With Working At Or Below 120c Or Unspecified Cold Working Patents (Class 148/599)
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Patent number: 9689053Abstract: The present invention inexpensively provides with high productivity and good yield a steel rod superior in drawability and a steel wire superior in twistability using the same as a material, that is, draws a high strength steel rod superior in ductility where the chemical components contain C: 0.80 to 1.20%, Si: 0.1 to 1.5%, Mn: 0.1 to 1.0%, Al: 0.01% or less, Ti: 0.01% or less, one or both of W: 0.005 to 0.2% and Mo: 0.003 to 0.2%, N: 10 to 30 ppm, B: 4 to 30 ppm (of which, solute B is 3 ppm or more), and O: 10 to 40 ppm, which has a balance of Fe and unavoidable impurities, has an area percentage of pearlite structures of 97% or more, has a balance of non-pearlite structures, and has a total of the area percentage of the non-pearlite structures and the area percentage of the coarse pearlite structures of 15% or less, to obtain high strength steel wire superior in ductility having a tensile strength of 3600 MPa or more and a number density of voids of lengths of 5 ?m or more at the center of 100/mm2 or less.Type: GrantFiled: November 12, 2015Date of Patent: June 27, 2017Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Shingo Yamasaski, Seiki Nishida
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Patent number: 9650702Abstract: A steel material composition in particular for manufacturing piston rings and cylinder liners, which has a good nitriding capability, contains the following elements in the given proportion related to 100% by weight of the steel material composition: 0.5-1.2% by weight C, 4.0-20.0% by weight Cr, 45.30-91.25% by weight Fe, 0.1-3.0% by weight Mn, 0.1-3.0% by weight Mo, 2.0-12.0% by weight Ni, 2.0-10.0% by weight Si and 0.05-2.0% by weight V. It can be manufactured by manufacturing a melt of the starting materials and casting the melt into a prefabricated mold. Nitridation of the steel material composition which is obtained leads to a nitridized steel material composition which, by virtue of the manufacture with gravity casting, exceeds the properties of tempered cast iron with nodular graphite.Type: GrantFiled: November 23, 2009Date of Patent: May 16, 2017Assignee: Federal-Mogul Burscheid GmbHInventor: Laszlo Pelsoeczy
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Patent number: 9287551Abstract: The present invention relates to an apparatus and method for manufacturing a battery terminal plate, and more particularly relates to an apparatus and method for manufacturing a battery terminal plate, in which a terminal plate for a secondary battery, such as a middle or large sized Lithium ion battery, which is applied to electric vehicles, hybrid vehicles, plug-in hybrid vehicles, solar cells, electric tools and so on, is processed by not pressing but forging, a shifting and supplying apparatus for shifting a material to be processed in each forming and processing step may be moved by the shortest distance through a shift-return method (one step shift-return), the material is previously processed by punching so as not to satisfy a standard of a design, and the firstly processed material is secondly processed to satisfy the standard.Type: GrantFiled: February 24, 2012Date of Patent: March 15, 2016Inventors: Tae In Kang, Young Su Kim, Doo Sun Choi
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Patent number: 9267293Abstract: A hand railing includes a metal rod, a plurality of positioning units and a plastic cover. The positioning units are adapted to be secured on the surface of the metal rod. The metal rod is then placed in the injection mold, and the positioning unit is disposed between the metal rod and injection mold. The melted plastic cover is then introduced into the mold to fill the mold including the recessed portions and melt the surface of the positioning unit, so the plastic cover can completely cover the metal rod and the positioning unit. Furthermore, since the melted plastic cover also flows into recessed slot, the engagement between the metal rod and plastic cover is even stronger.Type: GrantFiled: February 13, 2015Date of Patent: February 23, 2016Inventor: Jia-Hao Li
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Patent number: 8840735Abstract: Fatigue damage resistant metal or metal alloy wires have a submicron-scale or nanograin microstructure that demonstrates improved fatigue damage resistance properties, and methods for manufacturing such wires. The present method may be used to form a wire having a nanograin microstructure characterized by a mean grain size that is 500 nm or less, in which the wire demonstrates improved fatigue damage resistance. Wire manufactured in accordance with the present process may show improvement in one or more other material properties, such as ultimate strength, unloading plateau strength, permanent set, ductility, and recoverable strain, for example. Wire manufactured in accordance with the present process is suitable for use in a medical device, or other high end application.Type: GrantFiled: September 18, 2009Date of Patent: September 23, 2014Assignee: Fort Wayne Metals Research Products CorpInventor: Jeremy E. Schaffer
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Patent number: 8734599Abstract: Provided is a steel wire rod for a high strength and high toughness spring having excellent cold workability, the steel wire rod having a composition comprising: in weight %, C: 0.4 to 0.7%, Si: 1.5 to 3.5%, Mn: 0.3 to 1.0%, Cr: 0.01 to 1.5%, Ni: 0.01 to 1.0%, Cu: 0.01 to 1.0%, B: 0.005 to 0.02%, Al: 0.1% or less, O: 0.0020% or less, P: 0.02% or less, S: 0.02% or less, N: 0.02% or less, remainder Fe, and other unavoidable impurities, having a microstructure formed of ferrite and pearlite, and in which a prior (before cooling) austenite grain size is 8 ?m or less.Type: GrantFiled: October 10, 2007Date of Patent: May 27, 2014Assignee: PoscoInventors: Sang Woo Choi, Hoe Young Jung, Yong Tae Shin, Duk Lak Lee, Jeong Do Seo, Jay Hyung Jung, Byoung Ju Park, Jae Seung Lee
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Patent number: 8715429Abstract: There is provided a rolled steel with excellent toughness, a drawn wire rod prepared by drawing the rolled steel, and a method for manufacturing the same, in which even if a heating step is omitted, the toughness of the steel can be improved by securing a degenerated pearlite structure in an internal structure of the rolled steel by controlling a content of Mn among components and cooling conditions, and then preventing C diffusion. The rolled steel according to the present invention includes C: 0.15˜0.30%, Si: 0.1˜0.2%, Mn: 1.8˜3.0%, P: 0.035% or less, S: 0.040% or less, the remainder Fe, and other inevitable impurites, as a percentage of weight, in which the microstucture of the rolled steel is composed of ferrite and pearlite including cementite with 150 nm or less of thickness.Type: GrantFiled: August 4, 2010Date of Patent: May 6, 2014Assignee: POSCOInventors: You-Hwan Lee, Dong-Hyun Kim, Sang-Yoon Lee, Ha-Ni Kim, Yong-Sik Park
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Publication number: 20130263975Abstract: The present invention provides a wire rod with a composition at least including: C: 0.95-1.30 mass %; Si: 0.1-1.5 mass %; Mn: 0.1-1.0 mass %; Al: 0-0.1 mass %; Ti: 0-0.1 mass %; P: 0-0.02 mass %; S: 0-0.02 mass %; N: 10-50 ppm; O: 10-40 ppm; and a balance including Fe and inevitable impurities, wherein 97% or more of an area in a cross-section perpendicular to the longitudinal direction of the wire rod is occupied by a pearlite, and 0.5% or less of an area in a central area in the cross-section and 0.5% or less of an area in a first surface layer area in the cross-section are occupied by a pro-eutectoid cementite.Type: ApplicationFiled: May 21, 2013Publication date: October 10, 2013Inventors: Shingo YAMASAKI, Toshiyuki MANABE, Daisuke HIRAKAMI, Nariyasu MUROGA
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Patent number: 8419870Abstract: A method for making a strain aging resistant steel comprises adding boron to the steel, wherein substantially all of the boron in the steel forms boron nitride. A method for making steel comprises adding a nitride-forming element to the steel to lower the free nitrogen content of the steel to a free nitrogen content specification. A high-carbon steel contains boron nitride, wherein the free nitrogen content of the steel is less than 80 ppm. A strain aging resistant steel wherein the carbon content of the steel is between about 0.54 percent and about 0.75 percent.Type: GrantFiled: April 15, 2010Date of Patent: April 16, 2013Assignee: L&P Property Management CompanyInventors: C. Larry Coe, Alan T. Gorton
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Publication number: 20120227872Abstract: An ultra-high-strength steel wire rod having excellent resistance to delayed fracture includes, by wt %, 0.7-1.2% C, 0.25-0.5% Si, 0.5-0.8% Mn, 0.02-0.1% V and a balance of Fe and inevitable impurities. The method includes the steps of heating the above steel composition to 1100° C. or lower and hot rolling at a temperature of 900-1000° C., followed by cooling to 600-650° C. at a prescribed rate, followed by cold drawing at a reduction ratio of 60-80%.Type: ApplicationFiled: December 23, 2010Publication date: September 13, 2012Applicant: POSCOInventors: Dong-Hyun Kim, You-Hwan Lee, Sang-Yoon Lee, Hyung-Keun Cho
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Patent number: 8168011Abstract: The invention provides wire rod excellent in drawability and steel wire made from the wire rod as starting material with high productivity at good yield and low cost. A hard steel wire rod of a specified composition is heated in a specified temperature range to conduct post-reaustenization patenting and thereby obtain a high-carbon steel wire excellent in ductility that has a pearlite structure of an area ratio of 97% or greater and the balance of non-pearlite structures including bainite, degenerate-pearlite and pro-eutectoid ferrite and whose fracture reduction of area RA satisfies Expressions (1), (2) and (3) below: RA?RAmin??(1), where RAmin=a?b×pearlite block size (?m), a=?0.0001187×TS (MPa)2+0.31814×TS (MPa)?151.32??(2) b=0.0007445×TS (MPa)?0.3753??(3).Type: GrantFiled: April 18, 2007Date of Patent: May 1, 2012Assignee: Nippon Steel CorporationInventors: Shingo Yamasaki, Seiki Nishida, Makio Kikuchi
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Publication number: 20120014831Abstract: The present invention provides a wire rod with a composition at least including: C: 0.95-1.30 mass %; Si: 0.1-1.5 mass %; Mn: 0.1-1.0 mass %; Al: 0-0.1 mass %; Ti: 0-0.1 mass %; P: 0-0.02 mass %; S: 0-0.02 mass %; N: 10-50 ppm; O: 10-40 ppm; and a balance including Fe and inevitable impurities, wherein 97% or more of an area in a cross-section perpendicular to the longitudinal direction of the wire rod is occupied by a pearlite, and 0.5% or less of an area in a central area in the cross-section and 0.5% or less of an area in a first surface layer area in the cross-section are occupied by a pro-eutectoid cementite.Type: ApplicationFiled: October 19, 2010Publication date: January 19, 2012Inventors: Shingo Yamasaki, Toshiyuki Manabe, Daisuke Hirakami, Nariyasu Muroga
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Patent number: 8070888Abstract: A wire rod or a steel wire of a bamboo nano-structure, whose mean grain diameter in a C-direction section is 200 nm or smaller, is prepared by applying a hot or warm working and additionally applying a cold working to a steel and next, by performing a forging, by a tool or a die such as cold pressure production, to a section, of a desired, limited site, other than a section parallel to an L-direction, an equiaxed nano-structure, whose mean grain diameter is 200 nm or smaller, is formed in this site. As a typical example of a formed article, there is enumerated a high strength micro screw in which a shaft outer diameter is 1.6 mm or smaller, a surface layer part of a head part recess has equiaxed nano-structure and a hardness Hv?300, and a screw main body portion has bamboo nano-structure and a hardness Hv?250.Type: GrantFiled: February 28, 2006Date of Patent: December 6, 2011Assignee: National Institute for Materials ScienceInventors: Shiro Torizuka, Eijrio Muramatsu, Kotobu Nagai
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Patent number: 8043444Abstract: A steel wire for a cold-formed spring according to the present invention contains a prescribed chemical component composition, wherein: a martensitic transformation start temperature MS1 shown by the following expression (1) is in the range from 280° C. to 380° C.; the austenite grain size number N of austenite grains is No. 12 or more; the grain boundary share of carbide precipitated along the austenite grain boundaries is 50% or less; the amount of retained austenite after austenitized and tempered is 20 vol. % or less; and the tensile strength is 2,000 MPa or more; MS1=550?361[C]?39[Mn]?20[Cr]??(1), where [C], [Mn] and [Cr] represent the contents (mass %) of C, Mn and Cr, respectively. Such a steel wire can: secure hot-rolling formability and subsequent drawability while aiming at higher strength and higher stress; moreover exhibit excellent corrosion resistance; and obtain a spring (mainly a suspension spring for an automobile) excellent also in fatigue strength which is a basic required characteristic.Type: GrantFiled: March 16, 2006Date of Patent: October 25, 2011Assignee: Kobe Steel, Ltd.Inventor: Nao Yoshihara
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Publication number: 20110253269Abstract: In an antibacterial stainless steel wire and its manufacturing method, a wire drawing process, a cold working process, or a solution treatment integrated with an ageing treatment are used for making a precipitation of copper into an independent phase and in a granular form uniformly distributed in a stainless steel substrate, such that the stainless steel wire has an antibacterial effect.Type: ApplicationFiled: April 14, 2010Publication date: October 20, 2011Applicant: YUEN NENG CO., LTD.Inventor: Tzu-Hsia Wei
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Publication number: 20100126643Abstract: The present invention inexpensively provides with high productivity and good yield a steel rod superior in drawability and a steel wire superior in twistability using the same as a material, that is, draws a high strength steel rod superior in ductility where the chemical components contain C: 0.80 to 1.20%, Si: 0.1 to 1.5%, Mn: 0.1 to 1.0%, Al: 0.01% or less, Ti: 0.01% or less, one or both of W: 0.005 to 0.2% and Mo: 0.003 to 0.Type: ApplicationFiled: March 9, 2009Publication date: May 27, 2010Inventors: Shingo Yamasaski, Seiki Nishida
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Publication number: 20100075168Abstract: Fatigue damage resistant metal or metal alloy wires have a submicron-scale or nanograin microstructure that demonstrates improved fatigue damage resistance properties, and methods for manufacturing such wires. The present method may be used to form a wire having a nanograin microstructure characterized by a mean grain size that is 500 nm or less, in which the wire demonstrates improved fatigue damage resistance. Wire manufactured in accordance with the present process may show improvement in one or more other material properties, such as ultimate strength, unloading plateau strength, permanent set, ductility, and recoverable strain, for example. Wire manufactured in accordance with the present process is suitable for use in a medical device, or other high end application.Type: ApplicationFiled: September 18, 2009Publication date: March 25, 2010Applicant: FORT WAYNE METALS RESEARCH PRODUCTS CORPORATIONInventor: Jeremy E. Schaffer
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Publication number: 20100051144Abstract: There are provided an excellent cold-workability exhibiting high-strength steel wire or steel bar, or high-strength shaped article and a process for producing them. In particular, there is provided a process comprising carrying out hot working at 350 to 800° C. of a steel ingot, cast slab, steel slab or steel semifinished product having a C content of not greater than the solid solution limit of carbon of ferrite phase at Ae1 point and not greater than 0.010 mass % and being free of any cementite, or having a C content of >0.01 to 0.45 mass % to thereby obtain a material whose average crystal grain diameter in a cross section perpendicular to the longitudinal direction is ?3 ?m, and thereafter carrying out cold working of the material to thereby attain formation of a ferrite structure whose average crystal grain diameter in a cross section perpendicular to the longitudinal direction is ?500 nm.Type: ApplicationFiled: September 9, 2009Publication date: March 4, 2010Inventors: Shiro Torizuka, Eijiro Muramatsu, Kotobu Nagai
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Patent number: 7615124Abstract: A process for manufacturing plated-steel armor wires intended for reinforcement of flexible tubular pipes for transporting hydrocarbons, comprising a plating coating is intimately bonded, by high pressure, to a core made of hardenable steel with moderate mechanical properties, and then the plated wire obtained undergoes a rapid high-temperature hardening step followed by a tempering step.Type: GrantFiled: February 28, 2003Date of Patent: November 10, 2009Assignee: Technip FranceInventors: Francois Dupoiron, Philippe Espinasse
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Patent number: 7491277Abstract: A cold rolled full hard steel strap usable in a strapping machine has a tensile strength of at least about 125.7 thousand pounds per square inch (KSI) when the strap has a width of about 0.500 inches and a thickness of 0.020 inches. The steel strap is fabricated from a coiled steel formed by hot mill rolling and reduced by cold rolling. The steel strap has a composition of approximately (in weight percent): 0.02 to 0.25 percent carbon, 0.15 to 1.50 percent manganese, 0.01 to 0.12 percent aluminum, 0.04 to 0.03 percent nitrogen, 0.04 to 0.50 percent copper, 0.03 to 0.25 percent nickel, 0.02 to 0.25 percent molybdenum, 0.03 to 0.25 percent chromium, maximum 0.05 percent phosphorous, maximum 0.05 percent sulfur, and maximum 0.25 percent silicon. A method for forming the strap also is disclosed.Type: GrantFiled: April 10, 2006Date of Patent: February 17, 2009Assignee: Illinois Tool Works Inc.Inventors: Kenneth A. Hoffman, Dennis A. Miller, Jon E. VanHouten
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Publication number: 20080041503Abstract: There are provided an excellent cold-workability exhibiting high-strength steel wire or steel bar, or high-strength shaped article and a process for producing them. In particular, there is provided a process comprising carrying out hot working at 350 to 800° C. of a steel ingot, cast slab, steel slab or steel semifinished product having a C content of not greater than the solid solution limit of carbon of ferrite phase at Ael point and not greater than 0.010 mass % and being free of any cementite, or having a C content of >0.01 to 0.45 mass % to thereby obtain a material whose average crystal grain diameter in a cross section perpendicular to the longitudinal direction is ?3 ?m, and thereafter carrying out cold working of the material to thereby attain formation of a ferrite structure whose average crystal grain diameter in a cross section perpendicular to the longitudinal direction is ?500 nm.Type: ApplicationFiled: April 11, 2005Publication date: February 21, 2008Inventors: Shiro Torizuka, Eijiro Muramatsu, Kotobu Nagai
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Publication number: 20070289350Abstract: A round steel rod having a carbon content between 0.30 and 0.60% is processed by a cold working process to form a flat wire for forming a ring gear. The cold working process forms a semifinished flat wire by at least one cold rolling or cold roller drawing step and at least one two-way or four-way rolling step. The semifinished flat wire is processed by die drawing using a drawing die to obtain a finished flat wire in a last stage of the cold working process. The cold working process reduces the round steel rod at a total area reduction of 65% or below.Type: ApplicationFiled: May 30, 2007Publication date: December 20, 2007Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Hitoshi Kushida, Osamu Ishigami, Norio Okochi, Shoji Miyazaki
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Patent number: 7258756Abstract: The very thin, high carbon wire is 0.05 to 0.50 mm in diameter and comprises, in mass %, 0.90-1.20% of C, 0.05-1.2% of Si, 0.2-1.0% of Mn, and 0.0050% or less of N, with the balance being iron and impurities. In a differential scanning thermal analysis curve A of the steel wire, the steel wire has an exothermic peak X in the temperature range of 60° to 130° C., and a maximum height h of the exothermic peak X relative to a reference line Y joining the point of 60° C. and the point of 130° C. in the differential scanning thermal analysis curve is set at 5 ?W/mg or more. The very thin, high carbon steel wire is free of delamination in high-speed stranding and superior in both strength and ductility.Type: GrantFiled: October 20, 2004Date of Patent: August 21, 2007Assignee: Kobe Steel, Ltd.Inventors: Mamoru Nagao, Takeshi Kuroda, Takaaki Minamida
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Patent number: 7255758Abstract: A steel wire of pearlite structure containing 0.8-1.0 mass % of C and 0.8-1.5 mass % of Si is disclosed. In the cross section of the steel wire the difference in average hardness between a region up to 100 ?m from the surface thereof and a deeper region is within 50 in micro-Vickers hardness. The steel wire is manufactured by working a wire rod having the abovementioned chemical composition through shaving, patenting and drawing processes, then strain-relief annealing the resultant wire, and thereafter subjecting the thus annealed to a shot peening process. The steel wire has a high heat resistance and a high fatigue strength, and can be produced through a drawing process without applying a quenching and tempering process.Type: GrantFiled: February 11, 2003Date of Patent: August 14, 2007Assignee: Sumitomo Electric Industries, Ltd.Inventors: Nozomu Kawabe, Teruyuki Murai, Koji Yamaguchi, Yukihiro Oishi
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Patent number: 7118656Abstract: A method for fabricating a stent or other medical device by creating a free standing thin film of metal.Type: GrantFiled: March 4, 2003Date of Patent: October 10, 2006Assignee: Micro Therapeutics, Inc.Inventor: Noah M. Roth
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Patent number: 7037387Abstract: The present invention provides a steel wire rod excellent in scale peelability for mechanical descaling, and a manufacturing method thereof. The steel wire rod in accordance with the present invention has: a base metal portion formed of a steel containing C in an amount of not more than 1.1% and Si in an amount of 0.05 to 0.80% on a mass % basis as components; and a scale layer deposited on the surface of the base metal portion, wherein the Si average concentration in the interface portion of the scale with the base metal portion is not less than 2.0 times the Si content of the base metal portion.Type: GrantFiled: February 5, 2003Date of Patent: May 2, 2006Assignee: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Mamoru Nagao, Takuya Kochi, Masahiro Nomura, Hiroshi Yaguchi, Takaaki Minamida, Noriaki Hiraga
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Patent number: 6949149Abstract: To achieve a drawn wire with a tensile strength defined by the equation of Y=Yo exp(A2?d) wherein Y is the tensile strength in MPa (N/mm2), Yo is the strength of as patented wire, A2 is a coefficient dependant on wire chemistry and drawing conditions, and ?d is a total true drawing strain, a high carbon steel wire contains 0.95 to 1.3% carbon and a combination of chromium, manganese, silicon, cobalt, niobium, and boron is processed such that the bright wire of an intermediate diameter has a structure void of micro cracks, patented to produce a desired microstructure with defined inter-lamella spacing and austenite grain, coated with brass, and fine drawn with an optimized die draft schedule at a specified true strain.Type: GrantFiled: December 18, 2002Date of Patent: September 27, 2005Assignee: The Goodyear Tire & Rubber CompanyInventors: Michael Gregory Zelin, Thomas Walter Starinshak, James Terry Lewis
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Patent number: 6866724Abstract: A bar or wire product for use in cold forging, characterized in that it comprises a steel having the chemical composition, in mass %: C: 0.1 to 0.6%, Si: 0.01 to 0.5%, Mn: 0.2 to 1.7%, S: 0.001 to 0.15%, Al: 0.015 to 0.05%, N: 0.003 to 0.025%, P: 0.035% or less, O: 0.003% or less and balance: Fe and inevitable impurities, and it has, in the region from the surface thereof to the depth of the radius thereof×0.15, a structure wherein ferrite accounts for 10 area % or less and the balance is substantially one or more of martensite, bainite and pearlite, and the average hardness in the region from the depth of the radius thereof×0.5 to the center thereof is less than that of the surface layer thereof by 20 or more of HV; and a method for producing the bar or wire product.Type: GrantFiled: December 22, 2000Date of Patent: March 15, 2005Assignee: Nippon Steel CorporationInventors: Tatsuro Ochi, Hideo Kanisawa, Ken-ichiro Naito
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Patent number: 6852181Abstract: A method for cold forming a flattened, end-threaded rod into a U-bolt answers the need for high-strength steel rods that can be bent into flattened U-bolts by spring and suspension repair facilities or the like. By controlling the amount of work put into the end-threaded flattened rod during bending, it is possible to manufacture a flattened, end-threaded rod from a high-strength steel that can be successfully cold bent into a U-bolt. The amount or degree of flattening and the radius of the U-bolt are variables which applicant controls to successfully cold bend a high-strength steel flattened rod into a U-bolt. Therefore, the spring and suspension repair facility avoids the need to heat the flattened rods for warm forming and, instead, can maintain an inventory of end-threaded and flattened rods for cold forming into flattened U-bolt comply with OEM designs when modifying or repairing vehicles.Type: GrantFiled: October 22, 2002Date of Patent: February 8, 2005Assignee: Consolidated Metal Products, Inc.Inventor: Robert P. Wheeler, Jr.
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Patent number: 6835253Abstract: The invention relates to a method for producing a hot strip, in particular for producing a hot strip intended for the production of a cold strip with good deep-drawing characteristics; in which a steel melt comprising (in % by weight) C:≦0.07%, Si:≦0.5%, Mn:≦2.5%, Al:≦0.1%, N:≦0.01%, P:≦0.025, B:≦0.05, if need be up to a total of 0.Type: GrantFiled: July 22, 2002Date of Patent: December 28, 2004Assignee: Thyssenkrupp Stahl AGInventors: Rudlof Kawalla, Bernhard Engl, Thomas Heller, Wolfgang Rasim, Eberhard Sowka
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Patent number: 6800147Abstract: Disclosed herein is a high-strength high-carbon steel wire which, owing to its high strength as well as good ductility, is excellent in resistance to strain aging embrittlement and longitudinal cracking. The steel wire is characterized by having a chemical composition (in mass %) including C: 0.75-1.20%, Si: 0.1-1.5%, Mn: 0.3-1.2%, P: no more than 0.02%, S: no more than 0.02%, Al: no more than 0.005%, and N: no more than 0.008%, with the remainder being Fe and inevitable impurities. The steel wire is further characterized by having worked pearlite structure containing lamellar cementite in amorphous form, a diameter (D) ranging from 0.15 to 0.4 mm, a metal lubricating film as the surface layer whose main phase is composed of at least one of Cu, Ni, and Zn or an alloy thereof, and tensile strength no lower than (3500×D−0.145) MPa and no higher than (3500×D−0.145+87×[C]−5) MPa, where [C] denotes C content in %.Type: GrantFiled: August 23, 2002Date of Patent: October 5, 2004Assignee: Kobe Steel, Ltd.Inventors: Mamoru Nagao, Hiroshi Yaguchi, Kenji Ochiai, Nobuhiko Ibaraki, Takaaki Minamida, Noriaki Hiraga
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Patent number: 6688148Abstract: A method of making high carbon content steel engine components is disclosed. The method includes pre-processing a supply wire of high strength steel having a spheroidized carbide microstructure and high-strength mechanical properties, applying a lubricant on the surface of the supply wire, and cold-forming the blank to substantially reduce or eliminate the need for any additional surface grinding operations.Type: GrantFiled: January 25, 2002Date of Patent: February 10, 2004Assignee: Defiance Precision Products, Inc.Inventors: Raymond C. Hartzell, Jeffrey A. Buck, Stanley Marchewka
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Patent number: 6645319Abstract: A wire rod for drawing which is superior in drawability as well as twisting characteristics, and a method for producing the wire rod. The wire rod is characterized in that the raw material thereof is a eutectoid steel or hypereutectoid steel containing 0.1-2.0 mass % Si and 0.2-2.0 mass % Mn and the pearlite structure therein accounts for no less than 80 area % of microstructure and the maximum length of ferrite as the second phase therein is no larger than 10 &mgr;m. The wire rod is produced by drawing with a true strain of 1.5 or above and subjecting the wire rod to patenting at a heating temperature defined by a specific equation.Type: GrantFiled: October 9, 2001Date of Patent: November 11, 2003Assignee: Kobe Steel Ltd.Inventors: Mamoru Nagao, Kenji Ochiai, Nobuhiko Ibaraki, Takaaki Minamida, Hiroshi Yaguchi
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Publication number: 20030168136Abstract: A steel wire of pearlite structure containing 0.8-1.0 mass % of C and 0.8-1.5 mass % of Si is disclosed. In the cross section of the steel wire the difference in average hardness between a region up to 100 &mgr;m from the surface thereof and a deeper region is within 50 in micro-Vickers hardness. The steel wire is manufactured by working a wire rod having the abovementioned chemical composition through shaving, patenting and drawing processes, then strain-relief annealing the resultant wire, and thereafter subjecting the thus annealed to a shot peening process. The steel wire has a high heat resistance and a high fatigue strength, and can be produced through a drawing process without applying a quenching and tempering process.Type: ApplicationFiled: February 11, 2003Publication date: September 11, 2003Applicant: SUMITOMO ELECTRIC INDUSTRIES, LTD.Inventors: Nozomu Kawabe, Teruyuki Murai, Koji Yamaguchi, Yukihiro Oishi
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Patent number: 6605166Abstract: A high-strength bolt having excellent delayed fracture resistance and stress relaxation resistance in addition to a tensile strength of 1200 N/mm2 or higher is disclosed. A steel material for the high-strength bolt includes C: 0.50 to 1.0% by mass (hereinafter, referred to simply as “%”), Si: 0.5% or less (not including 0%), Mn: 0.2 to 1%, P: 0.03% or less (including 0%) and S: 0.03% or less (including 0%). The steel material has pro-eutectoid ferrite, pro-eutectoid cementite, bainite and martensite structures at less than 20% in total and a pearlite structure as the remainder. The high-strength bolt is produced by drawing the steel material severely to obtain a steel wire, forming the steel wire into a bolt shape through a cold heading, and subjecting the shaped steel wire to a blueing treatment at a temperature within a range of 100 to 400° C.Type: GrantFiled: December 6, 2001Date of Patent: August 12, 2003Assignees: Kabushiki Kaisha Kobe Seiko Sho, Honda Motor Co., Ltd., Saga Tekkohsho Co., Ltd.Inventors: Seiichi Koike, Mitsuo Takashima, Katsuhiro Tsukiyama, Yuichi Namimura, Nobuhiko Ibaraki
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Patent number: 6602359Abstract: The present invention provides a steel bar or wire rod for cold forging excellent in ductility after spheroidizing annealing and capable of preventing the occurrence of cracking in the steel material during cold forging, which cracking has so far been a problem when manufacturing machine structural components by cold forging, and a method to produce the same. Specifically, a steel bar or wire rod for cold forging according to the present invention has a chemical composition comprising, in mass, 0.1 to 0.65% of C, 0.01 to 0.5% of Si, 0.2 to 1.7% of Mn, 0.001 to 0.15% of S, 0.015 to 0.1% of Al, 0.0005 to 0.007% of B, and the restricted elements of 0.035% or less of P, 0.01% or less of N and 0.003% or less of O, with the balance consisting of Fe and unavoidable impurities, and is characterized in that: the area percentage of ferrite structure is 10% or less at the portion from the surface to the depth of 0.Type: GrantFiled: August 22, 2001Date of Patent: August 5, 2003Assignee: Nippon Steel CorporationInventors: Tatsuro Ochi, Hideo Kanisawa, Ken-ichiro Naito
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Patent number: 6596098Abstract: The present invention relates to a wire rod for high fatigue-strength steel wire of small diameter, and a wire rod used in steel wire obtained by twisting these together, a steel wire and a method of producing the same. The wire rod for steel wire and the steel wire have a microstructure obtained by controlled cooling following hot rolling of a steel, containing, in mass %, 0.6-1.3% of C, 0.1-1.5% of Si and 0.2-1.5% of Mn wherein the area ratio of upper bainite measured in a cross-section thereof is 5-50%, the remainder being substantially composed of pearlite. The production method thereof comprises drawing and patenting a wire rod of 5-16 mm diameter having the aforesaid composition to obtain a wire of 0.8-2.8 mm diameter, then austenitizing the wire, quenching it to a temperature range of 500-560° C.Type: GrantFiled: September 27, 2000Date of Patent: July 22, 2003Assignee: Nippon Steel CorporationInventors: Seiki Nishida, Atsuhiko Yoshie
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Patent number: 6527883Abstract: A steel wire of pearlite structure containing 0.8-1.0 mass % of C and 0.8-1.5 mass % of Si is disclosed. In the cross section of the steel wire the difference in average hardness between a region up to 100 &mgr;m from the surface thereof and a deeper region is within 50 in micro-Vickers hardness. The steel wire is manufactured by working a wire rod having the abovementioned chemical composition through shaving, patenting and drawing processes, then strain-relief annealing the resultant wire, and thereafter subjecting the thus annealed to a shot peening process. The steel wire has a high heat resistance and a high fatigue strength, and can be produced through a drawing process without applying a quenching and tempering process.Type: GrantFiled: February 28, 2000Date of Patent: March 4, 2003Assignee: Sumitomo Electric Industries, Ltd.Inventors: Nozomu Kawabe, Teruyuki Murai, Koji Yamaguchi, Yukihiro Oishi
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Patent number: 6494973Abstract: In a method for producing fine wire, in particular, card wire, an optionally already treated wire blank is transformed by a heat treatment process into a drawable state, the wire blank is drawn to a drawn wire, and, subsequently, the drawn wire is subjected to a hardening and tempering process in order to obtain predetermined mechanical properties by passing the drawn wire through at least one of a furnace device and a cooling device having previously already been employed for performing the heat treatment process. The furnace device has a furnace chamber, receiving at least one wire portion, with a heat distribution block arranged in the area where the wire portion is received. The heat distribution block is designed to uniformly heat the wire portion. The cooling device has a fluidized chamber containing a flowable material. A fluid introduction arrangement is provided to introduce a fluidizing fluid into the fluidized chamber.Type: GrantFiled: July 26, 2001Date of Patent: December 17, 2002Assignee: Graf + Cie AGInventor: Ralph A. Graf
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Patent number: 6440579Abstract: Process for producing a drawn wire, in particular a wire for reinforcing tires, having a diameter of less than 0.3 mm by drawing a base wire rod having a diameter of greater than 5 mm or a predrawn base wire made of steel with the following composition by weight: carbon≦40×10−3% nitrogen≦40×10−3%, the carbon and nitrogen satisfying the relationship C+N≦50×10−3%, 0.2%≦silicon≦1.0%, 0.2%≦manganese≦5%, 9%≦nickel≦12%, 15%≦chromium≦20%, 1.5%≦copper≦4%, sulfur≦10×10−3%, phosphorus<0.050%, 40×10−4%≦total oxygen≦120×10−4%, 0.1×10−4%≦aluminum≦20×10−4%, magnesium≦5×10−4%, 0.Type: GrantFiled: February 18, 1998Date of Patent: August 27, 2002Assignees: Ugine Savoie Societe de Production Internationale de Trefiles, Sprint MetalInventors: Jean-Michel Hauser, Joël Marandel, Etienne Havette
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Patent number: 6383316Abstract: Through electro slag refining of a bloom of a stainless, precipitation hardenable stainless steel of 17-7 PH type, the fatigue resistance of springs made of cold drawn wires of said material is increased substantially. This depends on the fact that large slag inclusions, which can initiate fatigue failures, are eliminated at the ESR remelting, while longer zones containing concentrations of small slag inclusions are substantially reduced. The material is particularly suitable for springs in injection pumps for Diesel engines.Type: GrantFiled: June 16, 2000Date of Patent: May 7, 2002Assignee: Haldex Garphyttan AktiebolagInventor: Claes-Henrik Engström
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Patent number: 6322641Abstract: Disclosed herein are a high-carbon steel wire having high strength and superior in resistance to longitudinal cracking, a steel for said high-carbons steel wire, and a process for producing said steel. The high-carbon steel wire is characterized in that the essential components are C (0.65-1.2 wt %), Si (0.1-2.0 wt %), Mn (0.2-2.0 wt %), and Fe, the main phase is pearlite, and the ferrite area ratio is less than 0.40 % in the surface layer up to a depth of 50 &mgr;m from the surface. The high-carbon steel may further contain B (0.0003-0.0050 wt %), Ti (less than 0.030 wt %), and N (less than 0.0050 wt %), with the amount of B, Ti, and N satisfying the following equation 0.03≦B/(Ti/3.43−N)≦5.0 The resulting steel wire produced in the usual way contains ferrite in an amount less than 0.40 wt % in its surface layer. This low ferrite content is responsible for good resistance to longitudinal cracking because ferrite causes longitudinal cracking to start from it.Type: GrantFiled: March 7, 2000Date of Patent: November 27, 2001Assignee: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel Ltd.)Inventors: Koichi Makii, Nobuhiko Ibaraki, Kenji Ochiai, Atsushi Inada, Sakae Wada, Takaaki Minamida, Mamoru Nagao
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Patent number: 6228188Abstract: A process of patenting at least one steel wire (10) with a diameter less than 2.8 mm. The cooling is alternatingly done by film boiling in water (14, 16) during one or more water cooling periods and in air during one or more air cooling periods. A water cooling period immediately follows an air cooling period and vice versa. The number of the water cooling periods, the number of the air cooling periods, the length of each water cooling period are so chosen so as to avoid the formation of martensite or bainite.Type: GrantFiled: July 22, 1994Date of Patent: May 8, 2001Assignee: N.V. Bekaert S.A.Inventors: Dirk Meersschaut, Godfried Vanneste
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Patent number: 6106637Abstract: A ready-to-use metal wire comprising microalloyed steel with a structure almost entirely made up of a cold-hammered annealed martensite is disclosed. The wire diameter is of at least 0.10 mm and at most 0.50 mm, and the ultimate tensile strength of the wire is of at least 2800 MPa. The method of producing said wire comprises deforming a wire rod, performing a hardening heat treatment on the deformed wire and heating it to an annealing temperature to cause the formation of a structure almost entirely made up of annealed martensite. The wire is then cooled and deformed. Assemblies comprising at least one such wire, and wire or assemblies used in particular for reinforcing pneumatic tires, are also disclosed.Type: GrantFiled: July 14, 1998Date of Patent: August 22, 2000Assignee: Michelin & CieInventors: Jean-Claude Arnaud, Eric Depraetere, Marc Francois, Raoul Serre
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Patent number: 6048416Abstract: Steel, steel wire, and a process for forming a drawn wire, especially tire-reinforcing wire of diameter smaller than 0.4 mm, by drawing a steel of the following composition by weight: 0.005%.ltoreq.carbon.ltoreq.0.050%; 0.005%.ltoreq.nitrogen.ltoreq.0.050%; 0.1%.ltoreq.silicon.ltoreq.2.0%; 0.1%.ltoreq.manganese.ltoreq.5%; 5%.ltoreq.nickel.ltoreq.12%; 10%.ltoreq.chromium.ltoreq.20%; 0.01%.ltoreq.copper.ltoreq.4%; 0.01%.ltoreq.molybdenum.ltoreq.3%,the base wire being subjected to:drawing to a cumulative deformation ratio .epsilon. of larger than 2 and smaller than 4,an intermediate annealing treatment at above 700.degree. C.final drawing to a cumulative deformation ratio .epsilon. of smaller than 4.5 and larger than 3.Type: GrantFiled: April 29, 1999Date of Patent: April 11, 2000Assignees: Ugine-Savoie Imphy, Sprint Metal - Societe de Production Internationale de TrefilesInventors: Jean-Michel Hauser, Joel Marandel
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Patent number: 6017641Abstract: A coil spring made of an oil-tempered steel wire with internal hardness of more than Hv 550 in cross-section, the surface hardness of the oil-tempered steel wire being determined in an extent between Hv 420 in a minimum value and hardness defined by subtraction of Hv 50 from the internal hardness in a maximum value.Type: GrantFiled: March 12, 1998Date of Patent: January 25, 2000Assignees: Chuo Hatsujo Kabshiki Kaisha, Honda Giken Kogyo Kabushiki KaishaInventors: Toshinori Aoki, Taisuke Nishimura, Takashi Otowa
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Patent number: 5922149Abstract: A method for making steel wires, wherein an elongate shaped wire is produced by rolling or drawing steel consisting of 0.05-0.5% C, 0.4-1.5% Mn, 0-2.5% Cr, 0.1-0.6% Si, 0-1% Mo, no more than 0.25% Ni, and no more than 0.02% S and P, and a first heat treatment is performed on the shaped wire, including at least one step of quenching under predetermined conditions to achieve an HRC hardness of at least 32, a predominately martensitic and bainitic steel structure and a small amount of ferrite. A shaped wire and a flexible tube for conveying an H.sub.2 S-containing effluent are disclosed.Type: GrantFiled: November 4, 1997Date of Patent: July 13, 1999Assignees: Institut Francais du Petrole, CoflexipInventors: Jose Mallen Herrero, Fran.cedilla.ois Ropital, Andre Sugier
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Patent number: 5919319Abstract: An Iron-cobalt alloy, whose chemical composition contains, by weight:5%.ltoreq.Co.ltoreq.40%0%.ltoreq.Si.ltoreq.5%0.2%.ltoreq.Al.ltoreq.5%0.5%.ltoreq.Si+Al.ltoreq.5%the balance being iron and impurities resulting from the smelting. Process for manufacturing a strip and strip obtained.Type: GrantFiled: January 13, 1997Date of Patent: July 6, 1999Assignee: Imphy S.A.Inventor: Georges Couderchon
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Patent number: 5873961Abstract: This invention discloses a process for producing a high strength filament, said process comprising the steps of: (1) heating a steel wire to a temperature which is within the range of about 850.degree. C. to about 1100.degree. C. for a period of at least about 2 seconds; wherein said steel wire consists essentially of about 96.61 to about 98.905 weight percent iron, from about 0.72 to about 1.04 weight percent carbon, from about 0.3 to about 0.8 weight percent manganese, from about 0.05 to about 0.4 weight percent silicon, from about 0.02 to about 0.3 weight percent copper, and from about 0.005 to about 0.85 weight percent of at least one member selected from the group consisting of chromium, vanadium, nickel and boron, with the proviso that the total amount of silicon, manganese, chromium, vanadium, nickel and boron in the microalloyed high carbon steel is within the range of about 0.7 to 0.Type: GrantFiled: September 10, 1997Date of Patent: February 23, 1999Assignee: The Goodyear Tire & Rubber CompanyInventors: Anand Waman Bhagwat, Kenneth Joseph Palmer, Charles Tonteling, Rodger Todd
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Patent number: 5776268Abstract: A process for progressively manufacturing cutting edge needles or wire members. Needle blanks or wire blanks are cut from a roll of wire and mounted to a carrier strip. The carrier strip and needles are moved through a succession of coining dies and at least one trimming die, wherein the first coining die is an open coining die and the one or more successive coining dies are closed coining dies. The needle blanks or wire members are optionally curved, heat treated and electrochemically treated resulting in cutting edge needles or wire members formed without a grinding step and without adversely affecting point ductility.Type: GrantFiled: June 25, 1997Date of Patent: July 7, 1998Assignee: Ethicon, Inc.Inventors: William McJames, Bernard M. Willis, Daniel Smith, Eugene Reynolds, Carl Gucker, Michael Nordmeyer