J. Reynolds Tobacco Company
    Inventors: Lucas J. Conrad, Jackie L. White
  • Patent number: 5469872
    Abstract: This invention provides tobacco expansion processes and apparatus that can be employed for expanding tobacco at rapid throughput rates employing high pressure tobacco impregnation conditions. The processes and apparatus of the invention are particularly useful in tobacco expansion processes employing cycle times of less than 20-30 seconds; the use of preheated, prepressurized expansion agent such as propane; preheating of tobacco batches; and/or compression of tobacco within a high pressure impregnation zone for greatly improving use of available space in a high pressure impregnation vessel.
    Type: Grant
    Filed: December 6, 1993
    Date of Patent: November 28, 1995
    Assignee: R. J. Reynolds Tobacco Company
    Inventors: Hoyt S. Beard, Lucas J. Conrad, J. Edward Crook, James E. Lovette, Robert C. Johnson, Donald A. Newton, Hamid Neshan
  • Patent number: 5379780
    Abstract: Steam or high-temperature gas containing steam flows through a gas-flow drying pipe. Tobacco is fed from a feed port into the high-temperature gas flowing through the gas-flow drying pipe, and heated and expanded while it flows together with the gas. Steam or water is injected into the high-temperature gas flow from injection nozzles at the positions downstream from the feed port to change the gas temperature. Thereby, the heat quantity given to the tobacco from the high-temperature gas is controlled to prevent the tobacco quality from degrading.
    Type: Grant
    Filed: November 6, 1991
    Date of Patent: January 10, 1995
    Assignee: Japan Tobacco Inc.
    Inventors: Hiromi Uematsu, Masanori Wakui, Toshio Iden, Toshio Takahashi, Kensuke Uchiyama
  • Patent number: 5365950
    Abstract: An expanding apparatus supplies an expanding agent to an impregnating vessel, and continuously supplies and discharges a material, e.g., a tobacco material to and from the impregnating vessel through a valve while pressure-increasing or pressure-decreasing the material, thereby continuously expanding the material. The expanding agent supplied to the impregnating vessel, the valve, and the like is recovered and, air, an impurity gas, or the like mixed in it is removed. Thereafter the expanding agent is pressure-increased to a high pressure and supplied to the impregnating vessel and the valve again.
    Type: Grant
    Filed: February 9, 1994
    Date of Patent: November 22, 1994
    Assignee: Japan Tobacco Inc.
    Inventors: Kazuo Yoshimoto, Takashi Ogawa, Hiromi Uematsu, Manabu Takeuchi, Kensuke Uchiyama
  • Patent number: 5339837
    Abstract: In a drying process for increasing the filling power of tobacco material, the cut and moistened tobacco material is conveyed in a drying gas flow, dried within a tubular drying section and subsequently separated from the drying gas. The drying gas has at a feed point into the drying section a temperature of at least 200.degree. C. and a flow velocity of at least 30 m/sec. The flow velocity of the drying gas is reduced in the drying section. The flow velocity of the drying gas at the charge point into the drying section is at the most 100 m/sec. Within the drying section, to reduce the local heat transfer coefficient and the local mass transfer coefficient between the surface of the tobacco material and the surrounding drying gas, along with the reduction of the flow velocity of the drying gas, the flow velocity of the tobacco material is also reduced. At the end of the drying section the drying gas has a flow velocity of at the most 15 m/sec and a temperature of at the most 130.degree. C.
    Type: Grant
    Filed: May 14, 1992
    Date of Patent: August 23, 1994
    Assignee: B.A.T. Cigarettenfabriken GmbH
    Inventors: Werner Hirsch, Arno Weiss, Erhard Rittershaus, Gitta Junemann, Caspar H. Koene, Ingo Pautke, Fritz Schelhorn, Herbert Sommer, William J. Stone
  • Patent number: 5307822
    Abstract: A process and an apparatus for expanding and drying tobacco by means of vapor and/or hot gas are described, in accordance with which the tobacco is metered into an interior space (4) delimited by at least two flat jets (3, 3'). The flat jets flow into the channel from mutually opposing slotted nozzles (2, 2') and are directed towards one another at an acute angle and take up and consequently accelerate the tobacco suddenly. After the velocity acceleration by the flat jets, the tobacco is deflected by means of transverse flow, accelerated again, expanded and dried.
    Type: Grant
    Filed: December 4, 1992
    Date of Patent: May 3, 1994
    Inventor: Laszlo Egri
  • Patent number: 5251649
    Abstract: A process for expanding tobacco is provided which employs carbon dioxide gas. Tobacco temperature and OV content are adjusted prior to contacting the tobacco with carbon dioxide gas. A thermodynamic path is followed during impregnation which allows a controlled amount of the carbon dioxide gas to condense on the tobacco. This liquid carbon dioxide evaporates during depressurization helping to cool the tobacco bed uniformly. After impregnation, the tobacco may be expanded immediately or kept at or below its post-vent temperature in a dry atmosphere for subsequent expansion.
    Type: Grant
    Filed: June 18, 1991
    Date of Patent: October 12, 1993
    Assignee: Philip Morris Incorporated
    Inventors: Kwang H. Cho, Thomas J. Clarke, Joseph M. Dobbs, Eugene B. Fischer, Jose M. G. Nepomuceno, Ravi Prasad
  • Patent number: 5251648
    Abstract: A method of plumping cut tobacco includes impregnating the cut tobacco with an adjuvant plumping agent and forcing the adjuvant plumping agent to expand in order to inflate the tissues of cut tobacco (plumping step), idly storing the plumped tobacco with a low moisture content level (idle storage step) and remoisturizing the cut tobacco after the idle storage step by adding moisture to achieve a predetermined final moisture content level (moisture content regulating step). With such a method, cut tobacco can be remarkably plumped before it is used for cigarette production.
    Type: Grant
    Filed: October 3, 1991
    Date of Patent: October 12, 1993
    Assignee: Japan Tobacco Inc.
    Inventors: Takashi Ogawa, Masaru Sakuma, Masami Nakamura, Katsuhiko Kan, Mitsuru Chujo
  • Patent number: 5203354
    Abstract: An apparatus and method for manufacturing reconstituted tobacco sheet in which a tobacco containing slurry is metered on to the outer surface of a rotating heated cylindrical dryer and then, after sufficient drying, is removed from the cylindrical dryer.
    Type: Grant
    Filed: June 28, 1991
    Date of Patent: April 20, 1993
    Assignee: Philip Morris Incorporated
    Inventor: John N. Hickle