Abstract: A cigarillo includes a tobacco rod element having tobacco cut filler and a binder layer which binds or holds the tobacco cut filler within the rod element; and an outer wrapper of natural tobacco leaf which encompasses or covers the tobacco rod element, wherein the natural tobacco leaf of the outer wrapper comprises a pattern imprinted or impressed therein. A method of producing a cover layer of natural tobacco leaf for use in manufacturing a cigarillo includes providing a substantially continuous web of a support material having a surface profile, which typically includes surface profile elements such as projections; arranging a plurality of natural tobacco leaves extended flat over the web of support material; and layering the substantially continuous web with the plurality of natural tobacco leaves supported thereon, whereby the surface profile of the web impresses or imprints a pattern into the plurality of natural tobacco leaves.

Abstract: Wrapper for cigarette manufacture includes transversely extending band regions applied by a printing technique, such as gravure printing. The band regions comprise starch, an anti-wrinkling agent such as 1,2 propylene glycol or glycerin, and optionally calcium carbonate. Any suitable printing technique can be used to apply the aqueous solution to the banded regions. The pattern of banded regions may be bands, stripes, two-dimensional arrays, undulated regions, and the like along and/or around the tobacco rod. The pattern can be applied in one or more layers. The pattern may be configured so that when a smoking article is placed on a substrate, at least two longitudinal locations along the length of the tobacco rod have film-forming compound located only on sides of the smoking article not in contact with the substrate.

Abstract: The present disclosure relates to cellulose nanomaterials made or derived from tobacco and methods for the production thereof. The tobacco-derived cellulose nanomaterials can be employed in various industrial applications such as film forming applications and solution thickening technologies. In particular, the disclosure is directed to methods for preparing tobacco-derived cellulose nanomaterials using less fibrillation cycles than in the production of wood pulp. The invention includes a method for preparing tobacco derived nanocellulose material comprising receiving a tobacco pulp in a dilute form such that the tobacco pulp is a tobacco pulp suspension with a consistency of less than about 5%; and mechanically fibrillating the tobacco pulp suspension to generate a tobacco derived nanocellulose material having at least one average particle size dimension in the range of about 1 nm to about 100 nm.

Abstract: A smokeless tobacco product or medicinal nicotine product includes nicotine and camphor dissolved in a non-flavored oily carrier. Preferably, the camphor is present in a concentration ranging from about 600 ppm to about 1300 ppm. Also disclosed are methods of making such products.

Abstract: A cigarillo includes a tobacco rod including a tobacco cut filler circumscribed by an inner binder, a filter adjacent to the tobacco rod, a band of tipping paper circumscribing the filter, and an outer wrapper of natural tobacco circumscribing the tobacco rod and a rod end portion of the band of tipping paper such that a mouth end portion of the band of tipping paper is visible. A method of making the cigarillo includes convoluting an inner binder around a tobacco cut filler to form a tobacco rod, axially aligning and abutting a filter with the tobacco rod, convoluting a band of tipping paper around the filter, and convoluting an outer wrapper of natural tobacco around the tobacco rod and a rod end portion of the band of tipping paper such that a mouth end portion of the tipping paper is visible.

Abstract: A smokeless tobacco product configured for insertion into the mouth of a user of the product is provided, the tobacco product including a water-permeable pouch containing a tobacco formulation, the tobacco formulation including a tobacco material and a plurality of microcapsules dispersed within the tobacco material, the plurality of microcapsules including an outer shell encapsulating an internal payload. The internal payload may include an additive such as water, flavorants, binders, colorants, pH adjusters, buffering agents, fillers, disintegration aids, humectants, antioxidants, oral care ingredients, preservatives, additives derived from herbal or botanical sources, and mixtures thereof. Microencapsulated flavorants include tobacco-containing flavorants, such as tobacco extracts or a particulate tobacco material, sweeteners (e.g., sweeteners containing neotame), and vanillin (optionally in a complexed form).

Abstract: This invention relates to a material application system for applying material to a wrapper. The material application system comprises a material applicator means and an electronic application control means. Also provided is a rod making machine comprising a rod making section and the material application system. The invention also provides a method of applying material to a wrapper used in the tobacco industry comprising supplying a wrapper and applying a material to the wrapper using a material applicator and an electronic applicator control means therefore, which electronic applicator control means ensures accurate location of material application in an electronically adjustable variable manner.

Abstract: A smoking article having one or more reconstituted tobacco split inner wrap strips is described. One or more split inner wrap strips extend coaxially along the tobacco column between the inner surface of an outer wrap of cigarette paper and the tobacco column. The tobacco blend includes burley and a second tobacco, such as flue-cured, oriental, Maryland, or rare and exotic tobaccos, and combinations thereof. This blend improves burley smoke character without increasing Hoffman analyte levels, especially tobacco-specific nitrosamines (i.e., TNSAs). A cigarette with an improved burley smoke character without increasing Hoffman analyte levels is also described.

Abstract: A tobacco product is formed by rolling a sheet of material supplied by a roll or rolls (e.g. moistened tobacco leaves) and/or homogenized sheet tobacco about a slit mandrel to form a shaped tube. The shaped tube is then packaged for shipment to an end user or consumer. The shaped tube remains in the rolled, shaped tube form inside the package. After the shaped tube is removed from the package, a consumer can fill the tube with crushed tobacco leaves or other tobacco filler material of a favorite blend, thereby eliminating some steps in the making of a “roll-your-own” tobacco product. A liquid can be added to the sheet or to the finished tube to moisturize same. The liquid can include flavoring. The tubes are unfilled when packaged and sent to a consumer/end user in tube form so that they have a “memory” that helps hold a tubular cigar shape after they are filled with selected tobacco fill material.

Abstract: A bandcast tobacco sheet for use in a cigarette includes from about 5 to 15% by weight of wood pulp, from about 15 to 40% by weight of binder and from about 15 to 40% by weight of tobacco. A humectant may be included up to 30% by weight and an additive, such as menthol, may be added to up about 30% by weight. A bandcast tobacco sheet is used in elongated strips along the outer surface of a tobacco rod between the tobacco rod and an inner surface of an outer wrap of cigarette paper.

Abstract: A bandcast tobacco sheet for use in a cigarette includes from about 5 to 15% by weight of wood pulp, from about 15 to 40% by weight of binder and from about 15 to 40% by weight of tobacco. A humectant may be included up to 30% by weight and an additive, such as menthol, may be added to up about 30% by weight. A bandcast tobacco sheet is used in elongated strips along the outer surface of a tobacco rod between the tobacco rod and an inner surface of an outer wrap of cigarette paper.

Abstract: Polyvinyl alcohol (PVOH) is used as a slip coating on a cigarette package innerwrap to prevent the innerwrap from sticking to the rollers of cigarette packaging machinery during processing of the innerwrap material. PVOH unexpectedly has a low retention of menthol, as compared to conventional slip coating materials, which also makes it useful in mentholation processes that involve applying menthol to the innerwrap rather than to the cigarettes per se.

Abstract: The present invention relates to a reconstituted tobacco leaf coated with a stripe of adhesive along one of its margins, the linear mass of the stripe of adhesive being greater than 70 mg/m in the dry state. The invention also provides a method of depositing such a stripe, and apparatus for depositing such a stripe of adhesive.

Abstract: A non-smokable tobacco product comprises a rod-shaped element of cigarette tobacco with a filter element at one end and both enclosed by a tubular wrapper. The product is rendered unsmokable by a perforation extending through the wrapper of the tobacco or the filter element so that when air is drawn through the filter substantially all of the air enters through those perforations, there being insufficient air flow through the tip end to propagate normal cigarette combustion of the tobacco at that location or to permit any appreciable amount of smoke reaching the smoker's mouth. The product is rendered smokable by the user covering the perforated region of the wrapper by means of a strip, a sliding band, or a ring which blocks air flow through the perforations and thus converts the product into a self-made cigarette that can be smoked in the manner of a regular cigarette.

Abstract: The invention relates to a smoking article (1) having a high proportion of non-combustible, inorganic material and a relatively low level of visible sidestream. The smoking article includes a substantially non-combustible, wrapper (5) which extends along the full length of the smoking material rod and enwraps a combustible fuel source (6) and aerosol generator (7), both of which extend substantially along the length of the smoking material rod. Various suitable fuel source systems and aerosol generating systems are described. The article has a visible burn line which advances along the article and produces an ash which can be removed by the smoker in the normal way.

Abstract: Hydromagnesite-magnesium hydroxide compositions are prepared which, when used as fillers in smoking article wrappers, significantly reduce the amount of sidestream smoke produced by the burning smoking article while providing the smoking article with good subjective characteristics.

Abstract: A smoking article wrapper having improved ignition proclivity characteristics includes discrete areas of an outer circumferential surface of the wrapper treated with a non-aqueous solution of a solvent soluble cellulosic polymer dissolved in a non-aqueous solvent. The solution also includes a particulate inorganic non-reactive filler suspended in solution by weight percentage of solution. The solution is applied in discrete areas as bands or patterns causing reduced permeability of the treated areas within a permeability range adequate to reduce ignition proclivity. A method is also provided for producing a smoking article wrapper having improved ignition proclivity characteristics as described.

Abstract: Reconstituted tobacco sheets prepared and packaged such that a consumer may roll a smokable tobacco product from a single sheet of reconstituted tobacco. The preferred embodiment comprises a plurality of rectangular sheets of reconstituted tobacco, each sheet precut to a predetermined rectangular dimension of standardized width and length so that the sheets, when rolled, conform to the various standard lengths and sizes of commercially available tobacco products. Each sheet is provided with a gummed edge for sealing of a rolled tobacco product. A plurality of sheets may be stacked and bound along one side to each other to form a pad of sheets for convenient commercial packaging and sale to the consumer.

Abstract: A smoking article and methods of making the article are described in which a sheet of reconstituted tobacco having an area less than about 100 cm.sup.2 is manually or machine folded into a substantially flat strip of tobacco for smoking. The reconstituted tobacco sheet may be folded about other folded or unfolded strips of tobacco sheet and compressed into a substantially flat smoking article.

Abstract: A novel reconstituted tobacco sheet material is provided which is useful in providing a novel smoking product which has a smoking quality closely approximating that of cigarettes having conventional paper wrappers. The reconstituted tobacco sheet is prepared by a paper-making process in which the water-soluble material extracted in the paper-making process is not added back to the sheet, or if added back, to an extent of no more than 20 wt % of the reconstituted tobacco sheet. In the novel smoking product, a tobacco filler rod is enclosed within an outer wrapper, which usually comprises an inner binder layer and an outer wrapper layer, one or both formed of reconstituted tobacco sheet material. When the tobacco filler rod is double-wrapped, the novel smoking product also exhibits a significant reduction in sidestream smoking production in comparison to a conventionally-wrapped cigarette.

Abstract: A smoking article wrapper comprising a base web material having a first burn rate and one or more regions having a second burn rate is provided. The regions having a second burn rate are comprised of a composite layer structure of: said base web material, a layer is particulate material, and an adhesive layer which adheres to said base web material and to said layer of particular material. The particulate material is subsequently applied to the adhesive layer. An apparatus and method for applying the particulate material onto the base web is also provided.

Abstract: There is disclosed a method of coloring cigarette paper. Cigarette paper is made by forming a furnish, adding at least one colorant to the furnish, forming a sheet of paper from the thus treated furnish, and adding at least one colorant to the paper to produce a variety of tans/browns and red-brown cigarette wrapper.

Abstract: A cigarette includes a charge or roll of smokable material (e.g., tobacco cut filler) circumscribed by two layers of paper wrapping materials. The first or inner wrapping material includes a cellulosic base web and carbonaceous material within the web. The second or outer wrapping material circumscribes and overwraps the first wrapping material, has a cellulosic base web and inorganic filler material, and exhibits an air permeability of below about 8 CORESTA units. The cigarette is capable of sustaining smolder under FTC smoking conditions while yielding very low levels of visible sidestream smoke.

Abstract: Cigarettes which yield low levels of visible sidestream smoke upon use employ an outer paper wrapping material including magnesium hydroxide, calcium carbonate and flax fibers. The outer wrapping material has an inherent permeability of about 10 CORESTA units. The wrapping material contains an amount of water soluble alkali metal salt sufficient to provide at least about 30 mg water soluble alkali metal ions per gram of dry base web. The alkali metal salt normally is such that the wrapping material includes a significantly greater level of potassium ions than sodium ions. The cigarettes also employ an inner paper wrapping material including carbonaceous material and/or tobacco.

Abstract: A composite expanded web for making a cigarette wrapper is provided, the web comprising a laminate of a first web of generally flat sheet material and a second web of expanded sheet material. The expanded web is formed by passing a web of sheet material through rotary shearing and forming dies to impart to the web a configuration having longitudinally disposed rows of generally sinusoidal convolutions extending above and below the original plane of the web, each row of convolutions lying 180.degree. out of phase from its abutting rows. The composite web is formed into a wrapper for a smoking article by curling it about its longitudinal axis, securing the overlapping edges of the first web with a glue seam, and cutting it to the desired length.

Abstract: Co-extruded smokable material in sheet-like form has a multi-layered structure. The layers are generally parallel to the major surface of the material. The material is provided by subjecting at least two filler materials to high shear agitation and co-extruding the materials while in a semi-soft state. The multi-layered material can be sized by roll treatment in order to provide a sheet-like material having a thickness of less than about 0.008 inch. In particular, the co-extruded multi-layered smokable material is subjected to compressive treatment applied perpendicularly to the major surface of the co-extruded marterial to provide a co-extruded smokable material of reduced thickness. The material so provided can be cut into small sheets (e.g., about 4 inches by 4 inches square) or into strands and employed as cut filler in the manufacture of cigarettes.

Abstract: The invention is an improved wrapper construction for smoking articles such as cigarettes resulting in a reduced tendency to ignite combustible materials accidentally or carelessly coming into contact with the lit cigarette. The wrapper constructions and smoking articles of the invention have a specially designed structure which causes a cigarette to go out quickly when in contact with a substrate, including many commonly-encountered substrates made of combustible materials. This structure is characterized by a Burn Mode Index ("BMI") as defined for the wrapper of between about 1.5 cm.sup.-1 and 5.0 cm.sup.-1 for a single wrap embodiment. For an alternative double wrapped embodiment, the outer wrap will have a BMI in the range of from about 2.0 cm.sup.-1 to about 40 cm.sup.-1 depending on the BMI of the inner wrap which may vary between about 0.1 cm.sup.-1 to 4.0 cm.sup.-1.

Abstract: The invention is an improved specially designed wrapper construction for smoking articles producing controlled burn properties of smoking articles such as cigarettes so that the cigarette will self-extinguish after free burning in air for a designed time period. In addition, the wrapper construction results in cigarettes with reduced tendency to ignite combustible substrates, such as upholstered furniture, when in contact with them. Therefore, smoking articles with this wrapper construction reduce the likelihood of accidental fires, yet they free-burn rapidly for a designed period of time without puffing. However, during a normal puffing sequence the behavior of cigarettes with these wrappers is indistinguishable from commercial cigarettes. On the other hand, other self-extinguishing cigarettes go out without puffing and therefore have to be relighted frequently.

Abstract: The smoking articles, such as cigarettes, comprise smoking material wrapped in a low side stream wrapper paper incorporating or being coated with a stain resist substance, such as EVA (ethylene vinyl acetate).

Abstract: The present invention relates to smoking article wrappers having a non-ionic surfactant added to the wrapper. The non-ionic surfactant is added to the wrapper in an amount sufficient to reduce the amount of carbon monoxide produced upon burning of the wrapper.

Abstract: A process for maximizing reduction of gas phase components during combustion of tobacco products is disclosed. The process comprises contacting tobacco material with an aqueous solution to form a tobacco extract. After separating the extract from the fibrous tobacco portion, the extract is treated to remove potassium nitrate by ion exchange, electrodialysis, crystallization techniques or the like. Thereafter, potassium ions in the form of a potassium salt other than potassium nitrate are restored to the potassium depleted tobacco and/or extract to a level approximating that originally present in the tobacco prior to extractions.

Abstract: An expanded wrapper is provided which includes a flexible layer of sheet material with stiffening means attached to a surface of the sheet material. The expanded wrapper can be used in the fabrication of smoking articles thus providing an article in which the resulting firmness and rigidity can be made independent of the density of the smoking material.

Abstract: A smokable, coherent sheet of disintegrated vegetable materials and/or tobacco waste, said sheet being provided with a water-insoluble film on one surface and being obtained in that the vegetable materials and/or tobacco waste are pressure-formed with binding agents and water, the share of which is lower than that of the dry substance employed, between forming elements, the formed, coherent and still moist sheet is coated at a moisture content of 30 to 50% with a solution or suspension having at least one water-soluble, modified pectin from the group of low-esterified pectin with an esterification degree of below 40% and/or amidified, low-esterified pectin with an amidation degree of over 15%, the modified pectin is contacted with bivalent and/or trivalent metal ions and the coated sheet is dried, with the concentration of the modified pectin on the sheet surface being at least 0.5 percent by weight, as referred to the dry weight of the finished product.

Abstract: The invention relates to a cigarette paper having the conventional burning additives and fillers containing from 20 to 50% by weight of bast fibres of fine fibrillation, with which a degree of grinding of at least 85 SR is produced. The cigarette paper produced according to this formulation has a pore structure which greatly promotes diffusion, in particular diffusion of carbon monoxide.

Abstract: A combustible smoking material having a color other than that of conventionally cured tobacco leaves is coated with finely divided vermiculite that has previously been subjected to heat treatment to develop a brown color therein. The vermiculite coating imparts a tobacco-like brown color to the combustible smoking material.

Abstract: A substantially cylindrical foamed, extruded, tobacco-containing smoking article is provided which has properties substantially equivalent to those of a conventional cigarette and which contains from about 5 to about 98 wt. % of tobacco particles having a particle size of up to about 5 mesh, from 0 to about 60 wt. % of a filler having a particle size of up to about 350 .mu.m mesh, from about 2 to about 40 wt. % of a cellulosic binder selected from the group consisting of hydroxypropyl cellulose, carboxymethyl cellulose, and its sodium, potassium and ammonium salts, cross-linked carboxymethyl cellulose, and its sodium, potassium and ammonium salts, hydroxyethyl cellulose, ethyl hydroxyethyl cellulose, hydroxypropyl methyl cellulose, methyl cellulose, ethyl cellulose, and mixtures thereof, and from about 5 to about 20 wt. % water. The article has a density within the range of from about 0.05 to about 1.5 g/cc.

Abstract: This invention relates to an innerliner wrap for a tobacco smoking article comprising a combustible porous sheet of cellulosic fibers and finely pulverized porous carbon particles coated with calcium citrate, and a smoking article comprising a tobacco filler, an innerliner wrap encasing said filler, and an outer wrap over said innerliner wrap, said innerliner wrap comprising a combustible porous sheet of cellulosic fibers and finely pulverized porous carbon particles coated with calcium citrate.

Abstract: Sheet material especially useful in forming wrappers for smokable articles such as cigarettes that results in reduced sidestream smoke. The sheet is formed by applying to a cellulosic web an amount of an alkali metal salt greatly in excess of the amounts of such materials previously used as burn enhancers. The cellulosic material may be flax fiber or other natural cellulosic fibers conventionally used for such wrappers. Examples of salts include the sodium or potassium salts of acids such as carbonic, formic, acetic, propionic, malic, lactic, glycolic, citric, tartaric, fumaric, oxalic, malonic, succinic, nitric, and phosphoric. The composition can be applied by any conventional method such as coating, dipping, impregnating, printing, and the like. For example, at least about 6% by weight of potassium citrate is needed to obtain the benefits of the invention, and preferably an amount in the range of from about 12% to about 16% by weight.

Abstract: The applicator roll is provided with two recesses to apply uniform layers of glue to a travelling stream of tipping paper. In addition, the applicator roll has a series of spaced apart grooves in each recess so as to apply additional stripes of glue onto the tipping paper near the edges. The additional stripes of glue provide for a more secure bonding of the tipping paper to the tobacco column of the filter cigarette construction.

Abstract: A smoking article such as a cigarette has a rod of smoking material wrapped in a wrapper of which the substantially uniform air permeability due to viscous flow is not more than 3 and preferably not more than 2 Coresta Units and of which the Do/t value is in the range of 0.08 to 0.65 cm sec.sup.-1, preferably 0.15 to 0.25 cm sec.sup.-1. The length of the rod of smoking material may suitably be within a range of 25 to 55 mm. A reduction in sidestream TPM delivery of 40% or more can be obtained.The invention is also concerned with a smoking-article wrapper material which satisfies the above permeability and Do/t value requirements.

Abstract: A method of treating a web of smokable sheet material to simulate the markings of natural tobacco leaf before the web is cut to provide cigar wrapper blanks. The web is printed with a thickened ink which dries to form a ribbed pattern. Coloration of the ink may be provided by ground cigar or cigarette offal.