Abstract: The invention relates to an apparatus (1) for the production of cast web of homogenized tobacco material, said casting system comprising a casting box (4) adapted to contain a slurry of said homogenized tobacco material and from which a cast web of said slurry is cast; a first drying section adapted to dry said cast web; a movable support to receive the cast web formed by casting said slurry from said casting box and to transport it to said first drying section; a drum (8) adapted to move said movable support and adapted to allow heat exchange between said drum and said movable support; and first temperature control means to cool said drum so that a temperature difference between a temperature of said movable support at a position where said cast web is received onto said support from said casting box and a temperature of said slurry in said casting box is comprised between about 0 degree Celsius and about 30 degrees Celsius.

Abstract: A flash dryer of cut tobacco comprises a drying duct (16) for connecting a feeding section (14) of cut tobacco to a tangential separator (18). The drying duct (16) has an upstream-side duct portion (16a) extending straight from the feeding section (14) at an elevation angle ranging from 30° to 60° and a downstream-side duct portion (16b) curving upward in a convex shape. A dry gas that flows through the drying duct (16) may contain superheated steam.

Abstract: Apparatus for conditioning of organic materials including an inlet gate, an outlet gate, a conditioning chamber having a set of nozzles for supplying thermodynamic medium, and an immobilizing device. The set of nozzles and the immobilizing device are arranged in relation to each other such that thermodynamic medium flowing through the set of nozzles places organic material in the immobilizing means and flows over conditioned organic material placed in the immobilizing means.

Abstract: A tobacco processing machine, comprising a frame that is cylindrical and hollow and has an inclined axis; the frame rotates axially so as to break up tobacco bales or slices and is internally provided with rods for moving the tobacco that protrude radially; the tobacco processing machine further comprising elements for feeding steam and/or water and/or another fluid, which are provided on the inner lateral surface of the frame.

Abstract: The invention concerns a method and an apparatus for expanding foodstuffs and luxury foodstuffs/tobacco materials capable of being expanded, in particular moist tobacco materials, wherein said materials in a carrier flow comprising steam pass through an expansion zone, comprising a Laval nozzle, in which the speed of sound is attained in the narrowest cross section.

Abstract: The invention relates to a method and a device for conditioning comminuted tobacco material by heating and moistening with water vapor, wherein the comminuted tobacco material free-falls down through a chamber operating in a continuous process and is treated during free-fall with water vapor via nozzles; a hyperbaric pressure is maintained in said chamber.

Abstract: This invention describes a pressurized drying process particularly useful for changing the aroma of Burley tobacco, and the taste and flavor of cigarettes comprising such processed tobacco. Burley tobacco is treated in a pressurized dryer at temperatures of 120° C. or more in a pressure range of 0.25-7 Bar absolute to provide a processed Burley tobacco with a more toasted character.

Abstract: A cigarette manufacturing system includes a feed hopper for feeding cut tobacco at a preselected rate to a cigarette rod forming device which in turn feeds formed cigarette rods to a filter tip attaching device. A tobacco recovery system is provided which includes air conveying conduits in flow communication with the rod forming device, the filter tip attachment device and a tobacco dust and useable tobacco particle separator wherein particles of tobacco dust and useable tobacco particles recovered from the rod forming section of the cigarette maker and the filter tip attaching device are separated. The useable particles are re-fed back into the feed hopper. The tobacco dust is transferred to a tobacco dust recovery collector. The tobacco dust and useable tobacco particles separator include a centrifugal curved conduit in combination with a classifying chamber having a bottom outlet for removing useable tobacco and a top outlet for removing tobacco dust.

Abstract: The invention relates to a method and device for regulating the output moisture content of tobacco conditioned by a loosening/conditioning and optionally casing (saucing) drum comprising injecting a throughflow of water into the infeed region of the drum by a first nozzle regulated depending on the target value for the tobacco output moisture content and the actual values for the tobacco mass flow, the steam throughflow and the tobacco input moisture content; and injecting a throughflow of water in the outlet region of the drum through a second nozzle, the target value of which is computed depending on the target value and actual value for the tobacco output moisture content.

Abstract: A method and an apparatus for expanding foodstuffs and luxury foodstuffs/tobacco materials capable of being expanded, in particular moist tobacco materials, wherein said materials in a carrier flow comprising steam pass through an expansion zone, comprising a Laval nozzle, in which the speed of sound is attained in the narrowest cross section.

Abstract: A cigarette manufacturing system includes a feed hopper for feeding cut tobacco at a preselected rate to a cigarette rod forming device which in turn feeds formed cigarette rods to a filter tip attaching device. A tobacco recovery system is provided which includes air conveying conduits in flow communication with the rod forming device, the filter tip attachment device and a tobacco dust and useable tobacco particle separator wherein particles of tobacco dust and useable tobacco particles recovered from the rod forming section of the cigarette maker and the filter tip attaching device are separated. The useable particles are re-fed back into the feed hopper. The tobacco dust is transferred to a tobacco dust recovery collector. The tobacco dust and useable tobacco particles separator include a centrifugal curved conduit in combination with a classifying chamber having a bottom outlet for removing useable tobacco and a top outlet for removing tobacco dust.

Abstract: A humidifying cylinder includes a first rotatable cylinder having an inlet end and an outlet end and a plurality of first blades extending substantially radially outwardly from an exterior surface of the first cylinder. The humidifying cylinder further includes a second rotatable cylinder having an inlet end and an outlet end and a plurality of second blades extending substantially radially inwardly from an interior surface of the second cylinder, the second cylinder being substantially coaxial with the first cylinder and the first cylinder being disposed inside of the second cylinder such that the exterior surface of the first cylinder and the interior surface of the second cylinder define an annular space. At least one drive is provided for rotating the first cylinder and the second cylinder. At least one conduit is disposed in the annular space for introducing moisture into the annular space. A method of humidifying material is also disclosed.

Abstract: A method of, and apparatus for, incorporating particulate smoke-modifying agent in a smoking material rod, wherein said agent is introduced into a flow of filamentary smoking material to the suction band of a rod making machine, the location of introduction being in the vicinity of the suction band of said machine.

Abstract: The invention relates to a method and device for regulating the output moisture content of tobacco conditioned by a loosening/conditioning and optionally casing (saucing) drum comprising injecting a throughflow of water into the infeed region of the drum by a first nozzle regulated depending on the target value for the tobacco output moisture content and the actual values for the tobacco mass flow, the steam throughflow and the tobacco input moisture content; and injecting a throughflow of water in the outlet region of the drum through a second nozzle, the target value of which is computed depending on the target value and actual value for the tobacco output moisture content.

Abstract: A shower of tobacco particles is admitted into the inlet at the top of and descends by gravity and/or under the action of a driven cell wheel in a generally upright duct. The particles are moisturized prior to admission into the duct or due to contact with droplets of water in the inlet, and are thereupon caused to traverse an orbiting shower of steam, water and/or another conditioning medium in an intermediate portion of their path in the duct. Such treatment entails a swelling and thus increases the volume of the particles. The conditioning medium is discharged via orifices radially outwardly from at least one substantially horizontal conduit which is rotated about its axis and can be provided with external pins or analogous mechanical impellers serving to cause the particles of tobacco to orbit about the conduit prior to descending into the range of a dryer at a level below the intermediate portion of the path, e.g., at the outlet of the duct.

Abstract: The invention relates to a method and device for regulating the output moisture content of tobacco conditioned by a loosening/conditioning and optionally casing (saucing) drum comprising injecting a throughflow of water into the infeed region of the drum by a first nozzle regulated depending on the target value for the tobacco output moisture content and the actual values for the tobacco mass flow, the steam throughflow and the tobacco input moisture content; and injecting a throughflow of water in the outlet region of the drum through a second nozzle, the target value of which is computed depending on the target value and actual value for the tobacco output moisture content.

Abstract: Processes and apparatus are provided for processing tobacco for expansion thereof including process and apparatus for forming a batch of tobacco for delivery to a tobacco impregnation apparatus and processes and apparatus for unloading the expanded tobacco and purging expansion agent from the expanded tobacco. The tobacco batch forming and feeding system forms and feeds tobacco batches of predetermined weight which can be readily changed to accommodate different types of tobacco. Expanded tobacco is unloaded directly into an unloading chamber wherein expansion agent is purged from the expanded tobacco. The tobacco unloading chamber includes a purge gas circulation system for circulating the purge gas through the expanded tobacco in the lower portion of the unloading chamber and removing the released expansion agent from an upper portion of the unloading chamber.

Abstract: A tobacco enhancement apparatus and a method of enhancing tobacco using the apparatus comprising a tunnel (12) having a vibratory conveyor floor (18), and an inlet (14) for receiving unexpanded tobacco shreds. A steaming and swirling station (32) is located downstream of the inlet and comprises an array of overhead steam nozzles arranged above the floor for steaming and expanding the shreds. The steam nozzles are positioned and angled to create vortices amongst the shreds. A conditioning venturi station (50) is located downstream of the steaming station for prolonging the exposure of the expanded tobacco shreds to conditions of increased vapor pressure. A set point controller (198) is provided for automatically monitoring and adjusting the downward angle of the steam nozzles, the steam pressure, the height of the nozzles, the height of the venturi station and the temperature of the expanded tobacco.

Abstract: A method and apparatus is given for a low residence time redrying of strip tobacco. The apparatus thoroughly and evenly dries and cools the tobacco consistently through the entire tobacco bed as it passes through the dryer and cooler. The apparatus utilizes a plurality of individually controlled fluidized bed heating zones for drying the tobacco. An additional fluidized bed cooling zone is provided to cool the tobacco prior to reordering. A continuous conveyor extends through the heating zones and cooling zones. A steam tunnel is utilized to raise the moisture content of the dried tobacco to preselected moisture levels. A vibrating conveyor moves the tobacco through the steam tunnel.

Abstract: This invention provides tobacco expansion processes and apparatus that can be employed for expanding tobacco at rapid throughput rates employing high pressure tobacco impregnation conditions. The processes and apparatus of the invention are particularly useful in tobacco expansion processes employing cycle times of less than 20-30 seconds; the use of preheated, prepressurized expansion agent such as propane; preheating of tobacco batches; and/or compression of tobacco within a high pressure impregnation zone for greatly improving use of available space in a high pressure impregnation vessel.

Abstract: In order to maintain the quality of cigarettes in a cigarette storage chamber (10), the latter is arranged in a housing (16) which is closed on all sides. Constant climatic conditions which are appropriate for maintaining the quality of the cigarettes are established within the housing. The cigarette storage chamber is located in apparatus for manufacturing and packaging cigarettes between cigarette making machine or filter-attaching machine and a cigarette packaging machine.

Abstract: A method of and apparatus for adjusting and controlling the moisture content of carbonaceous fuel components used in making smoking articles comprises a mass flow accumulator and a dryer through which the fuel components are conveyed. Unheated air is flowed over the fuel components in the accumulator to adjust and maintain the moisture content of the fuel components to a level which permits cutting of the fuel components without chipping or cracking. After the fuel components are cut into individual fuel elements and combined with an aerosol generator or substrate they are conveyed through the dryer where heated air is flowed over them to further reduce the moisture content to a desired level for further processing and manufacture into smoking articles.

Abstract: Cigarettes are formed from tobacco filler which is at a temperature in excess of approximately 35.degree. Celsius and having an elevated moisture content. For example, particles of tobacco filler having an elevated moisture content of approximately 13.5% to approximately 17% are heated by being exposed to a source of heat having a temperature of between approximately 35.degree. and approximately 60.degree. Celsius before being formed into tobacco rods. Preferably a temperature range of between approximately 43.degree. and approximately 52.degree. Celsius is employed. The heating source can be selected from infrared radiation sources, hot water jackets, heating coils, microwave radiation sources or air heated by any one or more of the foregoing. The heating process can take place during the acceleration of the tobacco filler particles from the distributor up to the permeable rod conveyor belt or from the tobacco feeding system supplying the distributor.

Abstract: An apparatus is provided that comprises a self-stacking spiral conveyor that traverses through a circulating atmosphere. The atmosphere is manipulated by one or more chambers having an open side adjacent to the perforated sides of the spiral conveyor. Additional control over the circulating atmosphere may be achieved by injection or ejection of gas into one or more chambers.

Abstract: A process for reordering tobacco wherein tobacco is contacted with an air stream having a relative humidity near the equilibrium conditions of the tobacco. As the OV content of the tobacco increases, the relative humidity of the air stream contacting the tobacco is increased to effect reordering of the tobacco. Also provided is a process for drying tobacco, wherein tobacco is contacted with an air stream having a relative humidity near or below the equilibrium conditions of the tobacco. As the OV content of the tobacco decreases, the relative humidity of the air stream contacting the tobacco is decreased to effect drying of the tobacco. Tobacco is reordered or dried according to the processes of the present invention in a continuous manner preferably using a self-stacking spiral conveyor.

Abstract: A continuous casing system is provided for bringing air dried tobacco in case. The system includes a greenhouse structure and at least one casing bay defined within the greenhouse. The casing bay is defined by appropriate structural members which are spaced apart a predetermined distance generally equal to the length of tobacco rods from which the tobacco is hung. Means are provided within the greenhouse structure for maintaining a predetermined relative humidity within the greenhouse, preferably around 90 percent humidity. A system for variably conveying the tobacco rods through the casing bay along the support structure in a substantially continuous manner is also provided whereby the tobacco rods with tobacco stalks hanging therefrom can be placed upon the support structure at one end of the casing bay and conveyed therethrough at a predetermined rate so that the tobacco is brought in case before being unloaded at the opposite end of the casing bay.

Abstract: In a drying process for increasing the filling power of tobacco material, the cut and moistened tobacco material is conveyed in a drying gas flow, dried within a tubular drying section and subsequently separated from the drying gas. The drying gas has at a feed point into the drying section a temperature of at least 200.degree. C. and a flow velocity of at least 30 m/sec. The flow velocity of the drying gas is reduced in the drying section. The flow velocity of the drying gas at the charge point into the drying section is at the most 100 m/sec. Within the drying section, to reduce the local heat transfer coefficient and the local mass transfer coefficient between the surface of the tobacco material and the surrounding drying gas, along with the reduction of the flow velocity of the drying gas, the flow velocity of the tobacco material is also reduced. At the end of the drying section the drying gas has a flow velocity of at the most 15 m/sec and a temperature of at the most 130.degree. C.

Abstract: An apparatus is provided that comprises a self-stacking spiral conveyor that traverses through a circulating atmosphere. The atmosphere is manipulated by one or more chambers having an open side adjacent to the perforated sides of the spiral conveyor. Additional control over the circulating atmosphere may be achieved by injection or ejection of gas into one or more chambers.

Abstract: A mixture of unsatisfactory fragments of tobacco ribs and shreds of tobacco leaf laminae and/or tobacco ribs which are bonded to each other and/or are clumped together and/or crimped is treated to loosen the coherent and/or clumped shreds and/or uncrimp individual shreds and to thereupon separate the fragments of ribs from the thus liberated and/or straightened shreds. The treatment involves heating the mixture with steam, thereafter cooling (if necessary) the mixture, and thereupon pneumatically separating the shreds from the fragments of tobacco ribs. The heating operation can take place simultaneously with moisturizing of the mixture and can be carried out in a rotary or vibratory conveyor.

Abstract: A method of separating objectionable particles from host tobacco material which includes fluidizing the tobacco material with a fluidizing air stream to allow heavy unwanted particles to fall, to cause light unwanted particles to rise and be air transported away and to leave a carpet of acceptable material.

Abstract: A method of and an apparatus for accurately measuring the moisture content of a moving bed of a product, such as strip tobacco, are disclosed. As the bed of tobacco is conveyed by a perforated or porous conveyor, a flow of air is directed upwardly through the conveyor and into the bed of tobacco. The air flow agitates and homogenizes the tobacco to provide a localized area of the bed of tobacco that has a substantially uniform moisture content from top to bottom. A moisture sensor located downstream of the air flow measures the moisture content of the agitated portion of the tobacco bed.

Abstract: A method of conditioning tobacco including the steps of: a) vibrating tobacco particles by means of a vibratory conveyor to produce a continuous stream to be transferred along a predetermined path, the conveyor being vibrated in such a manner that the stream of tobacco particles remains in contact with the supporting surface of the conveyor during transportation; b) contacting substantially all of the particles of tobacco with steam by continuously passing steam upwardly through perforations in said conveyor; and c) maintaining said steam at a pressure sufficient to enable the steam to diffuse into the interstices between the particles without causing said stream of tobacco particles to be lifted out of contact with the supporting surface of the conveyor, wherein the steam passing by way of the perforations includes a component of flow parallel with the supporting surface of the conveyor.

Abstract: Process and apparatus for the treatment of tobacco material and other biological materials includes a mechanism comprising a dynamic seal having components having cooperating movable surfaces for sealing a treatment chamber that substantially prevents the passage of fluid at the treatment chamber pressure during movement of the components for introducing material into and removing material from the chamber. The seal components preferably comprise advanced structural ceramic components having a hardness of at least 900 kg/mm.sup.2 and a flatness of at least 70 microinches. The process is preferably conducted at supercritical gaseous conditions.

Abstract: The present invention describes a method and an apparatus for blowing cut tobacco material, wherein a stream of a carrier gas and entrained tobacco ribs is surrounded in a flow channel section at least at one point by a hot gas stream separately introduced and accelerating the afore-mentioned mixed stream. The acceleration is preferably effected at several successive points. The cover stream is introduced through annular jets, the cross-section of the flow channel remaining constant along the entire extent of the flow channel section.

Abstract: Dried tobacco leaves evenly spread by a vibrator, cleaned and sorted out, are directed through the opening of two converging cylinders, and tightly held on between two belts.Now, the belts carrying the leaves, enter into a hot wash basin full of warm water at a temperature of 40 degrees C. They are washed for 4-5 minutes and moved thereafter into a second basin with water heated at 100 degrees C. The bathing of the leaves takes 6-8 seconds and immediately thereafter they are moved into a third, filled with cold water. The three consecutive baths cause the removal by extraction of resins, tars and nicotine. Dissolved by the water and washed away also the are pesticides.The cold water washes away the nitrogenous substances. Hydrolysis removes the textrines. If stronger intervention is desired, the leaves after the first bath may be directed into freezing dry chamber.The wet leaves fall now into another system of reversible conveyors, located in a heated tunnel.

Abstract: Bales or portions of bales of relatively dry compressed tobacco leaf laminae or ribs are heated microwaves, or in an to a temperature not less than 50.degree. C., and are immediately admitted into a shredding machine without previous cooling and/or breaking up. The moisture content of the shreds is raised to between 12 and 13.5% for admission into a cigarette maker, or such moisture content is raised well above the optimum value for further processing in order to increase the filling power of the shreds. The shreds are thereupon dried to reduce their moisture content to between 12 and 13.5% prior to conversion into the filler of a cigarette rod. Two or more different types of shreds can be mixed prior to admission into the cigarette maker.

Abstract: An apparatus for feeding and conditioning tobacco which includes a housing into which steam is supplied to treat tobacco being uniformly conveyed therethrough and wherein the inlet and outlet to the housing include rotating vanes for allowing for the passage of tobacco while restricting the discharge of steam.

Abstract: Apparatus for the expansion of tobacco includes a substantially cylindrical container (10), conveyors for feeding tobacco into the container and jet nozzles or slits for introducing a heating medium in the form of steam and/or humid air into the container. The jet nozzles or slits (12) are arranged substantially longitudinally of the container axis serving to direct high pressure steam and/or humid air substantially tangentially to the interior surface of the container (10) to engage the tobacco being fed into the container causing a turbulent mixture of steam, and/or humid air, and tobacco to travel along a helical path and to be maintained by centrifugal force in close proximity to the interior surface of the container as the stream moves axially therein and to maintain the circulation and to provide a succession of repeated high relative velocity, highly turbulent and dispersive contacts between the heating medium and the tobacco.

Abstract: Apparatus for puffing, drying or moisturizing tobacco has a conveyor defining an elongated channel with an inlet and an outlet for particles of tobacco. The conveyor is vibrated so that the particles advance toward the outlet, and the bottom wall of the conveyor has orifices which serve to discharge jets of hot air or steam into the channel in such orientation that the jets of admitted fluid medium are inclined to each other, to the direction of advancement of tobacco particles and/or to the vertical. The orifices receive fluid from a chamber which is provided beneath the bottom wall and is connected to a source of steam or hot air.

Abstract: A tobacco feeder assembly utilizes a column of tobacco and a rotary conveyor to feed tobacco particles to a treatment zone which is maintained at above atmospheric pressure. The column of tobacco is maintained in the feed tube by control of the rotational speed of the rotary conveyor and provides an effective vapor barrier which prevents egress of the impregnating or treatment medium into the atmosphere.

Abstract: A method and apparatus for curing tobacco is provided wherein each leaf is conveyed through a dual chamber curer. The stem of the tobacco leaf is disposed within the upper chamber while the leaf is disposed within the lower chamber. A pre-determined temperature difference is maintained between upper and lower chambers so that the stem and leaf are cured in approximately the same time period thereby preventing overcuring of the leaf.

Abstract: Tobacco conditioning apparatus comprising a covered generally U-shaped trough containing an axially extending rotatable paddle assembly. Tobacco to be conditioned is introduced through an aperture in the cover at the inlet end, and the trough is mounted with its axis inclined downwardly towards the outlet end so that the tobacco is progressively moved from the inlet to the outlet by rotation of the paddle assembly, while being conditioned with a steam spray. The tobacco leaves the outlet end through an aperture in the base of the trough.

Abstract: An improved tobacco treating process for smoking articles including the steps of shredding the tobacco in a disc shredder, controlling the specific energy imparted to the tobacco being shredded to an empirically predetermined value, and processing the shredded tobacco under high humidity drying conditions.

Abstract: A method and apparatus for coating reconstituted tobacco are provided. A web of reconstituted tobacco is coated on both sides with slurries of tobacco particles in tobacco sizing liquor. A forward roll coater coats one side, and supports the web while a reverse roll coater coats the other side. The web adheres to the forward roll coater by virtue of the presence of the coating on the first side, so that the reverse roll coater does not tear the wet, relatively weak web.

Abstract: Tobacco expansion apparatus comprises a transport duct in which can be established a flow of hot gaseous medium and into an upstream end of which can be fed particulate tobacco. The downstream end of the duct opens into the casing of a tobacco/gaseous medium separator comprising a separation screen.

Abstract: In the expansion of tobacco, the tobacco is entrained in hot gaseous medium, separated from the gaseous medium and re-introduced and re-entrained in the gaseous medium before being once again separated from the medium.

Abstract: An improved tobacco treating process for smoking articles including the steps of introducing tobacco to be dryed into a restricted pressure and flow controllable system to be entrained by pressurized stream for preselected residence time before disentrainment therefrom, the steam being held at preselected minimum pressure and velocity to improve fill value and smoking quality of the tobacco.

Abstract: An apparatus for drying and conditioning tobacco leaves, including a heater for heating conditioning air for conditioning tobacco leaves after drying, a temperature controller for controlling the heater so that the temperature of the conditioning air becomes a preset temperature, an atomized water sprayer for cooling the conditioning air fed to the heater, a humidifier for humidifying the conditioning air, and a humidity controller for detecting the moisture content of the tobacco leaves after drying and conditioning and controlling the humidifier so that the moisture content of the tobacco leaves becomes a target moisture content. The humidity controller is so constructed as to control the humidifier on the basis of a wet-bulb temperature. Saving of heat energy can be attained, and because a cooling chamber is not needed, the apparatus can be made compact and it becomes easier to stabilize a target moisture content.

Abstract: A system, apparatus and method is proposed according to which a tobacco mass is proportioned for primary processing. The system and method provide for a controlled selection handling and proportioning of the tobacco mass, and for conditioning of the tobacco mass before further primary processing. The apparatus provides for conditioning an entire tobacco mass or for selected proportioning of the tobacco mass into smaller predetermined portions prior to conditioning. The system and method allow for blending different types of tobacco masses while utilizing the proportioning apparatus on selected tobacco masses.

Abstract: A method and preferred apparatus for expanding moisture containing tobacco. Tobacco is very rapidly heated by a stream of heated gas, by contacting a high speed downdraft flow of said gas with said tobacco while said tobacco is in transit on a gas porous conveyer. The conveyer is preferably configured as a cylindrical drum with a gas porous cylindrical surface, rotating about its axis.