Abstract: A tobacco processing system for processing tobacco includes a tobacco mixing device for mixing an additive in the tobacco, a tobacco supplier for supplying the tobacco to the mixing device, and an additive supplier for supplying the additive to the mixing device. The mixing device includes a mixing housing which encloses the tobacco and additive to form a mixing chamber in which the tobacco and additive are mixed and a gas stream unit which is operatively connected to the mixing housing and configured to provide a gas stream which moves the tobacco and additive through the mixing chamber.

Abstract: A method is provided for curing tobacco. The method includes steps of wilting, bruising, aerating, and drying tobacco, where each of the steps is measured in hours or days rather than months. In some aspects, aeration may take two to twelve hours or less. In some aspects, the entire curing method may be completed in 24 hours or less.

Abstract: A tobacco processing machine, comprising a frame that is cylindrical and hollow and has an inclined axis; the frame rotates axially so as to break up tobacco bales or slices and is internally provided with rods for moving the tobacco that protrude radially; the tobacco processing machine further comprising elements for feeding steam and/or water and/or another fluid, which are provided on the inner lateral surface of the frame.

Abstract: A humidifying cylinder includes a first rotatable cylinder having an inlet end and an outlet end and a plurality of first blades extending substantially radially outwardly from an exterior surface of the first cylinder. The humidifying cylinder further includes a second rotatable cylinder having an inlet end and an outlet end and a plurality of second blades extending substantially radially inwardly from an interior surface of the second cylinder, the second cylinder being substantially coaxial with the first cylinder and the first cylinder being disposed inside of the second cylinder such that the exterior surface of the first cylinder and the interior surface of the second cylinder define an annular space. At least one drive is provided for rotating the first cylinder and the second cylinder. At least one conduit is disposed in the annular space for introducing moisture into the annular space. A method of humidifying material is also disclosed.

Abstract: The invention relates to a method and device for regulating the output moisture content of tobacco conditioned by a loosening/conditioning and optionally casing (saucing) drum comprising injecting a throughflow of water into the infeed region of the drum by a first nozzle regulated depending on the target value for the tobacco output moisture content and the actual values for the tobacco mass flow, the steam throughflow and the tobacco input moisture content; and injecting a throughflow of water in the outlet region of the drum through a second nozzle, the target value of which is computed depending on the target value and actual value for the tobacco output moisture content.

Abstract: A tobacco processing machine, comprising a frame that is cylindrical and hollow and has an inclined axis; the frame rotates axially so as to break up tobacco bales or slices and is internally provided with rods for moving the tobacco that protrude radially; the tobacco processing machine further comprising elements for feeding steam and/or water and/or another fluid, which are provided on the inner lateral surface of the frame.

Abstract: A humidifying cylinder includes a first rotatable cylinder having an inlet end and an outlet end and a plurality of first blades extending substantially radially outwardly from an exterior surface of the first cylinder. The humidifying cylinder further includes a second rotatable cylinder having an inlet end and an outlet end and a plurality of second blades extending substantially radially inwardly from an interior surface of the second cylinder, the second cylinder being substantially coaxial with the first cylinder and the first cylinder being disposed inside of the second cylinder such that the exterior surface of the first cylinder and the interior surface of the second cylinder define an annular space. At least one drive is provided for rotating the first cylinder and the second cylinder. At least one conduit is disposed in the annular space for introducing moisture into the annular space. A method of humidifying material is also disclosed.

Abstract: A humidifying cylinder includes a first rotatable cylinder having an inlet end and an outlet end and a plurality of first blades extending substantially radially outwardly from an exterior surface of the first cylinder. The humidifying cylinder further includes a second rotatable cylinder having an inlet end and an outlet end and a plurality of second blades extending substantially radially inwardly from an interior surface of the second cylinder, the second cylinder being substantially coaxial with the first cylinder and the first cylinder being disposed inside of the second cylinder such that the exterior surface of the first cylinder and the interior surface of the second cylinder define an annular space. At least one drive is provided for rotating the first cylinder and the second cylinder. At least one conduit is disposed in the annular space for introducing moisture into the annular space. A method of humidifing material is also disclosed.

Abstract: A humidifying cylinder includes a first rotatable cylinder having an inlet end and an outlet end and a plurality of first blades extending substantially radially outwardly from an exterior surface of the first cylinder. The humidifying cylinder further includes a second rotatable cylinder having an inlet end and an outlet end and a plurality of second blades extending substantially radially inwardly from an interior surface of the second cylinder, the second cylinder being substantially coaxial with the first cylinder and the first cylinder being disposed inside of the second cylinder such that the exterior surface of the first cylinder and the interior surface of the second cylinder define an annular space. At least one drive is provided for rotating the first cylinder and the second cylinder. At least one conduit is disposed in the annular space for introducing moisture into the annular space. A method of humidifying material is also disclosed.

Abstract: The invention relates to a method and device for regulating the output moisture content of tobacco conditioned by a loosening/conditioning and optionally casing (saucing) drum comprising injecting a throughflow of water into the infeed region of the drum by a first nozzle regulated depending on the target value for the tobacco output moisture content and the actual values for the tobacco mass flow, the steam throughflow and the tobacco input moisture content; and injecting a throughflow of water in the outlet region of the drum through a second nozzle, the target value of which is computed depending on the target value and actual value for the tobacco output moisture content.

Abstract: The invention relates to a method and device for regulating the output moisture content of tobacco conditioned by a loosening/conditioning and optionally casing (saucing) drum comprising injecting a throughflow of water into the infeed region of the drum by a first nozzle regulated depending on the target value for the tobacco output moisture content and the actual values for the tobacco mass flow, the steam throughflow and the tobacco input moisture content; and injecting a throughflow of water in the outlet region of the drum through a second nozzle, the target value of which is computed depending on the target value and actual value for the tobacco output moisture content.

Abstract: The invention relates to a cooling and screening drum for tobacco materials comprising a material inlet, a rotary drum including lifting webs running longitudinally along the inner wall, a cross-flow cooling system and a material outlet, the lifting webs being configured inclined obliquely to the inner wall contrary to the direction of rotation of the drum.

Abstract: A tobacco treatment system comprising a rotatable cylinder and a plurality of axially directed flights, with each flight having a forward side and a back side relative to the rotational motion of the cylinder, with both the forward and back sides being concave-open in a direction toward the interior of the cylinder.

Abstract: A process to improve the smoke quality and mechanical properties of reconstituted tobacco is accomplished by adding tobacco materials to an aqueous solution containing ammonium salts and urea. The resulting first tobacco slurry is then pressurized under steam pressure to at least 60 psi for a period of from 1 to 5 minutes then depressurized rapidly to ambient. The depressurized tobacco is then formed into a second tobacco slurry wherein the soluble components within the tobacco is removed. The resulting tobacco residue is then prepared into a reconstituted tobacco sheet and the extract is then concentrated to a solids level of at least 30 percent by weight of solids which is added back to the reconstituted tobacco sheet for further processing into smoking articles.

Abstract: A process for improving smoke quality and mechanical properties of a cast reconstituted tobacco sheet is accomplished by adding tobacco materials to an aqueous solution containing ammonium salts and ammonium hydroxide. The resulting first tobacco slurry is then pressurized under steam pressure to at least 60 psi for a period of from about 1 to 5 minutes then depressurized rapidly to ambient. The depressurized tobacco is then formed into a second tobacco slurry. The resulting tobacco residue is then cast into a reconstituted tobacco sheet for further processing into smoking articles.

Abstract: A process and apparatus for flavouring shredded tobacco by which a mixture of alcohol, water and flavouring essences are fed into a rotary cylinder, wherein the mixture is cooled to below ambient temperature before being fed into the cylinder.

Abstract: A tobacco curing process including the steps of advancing the tobacco in strip form within a rotary cylinder, spraying the strips with an atomized mixture of substances able to improve the tobacco characteristics, spraying with a steam jet, during the curing treatment, discrete zones of the inner lateral surface of said cylinder, thus exercising a mechanical scraping action.

Abstract: A rotary tobacco treatment cylinder includes an elongate hollow cylinder arranged to rotate about its longitudinal axis and disposed substantially horizontally or inclined by a small angle to the horizontal, a series of elongate paddles extending longitudinally within the cylinder and extending generally towards the longitudinal axis from the inside surface of the cylinder, the paddles serving to convey material to be treated from a lower position within the conveyor and around one side to an upper discharge position. Each of the paddies has a proximal portion extending at a first angle being a right angle to the tangent at the root of the proximal portion or an angle less than a right angle at the loaded side of the paddle, and a distal portion which is inclined to the proximal portion at a second angle, which is less than the first angle, to form a tip. A major part of the tip considered longitudinally is of a length (viewed axially of the cylinder) less than half the length of the proximal portion.

Abstract: A method of and an appratus for automatically determining the moisture content of a tobacco sample and for then automatically determining the stem content of the tobacco sample are disclosed. The apparatus utilizes a dryer, such as a rotary drum dryer with internal agitating vanes, for applying heat to remove moisture and volatiles from the sample and for reducing the sample to lamina and stem portions. Electronic scales are used to weigh the sample before and after drying to determine and store the "wet" and "dry" weights of the sample. Based on the stored wet and dry weights the moisture content is determined. The stem portions are classified into two categories and weighed to determine the stem content by weight of the sample.

Abstract: A centrifugal discharger, particularly for cigarette manufacturing and/or packing machines, for disposing of waste fibrous and/or sheet material inside a fluidtight bin; wherein a centrifugal separator presents a cylindrical lateral wall, the bottom portion of which is fitted in fluidtight manner inside the bin, and communicates with a chamber in the bin via a tangent discharge conduit and a number of through holes for mutually compensating the pressure in the centrifugal separator and the bin.

Abstract: An apparatus and method for manufacturing reconstituted tobacco sheet in which a tobacco containing slurry is metered on to the outer surface of a rotating heated cylindrical dryer and then, after sufficient drying, is removed from the cylindrical dryer.

Abstract: An apparatus for conditioning tobacco which includes a cylinder conditioner mounted for rotation about a generally horizontal axis, and an opening unit mounted at the inlet end of the cylinder for rotation therewith, and wherein the opening unit has pins projecting towards the axis of rotation for supporting portions of unopened layers of tobacco within the unit on initial entry thereof, and for effecting opening of the tobacco on rotation of the unit with the distal ends of the pins defining a frustoconical section which narrows in the direction of tobacco feed.

Abstract: An apparatus and method for conditioning tobacco or other similar materials. In the preferred embodiment, a conditioning cylinder 200 comprises a plurality of flights 240, backmixing baffles 260, and ejection baffles 280, all mounted to the interior wall 220 of cylinder 200. Rotation of the cylinder 200 mixes and conveys the material. Spray nozzle assembly 400 is positioned adjacent to the entrance of the cylinder 200 and comprises spray nozzles 410-450. The spray nozzles are aimed at a plurality of predetermined target areas within the cylinder 200 for directing a conditioning spray onto the material in the target areas. Recirculation conduit 500 recirculates air exiting the cylinder 200 and, before reentering the cylinder, combines the recirculated air with ambient air from fresh air make-up ports 520.

Abstract: Process and apparatus for the treatment of tobacco material and other biological materials includes a mechanism comprising a dynamic seal having components having cooperating movable surfaces for sealing a treatment chamber that substantially prevents the passage of fluid at the treatment chamber pressure during movement of the components for introducing material into and removing material from the chamber. The seal components preferably comprise advanced structural ceramic components having a hardness of at least 900 kg/mm.sup.2 and a flatness of at least 70 microinches. The process is preferably conducted at supercritical gaseous conditions.

Abstract: Retractable, self-cleaning pins are mounted on a rotating spray cylinder. Each pin is caused to extend into the cylinder during the upward motion of the pin in order to help convey material within the cylinder. Retraction of each pin occurs during its downward motion in order to remove material adhered to the pin. Extension and retraction of the pins may be controlled by such means as a cam. If desired, the interior surface of the cylinder may be scraped (e.g., by a stationary scraper) where the pins are retracted.

Abstract: The invention provides a rotary dryer for tobacco products comprising a cylinder arranged for rotation about an inclined axis and having means for feeding tobacco into one end of the drying cylinder and means for conveying dried tobacco from the other end of the drying cylinder, heating means arranged to heat the cylinder, a housing arranged to contain the drying cylinder and sealed to be substantially airtight, means for reducing pressure in the drying cylinder below atmospheric pressure; and preferably but not essentially, means for superheating steam, means for injecting steam adjacent the superheating means, for conveying steam leaving the injection means at one end of the cylinder to the superheating means, and ducting for conveying superheated steam for said superheating means to the other end of said cylinder.

Abstract: A slicing machine comprises a frame having a support surface (10) onto which the block of material to be sliced is placed, a cutter assembly (14) for moving in a cutting plane transversely of said support surface, said cutter assembly being movable between upper and lower positions (K, K1) and a pusher (11) for moving the block of material in stepwise fashion towards said cutting plane, said pusher being movable from a rearmost position (A) in a forward direction during successive slicing operations to a forwardmost position (A1) close to the cutting plane. A pivoted retainer (22) is pivotally connected to the frame and movable between a non-retaining position and a retaining position for retaining and supporting the last slide of the block. The retainer is actuated by a pneumatic rotary actuator. The pusher moves toward its rearmost position as soon as the last slice is in a retained and supported situation.

Abstract: An apparatus for feeding and conditioning tobacco which includes a housing into which steam is supplied to treat tobacco being uniformly conveyed therethrough and wherein the inlet and outlet to the housing include rotating vanes for allowing for the passage of tobacco while restricting the discharge of steam.

Abstract: Apparatus for puffing, drying or moisturizing tobacco has a conveyor defining an elongated channel with an inlet and an outlet for particles of tobacco. The conveyor is vibrated so that the particles advance toward the outlet, and the bottom wall of the conveyor has orifices which serve to discharge jets of hot air or steam into the channel in such orientation that the jets of admitted fluid medium are inclined to each other, to the direction of advancement of tobacco particles and/or to the vertical. The orifices receive fluid from a chamber which is provided beneath the bottom wall and is connected to a source of steam or hot air.

Abstract: A tobacco feeder assembly utilizes a column of tobacco and a rotary conveyor to feed tobacco particles to a treatment zone which is maintained at above atmospheric pressure. The column of tobacco is maintained in the feed tube by control of the rotational speed of the rotary conveyor and provides an effective vapor barrier which prevents egress of the impregnating or treatment medium into the atmosphere.

Abstract: An improved method and apparatus for treating particulate material with two or more liquid additives in a rotatable cylinder involves the use of a pressurized fluid such as steam directed obliquely against the inner wall of the cylinder to effect a cleaning action on the inner wall as the cylinder is rotated and to augment agitation action produced by the rotational movement of the cylinder and gravitational forces acting on the particulate material. Strategically located spray nozzles apply controlled amounts of the liquid additives to the particulate material as it is undergoing agitation by the combined effects of the applied forces. The method and apparatus disclosed are particularly suited to the treatment of tobacco with casing materials.

Abstract: A temperature control method of a cut tobacco leaves drying apparatus having a rotary hollow cylinder around which a plurality of heaters are mounted and in which the cut tobacco leaves are dried while they are carried along the rotational axis of the cylinder toward the exit of the cylinder during the rotation of the cylinder.The method is capable of bringing moisture rate of the cut tobacco leaves to a desired value as fast as possible when they are dried for a period of time shortly after the cut tobacco leaves begin to flow into the drying apparatus.The heaters mounted on the cylinder are supplied heat with the amount of heat medium controlled independently of each other. Therefore the inner space of the cylinder defines cascaded drying-spaces of which the temperatures are controlled in response to a fow rate of the cut tobacco leaves flowing through the drying-spaces.

Abstract: Apparatus for slicing tobacco bales for conditioning in which the bales are moved from a conveyor (2) onto an adjacent lift device (16) by a first pusher (6), and are then sliced by a slicing blade (20) which is moved horizontally into engagement with the top of the bale and slices the bale while the lift device is dropped slightly to assist in cleaving the bale. The lift is then actuated to raise the bale ready for the next slicing operation, after the previous slice has been ejected by a second pusher (22).

Abstract: An improved method and apparatus for treating particulate material with a liquid additive in a rotatable cylinder involves the use of a pressurized fluid such as steam directed obliquely against the inner wall of the cylinder to effect a cleaning action on the inner wall as the cylinder is rotated and to augment agitation action produced by the rotational movement of the cylinder and gravitational forces acting on the particulate material. Strategically located spray nozzles apply controlled amounts of liquid additive to the particulate material as it is undergoing agitation by the combined effects of the applied forces. The method and apparatus disclosed are particularly suited to the treatment of tobacco with casing materials.

Abstract: A method and preferred apparatus for expanding moisture containing tobacco. Tobacco is very rapidly heated by a stream of heated gas, by contacting a high speed downdraft flow of said gas with said tobacco while said tobacco is in transit on a gas porous conveyer. The conveyer is preferably configured as a cylindrical drum with a gas porous cylindrical surface, rotating about its axis.

Abstract: A method and apparatus for reordering hot, dry expanded tobacco comprises a first reordering step in which the tobacco moisture content is raised to a first value, an intermediate cooling stage in which the tobacco is cooled to about ambient temperature (20.degree.-25.degree. C.) followed by a final reordering step in which the tobacco moisture content is raised to a final desired value.

Abstract: A tobacco drying machine of rotary cylindrical type having a steam pipe at the wall thereof and a heated air source at the lower side of a material supply inlet, comprises means for detecting the flow of tobacco raw material at a pretreatment process line of the drying machine; a water spraying nozzle at the raw material supply inlet into which pressurized air is supplied as a carrier; and a control circuit for providing a signal to the water spraying nozzle when a predetermined period of time has passed since said circuit received a signal representative of the passage of the front or rear end of the tobacco raw material through the detector.

Abstract: Apparatus for expelling moisture from a continuous stream of tobacco which passes through a conditioning zone defined by a hollow rotary drum-shaped dryer has a control unit employing a computer whose output signal is indicative of the quantity of moisture to be expelled from tobacco per unit of time during travel through the dryer in order to ensure that the final moisture content of tobacco will match a predetermined value. The signal which is generated by the computer is used to regulate a valve in a conduit connecting the conditioning zone with a source of steam. The rate of steam admission or the pressure of admitted steam increases when the quantity of moisture which is contained in tobacco entering the dryer per unit of time decreases and vice versa. This ensures that the total quantity of moisture in the conditioning zone remains at least substantially constant even though the moisture content and/or the quantity of tobacco in the stream entering the dryer varies within a wide range.

Abstract: Drying of tobacco particles in heated rotary drum drier is improved by flowing air through the drum at a flow rate, usually at least 10 ft./sec. (3.25 m/sec), which imparts translational or linear motion to the particles. The translational motion causes the particles to become classified based on size and weight and thereby to cause smaller particles to pass through the drum at a faster rate than larger particles. In this way, smaller particles are less exposed to the drying heat than larger ones, so that overdrying of small particles is avoided and overall filling power is improved.

Abstract: Particles of tobacco which form a continuous stream are heated during transport through a rotary drum-shaped dryer. The inlet end of the dryer receives a continuous current of heated air whose temperature is constant, and the dryer is heated by internal coils for circulating steam whose pressure is constant. The quantity of tobacco particles in the stream is varied in dependency on deviations of measured final moisture content from a desired final moisture content and/or in dependency on deviations of measured initial moisture content from anticipated initial moisture content.

Abstract: A process for improving the fill power of reconstituted tobacco including the steps of wrinkling the tobacco and then shattering the wrinkled tobacco material. The wrinkling is accomplished by simultaneously steaming and tumbling the tobacco, and the shattering is accomplished by a selective milling of the wrinkled tobacco material.

Abstract: A method and apparatus for removing veins from the lamina in a bulk strip of tobacco wherein the stems have been removed. The veins are removed by running the bulk strip through a hammermill and then through a separating screen for separating the veins from the lamina.