Abstract: The invention relates to a method for winding a sheet (13) of homogenized tobacco material into a bobbin (12), the method comprising: providing a sheet of homogenized tobacco material having a free end (11); connecting the free end to a center core; rotating the center core so as to wind the sheet of homogenized tobacco material around it forming the bobbin; and applying a force per unit length to the sheet of homogenized tobacco material during winding to pull the same having a magnitude comprised between about 42 N/m and about 93 N/m.

Abstract: The present invention discloses genetically modified tobacco plants, and tobacco products derived from such plants, comprising a decrease in at least one amino acid such that upon heating and/or burning, the tobacco plant or a portion thereof generates reduced levels of a compound derived from the at least one amino acid as compared to an unmodified parent tobacco plant or a portion thereof. In an embodiment, the tobacco generates reduced levels of acrylamide and/or acrylonitrile upon heating and/or burning of the tobacco as compared to an unmodified parent tobacco line. These plants are useful for improving tobacco products.

Abstract: The present invention discloses genetically modified tobacco plants, and tobacco products derived from such plants, comprising a decrease in at least one amino acid such that upon heating and/or burning, the tobacco plant or a portion thereof generates reduced levels of a compound derived from the at least one amino acid as compared to an unmodified parent tobacco plant or a portion thereof. In an embodiment, the tobacco generates reduced levels of acrylamide and/or acrylonitrile upon heating and/or burning of the tobacco as compared to an unmodified parent tobacco line. These plants are useful for improving tobacco products.

Abstract: A method for the manufacture of fibrous yarn includes providing an aqueous suspension formed from fibers and at least one rheology modifier; directing the aqueous suspension through at least one nozzle, to form at least one yarn, and subjecting said yarn to dewatering. The at least one nozzle can have an inner diameter of an outlet smaller than or equal to a maximum length weighed fiber length of the fibers.

Abstract: A tobacco smoking mixture and/or a cigarette wrapper with high-temperature ammonia-release agents therein are provided, wherein the high-temperature ammonia-release agents are present in an amount effective to reduce the cytotoxicity of gas phase or particulate matter formed during smoking of the cigarette. The high-temperature ammonia-release agents are capable of reducing the cytotoxicity of gas phase or particulate matter by evolving ammonia at temperatures greater than about 200° C., wherein the ammonia can interact with the particulate matter. Additionally, the high-temperature ammonia-release agents can be formed by heating an aqueous mixture of an iron precursor compound, an ammonia source compound and an acid.

Abstract: A finished tobacco product is formed by an inner shell and attached outer pre-rolled sheet where the inner shell has a means to open an interior volume to add selected tobacco filler material.

Abstract: A cigarillo includes a tobacco rod including a tobacco cut filler circumscribed by an inner binder, a filter adjacent to the tobacco rod, a band of tipping paper circumscribing the filter, and an outer wrapper of natural tobacco circumscribing the tobacco rod and a rod end portion of the band of tipping paper such that a mouth end portion of the band of tipping paper is visible. A method of making the cigarillo includes convoluting an inner binder around a tobacco cut filler to form a tobacco rod, axially aligning and abutting a filter with the tobacco rod, convoluting a band of tipping paper around the filter, and convoluting an outer wrapper of natural tobacco around the tobacco rod and a rod end portion of the band of tipping paper such that a mouth end portion of the tipping paper is visible.

Abstract: The present invention discloses genetically modified tobacco plants, and tobacco products derived from such plants, comprising a decrease in at least one amino acid such that upon heating and/or burning, the tobacco plant or a portion thereof generates reduced levels of a compound derived from the at least one amino acid as compared to an unmodified parent tobacco plant or a portion thereof. In an embodiment, the tobacco generates reduced levels of acrylamide and/or acrylonitrile upon heating and/or burning of the tobacco as compared to an unmodified parent tobacco line. These plants are useful for improving tobacco products.

Abstract: Improved delivery of additive materials to mainstream smoke produced by smoking articles is provided through the use of a temperature sensitive powder containing an additive material, such as a flavor component, in a smoking article such as a cigarette. The temperature sensitive powder is subjected to heat which causes the temperature sensitive powder to release at least a portion of the additive material into mainstream smoke. The temperature sensitive powder encapsulates the additive materials and other portions of the smoking articles, such as sorbents or filter materials, in order to reduce additive material migration during storage.

Abstract: A tobacco smoking mixture and/or a cigarette wrapper with high-temperature ammonia-release agents therein are provided, wherein the high-temperature ammonia-release agents are present in an amount effective to reduce the cytotoxicity of gas phase or particulate matter formed during smoking of the cigarette. The high-temperature ammonia-release agents are capable of reducing the cytotoxicity of gas phase or particulate matter by evolving ammonia at temperatures greater than about 200° C., wherein the ammonia can interact with the particulate matter. Additionally, the high-temperature ammonia-release agents can be formed by heating an aqueous mixture of an iron precursor compound, an ammonia source compound and an acid.

Abstract: A method of manufacturing a flavor pouch containing flavorant selected from one or more of tea, coffee, rose hips, honey, royal jelly, fruit extracts, mint, sweeteners, exotic flavors, and the like includes feeding a strip of fabric along a feed path, placing preselected amounts of flavorant material at spaced apart locations along the strip, forming flavor pouches by sealing portions of the strip together to enclose each preselected amount of flavorant material, and separating the flavor pouches from the strip. The pouches can have various shapes including crescent and oval shapes.

Abstract: Mixed metal oxide catalysts are prepared by combining first nanoscale particles and second nanoscale particles to form a mixture of nanoscale particles and then the mixture is heated to form a mixed metal oxide catalyst. The mixed metal oxide catalysts, which are capable of reducing the concentration of carbon monoxide in the mainstream smoke of a cigarette during smoking, are incorporated into a smoking article component such as tobacco cut filler, cigarette paper and/or cigarette filter material.

Abstract: This invention relates to a production process of tobacco sheet by papermaking. The technical arrangement of this invention are: (a). to immerge and to extract tobacco stem and leaf scrap respectively by water-soluble solvents to respectively obtain solid tobacco stem and solid leaf scrap, and tobacco stem extract and leaf scrap extract via solid/liquid separation; (b). to defibrilate solid tobacco stem and solid leaf scrap respectively, to mix the obtained tobacco stem fiber and leaf scrap fiber and combined with dust to prepare fiber base; (c). to wholly or partly abnegate the tobacco stem extract obtained by Step (a), and to evaporated and to concentrate other extracts that then are sprayed or immerged to coat the formed fiber base that is then dried, threshed and shaped. The tobacco sheet production process offered by this invention has improved the tobacco sheet's filling capacity and its sensory quality.

Abstract: Mixed metal oxide catalysts are prepared by combining first nanoscale particles and second nanoscale particles to form a mixture of nanoscale particles and then the mixture is heated to form a mixed metal oxide catalyst. The mixed metal oxide catalysts, which are capable of reducing the concentration of carbon monoxide in the mainstream smoke of a cigarette during smoking, are incorporated into a smoking article component such as tobacco cut filler, cigarette paper and/or cigarette filter material.

Abstract: This invention relates to a production process of tobacco sheet by papermaking. The technical arrangement of this invention are: (a). to immerge and to extract tobacco stem and leaf scrap respectively by water-soluble solvents to respectively obtain solid tobacco stem and solid leaf scrap, and tobacco stem extract and leaf scrap extract via solid/liquid separation; (b). to defibrilate solid tobacco stem and solid leaf scrap respectively, to mix the obtained tobacco stem fiber and leaf scrap fiber and combined with dust to prepare fiber base; (c). to wholly or partly abnegate the tobacco stem extract obtained by Step (a), and to evaporated and to concentrate other extracts that then are sprayed or immerged to coat the formed fiber base that is then dried, threshed and shaped. The tobacco sheet production process offered by this invention has improved the tobacco sheet's filling capacity and its sensory quality.

Abstract: This invention discloses a method for adding tobacco dust in production process of the papermaking tobacco sheet and its equipment. The tobacco dust is added in 5-30% weight at four process points such as the pipeline from the slurry stabilization box to the slurry flow box, the long-net of the papermaking machine, the position from the vacuum couch to the first press, and the coating position on the papermaking machine. This invention adopts a method for adding the tobacco dust in production process of papermaking tobacco sheet, which has well improved its physical performances including the filling capacity of the papermaking tobacco sheet and solved smoking problems of the papermaking tobacco sheet, such as worse inherent quality, heavy stemy note, insipid tobacco aroma and etc. In addition, this method has also offered a good way to well utilize tobacco dust resource in sizes of 2 mm-100 mesh, which is abnegated in cigarette production, to save resource and to reduce the cigarette cost.

Abstract: A method of processing reconstituted tobacco which reduces the attrition of reconstituted tobacco and increases the capacity of a primary processing facility by bypassing several conventional primary processing steps. This improved process allows reconstituted tobacco to bypass the primary processing steps up through final cut tobacco drying by separately cutting conventional reconstituted tobacco using a tobacco cutting machine. The method also includes the steps of drying reconstituted tobacco in a pre-dryer, forming sheets of reconstituted tobacco, cutting the sheets to a pre-selected width, transferring the sheets of pre-selected width to a primary processing facility, feeding the sheets of pre-selected width to a tobacco cutting machine, the sheets being cut to a pre-selected size, and blending the pre-selected size cut reconstituted tobacco with conventional cut tobacco.

Abstract: The present invention relates to a reconstituted tobacco leaf coated with a stripe of adhesive along one of its margins, the linear mass of the stripe of adhesive being greater than 70 mg/m in the dry state. The invention also provides a method of depositing such a stripe, and apparatus for depositing such a stripe of adhesive.

Abstract: Sheet tobacco according to the present invention includes a carrier sheet made of nonwoven plant fibers, and a tobacco powder layer formed on the carrier sheet and containing a powder mixture of tobacco lamina powder and binder powder. In a sheet tobacco manufacturing process according to the present invention, a carrier sheet of plant fibers is formed by a nonwoven fabric production process, a tobacco powder layer is formed by spreading the powder mixture on the carrier sheet, and a cover sheet of plant fibers is optionally formed on the tobacco powder layer. Subsequently, the carrier sheet, the tobacco powder layer and the optical cover sheet are all together subjected to heating and pressing, thereby producing sheet tobacco with a two- or three-layer structure. The present invention also provides a manufacturing system for carrying out the sheet tobacco manufacturing process.

Abstract: A tobacco flavor-tasting article is manufactured by preparing a heat-irreversibly coagulated glucan sheet containing a tobacco extract. The glucan sheet is prepared by preparing a sheet-like material from a high viscosity aqueous dispersion containing the extract obtained by an extraction treatment of a leaf tobacco, together with a heat-irreversibly coagulating glucan, and heating the sheet-like material to coagulate the glucan. This sheet is cut or pulverized to prepare a tobacco flavor-generating material. On the other hand, a tobacco flavor-adjusting material is prepared by preparing a sheet-like material from a leaf tobacco fibrous residue, which is the residue after the extraction, and cutting the sheet-like material. These tobacco flavor-generating material and tobacco flavor-adjusting material are used in combination to produce a cigarette-like article.

Abstract: A novel cigarette adapted for use in an electrical cigarette system comprising a tobacco rod having filled and unfilled tobacco rod portions and being arranged so that electrical heater elements may overlap the filled and unfilled tobacco rod portions. The tobacco rod includes a tobacco web rolled into tubular form. The tobacco web is constructed in accordance with a novel process comprising the steps of converting tobacco feedstock into a continuous sheet of tobacco web and converting the continuous sheet of tobacco web into one or more bobbins of tobacco web suitable for automated manufacture of cigarettes.

Abstract: A process to improve the smoke quality and mechanical properties of reconstituted tobacco is accomplished by adding tobacco materials to an aqueous solution containing ammonium salts and urea. The resulting first tobacco slurry is then pressurized under steam pressure to at least 60 psi for a period of from 1 to 5 minutes then depressurized rapidly to ambient. The depressurized tobacco is then formed into a second tobacco slurry wherein the soluble components within the tobacco is removed. The resulting tobacco residue is then prepared into a reconstituted tobacco sheet and the extract is then concentrated to a solids level of at least 30 percent by weight of solids which is added back to the reconstituted tobacco sheet for further processing into smoking articles.

Abstract: A process for improving smoke quality and mechanical properties of a cast reconstituted tobacco sheet is accomplished by adding tobacco materials to an aqueous solution containing ammonium salts and ammonium hydroxide. The resulting first tobacco slurry is then pressurized under steam pressure to at least 60 psi for a period of from about 1 to 5 minutes then depressurized rapidly to ambient. The depressurized tobacco is then formed into a second tobacco slurry. The resulting tobacco residue is then cast into a reconstituted tobacco sheet for further processing into smoking articles.

Abstract: Reconstituted tobacco sheets manufactured from tobacco dust and binder are described herein. More particularly, the tobacco dust has a mean particle size in the range of from about 60 mesh to about 400 mesh to afford reconstituted tobacco sheets having about 80% to about 90% tobacco content with improved quality and survivability. The reduced particle size of the tobacco dust allows an increase in the solids content of the slurry without an increase in slurry viscosity. The increased solids content reduces the drying load of the cast sheet thereby allowing an increased production rate. The reconstituted tobacco sheets may be prepared from a slurry comprising tobacco dust and binder that may be subjected to a means for removing air trapped within the slurry before casting the slurry into sheets. An apparatus for determining the amount of air trapped within the slurry prepared according to the process of the present invention is also described herein.

Abstract: The process of the present invention involves extracting components from a tobacco material or other plant material using a solvent having an aqueous character to provide separately an aqueous tobacco extract and a water insoluble tobacco portion. The insoluble tobacco portion is refined and a slurry is produced. The slurry is formed into a predetermined shape, e.g., a formed web. The formed web can be pressed to reduce the moisture content. The tobacco material preferably has a moisture content of at least about 50 percent by weight. The material is contacted with an aqueous mixture of an aerosol precursor material. The ratio of liquid having an aqueous character to aerosol precursor material is typically from about 25 to 75 percent by weight. Immediately after the introduction of the aerosol precursor material, the web is dried at a preselected temperature so that the aerosol precursor material is dispersed evenly throughout the web.

Abstract: A novel reconstituted tobacco sheet material is provided which is useful in providing a novel smoking product which has a smoking quality closely approximating that of cigarettes having conventional paper wrappers. The reconstituted tobacco sheet is prepared by a paper-making process in which the water-soluble material extracted in the paper-making process is not added back to the sheet, or if added back, to an extent of no more than 20 wt % of the reconstituted tobacco sheet. In the novel smoking product, a tobacco filler rod is enclosed within an outer wrapper, which usually comprises an inner binder layer and an outer wrapper layer, one or both formed of reconstituted tobacco sheet material. When the tobacco filler rod is double-wrapped, the novel smoking product also exhibits a significant reduction in sidestream smoking production in comparison to a conventionally-wrapped cigarette.

Abstract: A real-time cast sheet weight monitoring and control system in which the weight of a cast base sheet of wet laid tobacco slurry as well as the weight of a composite tobacco cast sheet formed by applying dry granular tobacco to the wet laid cast sheet prior to drying is disclosed in which two beta gauge sheet weight sensing devices are used to provide input signals to a controller which alternately uses those signals to monitor and control the weight of the cast base sheet by means of controlling the servo drive motors of a casting blade in a head box which is casting the wet laid sheet onto a stainless steel belt and which also uses those same signals to control the variable speed drive of a top loader for controlling the amount of dry granular tobacco which is uniformally applied to the wet laid cast base sheet prior to the drying of the composite tobacco cast sheet material formed thereby.

Abstract: The process of the present invention involves extracting components from a tobacco material or other plant material using a solvent having an aqueous character to provide separately an aqueous tobacco extract and a water insoluble tobacco portion. The insoluble tobacco portion is refined and a slurry is produced. The slurry is formed into a predetermined shape, e.g., a formed web. The formed web can be pressed to reduce the moisture content. The tobacco material preferably has a moisture content of at least about 50 percent by weight. The material is contacted with an aqueous mixture of an aerosol precursor material. The ratio of liquid having an aqueous character to aerosol precursor material is typically from about 25 to 75 percent by weight. Immediately after the introduction of the aerosol precursor material, the web is dried at a preselected temperature so that the aerosol precursor material is dispersed evenly throughout the web.

Abstract: A novel cigarette adapted for use in an electrical cigarette system comprising a tobacco rod having filled and untilled tobacco rod portions and being arranged so that electrical heater elements may overlap the filled and untilled tobacco rod portions. The tobacco rod includes a tobacco web rolled into tubular form. The tobacco web is constructed in accordance with a novel process comprising the steps of converting tobacco feedstock into a continuous sheet of tobacco web and converting the continuous sheet of tobacco web into one or more bobbins of tobacco web suitable for automated manufacture of cigarettes.

Abstract: A novel reconstituted tobacco sheet material is provided which is useful in providing a novel smoking product which has a smoking quality closely approximating that of cigarettes having conventional paper wrappers. The reconstituted tobacco sheet is prepared by a paper-making process in which the water-soluble material extracted in the paper-making process is not added back to the sheet, or if added back, to an extent of no more than 20 wt % of the reconstituted tobacco sheet. In the novel smoking product, a tobacco filler rod is enclosed within an outer wrapper, which usually comprises an inner binder layer and an outer wrapper layer, one or both formed of reconstituted tobacco sheet material. When the tobacco filler rod is double-wrapped, the novel smoking product also exhibits a significant reduction in sidestream smoking production in comparison to a conventionally-wrapped cigarette.

Abstract: A process for the manufacture of a reconstituted tobacco product wherein the process comprises extraction of tobacco furnish with an aqueous solvent in the presence of at least one ammonium salt or urea or a urea derivative or a mixture of urea or a urea derivative and at least one ammonium salt to provide an aqueous solvent extract and a fibrous material and forming the fibrous material into a sheet-like product using the papermaking process. The aqueous extract is then applied to the formed sheet-like material and further processing provides a reconstituted tobacco product having improved smoke quality.

Abstract: A tobacco-containing paper is provided using a reconstituted tobacco material as a component thereof. A reconstituted tobacco material, provided using papermaking techniques from a refined tobacco pulp, is refined into a pulp form and provided as a slurry in water. The slurry is combined with inorganic filler (e.g., calcium carbonate particles) and cellulosic pulp (e.g., wood pulp). The resulting slurry is then employed to provide a paper using papermaking techniques. The tobacco-containing paper has many desirable physical characteristics.

Abstract: A sheet tobacco producing apparatus comprises a mixer, a kneader, a crusher, and a shaping machine. The mixer mixes tobacco chips with auxiliary substances including water, to produce wet round pieces. The kneader has a pair of rollers for kneading the wet round pieces to form a sheet intermediate. The crusher crushes the sheet intermediate to form crushed wet round pieces. The shaping machine has a pair of rollers for forming a final sheet product from the crushed pieces. Since the tobacco raw material is deformed from the sheet intermediate which is obtained after once kneaded, to round pieces again, it is easy to take the material iinto the gap between the rollers of the shaping machine, whicn increases the manufacturing speed of the apparatus.

Abstract: Reconstituted tobacco has phosphate salts incorporated therein. Tobacco is extracted with water to yield an insoluble portion and an aqueous portion containing water soluble tobacco components. The aqueous portion is adjusted to a pH of about 7, and contacted with diammonium hydrogen orthophosphate. The extract then is applied to the insoluble portion which has been formed into a sheet-like shape. The resulting tobacco composition is dried to yield a reconstituted tobacco material.

Abstract: A process for employing tobacco fines in a system for preparing reconstituted tobacco is disclosed. The tobacco fines are incorporated into concentrated extract before the extract is recombined with the reconstituted sheet or into an aqueous carrier. The slurry of fines in extract or other carrier is passed through a homogenizer and then is applied as a coating to the sheet. The further drying and shredding are done in the conventional way.

Abstract: A method for employing tobacco dust in a paper-making process for the preparation of reconstituted tobacco is disclosed. The method for employing the tobacco dust comprises admixing tobacco dust with a bonding material to form a mixture, treating the mixture to form agglomerated particles, admixing the agglomerated particles with a tobacco-parts slurry and then forming the slurry into a sheet by means of a paper-making process, drying and then shredding the resultant reconstituted tobacco sheet. The smoking material obtained by such method is also described.

Abstract: A method for increasing the filling power of sheet or shredded reconstituted tobacco which is normally not susceptible to conventional expansion techniques is provided. In the practice of the method reconstituted tobacco having a uniform moisture content of 15-50 weight percent is heated to a temperature above about 90.degree. C. for a period of time beyond that required to drive off substantially all moisture and then is reordered. Heating may be effected in a convection or microwave oven or a drying tower. By means of the method, the tobacco is stiffened whereby a substantially irreversible filling power increase is effected.

Abstract: Tobacco sheet is prepared from high solids aqueous slurries incorporating a reinforcing agent constituted by unrefined short cellulose fiber, having an average length of less than 2.0 mm.

Abstract: A process and apparatus for producing reconstituted tobacco by a papermaking process. Tobacco material is mixed with aqueous tobacco extract or water to wet the tobacco, the resulting slurry is fed to a deflaker in which the bundles of tobacco fibers are reduced to small fiber bundles. The slurry is then directed to an extraction stage after which the water soluble and fibrous components of the slurry are separated. The fibrous material in the form of a slurry is preferably passed through a second deflaker to further separate the fiber bundles and through refiners to prepare the material for web formation. The fibrous material is diluted and passed to a papermaking machine in which it is processed to form a base sheet of reconstituted tobacco and the sheet is impregnated with a concentrate of the water soluble component separated at the extraction stage. The latter component may be subjected to a high shearing force to lessen its viscosity and facilitate the impregnation process.