Abstract: A method of manufacturing a cutting member include cutting a first metal material to form a first portion of the cutting member; cutting second metal material to form a second portion of the cutting member, wherein a first edge of the second portion has at least two line segments, a curve formed by the at least two line segments being mathematically continuously differentiable; welding the first portion and the second portion together; raising the cutting member blank to a first temperature at a first rate and holding raising the cutting member blank from the first temperature to a second temperature at a second rate lower than the first rate and holding, and raising the cutting member blank from the second temperature to a third temperature at a third rate not higher than the second rate and holding.

Abstract: A process for welding a first part and a second part, includes: a linear friction step during which the two parts are rubbed against one another in a linear movement, a first cooling step during which the temperature of the parts thus welded is reduced to ambient temperature, a heating step during which the parts thus welded are heated to a temperature above a temperature of transition between a two-phase ?-? field and a single-phase ? field of the material constituting the two parts, and a second cooling step during which the temperature of the parts thus heated is reduced to ambient temperature. Such a process makes it possible to transform the structure of the welding zone and of the whole part thus produced into a lamellar ? structure in a transformed ? matrix which exhibits better damage tolerance.

Abstract: A method of working a gas turbine engine component, for example, a turbine airfoil platform having a heat crack, is disclosed. The presented method may allow turbine airfoils to be repaired, modified, manufactured or otherwise worked and subsequently assembled into a turbine section of a gas turbine engine. This method may help to reduce the costs of operating a gas turbine engine by allowing damaged turbine airfoils to be repaired rather than discarded.

Abstract: The present invention directs to a centrifugal filtration device, for separating living cells, including a spindle (28), a rotary arm (211) which is connected vertically to the spindle (28), a microporous membrane filter (31A;31B) which is mounted on the rotary arm (211), and a liquid distributor (4) arranged above the spindle (28). The microporous membrane filter (31A;31B) includes an inlet (311A;311B), an outlet (312A;312B), a front cavity (313A;313B) having the inlet (311A;311B) formed thereon, a rear cavity having the outlet (312A;312B) formed thereon, and a filter membrane (315A;315B) arranged between the front cavity and the rear cavity; the diameter of each filter pore formed in the filter membrane is smaller than that of the cell which needs to be separated. The present invention also discloses a cell separation system.

Abstract: A precipitation strengthened nickel based welding material that comprises 5-15 wt. % Co, 5-25 wt. % Cr, 1-6 wt. % Al, 0.05-0.2 wt. % C, 0.015-0.4 wt. % B, 1-3 wt. % Si, chemical elements selected from among tungsten and molybdenum from about 1 to 20 wt. %, chemical elements selected from among titanium, zirconium, hafnium, tantalum and rhenium from about 1 to 18 wt. % and nickel with impurities to balance, wherein the boron content is inversely proportional to silicon content and decreases from about 0.3 wt. % to about 0.015 wt. % when silicon content increases from about 1 wt. % to about 3 wt. % produces sound high strength and high oxidation resistance crack free welds on precipitation strengthened superalloys and single crystal materials.

Abstract: The welding can be carried out only after the partial removal of a necessary aluminized portion prior to welding an aluminized component.

Abstract: The invention relates to a method of post-weld heat treatment of a without a filler material electron beam or laser welded high strength component made of a gamma prime (??) strengthened superalloy based on Ni or Co or Fe or combinations thereof. The method consists of the following steps a) providing the welded component, then b) heating the welded component by applying a rapid heating-up rate in the range of about 20 to 40° C./min during the entire temperature range from RT up to a temperature T1 of at least 1000° C., then c) holding the welded component at T1 and then heating the component by applying a slow heating-up rate of about 5° C./min to a final temperature Tf, then d) holding the welded component at Tf for a time tf, wherein isothermal dwell time tf is sufficient for at least partially dissolving the gamma prime phase in the weld and also in the base material surrounding the weld; then e) cooling the component with a cooling rate of about 20° C.

Abstract: In a method for beam welding on components with a laser beam or electron beam generated by a beam source, the heat treatment of the welded component required to remove stresses is integrated into the welding process. In a work cycle combined with the welding process, a regulated heat supply to a selected region takes place, according to its residual heat resulting from the welding process and the predicted stresses in that region, using the residual heat remaining from the welding process following the welding process from the same or other beam source(s). The welding region is cooled in a controlled manner, so that welded components which are likely to be subject to high stress in use, provided for example for a aircraft engine, can be made available without inherent stresses and with the desired microstructure in a single—combined—work step.

Abstract: A method for welding to a superalloy material without causing cracking of the material. The method includes the steps of depositing a weld strip (18) of a weldable material onto a superalloy substrate material (12) using a spray deposition process (20) and then forming a weldment (26) to the weld strip. None or a controlled amount of the substrate material (12) is melted during the weld in order to maintain the concentration of strengthening elements in the local melt within a zone of weldability. The spray deposition process may be a thermal process such as HVOF or a cold spray process. A groove (16) may be formed in a surface (10) of the superalloy substrate material to receive the weld strip. A diffusion heat treatment step may be used to improve adhesion between the weld strip and the superalloy material.

Abstract: A multiphase composite system is made by binding hard particles, such as TiC particles, of various sizes with a mixture of titanium powder and aluminum, nickel, and titanium in a master alloy or as elemental materials to produce a composite system that has advantageous energy absorbing characteristics. The multiple phases of this composite system include an aggregate phase of hard particles bound with a matrix phase. The matrix phase has at least two phases with varying amounts of aluminum, nickel, and titanium. The matrix phase forms a bond with the hard particles and has varying degrees of hard and ductile phases. The composite system may be used alone or bonded to other materials such as bodies of titanium or ceramic in the manufacture of ballistic armor tiles.

Abstract: Ni base superalloy components containing relatively large amounts of Al and Ti are known to be difficult to build up by a weld build up process without cracking. As the Al and Ti content of the superalloy is increased to improve the strength, the susceptibility to cracking is increased. It is shown herein that reducing the ?? phase in the additive built up material improves robustness against cracking. A stepwise, controlled heating and cooling process is described to be used in cooperation with an additive build up process to reduce the ?? present and thereby reduce cracking.

Abstract: A metal strip 10 is bent to form a ring and end parts 12 and 14 are connected to each other. An electron beam 26 may be defocused and emitted to a welded section 20 along a crosswise direction of the metal strip 10. Next, a focal point 28 of the electron beam 26 may be focused onto a weld-melted portion 25 to execute electron beam welding. Subsequently, the electron beam 26 may be defocused emitted to the welded section 20 along the crosswise direction of the metal strip 10, and the welded section 20 may be further cooled. The average of the dendrite secondary arm spacing of the weld-melted portion may fall within a range of 7 to 30 ?m.

Abstract: A method of production of a welded joint which enables improvement of the fatigue strength in the case where measures for improvement of the fatigue strength cannot be applied due to the presence of structurally sealed regions is provided. The method is provided with a first weld step which performs welding by forming an inside weld toe or root part by using a weld metal with a transformation start temperature of 175° C. to 400° C. in range, at least parts of the weld metal forming the inside weld toe or root part which was formed at the first weld step becoming unmelted parts, and a second weld step which performs welding for building up the weld metal by a single pass by a weld heat input by which all of the unmelted parts are retransformed to austenite so as to introduce compressive residual stress to the inside weld toe or root part.

Abstract: A method of hard-facing a steel casting is described in which a hard-facing, which comprises a weld alloy matrix and a hard particulate substance, is attached to the casting by welding. In some embodiments the matrix can be of a similar composition to the casting, and in other embodiments the hard particulates can be rounded and/or substantially spherical, or of a substantially even size. A method is also described for hardening and tempering a steel casting after attaching the hard-facing to the casting by welding. After hard-facing the casting is hardened and tempered by heat treatment. In one embodiment the hard-faced casting is heat treated by heating to a temperature in excess of the austenitising temperature of the steel and then cooled by quenching in an aqueous solution, followed by tempering. In one embodiment the steel casting is tempered at a temperature in the range about 550° C. to about 700° C. prior to hard-facing the casting.

Abstract: In various embodiments, joined sputtering targets are formed at least in part by spray deposition of the sputtering material and/or welding.

Abstract: A method and apparatus for fixturing an airfoil stub during linear friction welding are described. Critical clamping support structures are manufactured by a direct digital manufacturing process such as direct metal laser sintering to minimize time and expense of the process.

Abstract: The invention relates to a method of producing corrosion-resistant and workable sheet metal consisting of uncoated steel sheets (1, 1?), comprising the following steps: —placing the steel sheets (1, 1?) in abutting relationship, —welding the or each joint groove (14) by butt joint welding by means of a welding beam (13) for forming a weld (2) along the respective joint groove (4), —thermal treatment of the or each weld (2) directly after or even during the forming of the weld (2) by means of an annealing beam (15), —full-surface coating of the joined steel sheets (1, 1?), including the or each weld (2), after cooling the welds (2), with a metallic coating.

Abstract: A method of welding alloys having directionally-solidified grain structure. The methods improve the weldability of these alloys by creating a localized region of fine grain structure, wherein the welding occurs in these localized regions. The localized regions are formed by applying strain energy using a variety of different methods, such as by hammer peening, laser peening or sand blasting. Then, a heat treatment step may be used to create recrystallized grains having the fine grain structure. The region of fine grain structure provides better weldability.

Abstract: An aluminum-based welding filler wire is made with an aluminum alloy that contains between 0.1 and 6 wt. % titanium, including one portion in the form of TiB2 particles, TiC particles, or a combination thereof, and another portion in the form of free titanium. The filler wire can be used in welding aluminum-based materials.

Abstract: A method is provided for welding two gamma titanium aluminide articles together. The method includes preheating the two articles to a welding temperature of from about 1700° F. to about 2100° F., thereafter electron beam welding the two articles together at the welding temperature and in a welding vacuum to form a welded structure, and thereafter annealing the welded structure at an annealing temperature of from about 1800° F. to about 2200° F., to form a joined structure.

Abstract: A hollow airfoil is fabricated by providing a casting mold assembly including a casting mold, a casting core, and a standoff spacer that prevents the casting core from contacting the casting mold to define a casting space. A first nickel-base superalloy is cast into the casting space and solidified to form the hollow airfoil. The presence of a through-hole extending through a wall of the hollow airfoil is identified, and the through-hole is closed by welding using a second nickel-base superalloy, without using any freestanding closure element.

Abstract: A power transfer assembly comprises a power turbine constructed of a nickel alloy; a gear shaft constructed of a low-carbon carburized gear material; and a transition portion between and welded to each of the power turbine and gear shaft. The nickel alloy may be welded to the transition portion by inertia welding, and the low-carbon carburized gear material may be welded to the transition portion by electron beam welding, for example. The power transfer assembly may be used in a microturbine engine, for example, to transfer rotation of a power turbine to an electric generator.

Abstract: A method of repairing a void on a nickel or cobalt base superalloy investment casting by vibrating the casting for a time before repairing the void, vibrating the casting while filling the void wherein the void is filled by repeatedly making incremental weld deposits of a superalloy filler material in the void using pulsed gas tungsten arc welding, and impinging each incremental deposit with a cooling gas after each incremental weld deposit is made and before the next incremental weld deposit is made, and vibrating the casting for a time after the void is filled.

Abstract: A process is provided for crack-free welding a nickel based single crystal superalloy article containing at least 5 weight % total of Al and Ti. The process comprises: melting an article surface to be welded and a filler alloy with an energy source, preferably a laser, wherein the filler alloy is a composition of a nickel based single crystal superalloy except that the total of Al and Ti is reduced below 5 wt %; allowing the melted article surface and filler alloy to solidify to form a bead of deposit; providing a plurality of beads of adjacent deposits covering the article surface to be welded; and remelting the adjacent beads of deposits with the energy source to provide vertically oriented crystal growth in the deposits.

Abstract: There is provided a tailored blank article for press forming, the article having an excellent formability and comprising multiple different plates of different thickness, which can evade a break of a low strength plate (or low-thickness plate) due to strength rate-determining is provided in press forming. The tailored blank article for press forming, having an excellent formability and comprising two or more kinds of raw plates, continuously welded together, each having a different tensile strength, is characterized in that a ratio (n1/n2) of a work hardening property value (n1) of a higher tensile strength plate and a work hardening property value (n2) of a lower tensile strength plate is set to be 0.75 or more and 3.8 or less.

Abstract: An auger composed of an auger body integrally formed with a spiral blade and at its opposite ends with a pair of shaft portions is manufactured by the steps of forming annular recesses on the shaft portions in a cutting process, building up an anti-abrasive and anti-corrosive alloy by plasma-arc welding in the annular recesses of the shaft portions and finishing each built-up portion of the alloy in a grinding process to form a journal portion on the respective shaft portions of the auger, wherein precipitation hardening stainless steel used as a base metal of the auger body is preheated for a predetermined time prior to the steps of plasma-arc welding of the alloy. In this manner, the stainless steel body is subjected to an aging heat treatment caused by (a) the preheating and (b) the subsequent welding heat generated during the plasma-arc welding process.

Abstract: A method is provided for welding two gamma titanium aluminide articles together. The method includes preheating the two articles to a welding temperature of from about 1700° F. to about 2100° F., thereafter electron beam welding the two articles together at the welding temperature and in a welding vacuum to form a welded structure, and thereafter annealing the welded structure at an annealing temperature of from about 1800° F. to about 2200° F., to form a joined structure.

Abstract: Generally, a wheel rim production method in accordance with the invention includes the steps of obtaining a length of extruded heat treatable metal alloy, preferably aluminum alloy, that has a cross-section of a wheel rim; heat treating the length of heat treatable metal alloy; winding or otherwise shaping the heat-treated length of metal alloy into a ring, leaving free ends in the ring forming a ring gap between the free ends; preparing the free ends of the ring for providing mating surfaces for welding; welding the mating surfaces of the ring, preferably using electron beam welding, to form a completed wheel rim; and finishing the completed wheel rim to achieve desired wheel rim parameters. In accordance additional aspects of the invention, additional steps can be carried out prior to obtaining a length of extruded heat treatable metal alloy that has a cross-section of a wheel rim.

Abstract: A method of repairing a metallic component, such as a superalloy turbine blade or turbine nozzle, includes the step of preparing the component by stripping the protective coatings from the component. The component is then pre-conditioned for welding by a first hot isostatic process. Once the conditioning sequence is complete, the component is welded using any of a number of welding techniques and by adding weld fillers to the weld area. After the welding step, the component is sealed by a second hot isostatic process treatment performed at conditions similar to the first hot isostatic process. The component is finally prepared for re-entry into service.

Abstract: A manufacturing method of an auger composed of an auger body integrally formed thereon with a spiral blade and at its opposite ends with a pair of shaft portions, comprising the steps of forming annular recesses on the shaft portions respectively in a cutting process, building up an anti-abrasive and anti-corrosive alloy by plasma-arc welding in the annular recesses of the shaft portions and finishing each built-up portion of the alloy in a grinding process to form a journal portion on the respective shaft portions of the auger, wherein precipitation hardening stainless steel used as a base metal of the auger body is preheated for a predetermined time prior to the plasma-arc welding of the alloy and subjected to aging heat treatment caused by the preheating and welding heat during the plasma-arc welding process for precipitation hardening.

Abstract: A wear-resistant surface is formed on a component formed of an AlSi alloy by using a thermal spraying or a laser beam treatment. A thermally conductive device is brought into a thermally conductive contact with the component so that the thermally conductive device touches the component during the step of forming the wear-resistant surface. The thermally conductive device is actively cooled.

Abstract: A composite doctor blade comprises a steel support band configured with a width and thickness suitable for mounting in a blade holder, with tensile and yield strengths suitable for a selected doctoring application. A wear resistant strip of high speed steel is integrally joined to an edge of the support band. The wear resistant strip has tensile and yield strengths higher than those of the support band, and has a hardness of between about 55 to 75 Rc.

Abstract: A composite doctor blade comprises a steel support band configured with a width and thickness suitable for mounting in a blade holder, with tensile and yield strengths suitable for a selected doctoring application. A wear resistant strip of high speed steel is integrally joined to an edge of the support band. The wear resistant strip has tensile and yield strengths higher than those of the support band, and has a hardness of between about 55 to 65 Rc.

Abstract: A method of manufacturing a sliding component comprising a main body made of a non-carburized heat-hardened steel and a member adapted to form at least one sliding face of sliding faces of the sliding component and heat-joined to the main body, in which the steel-made main body is heat-hardened before heat-joining to the member and the heat-joining between the main body made of the heat-hardened steel and the member is conducted at a lower temperature than the temperature at which the heat-hardened main body has been heat-hardened. The sliding component is superior in hardness and abrasion resistance and is readily manufactured at a reduced cost.

Abstract: The invention provides a method for the continuous manufacture of ferritic stainless steel bands suitable for use in environments with frequent changes in temperature. It has been found preferable to have such band longitudinally displaced through a coating chamber wherein the band is provided with a coating of aluminum that is deposited thereon by means of physical vapor deposition technology during a time period sufficient so that aluminum becomes evenly distributed in the ferrite, after which a homogenization occurs at 950-1150° C.

Abstract: A method of producing a welded steel pipe which comprises: (a) forming a steel strip having two edges in a cylindrical form so that the two edges face each other; (b) preheating the two edges of the steel strip to a temperature of a melting point or less by applying a high frequency electric current to the two edges; (c) pressing the two edges of the steel strip towards each other by contact with squeeze rolls to form a joint portion including a joint line; (d) radiating a high density energy beam sufficient to fuse a full thickness of the steel strip to a portion adjacent to a squeeze point to weld the joint portion; and (e) controlling an upset by applying the squeeze rolls sufficiently to reduce weld defects.

Abstract: An article made of a nickel-base superalloy having a nil-ductility range from the solidus temperature of the alloy to about 600.degree. F. below the solidus temperature is welded, as for example in the weld repair of surface cracks, by removing foreign matter from the area to be welded, first stress relieving the article, adjusting the temperature of the article to a welding temperature of from about 1800.degree. F. to about 2100.degree. F., welding a preselected area in an inert atmosphere at the welding temperature, and second stress relieving the article. Welding is preferably accomplished by striking an arc in the preselected area so as to locally melt the alloy in the preselected area, providing a filler metal having the same composition as the nickel-based superalloy of the article, and feeding the filler metal into the arc so that the filler metal is melted and fused with the article to form a weldment upon solidification.

Abstract: A process for enhancing the bond strength of resistance welded joints between titanium alloy articles includes a first step of resistance welding two titanium alloy articles and a second step of heat treating the resistance welded titanium alloy articles in a vacuum or inert environment at temperatures in a range of 1675.degree. F. to 1825.degree. F. for a period of 15 minutes to 4 hours. The process of the present invention is particularly useful in providing efficient joining of face sheets to a honecomb core element.

Abstract: A method of manufacturing a blade made of .alpha..beta. titanium including an insert of metastable .beta. titanium,according to the invention:a blade body made of .alpha..beta. titanium is made to the finished design dimensions, said blade body made of .alpha..beta. titanium including a location designed to receive said insert made of .beta. titanium:said insert made of .beta. titanium is put into solution; thenhardening treatment is performed to harden said insert made of .beta. titanium; thensaid insert made of .beta. titanium is welded to said location of said blade body made of .alpha..beta. titanium to the finished design dimensions using a welding technique having localized and controlled energy density.

Abstract: A method for weld repairing an article formed of a low-alloy steel, such as a steam turbine component. The method generally includes the step of depositing a first weld repair (14) on a surface of the article, during which a hard heat-affected zone (HAZ) (18) having a fine grain size is formed in the article beneath the surface on which the weld repair (14) is deposited. The first weld repair (14) and at least a portion of the HAZ (18) adjacent the first weld repair (14) are then locally heat treated at a temperature above a critical temperature A.sub.1 of the alloy from which the article is formed. As a result of this localized heat treatment, the original grain structures of the first weld repair (14) and the HAZ (18) are entirely replaced with a fine-grain structure with acceptable hardness. Thereafter, at least one additional weld repair layer (16) is deposited on the first weld repair (14).

Abstract: Disclosed is a highly reliable weld repairing method to repair a crack defect in structures and apparatus inside pressure vessels of nuclear reactors, while preventing generation of new crack defects in the structures and apparatus during the repairing. These structures and apparatus are made of any of stainless steel and Ni-base alloys, and are irradiated with high energy corpuscular ray during operating period of the reactor. The repairing method includes the steps of eliminating a region of the structure or the apparatus including a portion having the crack defect, and executing spot welding at a surface of the region continuously or interruptedly in a manner so as to form a first welded layer in a manner that each of the spot welded spots is half-overlapped with adjacent welded spots. Additionally, welding for forming at least a second layer, on the first welded layer, so that the at least a second layer is not deeper than a weld penetration thickness of the first welded layer can be performed.

Abstract: Disclosed is a process for the preparation of an alloy having excellent corrosion resistance and wear resistance, which comprises subjecting a powdery mixture comprising a powder of at least one matrix metal selected from the group consisting of Fe-based alloys, Co-based alloys and Ni-based alloys and a vanadium carbide powder to a heat treatment, wherein by repeating fusion and re-fusion by a heat treatment using a heat source having a high energy density, a phase of uniform and fine vanadium carbide particles is recrystallized and/or redeposited in the matrix metal phase.

Abstract: Weld filler alloys comprising aluminum, copper, lithium and, optionally, silver are disclosed which possess significantly improved fabricability and weldability. The weld filler alloys are free of magnesium and can be easily drawn into weld wire that is useful for welding aluminum-base alloys. Weldments made with the filler alloys exhibit highly improved mechanical, physical and corrosion resistance properties. The weld filler alloys may be used to weld cryogenic containers for space launch vehicles and the like.

Abstract: The present invention is directed to a pre-weld overageing heat treatment for nickel-based superalloys, where the alloy is heated to solutionization temperature for a time sufficient to dissolve the gamma prime phase of the alloy microstructure, then slowly cooled with periods of intermittent heating, so that the gamma prime phase reprecipitates as coarse equiaxed particles, and the presence of fine sized gamma prime phase particles is substantially avoided. The present invention is also directed to a welding method wherein said pre-weld overageing treatment is used.

Abstract: By applying spot welding along a crack which has occurred in an austenitic stainless steel structure without use of welding material so that spot welds are connected, melting and solidifying of the crack can be achieved, thereby to provide a metal structure which is rich with delta ferrite of the austenitic stainless steel structure or prevent propagation of the crack by enclosing it into the interior of the austenitic stainless steel structure.

Abstract: A method of strengthening an aluminum casting by modifying qualities of a specified part thereof comprises the steps of forming a weld overlay on the specified part using powders made of heat resisting element and remelting the specified part, now overlaid with the layer of heat resisting alloy layer, using high density energy.

Abstract: A protective layer for a metal substrate is metallurgically bonded to the substrate and contains (as a percentage by mass) 35 to 50% chromium, up to 10% of which can be replaced by molybdenium, and at least iron, the proportion of iron being at least 25%. The minimum hardness is 800 HVO.1, obtained by a structure having a minimum content of 5% by volume as sigma phase. The sigma phase is obtained by heat-treatment of the coated substrate. The protective layer is particularly resistant to corrosion and also has good resistance to erosion and wear.

Abstract: In forming a weld bead of pure copper on a ferroalloy base material by laying a powder of copper and melting the powder by a high density energy source such as laser beams, TIG arc or electron beams, the powder of copper is beforehand mixed with a powder of an auxiliary metal having a higher melting point than pure copper. In order to ensure the substantial purity in copper of the weld bead, the powder mixture should not include more than 16 wt % nickel.