Abstract: An apparatus and a method for recovering additional expansion agent in a process for the expansion of tobacco or another agricultural product are disclosed. One embodiment is a method for recovering additional expansion agent in a process for the expansion of tobacco or another agricultural product, the process having a multi-step depressurization sequence including at least first and second depressurization steps for depressurizing an impregnation vessel, which includes the following steps: withdrawing substantially all of an amount of an expansion agent in the impregnation vessel at about the end of the second depressurization step during the multi-step depressurization sequence; and transmitting at least a portion of said amount of expansion agent to a low-pressure gas tank. In one embodiment, the expansion agent is carbon dioxide.

Abstract: An apparatus and a method for recovering additional expansion agent in a process for the expansion of tobacco or another agricultural product are disclosed. One embodiment is a method for recovering additional expansion agent in a process for the expansion of tobacco or another agricultural product, the process having a multi-step depressurization sequence including at least first and second depressurization steps for depressurizing an impregnation vessel, which includes the following steps: withdrawing substantially all of an amount of an expansion agent in the impregnation vessel at about the end of the second depressurization step during the multi-step depressurization sequence; and transmitting at least a portion of said amount of expansion agent to a low-pressure gas tank. In one embodiment, the expansion agent is carbon dioxide.

Abstract: A tobacco enhancement apparatus and a method of enhancing tobacco using the apparatus comprising a tunnel (12) having a vibratory conveyor floor (18), and an inlet (14) for receiving unexpanded tobacco shreds. A steaming and swirling station (32) is located downstream of the inlet and comprises an array of overhead steam nozzles arranged above the floor for steaming and expanding the shreds. The steam nozzles are positioned and angled to create vortices amongst the shreds. A conditioning venturi station (50) is located downstream of the steaming station for prolonging the exposure of the expanded tobacco shreds to conditions of increased vapor pressure. A set point controller (198) is provided for automatically monitoring and adjusting the downward angle of the steam nozzles, the steam pressure, the height of the nozzles, the height of the venturi station and the temperature of the expanded tobacco.

Abstract: A tobacco expansion method is provided whereby cured tobacco is first moistened with a humectant solution, as is conventional in the industry, to increase the resident liquids thereof. Next, the prepared tobacco in shredded form is placed in a sealed chamber and the chamber evacuated to vaporize a portion of the resident liquids. Next, ethyl alcohol vapor is allowed to enter the pressure chamber below 70 mm (Hg) absolute to prevent a water-ethyl alcohol azeotrope from forming. Thereafter, a hydrocarbon vapor, such as n-pentane vapor, is directed into the chamber and the pressure restored to atmospheric. The n-pentane vapor diffuses into the cellular structure of the tobacco with the assistance of the ethyl alcohol, whereafter the tobacco is heated and the n-pentane and ethyl alcohol acts as a propellant to expand the tobacco.

Abstract: An expanding apparatus supplies an expanding agent to an impregnating vessel, and continuously supplies and discharges a material, e.g., a tobacco material to and from the impregnating vessel through a valve while pressure-increasing or pressure-decreasing the material, thereby continuously expanding the material. The expanding agent supplied to the impregnating vessel, the valve, and the like is recovered and, air, an impurity gas, or the like mixed in it is removed. Thereafter the expanding agent is pressure-increased to a high pressure and supplied to the impregnating vessel and the valve again.

Abstract: An expanding apparatus continuously expands a material, e.g., a tobacco material and supplies gaseous carbon dioxide as an expanding agent to an impregnating vessel by an expanding agent supply to maintain a predetermined impregnating pressure. The material is continuously supplied to the impregnating vessel by a material supply while increasing the pressure of the material. The material is continuously discharged from the impregnating vessel by a material discharge while decreasing the pressure of the material. The expanding agent supply has a heat exchanger to perform heat exchange between carbon dioxide to be supplied to the impregnating vessel and a coolant, thereby cooling carbon dioxide. The state of carbon dioxide to be supplied to the impregnating vessel is controlled in accordance with the temperature or the like of the tobacco material discharged from the impregnating vessel, so that carbon dioxide is effectively impregnated and no dry ice is formed in the material discharge or the like.

Abstract: Cigarette rods and filter rods are provided by manufacturing rods from tobacco cut filler and a circumscribing paper wrap, and then subjecting the rods to conditions such that the cut filler undergoes volume expansion while within the paper wrap. For example, the tobacco rods can be exposed to propane under supercritical conditions within a pressure chamber followed by a venting of the gaseous fluid to expand the tobacco cut filler. The resulting rods are very firm, have good integrity, and frequently do not undergo any noticeable visible change. The resulting rods which contain the volume expanded tobacco can be used as smokable rods for cigarettes or as cigarette filters.

Abstract: A process for expanding tobacco includes the steps of adjusting the moisture content of cut tobacco, pressurizing the cut tobacco with or without treatment, releasing the pressurized cut tobacco rapidly into a dryer and reordering the tobacco. The apparatus includes a housing having at least one chamber and preferably a chamber divided into a plurality of isolated sectors. Tobacco is received in the chamber or in each sector and released quickly from the housing following at least the step of pressurization of tobacco by steam. The apparatus may be used for batch and continuous treatment of tobacco. According to the continuous treatment, the sectors are formed by a rotating member, and each sector of the member is filled with tobacco as the member rotates relative to an inlet. The inlet and an outlet through which treated tobacco falls are in vertical alignment.

Abstract: Cut tobacco is treated with a supersaturated aqueous solution of calcium citrate and excess moisture is removed. The result is a significant increase in the filling power of the cut tobacco.

Abstract: A fluid pressure treating apparatus including a cylindrical tubular shell with a reciprocal spool assembly mounted for movement between a loading position outside the shell and a treating position within the shell, sealing members on said spool assembly for engaging the shell to form the pressure chamber. Conduits are provided to introduce processing fluid into the pressure chamber.

Abstract: An improved process for increasing the filling capacity of tobacco is provided in which tobacco is contacted with vapors of an expansion agent such as, for example, a low-boiling highly volatile hydrocarbon and/or halocarbon, at elevated temperature and pressure conditions, then releasing the pressure to about atmospheric pressure in a relatively short time period, such as from one second to ten minutes, so that the tobacco is expanded so as to increase its filling capacity in the absence of a subsequent heating step.

Abstract: A tiered container for use in an autoclave of an apparatus used in a process for increasing the filling capacity of tobacco, said process utilizing a compound to impregnate the tobacco and a hot gas to vaporize the impregnating compound.