Abstract: A method for producing durable fluffy and soft loop fabric having embedded weft floats, including: 1) yarn selection; 2) winding; 3) warping; 4) sizing; 5) weaving; and 6) dyeing and finishing. During the weaving process, low-twist or zero-twist yarns or filament long floats are embedded into loops. During the dyeing and finishing process, due to weft-wise shrinkage, the embedded weft floats shrink and expand, thereby supporting the loops upright without lodging. In addition, the fluffy zero-twist yarns and interlaced yarn floats form a stacked stereoscopic structure with other weft yarns fixedly connected to the loops, thereby facilitating the extension of the loops and enlarging moisture diffusion surfaces of the loops during baking and air-drying processes to create a rapid drying condition for towels. Therefore, a loop fabric which has a special style and a fluffy and soft hand feeling and is still fluffy and soft after being washed is obtained.

Abstract: The invention provides a velvet fabric and a method of making the fabric. The fabric includes a support formed by weft yarns and warp yarns, such that the weft yarns are inserted and interwoven with the warp yarns, and at least one filling yarn is anchored in the form of loops or bristles in the support. The support has two surfaces and the filling yarn emerges from at least one surface of the support. The warp yarns and/or the weft yarns of the support are at least partially formed of polyester at a low melting temperature.

Abstract: A tufted article having a backing material and a plurality of tufts. The plurality of tufts can include cut tufts having first and second tuft portions projecting from a face surface of the backing material. The first and second tuft portions of each cut tuft have respective pile heights relative to the backing material. Each cut tuft also has a backstitch that joins the first and second tuft portions and extends across a portion of a back surface of the backing material. The plurality of tufts includes a plurality of asymmetric cut tufts that have first and second tuft portions with unequal pile heights. Systems and methods for making tufted articles having asymmetric cut tufts are also disclosed.

Abstract: In one aspect, there is provided a fabric containing gas therein, the fabric comprising a weave between warps and wefts, wherein each warp includes an elongate array of a plurality of individual gas cells, wherein neighboring gas cells are physically coupled to each other via a connection, wherein the connection is monolithic with the gas cells, and each cell contains the gas therein.

Abstract: A terry fabric includes a plurality of longitudinally-oriented ground warp yarns, a plurality of pile warp yarns in parallel with the ground warp yarns and a plurality of weft yarns oriented substantially laterally to the ground warp yarns. Each weave sequence of the terry fabric includes first and second placements of weft yarns in a first shed of the ground warp yarns, third and fourth placement of weft yarns in a second shed of the ground warp yarns and a fifth placement of weft yarn in a third shed of the ground warp yarns and the pile warp yarns such that the pile warp yarns form a pile loop over the first, second, third and fourth placements of weft yarns.

Abstract: A woven terry fabric (10) includes a non-moisture-transporting synthetic filament yarn (F) in at least one of the fill or the warp. The pile loops (T) comprise natural fibers. The fill yarn, warp yarn, and pile loop yarn are woven together in a three-pick terry-weave pattern.

Abstract: While weaving fabrics (501, 502, 601, 602) on a weaving machine, in successive weft insertion cycles two weft yarns (505, 506, 605, 606) are simultaneously inserted at different weft insertion levels between pile warp yarns (520, 530, 620, 630) which are positioned with respect to the weft insertion levels by a three-position-non-open-shed Jacquard machine. The Jacquard machine is provided to maintain one or several pile warp yarns (503, 504, 603, 604) in successive operating cycles of the weaving machine in an upper and/or a lower position. The pile warp yarns (503, 504, 603, 604) in their upper or in their lower position are positioned between the weft insertion levels. Furthermore, a three-position-non-open-shed Jacquard machine and a weaving machine are provided to carry out such a method, and a method to rearrange the harness suspension of a three-position-non-open-shed Jacquard machine.

Abstract: A terry fabric comprises a plurality of repeat units of interwoven warp and weft threads. Each of the repeat units comprises a set of ground warp threads, a set of pile warp threads, and a set of weft threads. The ground warp threads are woven tightly with the weft threads to form a substrate, and the pile warp threads are loosely interwoven with the weft threads to form pile loops. At least two adjacent weft threads are interwoven with the ground warp threads and the pile warp threads in an identical pattern (typically in a single machine cycle). In this configuration, fabrics with different properties can be producing in similar manufacturing duration, particularly if weft threads of different thread weight are employed.

Abstract: A pile fabric such as may be used in automotive and furniture upholstery and other applications which fabric incorporates a pile surface formed from variable height fibers. The pile is made up of a first group of fibers having a first height and at least a second group of fibers having a second height which is on average less than the height of the first group. A method of formation is also provided.

Abstract: The present invention relates to a method for weaving pile fabrics on a face-to-face weaving machine, where, in successive insertion cycles, weft yarns (1-12) are inserted between binding warp yarns (13-16) and pile warp yarns (17-24), so that two backing fabrics (30), (31) are woven one above the another, in which groups of at least four weft yarns (1-6); (7-12) are inserted in respective openings between repeatedly crossing binding warp yarns (13), (14); (15), (16), so that each group of weft yarns (1-6); (7-12) comprises at least two pairs of weft yarns (2,3), (5,6), (8,9), (11,12) inserted above one another, and so that pile warp yarns (18), (21), (24) are interlaced in the upper (30) and in the lower backing fabric (31) alternately round the weft yarns (2), (5), (8), (11), situated on the back, of the said pairs in order to form pile burls, preferably according to a two-shot weave; The present invention likewise relates to pile fabric woven according to this method.

Abstract: A method for making a fabric having a ground and pile threads inserted between the ground threads is provided. The method comprises a step of weaving two fabrics simultaneously so that the fabrics are positioned parallel and spaced by a predetermined distance, and the pile threads are inserted alternately between the ground threads of one fabric and between those of the other fabric. Also, each pile thread is wound around one of the ground threads by one or more turns. The method further comprises cutting the pile threads between the fabrics, and heat setting the fabrics to bind the pile threads to the ground firmly. The pile threads are made of acrylic yarn, and the weight percentage of the pile threads in the fabric is between 80 and ninety-five 95, and the weight percentage of the ground threads in the fabric is the remainder.

Abstract: A method for manufacturing a loop pile fabric with a varied appearance includes a woven backing fabric. Loop weft yarns (12A), (12B) are provided outside the backing fabric, and loop warp yarns (1), (2), (3) are so provided that they are alternately inwoven in the backing fabric and form a pile loop (13), (14) over at least one loop weft yarn (12A), (12B), and the loop weft yarns (12A), (12B) are subsequently removed. By providing first (12A) and second loop weft yarns (12B) with a different thickness, pile loops (13), (14) of different height are formed. To obtain a fabric in which both pile loops (13) and cut pile (15) occur subsequently a top part can be removed from a number of pile loops (13). In areas (19) where no pile loops are formed effect backing weft yarns (11B) with laterally protruding filaments can be inwoven in the backing fabric. A loop pile fabric can be manufactured according to this method.

Abstract: Method for weaving fabrics with a rib structure, whereby on a weaving machine, two fabrics (22), (23); (49), (50) are woven one above the other with a rib structure according to a face-to-face weaving method, whereby each fabric comprises a backing fabric with rib warp yarns (15), (16), (17), (18); (43), (44), (45), (46) which are alternately woven in the backing fabric and are rib-formingly passed around over at least one weft yarn (4), (5), (32), (33) whereby pile warp yarns (19), (20); (47); are alternately interlaced in the top (21); (49) and the bottom fabric (22); (50) around at least one weft yarn (1), (2), (3), (6); (31), (36), and whereby these pile warp yarns (19), (20); (47) are split between the two fabrics so that two fabrics (22), (23); (49), (50) with a rib structure are obtained which also comprise at least one area with upright pile yarns.

Abstract: Method for face-to-face weaving pile fabrics whereby warp yarns (1)-(15) of a series of warp yarn systems are interwoven with weft yarns (16), (17), (18) in order to weave a top (19) and a bottom backing fabric (20), whereby pile warp yarns (11)-(15) are alternately passed around a weft yarn (16), (18) of the top backing fabric (19) and the bottom backing fabric (20) so that they form pile, whereby per warp yarn system at least two non-pile-forming pile warp yarns (11)-(15) are inwoven in one and the same backing fabric (19), (20) and according to this invention are divided per warp yarn system into at least two groups each with at least one pile warp yarn, so that the weft yarns (11, 13), (12); (14), (15) of different groups extend respectively at a different level in the backing fabric, and whereby finally the pile-forming pile warp yarns are cut through between the two backing fabrics so that two fabrics are obtained.

Abstract: A method is provided for weaving a false boucle fabric with a rib structure on weaving machines in successive weft insertion cycles. In each cycle a top (1), (2), (3) and a bottom weft thread (4), (5), (6) are inserted between binding warp threads (9-12) and pattern warp threads (13-16) of a series of warp thread systems so that a fabric is woven. Top (1-3) and bottom weft threads (4-6) are inwoven by a respective set of binding warp threads (9, 10), (11, 12), thereby weaving two backing fabrics. Respective pattern warp threads (13), (14); (15), (16) are interlaced in a respective backing fabric and are rib-formingly passed around over a top (2), (3) or bottom weft thread (5), (6) running between the backing fabrics which is not inwoven by binding warp threads (9-12), so that two fabrics (17), (18) with a rib structure are woven one above the other.

Abstract: A method for weaving a pile fabric on a rapier Axminster weaving machine is provided in which in the course of successive weft insertion cycles alternately one weft thread (1) alone and two weft threads (2), (3) one above the other are inserted between warp threads (4), (5), (6) so that a backing fabric (9) is woven, while pile threads (7) are so introduced that they are interlaced in the backing fabric (9) according to a three-shot weave by weft threads (1) inserted alone, which extend along the pile side of tension warp threads (6). An Axminster pile fabric is woven with pile formation according to a three-shot weave, while one pile row is formed per two weft insertion cycles. Also, an Axminster pile fabric is provided, in which in successive weft lines, alternately one weft thread (1) alone and two weft threads (2), (3) one above the other are inwoven, and, in which pile threads (7) are interlaced by weft threads (1) alone according to a three-shot weave.

Abstract: With a method for face-to-face weaving pile fabrics, whereby weft threads (1-6) are brought between warp threads (7-12) of a series of warp thread systems so that two backing fabrics (21), (22) are woven located one above the other with tension warp threads (7), (10) and dead pile warp threads (13-20) inwoven in the backing fabrics, whereby pile warp threads (13, 14, 18, 20) in each backing fabric form respective pile loops around first (1), (4) and around second weft threads (2), (5) which respectively run along the back and along the pile side of a tension warp thread (7), (10), and whereby the pile-forming pile warp threads (13, 14, 18, 20) are cut through between the backing fabrics, the dead pile warp threads (13-20), running along the pile side of the second weft threads (2), (5), are inwoven.

Abstract: Method for manufacturing a fabric with a rib structure, in particular a false bouclé fabric, whereby a backing fabric is woven out of binding warp threads (7), (8) and weft threads (1), (2), whereby pattern warp threads (5), (6) are alternately interlaced in the backing fabric and along one side of the backing fabric are rib-formingly passed around at least one weft thread (3) running outside the backing fabric. A fabric is thus obtained with a rib structure on only one side. Because of this the consumption of pattern warp yarn can be reduced.

Abstract: A textile material which consists of interweaving of synthetic filaments as warps and wefts having a fluffy layer of a pile of rayon fixed to the textile material by having its base curved around warps and wefts and wherein the pile is shaved to constitute a uniform surface wherein the material is useful for general cleaning when used with or without a cleaning product.

Abstract: A method and apparatus for weaving pile fabrics of the type whose pile tufts are formed by shogging pile yarns weftwise over warpwise extending pile wires. Two sets of pile yarns are employed extending through respective sets of pile yarn guides arranged in weftwise rows on a loom, and the pile yarn guides, with the pile yarns extending therethrough are pattern controlled in such a manner that, in the forming of warpwise extending rows of pile tufts on the fabric, pile tufts are, at times, formed in each row from one set of pile yarns and at other times pile tufts are formed in each row from the other set of pile yarns, and the pile yarn set which is not forming pile tufts is forming floats between the warpwise extending rows of pile tufts.

Abstract: Tufted pile fabrics formed from two sets of pile yarns and groups of ground warp yarns wherein the number of pile yarns forming the face of the fabric remains constant throughout the fabric so as to normally provide a uniform pile density. Each of the sets of pile yarns is at times forming pile tufts and at other times is hidden from view by being floated and woven with the base. Further, one warp-wise extending row of pile tufts formed from pile yarns of both sets is provided for each group of ground warp yarns.

Abstract: The simulated grass pile fabric of this invention is of the woven or warp knit type and is characterized by having a dense pile surface defining a playing surface on which a playing ball will roll substantially equally free in all directions and will bounce substantially equally true in all directions, and the pile surface is formed of textured multifilament pile yarns of a yarn size greater than 4500 denier interlaced with a base of synthetic warp and filling yarns, wherein the warp yarns are of a yarn size in the range of about 1300 to 2200 denier and the filling yarns are fibrillated monofilament yarns of a yarn size in the range of about 2200 to 4400 denier.

Abstract: The invention is related to the textile industry and the weaving of pile wherein, the parts of the pile yarn loops adjacent the tops of these loops are pinched against one side of the warp yarn of the ground weave by an extra yarn, or leno yarn, similar to the leno yarn employed in the weaving of gauze.