With Metal Fusion Bonding Patents (Class 148/521)
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Patent number: 11469641Abstract: The present invention provides a rotor comprising: a rotor core; a plurality of magnets disposed outside the rotor core; and a molding part disposed outside the plurality of magnets, wherein the rotor core includes a plurality of guide protrusions disposed between the plurality of magnets, and the distance from the center of the rotor core to the outer surface of the molding part passing across the center of one of the guide protrusions is shorter than the distance from the same to the outer surface of the molding part passing across the center of one of the plurality of magnets.Type: GrantFiled: July 30, 2018Date of Patent: October 11, 2022Assignee: LG INNOTEK CO., LTD.Inventors: Ji Hoon Han, Il Sik Won, Jin Seung Yoo
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Patent number: 10960486Abstract: A method of producing an endless metal ring by butting and welding ends of a steel plate includes a welding process in which, while the ends of the steel plate are heated at a temperature lower than a melting temperature, the ends are pressed against each other and welded by butt welding; and a heat treatment process in which heating is performed at an austenite transformation temperature or lower after the welding process.Type: GrantFiled: March 12, 2019Date of Patent: March 30, 2021Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Koji Nishida
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Patent number: 10954576Abstract: A high-strength steel having a specified chemical composition, wherein parameter Peff is 0.050% or more, the relationship (TS0?TS)/TS0?0.050 is satisfied, wherein TS is defined as tensile strength determined at a temperature of 350° C. after aging has been performed under the condition of a Larson-Miller Parameter (LMP) of 15700, and wherein TS0 is defined as tensile strength determined at a temperature of 350° C. before the aging is performed, and having a toughness represented by a vE?20 of 100 J or more in a weld heat-affected zone, which is formed when welding is performed.Type: GrantFiled: March 27, 2015Date of Patent: March 23, 2021Assignee: JFE STEEL CORPORATIONInventors: Shusaku Ota, Junji Shimamura, Nobuyuki Ishikawa, Shigeru Endo
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Patent number: 10801092Abstract: The present invention relates to a thick steel plate having excellent low-temperature toughness and hydrogen-induced cracking resistance, and a method for manufacturing the same.Type: GrantFiled: December 16, 2016Date of Patent: October 13, 2020Assignee: POSCOInventors: Seong-Ung Koh, Jae-Hyun Park, Yoen-Jung Park, Moo-Jong Bae
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Patent number: 10589590Abstract: A stabilizer includes a stabilizer main body, and eyes formed on both ends of the stabilizer main body. Through-holes are formed in fastening surfaces of the eyes, respectively. The stabilizer main body is covered with a main body coating film. The eye is covered with an eye coating film whose thickness is less than a thickness of the main body coating film. An inner surface of the through-hole is covered with an inner surface coating film. An incomplete coating portion is formed at a part of the inner surface of the through-hole in a circumferential direction. The incomplete coating portion is located on an extension of a straight line connecting a center of the through-hole and the center of gravity of the stabilizer main body in a side view of the stabilizer main body.Type: GrantFiled: March 30, 2018Date of Patent: March 17, 2020Assignee: NHK SPRING CO., LTD.Inventors: Yasuharu Sakurai, Yoshihiro Koshita, Akihiko Nishikawa, Akifumi Otani
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Patent number: 10352172Abstract: A dual wall component includes a first outer wall extending from a leading edge to a trailing edge, a first inner wall spaced from the first outer wall by a plurality of first cavities and first ribs, a second inner wall spaced from the first inner wall by a plurality of second cavities and second ribs, and a second outer wall extending from the leading edge to the trailing edge and spaced from the second inner wall by a plurality of third cavities and third ribs. Portions of the first and second outer walls have thicknesses less than about 0.018? (0.457 mm). In a method for forming a dual wall component, component walls are formed by additive manufacturing and without using cores to form the cavities.Type: GrantFiled: September 2, 2014Date of Patent: July 16, 2019Assignee: United Technologies CorporationInventor: Brandon W. Spangler
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Patent number: 9987706Abstract: A method for producing a stainless steel diffusion-bonded product provides a stainless steel material diffusion-bonded product having excellent reliability of the bonded portion by using a direct method, which includes directly contacting stainless steel materials with each other to unify the materials together by diffusion bonding. At least one of the stainless steel materials to be contacted is dual-phase steel having an austenite transformation starting temperature Ac1 point of 650 to 950° C. during the temperature elevation and having an austenite+ferrite dual-phase temperature region in the range of 880° C. or higher. Diffusion bonding is advanced under conditions such that the contact surface pressure is in the range of 1.0 MPa or less and the heating temperature is in the range of from 880 to 1,080° C. while being accompanied by the movement of grain boundary caused when the ferrite phase in the dual-phase steel undergoes transformation to an austenite phase.Type: GrantFiled: May 15, 2013Date of Patent: June 5, 2018Assignee: NISSHIN STEEL CO., LTD.Inventors: Atsushi Sugama, Yukihiro Nishida, Kazuyuki Kageoka, Yoshiaki Hori, Manabu Oku
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Patent number: 9035213Abstract: A welding method for welding workpieces made of highly heat-resistant superalloys is provided. The method includes generating a heat input zone on the workpiece surface by means of a heat source, feeding welding filler material into the heat input zone by means of a feeding device, and generating a relative motion between the heat source and the feeding device on one hand and the workpiece surface on the other hand by means of a conveying device. Furthermore, according to the welding method, the mass feed rate is ?350 mg/min.Type: GrantFiled: November 10, 2010Date of Patent: May 19, 2015Assignees: SIEMENS AKTIENGESELLSCHAFT, FRAUNHOFER GESELLSCHAFT ZUR FÖRDERUNG DER ANGEWANDTEN FORSCHUNG E. V.Inventors: Nikolai Arjakine, Georg Bostanjoglo, Bernd Burbaum, Andres Gasser, Torsten Jambor, Stefanie Linnenbrink, Torsten Melzer-Jokisch, Selim Mokadem, Michael Ott, Norbert Pirch, Rolf Wilkenhöner
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Publication number: 20150090370Abstract: A steel plate has a chemical composition containing, by mass %, C: 0.03% or more and 0.08% or less, Si: 0.01% or more and 1.0% or less, Mn: 1.2% or more and 3.0% or less, P: 0.015% or less, S: 0.005% or less, Al: 0.08% or less, Nb: 0.005% or more and 0.07% or less, Ti: 0.005% or more and 0.025% or less, N: 0.010% or less, O: 0.005% or less and the balance being Fe and inevitable impurities, a structure being a dual-phase structure consisting of a bainite phase and island martensite, wherein the area fraction of the island martensite is 3% to 15%, the equivalent circle diameter of the island martensite is 3.0 ?m or less, and the remainder of the structure is a bainite phase.Type: ApplicationFiled: March 29, 2013Publication date: April 2, 2015Applicant: JFE Steel CorporationInventors: Junji Shimamura, Kimihiro Nishimura
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Patent number: 8974610Abstract: A high-strength welded steel pipe is obtained by welding a seam weld portion of a steel plate that are formed in a pipe shape. In the high-strength welded steel pipe, a base metal of the steel plate includes, by mass %, C: 0.010% to 0.080%, Si: 0.01% to 0.50%, Mn: 0.50% to 2.00%, S: 0.0001% to 0.0050%, Ti: 0.003% to 0.030%, Mo: 0.05% to 1.00%, B: 0.0003% to 0.0100%, O: 0.0001% to 0.0080%, N: 0.006% to 0.0118%, P: limited to 0.050% or less, Al: limited to 0.008% or less, and the balance of Fe and inevitable impurities, Ceq is 0.30 to 0.53, Pcm is 0.10 to 0.20, [N]?[Ti]/3.4 is less than 0.003, the average grain size of the prior ? grains in heat affected zones in the steel plate is 250 ?m or less, and the prior ? grains include bainite and intragranular bainite.Type: GrantFiled: February 4, 2011Date of Patent: March 10, 2015Assignee: Nippon Steel & Sumitomo Metal CorporationInventors: Taishi Fujishiro, Takuya Hara, Yoshio Terada, Shinya Sakamoto, Hitoshi Asahi
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Patent number: 8968493Abstract: A method of reforming an annular attachment flange of an outer annular portion of a gas generator case, including inserting a first fixture element within the annular portion, the first fixture element conforming to an inner surface of the flange and forcing the flange radially outwardly passed a desired orientation, pressing the attachment flange against the first fixture element with a second annular fixture element surrounding the flange and conforming to an outer surface of the flange, heating the outer portion pressed by the fixture elements to a temperature and time period corresponding to an annealing of the material of the outer portion, forcing cooling of the outer portion, and disengaging the cooled outer portion from the fixture elements so that the released flange extends at the desired orientation. A gas generator case including a reformed outer portion and an unused inner portion is also discussed.Type: GrantFiled: September 7, 2012Date of Patent: March 3, 2015Assignee: Pratt & Whitney Canada Corp.Inventors: Daniel Sutra Cole, Guy Beaulieu
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Patent number: 8871039Abstract: The present invention provides a thick welded steel pipe excellent in low temperature toughness in which contents of Mn and Mo satisfy (Expression 1) below, Pcm obtained by (Expression 2) below is 0.16 to 0.19, and a metal structure of a base material steel plate consists of ferrite being 30 to 95% in an area ratio and a low temperature transformation structure, and in a metal structure of a coarse-grained HAZ, an area ratio of grain boundary ferrite is 1.5% or more, the total area ratio of the grain boundary ferrite and intragranular ferrite is not less than 11% nor more than 90%, an area ratio of MA is 10% or less, and its balance is composed of bainite. 1.2325?(0.85×[Mn]?[Mo])?1.5215??(Expression 1) and Pcm=[C]+[Si]/30+([Mn]+[Cu]+[Cr])/20+[Ni]/60+[Mo]/15+[V]/10??(Expression 2).Type: GrantFiled: September 13, 2011Date of Patent: October 28, 2014Assignee: Nippon Steel & Sumitomo Metal CorporationInventors: Yasuhiro Shinohara, Takuya Hara, Naoki Doi, Eiichi Yamashita
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Publication number: 20140272448Abstract: Embodiments of the present disclosure are directed to coiled steel tubes and methods of manufacturing coiled steel tubes. In some embodiments, the final microstructures of the coiled steel tubes across all base metal regions, weld joints, and heat affected zones can be homogeneous. Further, the final microstructure of the coiled steel tube can be a mixture of tempered martensite and bainite.Type: ApplicationFiled: February 26, 2014Publication date: September 18, 2014Applicant: Tenaris Coiled Tubes, LLCInventors: Martín Valdez, Gonzalo Gomez, Jorge Mitre, Bruce A. Reichert
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Patent number: 8784581Abstract: An Fe—Ni alloy pipe stock containing, by mass %, C?0.04%, Si?0.50%, Mn: 0.01 to 6.0%, P?0.03%, S?0.01%, Cr: 20 to 30%, Ni: 30 to 45%, Mo: 0 to 10%, W: 0 to 20%, with Mo(%)+0.5W(%): more than 1.5% to not more than 10%, Cu: 0.01 to 1.5%, Al?0.01% and N: 0.0005 to 0.20%, and the balance being Fe, with 1440?6000P?100S?2000C?1300, Ni+10(Mo+0.5W)+100N?120, (Ni?35)+10(N?0.1)?2(Cr?25)?5(Mo+0.5W?3)+8?0, can be manufactured into a seamless pipe by use of a Mannesmann piercing and rolling mill because of its excellent inner surface properties. The resulting seamless pipe has excellent mechanical properties and moreover has excellent corrosion resistance in a sour gas environment.Type: GrantFiled: December 22, 2006Date of Patent: July 22, 2014Assignee: Nippon Steel & Sumitomo Metal CorporationInventors: Masaaki Igarashi, Kazuhiro Shimoda, Tomio Yamakawa, Hisashi Amaya
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Patent number: 8764918Abstract: The present invention provides high strength steel pipe for line pipe superior in low temperature toughness suppressed in drop of toughness of the HAZ and a method of production of the same, more particularly high strength steel plate for line pipe used as a material for high strength steel pipe for line pipe and a method of production of the same, in particular high strength steel pipe for line pipe superior in low temperature toughness characterized in that the chemical compositions of the base metal is, by mass %, C: 0.020 to 0.080%, Si: 0.01 to 0.50%, Mo: 0.01 to 0.15%, Al: 0.0005 to 0.030%, and Nb: 0.0001 to 0.030% contained in a range of C+0.25Si+0.1Mo+Al+Nb: 0.100% or less and the mixture of austenite and martensite present along prior austenite grain boundaries of the reheated part of the heat affected zone has a width of 10 ?m or less and a length of 50 ?m or less.Type: GrantFiled: July 2, 2007Date of Patent: July 1, 2014Assignee: Nippon Steel & Sumitomo Metal CorporationInventors: Takuya Hara, Hitoshi Asahi, Yoshio Terada
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Patent number: 8715430Abstract: The present invention provides high strength steel plate and high strength welded pipe excellent in ductile fracture characteristic and methods of production of the same, that is, high strength steel plate excellent in ductile fracture characteristic, and high strength welded pipe using that steel plate as a base material, having a tensile strength corresponding to the X100 class of the API standard, containing, by mass %, C: 0.01 to 0.5%, Si: 0.01 to 3%, Mn: 0.1 to 5%, P: 0.03% or less, and S: 0.03% or less and a balance of Fe and unavoidable impurities, having a microstructure comprised of, by area ratio, 1 to 60% of ferrite and the balance of bainite and martensite, having a maximum value of the {100} accumulation degree of the cross-section rotated 20 to 50° from the plate thickness cross-section about the rolling direction as an axis of 3 or less, and having plate thickness parallel cracks measured by ultrasonic flaw detection of less than 1 mm.Type: GrantFiled: April 19, 2005Date of Patent: May 6, 2014Assignee: Nippon Steel & Sumitomo Metal CorporationInventors: Takuya Hara, Yasuhiro Shinohara, Hitoshi Asahi, Yoshio Terada
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Patent number: 8685182Abstract: This high-strength steel pipe includes, by mass %, C: 0.02% to 0.09%, Mn: 0.4% to 2.5%, Cr: 0.1% to 1.0%, Ti: 0.005% to 0.03%, Nb: 0.005% to 0.3%, and a balance consisting of Fe and inevitable impurities, in which Si, Al, P, S, and N are limited to 0.6% or less, 0.1% or less, 0.02% or less, 0.005% or less, 0.008% or less, respectively, the bainite transformation index BT is 650° C. or less, and the microstructure thereof is a single bainite microstructure including first bainite and second bainite, the first bainite being a gathered microstructure of bainitic ferrite including no carbide, and the second bainite being a mixed microstructure of bainitic ferrite including no carbide and cementite between the bainitic ferrites.Type: GrantFiled: June 10, 2010Date of Patent: April 1, 2014Assignee: Nippon Steel & Sumitomo Metal CorporationInventors: Kensuke Nagai, Yasuhiro Shinohara, Shinya Sakamoto, Takuya Hara, Hitoshi Asahi
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Patent number: 8663813Abstract: A seamless composite metal tube comprises an inner layer (1) consisting of copper or a copper alloy, an outer layer (5) consisting of aluminium or an aluminium alloy, and at least three different intermediate intermetallic layers (2, 3, 4) each consisting of copper and aluminium, wherein the concentration of copper decreases from the inner layer (1) to the outer layer (5) in the radial direction of the tube.Type: GrantFiled: March 31, 2010Date of Patent: March 4, 2014Assignee: Halcor Metal Works S.A.Inventors: John Biris, George Hinopoulos, Apostolos Kaimenopoulos
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Publication number: 20140027023Abstract: The invention relates to the manufacture of tanks from one ore more metal plates using a friction stir welding process The metal plate or plates is first formed into a tubular shape with one pair of opposite edges facing one another to form a longitudinal joint line, the opposite edges then being friction stir welded together. At least a part of the friction stir welded region is cold worked and subsequently the tube is heat treated at a temperature above the recrystallisation temperature.Type: ApplicationFiled: October 3, 2013Publication date: January 30, 2014Applicant: LUXFER GROUP LIMITEDInventor: Kjeld Johansen
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Publication number: 20130263796Abstract: A high-temperature piping product is configured from a plurality of primary pipe members and a welding material. The primary pipe members are each made from an Ni-based forged alloy containing: Ni, Al, and at least one of Mo and W. The total content of the Mo and the W being 3-8 mass %. The Ni-based forged alloy exhibiting a ??-phase dissolution temperature of from 920 to 970° C., and the ?? phase being precipitated in 30 volume % or more in a temperature range of from 700 to 800° C. The welding material is made from an Ni-based cast alloy having a cast structure formed by welding. The Ni-based cast alloy containing: Ni, Al, and at least one of Mo and W, the total content of the Mo and the W being 9-15 mass %, the Ni-based cast alloy exhibiting a ??-phase dissolution temperature of from 850 to 900° C.Type: ApplicationFiled: April 8, 2013Publication date: October 10, 2013Applicant: Hitachi, Ltd.Inventors: Shinya IMANO, Hiroyuki DOI, Jun SATO
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Publication number: 20130206274Abstract: A method of roll-forming sheet or plate into a round hollow, welding the round hollow with a welding alloy that matches the alloy of the round hollow to form a welded pipe, annealing the welded pipe at a minimum of 1950° F. to provide a carbide-free microstructure, ultrasonic inspecting to assure sound welds, and cold-working the annealed and inspected pipe via drawing or pilgering to the desired tensile strength. The compositional range alloys suitable for use in the method of the present invention in weight % is: 25.0-65.0% Ni, 15.0-30.0% Cr, 0-18.0% Mo, 2.5-48.0% Fe, 0-5.0% Cu, 0-5.0% Mn, 0-5.0% Nb, 0-2.0 Ti, 0-5.0% W, 0-1.0% Si, and 0.005-0.1% C. The process has been most preferably optimized for an alloy range consisting of 32.0-46% Ni, 19.5-28.0% Cr, 18.0-40.0% Fe, 3.0-8.0% Mo, 1.0-3.0% Cu, 0.6-1.2% Ti, 0.5-2.0% Mn, 0.1-0.5% Si, 0.01-0.08% C. The present invention also includes the pipe made thereby.Type: ApplicationFiled: July 19, 2011Publication date: August 15, 2013Applicant: HUNTINGTON ALLOYS CORPORATIONInventors: Gaylord D. Smith, Ronald D. Gollihue, Brian A. Baker, Lewis E. Shoemaker
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Publication number: 20130000793Abstract: Provided is a steel pipe for a linepipe having high compressive strength, a heavy wall thickness and sour gas resistance. The steel pipe has the composition which contains by mass % 0.02 to 0.06% C, 0.01 to 0.5% Si, 0.8 to 1.6% Mn, 0.012% or less P, 0.0015% or less S, 0.01 to 0.08% Al, 0.005 to 0.050% Nb, 0.005 to 0.025% Ti, 0.0005 to 0.0035% Ca, 0.0020 to 0.0060% N, and Fe and unavoidable impurities as a balance. The steel pipe has metal microstructure where a fraction of bainite is 80% or more, a fraction of M-A constituent is 2% or less and an average grain size of bainite is 5 ?m or less.Type: ApplicationFiled: November 25, 2010Publication date: January 3, 2013Applicant: JFE STEEL CORPORATIONInventors: Nobuyuki Ishikawa, Akihiko Tanizawa, Hitoshi Sueyoshi, Masayuki Horie, Yasumitsu Kiyoto, Nobuo Shikanai
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Publication number: 20120103459Abstract: Provided is a steel pipe designed to have a further increased high strength and a further improved fatigue life with suppressing the material cost and the production cost, especially such a steel pipe suitable for machine structure members that are required to be lightweight. The steel pipe is a high fatigue life steel pipe produced according to a process of using a steel plate having a composition that comprises, % by mass, C: 0.1 to 0.4%, Si: 0.5 to 1.5%, Mn: 0.3 to 2%, P: at most 0.02%, S: at most 0.01%, Cr: 0.1 to 2%, Ti: 0.01 to 0.1%, Nb: 0.01 to 0.1%, Al: at most 0.1%, B: 0.0005 to 0.01%, N: at most 0.01%, and optionally at least one of Ni: at most 0.5%, Ca: at most 0.02%, Mo: at most 0.5%, and V: at most 0.5%, with a balance of Fe and inevitable impurities, and having, on at least one side thereof, a smoothed surface of which the surface roughness Ra in the direction (C direction) perpendicular to the direction to be the longitudinal direction of the steel pipe is at most 0.Type: ApplicationFiled: October 28, 2010Publication date: May 3, 2012Applicant: NISSHIN STEEL CO., LTD.Inventors: Masaru Fujihara, Tsunetoshi Suzaki
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Patent number: 8110292Abstract: The present invention provides high strength steel plate with excellent low temperature toughness, high strength steel pipe using this as a base metal, and methods of production of the same. The steel plate of the present invention contains Mo: 0.05 to 1.00% and B: 0.0003 to 0.0100%, has a Ceq of 0.30 to 0.53, has a Pcm of 0.10 to 0.20, and has a metal structure which has an area percentage of polygonal ferrite of 20 to 90% and has a balance of a hard phase comprised of one or both of bainite and martensite. To obtain this steel plate, strain-introducing rolling is performed with a start temperature of not more than Ar3+60° C., an end temperature of Ar3 or more, and a reduction ratio of 1.5 or more, then the plate is air-cooled and then acceleratedly cooled from Ar3?100° C. to Ar3?10° C. in temperature by 10° C./s or more.Type: GrantFiled: April 4, 2009Date of Patent: February 7, 2012Assignee: Nippon Steel CorporationInventors: Taishi Fujishiro, Shinya Sakamoto, Takuya Hara, Hitoshi Asahi
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Patent number: 8084144Abstract: The present invention provides high strength thick welded steel pipe for line pipe superior in low temperature toughness, and a method of production of the same. A base material steel plate containing C: 0.010 to 0.050%, Si: 0.01 to 0.50%, Mn: 0.50 to 2.00%, Al: 0.020% or less, Ti: 0.003 to 0.030%, and Mo: 0.10 to 1.50%, having a carbon equivalent Ceq of 0.30 to 0.53, having a crack susceptability parameter Pcm of 0.10 to 0.20, satisfying formula 3, comprised an area ratio of 20% or less of polygonal ferrite and an area ratio of 80% or more of bainite, and having an effective crystal grain size of 20 ?m or less is formed into a pipe shape, then seam welded to make the effective crystal grain size of the heat affected zone 150 ?m or less: 10C+100Al+5Mo+5Ni<3.3??formula 3.Type: GrantFiled: December 4, 2007Date of Patent: December 27, 2011Assignee: Nippon Steel CorporationInventors: Takuya Hara, Hitoshi Asahi
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Patent number: 8070887Abstract: The present invention provides a line pipe of, e.g., the API standard X60 to X100 class. The line pipe has an excellent deformability, as well as excellent low temperature toughness and high productivity, a steel plate used as the material of the steel pipe. Methods for producing the steel pipe and the steel plate are also provided. In particular, a high-strength steel plate excellent in the deformability has a ferrite phase is dispersed finely, and accounts for 5% to 40% in area percentage in a low temperature transformation structure mainly composed of a bainite phase. For example, most grain sizes of the ferrite phase are smaller than the average grain size of the bainite phase. A high-strength steel pipe excellent in deformability is also provided, in which a large diameter steel pipe is produced through forming the steel plate into a pipe shape. The steel pipe has the above-referenced structure, and satisfies the conditions that YS/TS is 0.95 or less and YS×uEL is 5,000 or more.Type: GrantFiled: April 9, 2003Date of Patent: December 6, 2011Assignee: Nippon Steel CorporationInventors: Hitoshi Asahi, Yasuhiro Shinohara, Takuya Hara
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Patent number: 8039118Abstract: The present invention provides high strength welded steel pipe for line pipe inexpensive in cost and superior in low temperature toughness, and a method of production of the same, produced by forming a base material steel plate containing, by mass %, C: 0.010 to 0.050%, Si: 0.01 to 0.50%, Mn: 0.50 to 2.00%, S: 0.0001 to 0.0050%, and Ti: 0.003 to 0.030%, limiting Al to 0.020% or less and Mo to less than 0.10%, having a carbon equivalent Ceq of 0.30 to 0.53 and a crack susceptibility parameter Pcm of 0.10 to 0.20, comprised of polygonal ferrite and residual bainite of an area rate of 20% or less, and having an effective crystal grain size of 20 ?m or less, into a pipe shape, then seam welding it and making the effective crystal grain size of the heat affected zone 150 ?m or less.Type: GrantFiled: November 30, 2007Date of Patent: October 18, 2011Assignee: Nippon Steel CorporationInventors: Takuya Hara, Hitoshi Asahi
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Patent number: 7988799Abstract: A unique heat treat method for relieving stresses caused by a repairing weld joint in a full hoop part heat treats locally, at the location of the weld joint, and at a diametrically opposed location. By providing the diametrically opposed heat treat location, the present invention relieves stresses caused by the weld joint, without creating any additional residual stress in the weld joint.Type: GrantFiled: March 25, 2010Date of Patent: August 2, 2011Assignee: United Technologies CorporationInventor: James A. Dierberger
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Publication number: 20110162761Abstract: The present invention is aimed at providing a method for producing a vacuum-insulated double container that exhibits a remarkable and heretofore unobtainable operating effect. The invention provides a method for producing a vacuum-insulated double container by placing a titanium internal cylinder (2) into a titanium external cylinder (1) via a space section (S), and using the space section (S) between the external cylinder (1) and the internal cylinder (2) as a vacuum-insulating space section, the method comprising the steps of degassing the space section (S) of a workpiece (3) that includes the external cylinder (1) and the internal cylinder (2), and vacuum sealing a degassing hole while the workpiece (3) is heated in a vacuum heating furnace (6); and then providing concavoconvex portions (4, 5) to a surface of the recrystallized external cylinder (1) and the internal cylinder (2) by placing the workpiece (3) in an atmospheric-pressure environment.Type: ApplicationFiled: March 16, 2011Publication date: July 7, 2011Applicant: SEVEN SEVEN CO., LTD.Inventor: Shuichi SHIBUKI
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Patent number: 7967926Abstract: The present invention relates to UOE steel pipe excellent in collapse characteristics formed by the UOE production method and a method for forming this UOE steel pipe, said UOE steel pipe characterized in that a ratio between compression and tension of yield strength in the circumferential direction is at least 1.05 near the inside surface and is at least 0.9 to not more to 1.0 from the center of plate thickness to the outside surface.Type: GrantFiled: July 30, 2009Date of Patent: June 28, 2011Assignee: Nippon Steel CorporationInventors: Eiji Tsuru, Hitoshi Asahi
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Publication number: 20110114228Abstract: An aluminum alloy extruded product exhibiting excellent surface properties, contains 0.8 to 1.6% of Mn and 0.4 to 0.8% of Si at a ratio of Mn content to Si content (Mn %/Si %) of 0.7 to 2.4, with the balance being Al and inevitable impurities, the number of intermetallic compounds with a diameter (circle equivalent diameter) of 0.1 to 0.9 ?m dispersed in a matrix being 2×105 or more per square millimeter. The aluminum alloy extruded product allows extrusion of a thin multi-port tube at a high limiting extrusion rate, prevents deposits from adhering to the surface of the extruded tube, and may be suitably used as a constituent member for an aluminum alloy automotive heat exchanger.Type: ApplicationFiled: January 18, 2011Publication date: May 19, 2011Inventors: Tomohiko Nakamura, Masaaki Kawakubo, Yoshiharu Hasegawa, Naoki Yamashita, Tatsuya Hikida
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Patent number: 7892368Abstract: The present invention relates to UOE steel pipe excellent in collapse characteristics formed by the UOE production method and a method for forming this UOE steel pipe, said UOE steel pipe characterized in that a ratio between compression and tension of yield strength in the circumferential direction is at least 1.05 near the inside surface and is at least 0.9 to not more to 1.0 from the center of plate thickness to the outside surface.Type: GrantFiled: May 23, 2003Date of Patent: February 22, 2011Assignee: Nippon Steel CorporationInventors: Eiji Tsuru, Hitoshi Asahi
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Publication number: 20100236668Abstract: The present invention provides high strength steel pipe for line pipe superior in low temperature toughness suppressed in drop of toughness of the HAZ and a method of production of the same, more particularly high strength steel plate for line pipe used as a material for high strength steel pipe for line pipe and a method of production of the same, in particular high strength steel pipe for line pipe superior in low temperature toughness characterized in that the chemical compositions of the base metal is, by mass %, C: 0.020 to 0.080%, Si: 0.01 to 0.50%, Mo: 0.01 to 0.15%, Al: 0.0005 to 0.030%, and Nb: 0.0001 to 0.030% contained in a range of C+0.25Si+0.1Mo+Al+Nb: 0.100% or less and the mixture of austenite and martensite present along prior austenite grain boundaries of the reheated part of the heat affected zone has a width of 10 ?m or less and a length of 50 ?m or less.Type: ApplicationFiled: July 2, 2007Publication date: September 23, 2010Inventors: Takuya Hara, Hitoshi Asahi, Yoshio Terada
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Patent number: 7792560Abstract: Disclosed is a three layer process for making contact points to a high transition temperature superconductor (HTSC), particularly to (Bi,Pb)2Sr2Ca2Cu3O19+x with and without silver in the superconductor. The contact structure is a three layer configuration with a perforated silver foil (3) sandwiched between two metal spray gun deposited silver layers (2,5) and subsequent heat treatment in air. The contact has been made on tubes and rods (1). The silver contacts are capable of carrying a continuous current of 200 Amps without adding any substantial heat load to the cryogen used to cool the HTSC. The contact resistance at 4.2 K is in the range of 1.5×10 (hoch?8) to 8.5? 10 (hoch?8)OHM in zero applied filed.Type: GrantFiled: March 31, 2004Date of Patent: September 7, 2010Assignee: Council of Scientific and Industrial ResearchInventors: Shrikant Ekbote, Gursharan Kaur Padam, Narendra Kumar Arora, Mukul Sharma, Ramesh Sethi, Mrinal Kanti Banerjee
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Patent number: 7744709Abstract: A unique heat treat method for relieving stresses caused by a repairing weld joint in a full hoop part heat treats locally, at the location of the weld joint, and at a diametrically opposed location. By providing the diametrically opposed heat treat location, the present invention relieves stresses caused by the weld joint, without creating any additional residual stress in the weld joint.Type: GrantFiled: August 22, 2005Date of Patent: June 29, 2010Assignee: United Technologies CorporationInventor: James A. Dierberger
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Patent number: 7736447Abstract: Ultra-high-strength linepipes having excellent low-temperature toughness manufactured by welding together the edges of steel plates comprising C of 0.03 to 0.07 mass %, Si of not more than 0.6 mass %, Mn of 1.5 to 2.5 mass %, P of not more than 0.015 mass %, S of not more than 0.003 mass %, Ni of 0.1 to 1.5 mass %, Mo of 0.15 to 0.60 mass %, Nb of 0.01 to 0.10 mass %, Ti of 0.005 to 0.030 mass %, Al of not more than 0.06 mass %, one or more of required amounts of B, N, V, Cu, Cr, Ca, REM (rare-earth metals) and Mg, with the remainder consisting of iron and unavoidable impurities and having a (Hv-ave)/(Hv-M) ratio between 0.8 and 0.9 at 2.5?P?4.0, wherein Hv-ave is the average Vickers hardness in the direction of the thickness of the base metal and Hv-M is the martensite hardness depending on C-content (Hv-M=270+1300C) and a tensile strength TS-C between 900 MPa and 1100 MPa; P=2.7C+0.4Si+Mn+0.8Cr+0.45(Ni+Cu)+(1+?)Mo?1+? (?=1 when B?3 ppm and ?=0 when B<3 ppm).Type: GrantFiled: December 17, 2004Date of Patent: June 15, 2010Assignees: Nippon Steel Corporation, Exxonmobil Upstream Research CompanyInventors: Hitoshi Asahi, Takuya Hara
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Publication number: 20100003535Abstract: The present invention provides high strength thick welded steel pipe for line pipe superior in low temperature toughness, and a method of production of the same. A base material steel plate containing C: 0.010 to 0.050%, Si: 0.01 to 0.50%, Mn: 0.50 to 2.00%, Al: 0.020% or less, Ti: 0.003 to 0.030%, and Mo: 0.10 to 1.50%, having a carbon equivalent Ceq of 0.30 to 0.53, having a crack susceptability parameter Pcm of 0.10 to 0.20, satisfying formula 3, comprised an area ratio of 20% or less of polygonal ferrite and an area ratio of 80% or more of bainite, and having an effective crystal grain size of 20 ?m or less is formed into a pipe shape, then seam welded to make the effective crystal grain size of the heat affected zone 150 ?m or less: 10C+100Al+5Mo+5Ni<3.Type: ApplicationFiled: December 4, 2007Publication date: January 7, 2010Inventors: Takuya Hara, Hitoshi Asahi
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Publication number: 20090320965Abstract: The present invention relates to UOE steel pipe excellent in collapse characteristics formed by the UOE production method and a method for forming this UOE steel pipe, said UOE steel pipe characterized in that a ratio between compression and tension of yield strength in the circumferential direction is at least 1.05 near the inside surface and is at least 0.9 to not more to 1.0 from the center of plate thickness to the outside surface.Type: ApplicationFiled: July 30, 2009Publication date: December 31, 2009Applicant: Nippon Steel CorporationInventors: Eiji Tsuru, Hitoshi Asahi
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Publication number: 20090266530Abstract: An extrudable aluminum alloy composition includes, in weight percent, between 0.60 and 0.90 manganese, between 0.45 and 0.75 copper, between 0.05 and 0.24 magnesium, less than 0.30 iron, less than 0.30 silicon, less than 0.05 titanium, less than 0.05 vanadium, and a Cu/Mg ratio higher or equal to 3. It also relates to aluminum alloy heat exchanger extruded or drawn tube and extruded or drawn aluminum alloy tubing having the above-described aluminum alloy composition. It also relates to a heat exchanger comprising a plurality of extruded or drawn tube sections having the above-described aluminum alloy composition and a process for manufacturing same.Type: ApplicationFiled: July 31, 2008Publication date: October 29, 2009Inventor: Nicholas Charles Parson
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Patent number: 7607562Abstract: A method of welding connection is directed towards the construction and subsequent heat treatment of industrial grade manual tools and, specifically, their tool heads to handles or handle attachment connections. The method employs the use of matching, non-heat treated, compatible material such as steel alloys, for the tool heads and steel handles or attachment sockets. These components are welded together prior to their heat treatment, resulting in a superior weld joint without the normal annealing which occurs during welding. Such tools are, as a result, extremely resistant to bending or breaking under normal usage. With regard to spades and shovels, a stronger blade-to-handle junction is created, as no annealing takes place, compared to blades and handles which are first heat treated separately then welded together.Type: GrantFiled: February 27, 2008Date of Patent: October 27, 2009Inventor: Peter W. Lesche
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Publication number: 20090151819Abstract: A method of bonding a first component of a medical device to a second component of the medical device, where at least one of the components comprises a shape memory material, includes positioning the components in close proximity to each other to obtain an assembled configuration, and heating the assembled configuration at a temperature in the range of from about 800° C. to about 1100° C. to obtain a diffusion bond at a region of contact between the two components. The assembled configuration is formed into a desired set shape and heat-set at a temperature in the range of from about 350° C. to about 550° C. to impart a memory of the desired set shape to the shape memory materials without substantially impairing the diffusion bond.Type: ApplicationFiled: December 11, 2008Publication date: June 18, 2009Applicant: MED Institute, Inc.Inventors: Steven J. Charlebois, W. Kurt Dierking
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Publication number: 20090025835Abstract: The present invention provides high strength steel plate and high strength welded pipe excellent in ductile fracture characteristic and methods of production of the same, that is, high strength steel plate excellent in ductile fracture characteristic, and high strength welded pipe using that steel plate as a base material, having a tensile strength corresponding to the X100 class of the API standard, containing, by mass %, C: 0.01 to 0.5%, Si: 0.01 to 3%, Mn: 0.1 to 5%, P: 0.03% or less, and S: 0.03% or less and a balance of Fe and unavoidable impurities, having a microstructure comprised of, by area ratio, 1 to 60% of ferrite and the balance of bainite and martensite, having a maximum value of the {100} accumulation degree of the cross-section rotated 20 to 50° from the plate thickness cross-section about the rolling direction as an axis of 3 or less, and having plate thickness parallel cracks measured by ultrasonic flaw detection of less than 1 mm.Type: ApplicationFiled: April 19, 2005Publication date: January 29, 2009Inventors: Takuya Hara, Yasuhiro Shinohara, Hitoshi Asahi, Yoshio Terada
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Publication number: 20080286504Abstract: The present invention provides steel plate or steel pipe with small occurrence of the Bauschinger effect and methods of production of the same, particularly steel pipe used for steel pipe for oil wells or line pipe with a small drop in the compression strength in the circumferential direction due to the Bauschinger effect when expanded and methods of production of the same, that is steel plate or steel pipe with small occurrence of the Bauschinger effect characterized by having a dual-phase structure substantially comprising a ferrite structure and fine martensite which is dispersed in the ferrite structure. Further, this steel plate or steel pipe contains, by mass %, C: 0.03 to 0.30%, Si: 0.01 to 0.8%, Mn: 0.3 to 2.5%, P: 0.03% or less, S: 0.01% or less, Al: 0.001 to 0.01%, and N: 0.01% or less and a balance of iron and unavoidable impurities.Type: ApplicationFiled: February 15, 2005Publication date: November 20, 2008Inventors: Hitoshi Asahi, Eiji Tsuru
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Patent number: 7399372Abstract: A metallic bellows, composed of precipitation hardening stainless steel, includes ridge portions and valley portions formed alternately and continuously, an average grain size of 10 to 15 ?m, and compressive residual stress of not less than 500 MPa provided to at least surfaces of the ridge portions and the valleys by surface working.Type: GrantFiled: November 1, 2004Date of Patent: July 15, 2008Assignee: NHK Spring Co., Ltd.Inventor: Hideki Okada
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Patent number: 7371988Abstract: In one embodiment, the present invention provides a method for welding together two metal pieces, comprising buttering a surface of a first metal piece with a first nickel-based filler metal at a thickness sufficient to isolate a heat-affected zone in the first metal piece from subsequent welding; heat-treating at least the heat-affected zone in the first metal piece; buttering a surface of a second metal piece with a second nickel-based filler metal having the same composition as the first nickel-based filler metal and at a thickness sufficient to isolate a heat-affected zone in the second metal piece from subsequent welding; heat-treating at least the heat-affected zone in the second metal piece; and welding the heat-treated first buttered surface to the heat-treated second buttered surface with a third nickel-based filler metal having the same composition as the first and second nickel-based filler metals.Type: GrantFiled: October 22, 2004Date of Patent: May 13, 2008Assignee: Electric Power Research Institute, Inc.Inventors: Kent K. Coleman, David Wayne Gandy, Ramaswamy Viswanathan
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Patent number: 6960274Abstract: An apparatus and method of manufacturing a wire mesh laminate includes wrapping a central core with multiple layers of mesh screen and a barrier layer having a higher melting point than the mesh screen to form a spool assembly. The spool assembly is then surrounded by an outer cover and is heated to sinter or fuse together the layers of mesh screen.Type: GrantFiled: August 5, 2002Date of Patent: November 1, 2005Assignee: Weatherford/Lamb, Inc.Inventors: John Bewlay, Thomas Steinke, Michael Appel
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Patent number: 6948649Abstract: The high yield ratio problem intrinsic in high-strength steel pipes is solved and a method of producing a steel pipe, while securing the pipe roundness is provided. A steel pipe produced from a steel plate by forming and welding is subjected to 0.3 to 1.2% of expansion and then to 0.1 to 1.0% of reduction. The steel pipe produced by this method has a structure in which martensite and/or bainite accounts for more than 80% as expressed in terms of area percentage, and has a yield strength of not lower than 551 MPa and a yield ratio of not higher than 93%. The pipe reduction is desirably carried out at a lower work ratio as compared with the pipe expansion.Type: GrantFiled: September 20, 2002Date of Patent: September 27, 2005Assignee: Sumitomo Metal Industries, Ltd.Inventors: Nobuaki Takahashi, Akio Yamamoto, Tomoaki Ikeda, Tetsuya Fukuba
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Patent number: 6884305Abstract: The present invention provides a high strength ?+? titanium alloy pipe not requiring a large amount of cutting and enabling full use to be made of the features of titanium alloy of light weight and high strength and a method for production of the same. Specifically, a high strength ?+? titanium alloy pipe having an outside diameter of at least 150 mm and a wall thickness of at least 6 mm, the ?+? titanium alloy pipe characterized by having a welded seam running in the longitudinal direction of pipe at one location and by having a ratio of the minimum wall thickness to the maximum wall thickness of the portions excluding the weld zone of 0.95 to 0.99. Also, a method of production of a high strength ?+? titanium alloy pipe comprising cold forming a high strength ?+? titanium alloy plate of a wall thickness of at least 6 mm into a tubular shape by the U-O method or press-bending method and welding together the abutted plate edges.Type: GrantFiled: July 4, 2000Date of Patent: April 26, 2005Assignee: Nippon Steel CorporationInventors: Hideki Fujii, Masatoshi Murayama
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Publication number: 20040031544Abstract: A high-strength steel pipe excellent in weldability on site and a method for producing the steel pipe by improving the reliability of the low temperature toughness of a steel are provided. For example, the steel pipe includes elements to enhance hardenability for furthering high-strengthening and also improving toughness at a weld heat affected zone subjected to double or more layer welding. In the method, the steel is made to consist of a structure composed of bainite and/or martensite by containing prescribed amounts of C, Si, Mn, P, S, Ni, Mo, Nb, Ti, Al and N, and, as occasion demands, one or more of B, V, Cu, Cr, Ca, REM, and Mg, and regulating C, Si, Mn, Cr, Ni, Cu, V and Mo. Such elements enhancing hardenability, by a specific relational expression. The diameter of prior austenite grains may be regulated in a prescribed range.Type: ApplicationFiled: May 23, 2003Publication date: February 19, 2004Inventors: Takuya Hara, Hitoshi Asahi
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Publication number: 20030217795Abstract: The present invention provides a line pipe of, e.g., the API standard X60 to X100 class. The line pipe has an excellent deformability, as well as excellent low temperature toughness and high productivity, a steel plate used as the material of the steel pipe. Methods for producing the steel pipe and the steel plate are also provided. In particular, a high-strength steel plate excellent in the deformability has a ferrite phase is dispersed finely, and accounts for 5% to 40% in area percentage in a low temperature transformation structure mainly composed of a bainite phase. For example, most grain sizes of the ferrite phase are smaller than the average grain size of the bainite phase. A high-strength steel pipe excellent in deformability is also provided, in which a large diameter steel pipe is produced through forming the steel plate into a pipe shape. The steel pipe has the above-referenced structure, and satisfies the conditions that YS/TS is 0.95 or less and YS×uEL is 5,000 or more.Type: ApplicationFiled: April 9, 2003Publication date: November 27, 2003Inventors: Hitoshi Asahi, Yasuhiro Shinohara, Takuya Hara