Starting Material Is Spherulitic (i.e., Spheroidal) Or Vermicular (i.e., Wormlike) Patents (Class 148/614)
  • Patent number: 11441204
    Abstract: A method of manufacturing a cam piece for a continuously variable valve duration and a cam piece manufactured therefrom, and more particularly, to material and heat treatment conditions of a cam piece, may include manufacturing a cam piece by casting; heating the cam piece; maintaining a heating temperature; and salt-bathing the cam piece, in which the cam piece includes 3.2 to 4.2 wt % of carbon (C), 2.2 to 3.4 wt % of silicon (Si), and the balance iron (Fe), and may have a carbon equivalent value of 4.4 to 4.6.
    Type: Grant
    Filed: October 11, 2019
    Date of Patent: September 13, 2022
    Assignees: Hyundai Motor Company, Kia Motors Corporation
    Inventor: Sung-Hwan Park
  • Patent number: 11421291
    Abstract: A process for the local hardening of a workpiece by means of local induction hardening includes performing a local perlitization grain transformation on the workpiece after a local inductive diffusion heat treatment and before a local induction hardening on the workpiece.
    Type: Grant
    Filed: September 1, 2020
    Date of Patent: August 23, 2022
    Assignee: Robert Bosch GmbH
    Inventors: Hermann Autenrieth, Marcus Hansel, Michael Cesinger, Thomas Waldenmaier
  • Patent number: 10087509
    Abstract: A spheroidal graphite cast iron having (a) a composition comprising by mass 3.4-4% of C, 1.9-2.8% of Si, 0.02-0.06% of Mg, 0.2-1% of Mn, 0.2-2% of Cu, 0-0.1% of Sn, 0.85-3% of (Mn+Cu+10×Sn), 0.05% or less of P, and 0.02% or less of S, the balance being Fe and inevitable impurities, and (b) a duplex matrix structure comprising by area 2-40% of fine ferrite phases and 60-98% of fine pearlite phases, the maximum length of the ferrite phases being 300 ?m or less, and (c) the pearlite phases being formed around graphite particles dispersed in the duplex matrix structure.
    Type: Grant
    Filed: December 28, 2012
    Date of Patent: October 2, 2018
    Assignee: HITACHI METALS, LTD.
    Inventors: Lin Wang, Masahide Kawabata, Kentaro Fukumoto
  • Patent number: 9080571
    Abstract: A pump comprises a rotor arrangement and a stator arrangement. The stator arrangement comprises a first part made from a corrosive resistant material which defines a volume which in use is swept by the rotor arrangement for pumping fluid from an inlet to an outlet of the stator arrangement. A second part of the stator arrangement is made from a thermally conductive material which envelopes the first part so that heat generated in the first part can be transferred to the second part at the interface surface between the two parts. The second part has formed therein at least one duct for conveying a liquid coolant through the second part so that heat can be transferred from the second part to the liquid coolant for cooling the stator arrangement.
    Type: Grant
    Filed: January 17, 2012
    Date of Patent: July 14, 2015
    Assignee: Edwards Limited
    Inventors: Stephen Edward Downham, David Paul Manson, Huw David Powell
  • Patent number: 8585837
    Abstract: The manufacturing method of high-manganese spheroidal graphite cast iron with exhibiting low magnetism, and excellent wear resistance, castability, and machinability, and having a composition which consists of, 2.5 to 4.0 wt. % of C content, 1.5 to 6.0 wt. % of Si content, 7.0 to 18.0 wt. % of Mn content, and 0.015 to 0.1 wt. % of Mg content, and when the Mn content falls within the range of 7.0 to 10.0 wt. %, consists of 10.0 wt. % or smaller of Ni content, or when the Mn content falls within the range of 10.0 to 18.0 wt. %, consists of Ni content being in the range satisfies the following formula: [Mn wt. %>Ni wt. %], the method comprises heating the above cast iron to the temperature of 1073 to 1373K to decompose the carbides, and then quenching from 1073 to 1273K the resulting cast iron to form a metastable austenite matrix structure that contains no carbide or a reduced amount of carbides.
    Type: Grant
    Filed: February 1, 2010
    Date of Patent: November 19, 2013
    Assignee: Hokkou Metal Industry Co., Ltd.
    Inventors: Eiji Otsuki, Toshiharu Kon, Ren Oyake
  • Publication number: 20130263980
    Abstract: The purpose of the present invention is to provide a method for improving fatigue strength that is capable of improving the fatigue strength of cast iron, specifically spherical graphite cast iron, to the same level as that of carbon steel subjected 10 carburizing and quenching. To this end, this method contains a step for performing first, second and third shot peenings using shot of a prescribed diameter for each on spherical graphite cast iron on which a quenching and tempering heat treatment or austempering heat treatment has been performed and tensile strength made to be 1200 MPa or more, the spherical graphite cast iron containing the following elements in the following mass percentages: C=2.0-4.0%, Si=1.5-4.5%, Mn=2.0% or less, P=O.08% or less, 8=0.03% or less, Mg=0.02-0.1%, and Cu=1.8-4.0%.
    Type: Application
    Filed: October 31, 2011
    Publication date: October 10, 2013
    Applicant: UD Trucks Corporation
    Inventors: Yoshihiko Nozaki, Makoto Taguchi, Kazuhiro Hirakawa
  • Patent number: 8540932
    Abstract: Ferritic spheroidal graphite cast iron includes: 3.1 to 3.5 percent by mass of carbon; 4.1 to 4.5 percent by mass of silicon; 0.8 percent by mass or below of manganese; 0.1 to 0.6 percent by mass of molybdenum; 0.1 to 1.0 percent by mass of chromium; 0.03 to 0.1 percent by mass of phosphorus; 0.03 percent by mass or below of sulfur; 0.02 to 0.15 percent by mass of magnesium; and iron.
    Type: Grant
    Filed: February 19, 2010
    Date of Patent: September 24, 2013
    Assignees: Toyota Jidosha Kabushiki Kaisha, Aisin Takaoka Co., Ltd.
    Inventors: Yoshikazu Genma, Go Kuramoto, Yoshihiro Hibino, Zhong-zhi Zhang, Takeyuki Sakuma
  • Patent number: 8192561
    Abstract: Method for manufacturing at least one part of a device for mounting directly or indirectly on an arm of an earth-moving or material-handling machine, such as an excavator, tractor, harvester, forwarder or crane, whereby the device enables coupling and/or positioning (tilt and/or turn) of a tool (14), such as a bucket, grapple, fork, vibratory compactor or harvesting head, relatively to the arm of the machine. The method includes the steps of: a) forming a melt including unalloyed or alloyed ductile iron, b) casting at least one part of a device from the melt, c) allowing the at least one part of the device to cool, d) austenitizing the at least one part of the device, e) quenching the at least one part of the device, f) austempering the at least one part of the device, and g) allowing the at least one part of the device to cool.
    Type: Grant
    Filed: December 17, 2007
    Date of Patent: June 5, 2012
    Assignee: Indexator Group AB
    Inventor: Richard Larker
  • Publication number: 20110290384
    Abstract: The manufacturing method of high-manganese spheroidal graphite cast iron with exhibiting low magnetism, and excellent wear resistance, castability, and machinability, and having a composition which consists of, 2.5 to 4.0 wt. % of C content, 1.5 to 6.0 wt. % of Si content, 7.0 to 18.0 wt. % of Mn content, and 0.015 to 0.1 wt. % of Mg content, and when the Mn content falls within the range of 7.0 to 10.0 wt. %, consists of 10.0 wt. % or smaller of Ni content, or when the Mn content falls within the range of 10.0 to 18.0 wt. %, consists of Ni content being in the range satisfies the following formula: [Mn wt. %>Ni wt. %], the method comprises heating the above cast iron to the temperature of 1073 to 1373K to decompose the carbides, and then quenching from 1073 to 1273K the resulting cast iron to form a metastable austenite matrix structure that contains no carbide or a reduced amount of carbides.
    Type: Application
    Filed: February 1, 2010
    Publication date: December 1, 2011
    Applicant: HOKKOU METAL INDUSTRY CO., LTD.
    Inventors: Eiji Otsuki, Toshiharu Kon, Ren Oyake
  • Patent number: 7846381
    Abstract: Disclosed are methods of making ferritic ductile iron castings (60-40-18) with high toughness (6 ft.lb minimum Charpy V at ?20 F and 10 ft.lb minimum Charpy V at +72 F), without adding Nickel and without annealing.
    Type: Grant
    Filed: January 29, 2008
    Date of Patent: December 7, 2010
    Assignee: Aarrowcast, Inc.
    Inventor: Cesar Augusto Rezende Braga
  • Patent number: 7833362
    Abstract: A method by which high temperature properties of a ductile iron alloy, including creep and LCF properties, can be increased for pressure-containing components that are subject to creep and low cycle fatigue. The method comprises modifying the ductile iron alloy to contain 0.4 to 0.8 weight percent molybdenum. A casting of the modified ductile iron alloy is produced and then annealed at a temperature of at least 725° C. for not less than five hours to eliminate carbides and/or stabilize pearlite in the casting. The annealed casting of the modified ductile iron alloy exhibits improved creep resistance and low cycle fatigue properties in comparison to an identical casting of a ductile iron alloy that does not contain molybdenum.
    Type: Grant
    Filed: September 22, 2008
    Date of Patent: November 16, 2010
    Assignee: General Electric Company
    Inventors: Mark Roger Brown, Thomas Robbins Tipton, Liming Xu
  • Patent number: 6811624
    Abstract: Dual phase steel sheet is made using a time/temperature cycle including a soak at about 1340-1425F and a hold at 850-920F, where the steel has the composition in weight percent, carbon: 0.02-0.20; aluminum: 0.010-0.150; titanium: 0.01 max; silicon: 0.5 max; phosphorous: 0.060 max; sulfur: 0.030 max; manganese: 1.5-2.40; chromium: 0.03-1.50; molybdenum: 0.03-1.50; with the provisos that the amounts of manganese, chromium and molybdenum have the relationship: Mn+6Cr+10Mo)=at least 3.5%. The sheet is preferably in the form of a strip treated in a continuous galvanizing or galvannealing line, and the product is predominantly ferrite and martensite.
    Type: Grant
    Filed: January 15, 2003
    Date of Patent: November 2, 2004
    Assignee: United States Steel Corporation
    Inventor: David Paul Hoydick
  • Patent number: 6800152
    Abstract: A process for making an iron-based casting alloy is performed by combining an iron-carbon-chromium system with primary carbides of vanadium, niobium, titanium, or combinations thereof without eutectic carbides of vanadium, niobium and titanium. Eutectic chromium carbides (M7C3) are also formed without primary chromium carbides. Proeutectic austenite can also be formed in the alloy.
    Type: Grant
    Filed: August 6, 2003
    Date of Patent: October 5, 2004
    Assignee: Climax Research Services, Inc.
    Inventors: Richard B. Gundlach, Sumita Majumdar
  • Patent number: 6746550
    Abstract: A process for producing a compacted graphite iron (CGI) article, comprising the steps of: (a) providing a CGI base iron having a composition comprising, in weight percentages, about 3.2 to 3.8 total C, 2.8 to 4.0 Si and the balance at least Fe and incidental impurities; (b) treating, controlling and casting the alloy in a manner known per se; (c) allowing the cast component to cool in the mould to a temperature of at least 775° C.; (d) cleaning the casting in a manner known per se and machining the casting to produce a finished article.
    Type: Grant
    Filed: January 3, 2001
    Date of Patent: June 8, 2004
    Assignee: SinterCast AB
    Inventor: Bertil Isak Hollinger
  • Patent number: 6544359
    Abstract: The invention relates to a method of producing objects of cast iron containing compacted (vermicular) graphite crystals, by preparing a cast iron melt having substantially a carbon content at the desired final level and a silicon content below the desired final value, so that the equilibrium temperature (TE) for the reaction between carbon and SiO2 falls near 1400° C., and adjusting the temperature of the melt (TM) to a value between the equilibrium temperature (TE) and the “boiling temperature” (TB), to allow absorption of oxygen by the melt to a level exceeding the desired level at the time the melt is poured into a mold, adding the required amount of silicon, and thereafter reducing the oxygen content by addition of magnesium or magnesium containing material, preferably a FeSiMg-alloy to an oxygen level of 10 to 20 ppm oxygen in liquid solution, and forming particles of magnesium silicates as well as cast objects obtained by the method.
    Type: Grant
    Filed: September 26, 2000
    Date of Patent: April 8, 2003
    Assignee: CGI-Promotion AB
    Inventor: Lennart Bäckerud
  • Patent number: 5876523
    Abstract: A method of producing a spheroidal graphite cast iron article containing at least one pearlite stabilizing element selected from the group consisting of Mn, Cu, Sn, Sb and Pb and having a double layer structure which comprises a surface layer portion and an inner portion. The surface layer portion has a matrix 60% or more of which is ferrite phase and a thickness of at least 0.5 mm. The inner portion has a matrix substantially comprising pearlite phase. The method comprises: (1) heat-treating a starting spheroidal graphite cast iron at a temperature which transforms a whole part of a matrix of the starting spheroidal graphite cast iron substantially to austenite phase; (2) slowly cooling the austenitized spheroidal graphite cast iron at a cooling rate (5.degree. to 20.degree. C./min) which allows in a subsequent step the surface layer portion to be ferritized before the inner portion starts to be pearlitized; (3) holding the cooled spheroidal graphite cast iron at a temperature (710.degree. to 770.degree. C.
    Type: Grant
    Filed: April 28, 1997
    Date of Patent: March 2, 1999
    Assignee: Hitachi Metals, Ltd.
    Inventors: Hideaki Nagayoshi, Seishin Ueda, Kouhei Imanishi
  • Patent number: 5248354
    Abstract: A unique method is proposed for the preparation of a body of an austempered ductile cast iron having a gradient of the mechanical property within the body by subjecting a body of a nodular graphite cast iron to an isothermal transformation treatment for austempering at a temperature in the range from 250.degree. to 450.degree. C. while the body has a temperature difference between two points or between two surfaces. The temperature difference can be produced by bringing the two points or two surfaces into contact with melts of a salt kept at different temperatures. A two-compartment salt-bath apparatus therefore is disclosed.
    Type: Grant
    Filed: September 18, 1992
    Date of Patent: September 28, 1993
    Assignee: Agency of Industrial Science and Technology
    Inventors: Shuji Tada, Toshio Takahashi, Toshihiko Abe
  • Patent number: 4801338
    Abstract: A process of protective coating of iron and steel products is described, wherein an adherent and rough layer of scale is formed, on which is directly deposited a layer of a protective material. The qualities of the layer of scale result from the fact that the product is shaped hot and the speed of its cooling is controlled so that the resultant thickness of scale is less than a threshold of adherence characteristic of the material and of the temperature at the end of shaping. The layer of protective material is obtained by metallization with zinc or an alloy based on zinc. The invention is principally applicable to long iron and steel products, and in particular to reinforcing bars for concrete.
    Type: Grant
    Filed: February 6, 1987
    Date of Patent: January 31, 1989
    Assignee: Institut De Recherches de la Siderurgie (IRSID)
    Inventors: Daniele Quantin, Francisco Galdon