Abstract: A device and method for preparing a fully granular cigarette/filter rod, and a prepared fully granular cigarette/filter rod are disclosed. In certain embodiments, negative pressure is used to adhere granular material onto a mesh-type conveyor belt. The granular material is preliminarily formed into fully granular cigarette/filter rod material by means of a pre-forming apparatus; the fully granular cigarette/filter rod material, traveling with the mesh-type conveyor belt, enters into a forming cavity, and undergoes heating and humidifying treatment, and a continuous solid porous substance is formed; the continuous solid porous substance is moved into the cooling/drying cavity, drying and cooling treatment are performed under the action of negative pressure, and a fully granular cigarette/filter rod with strong adhesion, porosity, permeability, and appropriate moisture is obtained.

Abstract: A process is provided for producing smokeless tobacco and/or snuff compositions using steam alone in an open vessel or in combination with pressure and venting to alter organoleptic properties of the smokeless tobacco and/or snuff compositions.

Abstract: The invention relates to a method of producing cut tobacco material, whereby a tobacco starting material is heated and brought to a first increased pressure in one method stage; whereby the tobacco material is pumped to a second increased pressure in the second method stage which is higher than the first increased pressure; and whereby the tobacco material, heated and placed under pressure, is expanded and fed through a forming tool (23).

Abstract: In a process for preparing a tobacco blend, at least two different types of tobacco are thermally treated and blended so as to form the tobacco blend. Thermal treatment as well as blending of the different types of tobacco is performed by introducing the different types of tobacco into a combined thermal treating and blending unit, where thermally treating as well as blending of the at least two different types of tobacco is performed.

Abstract: A method of curing tobacco comprises drying a harvested tobacco plant in a controlled environment for a time sufficient to substantially prevent the formation of at least one nitrosamine. The tobacco is first subjected to the controlled environment while at least a majority of the tobacco is in a green state. The resulting cured tobacco usually has tobacco-specific nitrosamine (TSNA) levels which are undetectable and are similar to levels found in freshly harvested, green tobacco.

Abstract: The invention provides a process for preparing a tobacco composition suitable for use as a smokeless tobacco composition, the process including: providing a slurry comprising water and a tobacco material, the slurry comprising at least about 75% by weight water, based on the total weight of the slurry; heating the slurry to a temperature of at least about 60° C. for a time sufficient to pasteurize the tobacco material; adding an amount of a base to the slurry sufficient to raise the pH of the slurry to at least about 8.5, thereby forming a pH-adjusted slurry; and continuing to heat the pH-adjusted slurry to a temperature of at least about 60° C. for a time sufficient for the pH of the slurry to drop at least about 0.5 pH unit following the adding step.

Abstract: The invention provides a process for preparing a tobacco composition suitable for use as a smokeless tobacco composition, including: providing a moist tobacco material; heating the moist tobacco to a temperature of at least about 85° C. for a time sufficient to pasteurize the tobacco material while maintaining the moisture content at a relatively constant level; adding an amount of a base and water to the moist tobacco material sufficient to raise the pH of the slurry to at least about 8.7 and raise the moisture content to at least about 40% by weight, thereby forming a pH-adjusted moist tobacco material; and continuing to heat the pH-adjusted moist tobacco material to a temperature of at least about 55° C. for a time sufficient for the pH of the moist tobacco material to drop to less than about 8.5 while maintaining the moisture content at a relatively constant level.

Abstract: A method of curing tobacco comprises drying a harvested tobacco plant in a controlled environment for a time sufficient to substantially prevent the formation of at least one nitrosamine. The tobacco is first subjected to the controlled environment while at least a majority of the tobacco is in a green state. The resulting cured tobacco usually has tobacco-specific nitrosamine (TSNA) levels which are undetectable and are similar to levels found in freshly harvested, green tobacco.

Abstract: The invention relates to a tobacco shredding device with a heatable pressure chamber (3), which has a tobacco material inlet (5) at the low-pressure end, an expansion gap outlet at the pressure end and a shaft-mounted conveyor screw (1) for conveying the tobacco material from the inlet to the outlet, and the conveyor screw shaft (19) is supported at the inlet end, and the shaft (19) extends on behind the outlet, where it is supported again by a counter bearing (17). It further relates to a method of shredding tobacco, whereby the tobacco material is introduced at the low-pressure end of a pressure chamber and is expanded and discharged at the pressure end of the chamber at a gap outlet, and the tobacco material is conveyed from the inlet to the outlet by means of a conveyor screw shaft-mounted at both end portions, and the conveyor screw is operated in a speed range of up to 600 min?1.

Abstract: The invention relates to a method of producing cut tobacco material, whereby a tobacco starting material is heated and brought to a first increased pressure in one method stage; whereby the tobacco material is pumped to a second increased pressure in the second method stage which is higher than the first increased pressure; and whereby the tobacco material, heated and placed under pressure, is expanded and fed through a forming tool (23).

Abstract: In a process for preparing a tobacco blend, at least two different types of tobacco are thermally treated and blended so as to form the tobacco blend. Thermal treatment as well as blending of the different types of tobacco is performed by introducing the different types of tobacco into a combined thermal treating and blending unit, where thermally treating as well as blending of the at least two different types of tobacco is performed.

Abstract: Cigarettes and cigarette components such as tobacco cut filler and cigarette paper, and methods for making cigarette components are provided that comprise nanostructured fibrils. The nanostructured fibrils, which can be formed and deposited in situ on tobacco cut filler and/or cigarette paper by laser vaporization controlled condensation or chemical reaction, are capable of acting as an oxidant for the conversion of carbon monoxide carbon dioxide and/or as a catalyst for the conversion of carbon monoxide to carbon dioxide. Cigarettes are provided that comprise tobacco cut filler and cigarette paper, wherein nanostructured fibrils are deposited on, or incorporated in, at least one of the tobacco cut filler and cigarette paper.

Abstract: The present invention provides a process of preparing herbal filler composition for biri, cigarette and the like comprising: gradual sun drying leaves of Cichorium intybus (Chicory) till the moisture of leaves is reduced to 10% to 12%, removing the midribs from said leaves, shredding said leaves without midribs in a shredder to the desired size, 10-90% tobacco in the said shredded leaves, optionally, adding flavouring agents, as herein described, in said shredded leaves and tobacco, if desired and mixing evenly, and filing said flavoured shredded leaves in biri, cigarette and the like for smoking.

Abstract: Tobaccos are cured in a manner so as to provide tobaccos having extremely low tobacco specific nitrosamine (TSNA) contents. Harvested Virginia tobacco is subjected to flue-curing so as to provide flue-cured tobacco. During the curing processing steps, contact of the tobacco with nitric oxide gases, such as those produced as combustion products of propane burning heating units, is avoided. Tobacco in curing barns is not subjected to direct-fire curing techniques, but rather, heat for tobacco curing can be provided by heat exchange or electrical heating methods.

Abstract: Smokeable products, such as tobacco, substantially free of pathogens, and methods for the preparation of such products, are disclosed.

Abstract: The flavor and aroma characteristics of the smoke of a tobacco blend incorporating Oriental tobacco are improved by subjecting that blend to heat treatment. Oriental tobacco having a relatively high sucrose ester content is combined with a second dissimilar Oriental tobacco material and/or a non-Oriental tobacco material to form a tobacco mixture, and that mixture is heated for a time and under conditions sufficient to reduce the concentration of sucrose esters in the Oriental tobacco. Tobacco blends having reduced levels of sucrose esters yield smoke that does not possess undesirable off-notes provided by pyrolysis products of those sucrose esters; namely, 2-methylpropionic acid, 3-methylbutyric acid and 3-methylpentanoic acid.

Abstract: The invention relates to a method for detecting and selecting foreign parts in cigarettes, in which the tobacco is exposed in the vicinity of the cigarette maker to microwave radiation and both a signal SD relating to the tobacco density and a signal SF relating to the tobacco moisture are generated. The density signal SD and moisture signal SF are evaluated in combination with one another for the detection of the presence or absence of foreign parts in the tobacco.

Abstract: A method for chemically modifying a tobacco material during a curing process involves treating the tobacco material in a curing enclosure at a temperature and for a time sufficient to produce cured tobacco. The method also involves contacting the tobacco material with a chemical reagent before and/or during the time period that the tobacco material is cured so that the chemical reagent can interact with the tobacco material, thus resulting in further change in the chemical nature of the cured tobacco material. An exemplary chemical reagent is an ammonia source, which can be applied to a tobacco material in a variety of ways, including by spraying an aqueous ammonia source onto the tobacco or by introducing gaseous ammonia into the curing enclosure during the curing process.

Abstract: Tobaccos are cured in a manner so as to provide tobaccos having extremely low tobacco specific nitrosamine (TSNA) contents. Harvested Virginia tobacco is subjected to flue-curing so as to provide flue-cured tobacco. During the curing processing steps, contact of the tobacco with nitric oxide gases, such as those produced as combustion products of propane burning heating units, is avoided. Tobacco in curing barns is not subjected to direct-fire curing techniques, but rather, heat for tobacco curing can be provided by heat exchange or electrical heating methods.

Abstract: A process and system for continuous assay and removal of toxins from tobacco. Products such as tobacco contaminated with mycotoxins, particularly aflatoxins, and benzpyrene and its precursors, are subjected to treatment, generally in a solvent medium, to decontaminate the tobacco of the toxin. Continuous monitoring of all harmful toxins eluted from the cleaning solvent is performed by immunoantibody ultraviolet fluorescence, for example. A quality-control process ensures removal of harmful toxins from tobacco before further processing. Decontamination of extracted solvent streams and re-additives ensures safe reuse or disposal of the solvents and re-additives.

Abstract: The flavor and aroma characteristics of the smoke of a tobacco blend incorporating Oriental tobacco are improved by subjecting that blend to heat treatment. Oriental tobacco having a relatively high sucrose ester content is combined with a second dissimilar Oriental tobacco material and/or a non-Oriental tobacco material to form a tobacco mixture, and that mixture is heated for a time and under conditions sufficient to reduce the concentration of sucrose esters in the Oriental tobacco. Tobacco blends having reduced levels of sucrose esters yield smoke that does not possess undesirable off-notes provided by pyrolysis products of those sucrose esters; namely, 2-methylpropionic acid, 3-methylbutyric acid and 3-methylpentanoic acid.

Abstract: In a process for the treatment of tobacco, in particular Burley tobacco, the tobacco, which is preferably in the form of leaf tobacco, is treated with a casing, which preferably contains sugar. A thermal treatment of the casing-treated tobacco with saturated steam follows, wherein, before the steam treatment, the tobacco moisture content is in the range from 15% to 25% and wherein, after the steam treatment, the tobacco moisture content is in the range from 15% to 25% and the tobacco temperature is in the range from 80° C. to 115° C.

Abstract: The invention concerns a method for pest control in stored wares, especially tobacco products, which is characterized by the intermittent microwave treatment of potentially infested stored goods, whereby the duration of treatment and the mean output of the microwaves are so harmonized that the pest itself as well as its eggs are killed. The present invention therefore makes it possible to conduct effective and sustained pest control on infested goods since, in addition to beetles and larvae, the eggs of the pest are eliminated as well, and consequently the development of eggs to the larval stage at a later point in time is prevented. Secondly, using the invention's method, it is possible to dispense with highly toxic chemicals that can leave residues on the treated commodities and consequently represent a health hazard to anyone consuming the product in question.

Abstract: The underlying invention involves a process to control pests in stored products, and tobacco products in particular, whereby goods that are prone to infestation are intermittently shock-frozen at temperatures below zero, and whereby the minimum duration and minimum temperature of the shock treatment are selected so as to ensure that the stored product pests are killed in all stages of their development. Accordingly, the underlying invention is advantageous in that it enables effective, long-lasting pest control of goods prone to infestation because it kills not only beetles and their larvae, but also the eggs of the any pests, thus preventing the development of the eggs into the larval stage at a later point in time. Also, the invention's process makes it possible to eliminate the use of highly toxic chemicals which can leave residues in the treated goods and thereby constitute a health hazard to the consumers thereof.

Abstract: A process and system for continuous assay and removal of toxins from tobacco. Products such as tobacco contaminated with mycotoxins, particularly aflatoxins, and benzpyrene and its precursors, are subjected to treatment, generally in a solvent medium, to decontaminate the tobacco of the toxin. Continuous monitoring of all harmful toxins eluted from the cleaning solvent is performed by immunoantibody ultraviolet fluorescence, for example. A quality, control process ensures removal of harmful toxins from tobacco before further processing. Decontamination of extracted solvent streams and re-additives ensures safe reuse or disposal of the solvents and re-additives.

Abstract: Tobacco is treated with an effective amount of one or more bactericidal gases before or during curing to reduce or eliminate bacteria, bacterial activity and/or fungal activity from tobacco leaves, and/or to reduce or eliminate the amount of tobacco-specific nitrosamine or bacterial endotoxin in cured tobacco leaves. Cured tobacco is treated with an effective amount of one or more bactericidal gases before or during storage to reduce or eliminate bacteria, bacterial activity and/or fungal activity from the cured tobacco.

Abstract: Methods of reducing the content of and preventing formation of carcinogenic nitrosamines in harvested leafy plants such as tobacco and marijuana, are disclosed. The methods are directed to subjecting the plant to microwave radiation, at appropriate times in the cure cycle. With tobacco, products suitable for human consumption, such as cigarettes, cigars, etc., can be made in accordance with the present invention, having contents of tobacco-specific nitrosamines on a par with fresh-cut, green tobacco. In preferred embodiments, the resultant tobacco products are dried, golden-yellow leaves having almost negligible amounts of the known carcinogens NNN and NNK, in comparison to conventionally cured tobacco.

Abstract: Methods of reducing the content of and preventing formation of carcinogenic nitrosamines in harvested leafy plants such as tobacco and marijuana, are disclosed. The methods are directed to subjecting the plant to microwave and/or higher frequency radiation, at appropriate times in the cure cycle. With tobacco, products suitable for human consumption, such as cigarettes, cigars, etc., can be made in accordance with the present invention, having contents of tobacco-specific nitrosamines on a par with fresh-cut, green tobacco. In preferred embodiments, the resultant tobacco products are dried, golden-yellow leaves having almost negligible amounts of the known carcinogens NNN and NNK, in comparison to conventionally cured tobacco.

Abstract: Methods of reducing the content of and preventing formation of carcinogenic nitrosamines in harvested leafy plants such as tobacco and marijuana, are disclosed. The methods are directed to subjecting the plant to microwave radiation, at appropriate times in the cure cycle. With tobacco, products suitable for human consumption, such as cigarettes, cigars, etc., can be made in accordance with the present invention, having contents of tobacco-specific nitrosamines on a par with fresh-cut, green tobacco. In preferred embodiments, the resultant tobacco products are dried, golden-yellow leaves having almost negligible amounts of the known carcinogens NNN and NNK, in comparison to conventionally cured tobacco.

Abstract: Improved flavorful and aromatic tobacco materials and processes for producing flavorful and aromatic components from tobacco material are provided. The processes involve subjecting substantially dry liquid free tobacco material directly to heat treatment in an enclosed pressure controlled environment at a temperature for a period of time such that flavorful and/or aromatic substances are provided while excess weight loss in the tobacco material is avoided.

Abstract: A hybrid tool serves as a form on which constituent materials are applied for bonding or curing into a part in a desired configuration. It also serves as a holder for the bonded or cured materials in the originally applied position during subsequent machining. The hybrid tool is made by fabricating a face sheet of composite material having a facing surface configured to the reverse of a desired shape of one surface of a part to be made on the tool. The actual part will be laid up on the facing surface, cured while on the tool, and even trimmed before release. Base structure of the tool holds the facing surface of the face sheet in the desired shape, and includes ground-engaging pads that define an "A" datum plane. The tool aligns a reference plane of the face sheet parallel to the datum plane. A substantially continuous groove in the face sheet, used for trimming the part, opens in the facing surface.

Abstract: Tobacco products improved by the use of uncured, yellow tobacco low in tar and carcinogenic nitrosamines, treated by microwaving, or convection heating, or freeze drying to kill microbes responsible for curing, for use in smoking tobacco, chewing tobacco, tobacco chewing gum, beverages and foods. In one preferred embodiment tobacco, uncured or cured, is microwaved to reduce further tar and carcinogenic nitrosamines.

Abstract: A method of and an appratus for automatically determining the moisture content of a tobacco sample and for then automatically determining the stem content of the tobacco sample are disclosed. The apparatus utilizes a dryer, such as a rotary drum dryer with internal agitating vanes, for applying heat to remove moisture and volatiles from the sample and for reducing the sample to lamina and stem portions. Electronic scales are used to weigh the sample before and after drying to determine and store the "wet" and "dry" weights of the sample. Based on the stored wet and dry weights the moisture content is determined. The stem portions are classified into two categories and weighed to determine the stem content by weight of the sample.

Abstract: Processes for producing flavor substances from tobacco are disclosed. The processes involve heating tobacco during a first staged heating to a first toasting temperature to drive off volatile materials; increasing the toasting temperature during a second staged heating to a second toasting temperature and separately collecting, as flavor substances, at least portions of the volatile materials driven off at the first and second toasting temperatures.Another aspect of the present invention involves reducing the moisture content of the tobacco without removing volatile flavor components, such as by freeze drying the tobacco, and then heating the dried tobacco.Preferably the tobacco is heated in a flowing gas stream and at least portions of the volatile materials are separately collected as flavor substances as the gas stream passes sequentially through a moderate temperature trap, a cold temperature trap and a filter capable of collecting submicron sized particles.

Abstract: Bales of compressed tobacco ribs and/or tobacco leaf laminae having a moisture content of 8-11 percent are advanced past a battery of microwave generators or through one or more electric high frequency fields to raise the temperature of particles in the bales to between 30.degree. and 90.degree. C. The bales or portions of the bales are thereupon loosened, prior to complete cooling back to starting temperature, by the pins of a conveyor which delivers the particles of loosened bales or portions of bales into the magazine of a shredding machine wherein the particles are cut. The moisture content of shreds is raised to 12-13.5 percent at which the shreds are ready for processing into smokers' products, or above 13.5 percent, for example, to between 21 and 30 percent. Such moisturizing to above the processing moisture content is or can be followed by drying of the shreds.

Abstract: Bales or portions of bales of relatively dry compressed tobacco leaf laminae or ribs are heated microwaves, or in an to a temperature not less than 50.degree. C., and are immediately admitted into a shredding machine without previous cooling and/or breaking up. The moisture content of the shreds is raised to between 12 and 13.5% for admission into a cigarette maker, or such moisture content is raised well above the optimum value for further processing in order to increase the filling power of the shreds. The shreds are thereupon dried to reduce their moisture content to between 12 and 13.5% prior to conversion into the filler of a cigarette rod. Two or more different types of shreds can be mixed prior to admission into the cigarette maker.

Abstract: Uncured tobacco leaves are heated by microwaves or in an electric high-frequency field prior to subdivision into ribs and strips. The strips are separated from the ribs, preferably with a stream of conditioned air, and are thereupon heated again and condensed, and the condensed strips are dried and cooled in vacuo prior to packing. The separated ribs are heated and are thereupon introduced into containers. The containers are then admitted into a vacuum chamber for cooling and drying of the ribs therein prior to packing.

Abstract: The constituents of a compacted tobacco mass can be easily separated by subjecting the mass to electromagnetic radiation in the radio frequency range.

Abstract: Uncured tobacco leaves are heated by microwaves or in an electric high-frequency field prior to subdivision into ribs and strips. The strips are separated from the ribs, preferably with a stream of conditioned air, and are thereupon heated again and condensed, and the condensed strips are dried and cooled in vacuo prior to packing. The separated ribs are heated and are thereupon introduced into containers. The containers are then admitted into a vacuum chamber for cooling and drying of the ribs therein prior to packing.

Abstract: Apparatus to expand shredded material, the latter is impregnated with an inert organic liquid which is evaporated subsequently. The substantial portion of the impregnant is separated. To eliminate the residual amount of impregnate still contained in the material, the material is fed in heaps on a conveyor belt (36) to a microwave chamber (39). Upstream and downstream of the microwave chamber, one sluice each (38,40) is provided. The gates (43,44;49,51) of the sluice are synchronized with the drive of the conveyor belt (36). Microwave energy is supplied under continuous control to the microwave chamber (39). The vapors are removed by suction lines (47,55) and fed to a regenerator for recovery of the impregnant.

Abstract: Bales or portions of bales of relatively dry compressed tobacco leaf laminae or ribs are dielectrically heated by microwaves, or in an electric high-frequency field, to a temperature not less than 50.degree. C., and are immediately admitted into a shredding machine without previous cooling and/or breaking up. The moisture content of the shreds is raised to between 12 and 13.5% for admission into a cigarette maker, or such moisture content is raised well above the optimum value for further processing in order to increase the filling power of the shreds. The shreds are thereupon dried to reduce their moisture content to between 12 and 13.5% prior to conversion into the filler of a cigarette rod. Two or more different types of shreds can be mixed prior to admission into the cigarette maker.

Abstract: The heat transfer system is for drying agricultural products, especially tobacco, and comprises a plurality of evaporators associated with a condensor and a compressor in a closed circuit. Air is also circulated in a closed circuit, heat being provided by the condensor for drying the agricultural products, with the air subsequently being cooled and dehumidified by at least one of the evaporators. Humidity and temperature may be monitored and automatically controlled, and an external evaporator may also be provided to dissipate cold and absorb external heat.

Abstract: Packed tobacco leaves are pretreated by microwave generators with control sensors preliminary to separation.

Abstract: Packed tobacco leaves are pretreated by microwave generators with control sensors preliminary to separation.

Abstract: A method of treating leaf tobacco for storage includes removing the stems from the tobacco leaves, tightly packing the leaves in a container that is non-conductive and while the leaves have a relatively high moisture content; subjecting the packed leaves to a heat treatment by exposing the packed container to an electromagnetic field to heat the leaves to a temperature of approximately 180.degree.; subsequently subjecting the packed leaves to a high vacuum to reduce the moisture content thereof and to reduce the temperature of the leaves; the packed container may also be subjected to a low temperature treatment while being subjected to the vacuum.

Abstract: In the curing of tobacco leaf in a curer heated air is circulated through the curer and controlled so that a first temperature is maintained in the curer for a given period of time. During this period the relative humidity level is reduced to a desired level. Thereafter a maximum predetermined temperature difference is maintained between upper and lower zones in the curer to dry the leaf.

Abstract: Aromatic substances to be applied to tobacco to improve aroma characteristics are prepared by exposing an alcoholic extract, which contains diterpenes and has been isolated from the surface resin of fresh tobacco plants, parts or from gum originating from tobacco flowers, to ultraviolet light and oxygen.

Abstract: Harvested green tobacco is cured by photobleaching followed by thermal browning. Photobleaching is preferably effected after incubation in vapors of an organic liquid or steam.

Abstract: Aromatic substances to be applied to tobacco to improve aroma characteristics are prepared by exposing an alcoholic extract, which contains carotenoids and may additionally contain diterpenes and has been isolated from fresh tobacco plants, to ultraviolet light and oxygen. Additionally, aromatic substances may be produced from xanthophyll containing plant extracts by the same method.

Abstract: Methods of reducing the content of and preventing formation of carcinogenic nitrosamines in harvested leafy plants such as tobacco and marijuana, are disclosed. The methods are directed to subjecting the plant to microwave radiation, at appropriate times in the cure cycle. With tobacco, products suitable for human consumption, such as cigarettes, cigars, etc., can be made in accordance with the present invention, having contents of tobacco-specific nitrosamines on a par with fresh-cut, green tobacco. In preferred embodiments, the resultant tobacco products are dried, golden-yellow leaves having almost negligible amounts of the known carcinogens NNN and NNK, in comparison to conventionally cured tobacco.