Abstract: A method and apparatus for tempering the shank portion only of die blocks which comprises subjecting the shank portion of a die block or other large metal part to electrical energy derived from induction heating or infrared heating to a controlled depth, preferably just sufficiently deep to temper the shank portion but not sufficiently deep to temper the hardened working portion of the part.

Abstract: A steel profile clamp is used to join flanged component parts. The profile clamp has at least partially conical side walls that are bent radially inwardly. The profile clamp has welding joints to maintain the shape of the clamp. The steel is martensitic for increased load-carrying capacity of the joint. The steel material, in an ambient temperature range of 20° C. to 750° C., has a coefficient of thermal expansion that is at least 0.3×10−6 m/m° C. lower than that of the coefficient of thermal expansion of a ferritic casting material. The method for manufacturing the profile clamp includes prequenching and tempering the material of the profile clamp when it is in the form of a strip. After forming and welding the profile clamp, the weld is subject to induction tempering.

Abstract: A method and an apparatus for carrying out the annealing step of a galvannealing process in which strips and sheets, particularly of steel, are subjected after galvanizing to an annealing step by heating the coated material and subsequently holding at final annealing temperature, wherein, during annealing, the heating step is interrupted by at least one additional holding step and, thus, a stepwise increase of the temperature over time is adjusted.

Abstract: A method for simultaneously hardening a group of cams on a camshaft comprises first heating the group of cams at low power for at least one heating interval, then pausing the heating for a pause interval during which no power is applied to the group of cams, and then subsequently heating the group of cams at high power for one heating interval. The pause intervals, during which no power is applied to the group of cams, are sufficient as to allow heat stored in the cams to distribute uniformly throughout the cams. Each group of cams is hardened by a linear inductor and the regions of the camshafts that are not to be hardened are shielded by a cooling device.

Abstract: A thin sheet is coated by hot dip galvanization with a zinc based alloy comprising 3.5% to 15% by weight of aluminum. Immediately after solidification of the coating, the thin sheet is heated for 2 to 10 seconds to a temperature 20 to 100° C. above the melting point of the coating. The thin sheet is then cooled to room temperature.

Abstract: A process and a device are provided for manufacturing a honeycomb body from at least one metal foil constructed from at least two different layers, in particular from steel roll-bonded with aluminum. The metal foil is at least partly provided with a structure through the use of shaping, and is then layered or laminated or wound into honeycomb body. The metal foil is heat-treated with resistance heat generated within the foil before shaping. The heating is preferably carried out through the use of induction coils. In this way the capacity for cold shaping is increased and where required an oxide layer can be produced in a defined atmosphere. The invention reduces the energy and apparatus costs and permits economical manufacture of high-quality honeycomb bodies, in particular with microstructures increasing effectiveness.

Abstract: In a method of bonding ferric and austenitic dual stainless steels, an insert material made of a Ni base alloy having a melting point below 1290.degree. C. is put between the bonding cross section faces of mother material steels comprising a dual phase stainless steel. A pressure force in the range of 3 MPa to 5 MPa is applied to a bonding area. The bonding area is heated at a temperature in the range of 1290.degree. C. to a melting point of the mother material steel. The temperature is kept for in the range of 30 second to 180 second.

Abstract: A method for manufacturing a product that includes a metallic basic body with at least one longitudinal duct disposed therein and with a number of transverse ducts branching off from the longitudinal duct. A covering layer lies on the outside of the basic body. The covering layer serves as a protective or adhesive layer. An enrichment layer covers walls of the longitudinal duct and of the transverse ducts and parts of the covering layer. A ceramic heat-insulating layer can also be provided on the outside.

Abstract: The anchoring of the carcass reinforcing elements 1 is assured by circumferential cables 2, with the interposition of a connecting rubber composition 3. The circumferential cable 2 is arranged in several turns forming one or more helices. These circumferential cables have an operational elongation rate A.sub.f =A.sub.e +A.sub.p of more than 4%. This operational elongation rate does not include the specific elongation A.sub.s of the "cable" effect. The maximum stress R.sub.m of the cable 2 is preferably more than 2000 MPa. The cables have undergone a heat treatment which has, in combination, the features of being a recovery annealing treatment and which is carried out directly on cable comprising wires previously separately covered by an adherent coating.

Abstract: A gas shielding apparatus comprising a main gas jacket having induction heating means, and front gas jacket and rear gas jacket integrally disposed at supply side and discharge side of a member to be bonded or a member to be heated of the main gas jacket, wherein gas shielding is achieved by setting the internal pressure of the main gas jacket lower than the internal pressure of the front gas jacket and rear gas jacket, so that the holding time of the shielding gas jacket in the main gas jacket becomes long.

Abstract: In a method of manufacturing a bearing, a high-frequency hardened steel essentially containing the following elements in the following percentage by weight is employed as the material of at least one of the outer and inner races of the bearing which is drilled,C; 0.5 to 0.65%, Si; 0.07 to 0.15%,Mn; 0.05 to 0.35%, Cr; 0.25 to 0.55%, andB; 0.0035% or less,a workpiece 10 Hv 230 in maximum hardness is formed with the high-frequency hardened steel subjected to hot forging, a part of the workpiece where a hole 12 is to be formed is drilled, and a part of the workpiece 10 where a track 14 is formed is subjected to high-frequency hardening until it becomes at least Hv 653 in hardness. The workpiece formed with the steel material subjected to hot forging is not larger than Hv 230 in maximum hardness. Hence, the workpiece can be drilled without reduction of the service life of the drilling tool, and the track region of the bearing has a hardness value which is practical in use.

Abstract: A method for drawing a portion of metallic material having a known hardness. The method includes the step of applying a localized heat treatment to predetermined portions of the metallic material. Additionally, the method comprises forming the localized heat treated regions into a desired drawn or stamped configuration, wherein the configuration is substantially devoid of cracks.

Abstract: A process for enhancing the bond strength of resistance welded joints between titanium alloy articles includes a first step of resistance welding two titanium alloy articles and a second step of heat treating the resistance welded titanium alloy articles in a vacuum or inert environment at temperatures in a range of 1675.degree. F. to 1825.degree. F. for a period of 15 minutes to 4 hours. The process of the present invention is particularly useful in providing efficient joining of face sheets to a honecomb core element.

Abstract: A process for manufacturing seamless flux-cored welding wires 0.8 to 4 mm in diameter with excellent cracking resistance and primer proof quality and containing very little diffusible hydrogen suited for the welding of high-tensile steels and steel structures subjected to large restraining forces by dehydrogenating by high-temperature heating comprises the steps of heating a straight wire 8 to 15 mm in diameter by direct electric heating through a first and a second pair of roll electrodes spaced 2 to 5 m apart and a ring transformer disposed therebetween to a temperature between 620.degree. and 1100.degree. C., cooling the heated wire to a temperature not higher than 500.degree. C. with a coefficient of heat transfer not higher than 250 kcal/m.sup.2 h.degree.C., and drawing to the desired diameter. The welding wire thus obtained a weld containing not more than 5 ml of diffusible hydrogen per 100 g deposited metal.

Abstract: A heat-treated cladding on the working surfaces of continuous caster rolls reduces sensitization zones. The thermal treatment applied conditions the working surface of the roll substantially uniformly at all positions around the perimeter of the roll, thereby dissolving carbide formations into a austenite solution and removing carbide formations and chromium depletion sites or sensitized zones associated with the reheat regions occurring during the welding process. The heat treatment process is accomplished without thermally affecting or altering the properties and dimensions of the base roll material, either at a substantial depth beneath the body working surface or on or beneath the roll journal surfaces.

Abstract: An entry wire passes through a furnace containing zinc vapor in an inert atmosphere. While passing through the furnace the wire is heated by the Joule effect, by passing through it an electrical current produced by a generator, which rapidly heats it to the appropriate temperature. This produces an electrode wire having a thicker surface layer of diffused copper-zinc alloy, so that spark erosion machining is accelerated. The manufacturing method is fast and low in cost.

Abstract: A method and apparatus for making aluminum alloy sheet product with improved paintbake response during automotive paintbake cycles, resistance to natural aging and better formability includes rapidly heating the aluminum alloy sheet product between a solution heat treating/quenching operation and a sheet coiling operation. Performing the rapid heating at this stage in the sheet manufacture minimizes the adverse effect of early natural aging (dwell time) on the paintbake response of these types of aluminum sheet alloy products. According to the invention, this dwell time is minimized by the application of a rapid heating step immediately following quenching from the solution heat treatment. After the aluminum sheet product has been rapidly heated, it is immediately coiled and cools under ambient conditions in coil form, this ambient cooling providing a pre-aging treatment which contributes to the improved performance of the sheet product in paintbake response, improved formability and natural aging resistance.

Abstract: A method of firmly jointing Ti-alloy members of various shapes such as pipes and rods by solid diffusion bonding. The members are butted and heated under pressure in a non-oxidizing atmosphere, while a Ti-layer is disposed at the interface of butting by either (1) inserting a sheet for bonding made of Ti having a thickness of 500 .mu.m or less between the butted faces, or (2) previously forming a Ti-layer for bonding having a thickness of 1 .mu.m or more on at least one of the butted faces by any method such as vapor deposition.

Abstract: A method and apparatus for continuously treating a strip of hot dip-galvanized steel. The method comprises the steps of rapidly reheating the strip to a predetermined temperature between 460.degree. C. and 600.degree. C., with a heating flux greater than 180 kWatts per meter squared based for each face of the strip; maintaining the strip at a substantially constant temperature for a predetermined period of time lasting between 10 and 30 seconds; and subsequently cooling the strip rapidly to a temperature below 420.degree. C., using a cooling flux of a magnitude greater than 100 kWatts per meter squared for each face of the strip. The step of rapidly reheating is performed following a drying operation conducted on the strip as it exits from a zinc bath.

Abstract: The present invention is directed to a pre-weld overageing heat treatment for nickel-based superalloys, where the alloy is heated to solutionization temperature for a time sufficient to dissolve the gamma prime phase of the alloy microstructure, then slowly cooled with periods of intermittent heating, so that the gamma prime phase reprecipitates as coarse equiaxed particles, and the presence of fine sized gamma prime phase particles is substantially avoided. The present invention is also directed to a welding method wherein said pre-weld overageing treatment is used.

Abstract: By applying spot welding along a crack which has occurred in an austenitic stainless steel structure without use of welding material so that spot welds are connected, melting and solidifying of the crack can be achieved, thereby to provide a metal structure which is rich with delta ferrite of the austenitic stainless steel structure or prevent propagation of the crack by enclosing it into the interior of the austenitic stainless steel structure.

Abstract: It is an object to provide a process for manufacturing galvannealed steel sheets having high anti-powdering property as required when they are press formed, and stabilized frictional properties in a coil. Steel sheets are plated in a bath having a low aluminum content, while they have, when entering the bath, a low temperature as defined in relation to the aluminum content of the bath, so that an alloying reaction may be prevented. Then, the sheets are heated for alloying in a high-frequency induction heating furnace so that the sheets leaving the furnace may have a temperature of from over 495.degree. C. to 520.degree. C. to yield galvannealed consisting mainly of a .delta..sub.1 phase. An iron or iron-alloy top coating having an appropriate iron content can be applied onto the plated steel surface to improve its paintability.

Abstract: Making wire screens using high carbon steel wire. A first array of wires are placed in a longitudinal configuration and a second array of wires are placed transversely of said first array. The junctions where the wires meet are heated to a temperature of from about 700.degree. F. to about 1000.degree. F. for a time sufficient to disperse heat to adjacent wire areas but insufficient to cause wire fusion. A current is then applied to these junctions sufficient to cause fusion or welding of the junctions. Subsequently, a post weld heat of at least 1575.degree. F. is applied to the wires sufficient to form pearlite in substantial amounts.

Abstract: An Fe-Mn-Al alloy is useful for making a precision casting having uneven or thin wall thickness. The alloy, which contains carbon 1.5-2.0% manganese 32.36% aluminum 6-8%, molybdenum 1.0-1.5% and iron remainder, is heated to 1400.degree.-1420.degree. C. to melt, an the molten alloy is poured into a ceramic mold which is preheated to 1300.degree.-1320.degree. C.; the ceramic mold having a wall thickness of about 5 mm and an air permeability of about 6.5.times.10.sup.-3 cm.sup.3 /sec.cm.sup.2. aq.The castings are further welded into a shaped article such as a golf club head, and then heat treated to adjust its toughness and hardness.

Abstract: A method for the inductive hardening of working surfaces and transition radii on crankshafts in which, to receive connecting rods, crank pins are disposed directly one after another at different angular attitudes in planes at right-angles to the axis of rotation is disclosed. By the subject invention, adjacently disposed inductors are applied against the crank pins from the same side. Both inductors are disposed in the region between the two serially disposed crank pins and are spaced apart from each other.

Abstract: A continuous process for coating a series of workpieces with a metal coating comprises the steps of cleaning the workpieces with a high-pressure water system which utilizes particulates; isolating the workpieces in a non-oxidizing chamber; spraying the workpieces with a wet flux; inductively preheating the workpieces with a preheat induction coil; spraying a coating metal onto the surface of the workpieces; inductively heating the workpieces with a main induction coil; and continuously conveying the workpieces through each of the above steps.