Abstract: The rate of combustion of an electrically operated propellant having self-sustaining threshold of at least 1,000 psi is controlled to produce chamber pressures that are sufficient to produce a desired pressure profile in the airbag to accommodate a range of human factors and crash conditions yet never exceeding the self-sustaining threshold. The combustion of the propellant is extinguished to control the total pressure impulse delivered to the airbag. Propellants formed with an ionic perchlorate-based oxidizer have demonstrated thresholds in excess of 1,500 psi and higher.

Abstract: An energetic composition with controlled detonation having at least a first organic material and a second material, where the second material is a porous material (micro-, meso-, or macroporous), having a pore ratio of at least 10% and preferably greater than 50%, and the first material is, at least partially, infiltrated into the pores of the second material. A mixture containing such a composition, and a method for manufacturing such a composition and such a mixture. Additionally, a method for fragmenting or expanding a microporous material at nanoscale.

Abstract: A solid state thermite reaction composition is provided comprising a fuel component, an initiating oxidizer, a primary oxidizer, a fluxing agent and a thermal diluent. According to another aspect, a heating device is provided comprising a heating chamber for receiving and storing a substance to be heated having at least two walls, a reaction chamber affixed to a wall of the heating chamber, a solid state thermite reaction composition located within the reaction chamber and an actuatable trigger mechanism affixed to the reaction chamber such that the trigger mechanism is in contact with the reaction composition. According to another aspect, a solid-state thermite reaction activation mechanism is provided comprising a first compound substantially in contact with a thermite reaction fuel, a second compound and a removable barrier located between the first and second compounds preventing any contact between the first and second compounds.

Abstract: A gas generator 10 includes an autoignition composition that contains an alkali metal chlorate such as potassium chlorate as an oxidizer, a carboxylic acid such as DL-tartaric acid as a fuel, and a desiccant in operable communication therewith. Gas generating systems 180 such as vehicle occupant protection systems 180, containing the gas generator 10, are also provided.

Abstract: An ignition powder composition for igniter of which friction sensitivity can be lowered with the required firing current sensitivity being achieved is provided as ignition powder for an igniter that is activated by an electrical signal. The ignition powder composition for igniter contains metal hydride (A); metal powder (B) that is one or more selected from the group consisting of tungsten powder, molybdenum powder, aluminum powder, titanium powder, and magnesium powder; and perchlorate (C).

Abstract: The present disclosure relates to a high-density rocket propellant and associated recoilless launching systems and methods with tungsten powder added providing substantial mass to the propellant for additional impulse, absorption of sound, optimization of back blast and carry weight, and the like. In an exemplary embodiment, the high-density rocket propellant includes tungsten mass percentages of between about 70%-about 80%, equivalent to about 17%-about 26% by volume.

Abstract: A process for making metal-organic frameworks and metal-organic frameworks having host-guest complexes of either liquid energetics, solid energetics, or solid oxidizers.

Abstract: Insensitive munition-type explosive material and methods for forming insensitive munition-type explosive material are provided. In an exemplary embodiment, an insensitive munition-type explosive material comprises a particle of BNCP and a surfactant-comprising shell that encapsulates the particle of BNCP.

Abstract: Alkali metal perchlorate-containing gas generant compositions which, upon combustion, produce or result in an improved effluent and related methods for generating an inflation gas for use in an inflatable restraint system are provided. Such alkali metal perchlorate-containing gas generant compositions include at least one alkali metal perchlorate present with a mean particle size in excess of 100 microns. Such alkali metal perchlorate-containing gas generant compositions also include or contain a suitable non-azide, organic, nitrogen-containing fuel and at least one copper-containing compound selected from the group consisting of basic copper nitrate, cupric oxide, copper diammine dinitrate-ammonium nitrate mixture wherein ammonium nitrate is present in the mixture in a range of about 3 to about 90 weight percent, copper diammine bitetrazole, a copper-nitrate complex resulting from reaction of 5-aminotetrazole with basic copper nitrate and combinations thereof.

Abstract: A composition of matter capable of producing a nontoxic smoke upon combustion comprising a smoke formulation. The composition of matter further comprises an oxidizer selected from the group consisting of potassium chlorate and sodium chlorate. The smoke formulation further comprises a fuel.

Abstract: Propellant compositions are provided herein for use in small arms cartridges. Such propellant compositions include a cellulose-based organic fuel, a non-azide, nitrogen-containing primary organic oxidizer and a secondary nitrate, perchlorate, chlorate of peroxide oxidizer. Preferably, such compositions are in the form of extruded shaped hollow cylindrical grains having dimensions that makes it loadable in a muzzleloader firearm or small calibre firearm cartridge case. Ignition grains are also provided for use alone or in a mixture with the propellant compositions. When used in a small calibre firearm or muzzleloader, the temperature of combustion is at a level that ensures substantially complete combustion of the fuel during firing so that the products of combustion are mostly gaseous.

Abstract: A priming mixture is provided having a primary explosive and an oxidizer system containing bismuth oxide. The priming mixture generally is applicable to any application or device that employs ignition of a propellant or fuel, including, but not limited to, air bag gas generator systems, signaling devices, ejection seats, small or large arms ammunition primers, and the like.

Abstract: Propellant compositions are provided herein for use in small arms cartridges. Such propellant compositions include from about 70 to about 90% by weight of a cellulose-based organic fuel, from about 5 to about 30% by weight of a non-azide, nitrogen-containing primary organic oxidizer and from about 0.5 to about 10.0% by weight of a secondary nitrate, perchlorate, chlorate or peroxide oxidizer. Preferably, such compositions are in the form of extruded shaped hollow cylindrical grains having a length in the range of 0.030 to 0.200 inch, a diameter in the range 0.040 to 0.070 inch, and having a coaxial opening there through having a wall grain thickness in the range 0.008 to 0.016 inch. Ignition grains are also provided for use alone or in a mixture with the propellant compositions. When used in a small caliber firearm or muzzleloader, the temperature of combustion is at a level that ensures substantially complete combustion of the fuel during firing so that the products of combustion are mostly gaseous.

Abstract: The invention generally relates to an energetic composition including adjacent layers of an explosive and a combustible fuel, and making of the energetic composition. Specifically, making the energetic composition includes vapor deposition of an explosive layer on a combustible fuel surface; alternatively, a combustible fuel layer may be chemically or physically deposited on an explosive surface to make the energetic composition.

Abstract: Solid composite propellant compositions include at least one oxidizing agent, at least one binder, and at least one surfactant. The surfactant provides the solid propellant the property of being “self-extinguishing”, where the burning rate of the solid composite propellant as a function of pressure includes a negative pressure dependence portion, wherein the burning rate in the negative pressure dependence portion decreases with increasing pressure until a cutoff pressure is reached which results in extinguishment of the solid composite propellant. The solid composite propellant can also include at least one catalyst that modifies the burning rate of the solid composite propellant. Solid composite propellants can be extinguished without the need for depressurization by reaching a cutoff pressure, and with a tailored burning rate.

Abstract: Alkali metal perchlorate-containing gas generant compositions which, upon combustion, produce or result in an improved effluent and related methods for generating an inflation gas for use in an inflatable restraint system are provided. Such alkali metal perchlorate-containing gas generant compositions include at least one alkali metal perchlorate present with a mean particle size in excess of 100 microns. Such alkali metal perchlorate-containing gas generant compositions also include or contain a suitable non-azide, organic, nitrogen-containing fuel and at least one copper-containing compound selected from the group consisting of basic copper nitrate, cupric oxide, copper diammine dinitrate-ammonium nitrate mixture wherein ammonium nitrate is present in the mixture in a range of about 3 to about 90 weight percent, copper diammine bitetrazole, a copper-nitrate complex resulting from reaction of 5-aminotetrazole with basic copper nitrate and combinations thereof.

Abstract: A novel compound, used for example, as a gas generating fuel, is defined as a compound having the structural formula of R3—R1—R2, wherein R1 is a benzene ring with nitro substitution, R2 is a tetrazolyl group with a C—C bond to the benzene ring, and R3 is a tetrazolyl group with a C—C bond to the benzene ring. Other fuels used in the gas generant compositions of the present invention include methylene bi(tetrazole); and 2,3-bis(tetrazolo) pyrazine. A method of making the compound is also provided. Gas generant compositions 12 containing these fuels are provided within a gas generator 10. The gas generator 10 may be contained within a gas generating system 200 such as an airbag inflator 10 or seat belt assembly 150, or more broadly within a vehicle occupant protection system 180.

Abstract: A novel non-toxic IR tracer composition is provided herein which, when incorporated into an IR tracer projectile which is then fired, generates a dim visibility IR trace. Such IR tracer composition is a non-toxic, boron-containing, IR tracer composition comprising: from about 20 to about 30% by weight, or from about 45 to about 60% by weight, of potassium perchlorate; from about 5 to about 16% by weight of a metallic fuel which consists of boron; from about 20 to about 25% by weight, or from about 40 to about 50% by weight, of a non-metallic fuel which consists of sodium salicylate; from about 5 to about 10% by weight of a retardant which consists either of iron carbonate or magnesium carbonate; and an effective amount of binder, wherein the total percentage of such ingredients add up to 100%. A novel IR tracer projectile containing such IR tracer composition for generating a dim visibility IR trace is also provided.

Abstract: A gas generating composition of the present invention contains at least one fuel selected from carboxylic acids, salts of carboxylic acids, and polymers; at least one perchlorate salt; and/or at least one metal oxide or metal hydroxide. A gas generating system 200 containing a gas generant in accordance with the present invention is also contemplated.

Abstract: The present invention provides a hybrid inflator including: a pressurized gas and a solid gas generating agent that generates a combustion gas as a gas source, the solid gas generating agent including at least an oxidizing agent and a binder, the pressurized gas including 15 mol % or more of oxygen.

Abstract: An azide-free gas-generating composition for use in gas generators for safety arrangements, in particular in gas generators for vehicle occupant restraint systems, includes a fuel and an oxidizer. The fuel is a compound having a melting point of at least 120 degrees C., and is selected from the group of nitrogenous organic compounds and of aliphatic dicarboxylic acids, and mixtures, derivatives and salts thereof. The oxidizer comprises tetrakis(2,2,2-trinitroethyl)orthocarbonate (TNEOC), with the TNEOC being present in a proportion of at least 10% by weight of the composition.

Abstract: Sulfur-free and carbon-free, white propellant compositions for use as a blackpowder substitute in firearms, munitions, and pyrotechnics to form combustion byproducts that are water soluble and are free of corrosive sulfur compounds and black carbon residues. Formulations include a fuel agent selected from the group consisting of sodium benzoate, lactose, sodium salicylate, sodium m-nitrobenzoate, and mixtures thereof. The fuel agent is combined with dextrin, potassium nitrate, potassium perchlorate, and tricalcium phosphate. Dicyanodiamide may be incorporated in the formulation as a burn rate modifier.

Abstract: A novel compound, used for example, as a gas generating fuel, is methoxy carbonyl-5 amino tetrazole. A method of making the compound is also provided. A gas generating composition, containing the novel compound as a fuel, and an oxidizer is also provided. The novel compound may be contained within a gas generant composition 12, within a gas generator 10. The gas generator 10 may be contained within a gas generating system 200 such as an airbag inflator 10 or seat belt assembly 150, or more broadly within a vehicle occupant protection system 180.

Abstract: A gas generating system devoid of a booster chamber. The inflator includes a composition having a metal chlorate as a first oxidizer, a primary fuel selected from carboxylic acids, dicarboxylic acids, and mixtures thereof, and a second oxidizer not having perchlorate character. The metal chlorate is provided at about 10-20 wt %, the primary fuel is provided at about 15-45 wt %, and the second oxidizer is provided at about 30-50 wt % stated by weight of the total composition.

Abstract: A method of forming 2-nitroimino-5-nitrohexahydro-1,3,5-triazine is presented. The method contains the steps of mixing nitroguanidine, formaldehyde, tert-butyl amine, and water to form an aqueous-based mixture containing an intermediate reaction product; separating the intermediate reaction product from the aqueous-based mixture by filtering out the suspended intermediate reaction product; and mixing the intermediate reaction product within a multi-acid solution containing sulfuric acid and nitric acid. Ammonium chloride is then added, thereby forming 2-nitroimino-5-nitrohexahydro-1,3,5-triazine. A gas generating system 200 containing a gas generant formed in accordance with the present invention is also contemplated.

Abstract: According to the invention there is provided an impact initiated pyrotechnic target including an impact initiated pyrotechnic composition which can be initiated by the impact of an inert projectile, said pyrotechnic composition including: an oxidising agent; optionally, a fuel or reducing agent; a sensitiser in the form of a sulfur containing compound; and optionally, a binder.

Abstract: A novel compound, used for example, as a gas generating fuel, is defined as a compound having the structural formula of R3—R1—R2, wherein R1 is a benzene ring with nitro substitution, R2 is a tetrazolyl group with a C—C bond to the benzene ring, and R3 is a tetrazolyl group with a C—C bond to the benzene ring. Other fuels used in the gas generant compositions of the present invention include methylene bi(tetrazole); and 2,3-bis(tetrazolo) pyrazine. A method of making the compound is also provided. Gas generant compositions 12 containing these fuels are provided within a gas generator 10. The gas generator 10 may be contained within a gas generating system 200 such as an airbag inflator 10 or seat belt assembly 150, or more broadly within a vehicle occupant protection system 180.

Abstract: A novel compound, used for example, as a gas generating fuel, is methoxy carbonyl-5 amino tetrazole. A method of making the compound is also provided. A gas generating composition, containing the novel compound as a fuel, and an oxidizer is also provided. The novel compound may be contained within a gas generant composition 12, within a gas generator 10. The gas generator 10 may be contained within a gas generating system 200 such as an airbag inflator 10 or seat belt assembly 150, or more broadly within a vehicle occupant protection system 180.

Abstract: A method is provided for making blast explosive molding powder. According to an aspect of the invention, energetic solids and a metal powder are suspended in a bulk phase fluid. Lacquer is added to an energetic solids and metal powder suspension to achieve a super-saturated solution. Final granulation of the super-saturated solution is optimized to form a fluidized metallized energetic molding powder. The fluidized metallized energetic molding powder is distilled to remove an organic solvent component of the lacquer, which is reclaimed through distillation. The bulk phase fluid is decanted to recover a wet metallized energetic molding powder. The bulk phase fluid is reclaimed through distillation. The wet metallized energetic molding powder is dried to form a dry metallized energetic molding powder. This method is especially useful in making insensitive enhanced blast explosive molding powders with high metal powder content.

Abstract: An ordered energetic composite structure according to one embodiment includes an ordered array of metal fuel portions; and an oxidizer in gaps located between the metal fuel portions. An ordered energetic composite structure according to another embodiment includes at least one metal fuel portion having an ordered array of nanopores; and an oxidizer in the nanopores. A method for forming an ordered energetic composite structure according to one embodiment includes forming an ordered array of metal fuel portions; and depositing an oxidizer in gaps located between the metal fuel portions. A method for forming an ordered energetic composite structure according to another embodiment includes forming an ordered array of nanopores in at least one metal fuel portion; and depositing an oxidizer in the nanopores.

Abstract: To provide a gas generating composition for air bag which is low in toxicity, large in burning rate, and low in combustion temperature. Gas generating compositions comprising (a) melamine cyanurate or a mixture of melamine cyanurate and nitrogen-containing organic compound and (b) oxygen-containing oxidant, and gas generating compositions comprising (c) binder and (d) additive are provided.

Abstract: The present invention provides a chlorine-containing pyrotechnic composition which is substantially free of per-chlorate which composition comprises a nitrocellulose which is derived from a fibrous nitrocellulose starting material that has at least partially been dissolved during the process of preparing the pyrotechnic composition, and a colorant. The invention further provides a firework article comprising said pyrotechnic composition, and a method for preparing the same.

Abstract: Disclosed is a gas generant composition for a gas actuator used for activating a safety device, which contains (A) a nitrogen-containing organic compound, (B) a metal nitrate and/or a perchlorate, (C) a water-soluble polymer binder, and (D) a magnetic material. When compared with the conventional gas generant compositions, this gas generant composition is excellent in combustibility under low pressure conditions and reduced in CO gas generation during combustion. In this gas generant composition, (D) the magnetic material is preferably composed of a magnetic iron oxide.

Abstract: Propellant compositions are provided herein for use in small arms cartridges. Such propellant compositions include from about 70 to about 90% by weight of a cellulose-based organic fuel, from about 5 to about 30% by weight of a non-azide, nitrogen-containing primary organic oxidizer and from about 0.5 to about 10.0% by weight of a secondary nitrate, perchlorate, chlorate of peroxide oxidizer. Preferably, such compositions are in the form of extruded shaped hollow cylindrical grains having a length in the range of 0.030 to 0.200 inch, a diameter in the range 0.040 to 0.070 inch, and having a coaxial opening there through having a wall grain thickness in the range 0.008 to 0.016 inch. Ignition grains are also provided for use alone or in a mixture with the propellant compositions. When used in a small caliber firearm or muzzleloader, the temperature of combustion is at a level that ensures substantially complete combustion of the fuel during firing so that the products of combustion are mostly gaseous.

Abstract: A gas generating composition 12 containing a polyvinylazole is contained within an exemplary gas generator 10. A gas generating system 200 incorporates the polyvinylazole therein. A vehicle occupant protection system 180 incorporates the gas generating system 200.

Abstract: The invention provides an explosive composition obtained by milling a fuel component and an oxidizer component with an aqueous emulsion of a hydrophobic tackifier and drying them, which is high in the water resistance and good in the extrusion moldability and cleanability of a shaping machine and less in the production problem. Also, the explosive composition according to the invention is preferable to be applied as a shaped body to a gas generating agent, an autoignition agent, an enhancer agent or the like. Further, the explosive composition shaped body according to the invention is particularly preferable to be used for a gas generator actuating an automobile safety device.

Abstract: A novel compound, used for example, as a gas generating fuel, is defined as a compound having the structural formula of wherein: R4 is a triazine ring; R1 is selected from the group consisting of a tetrazolyl group, CH3, OCH3, —CN, —C2H, NCO, —NHNH2, NO, NO2, OH, Cl, —NHCONH2, —OCOR, NHNO2, substituted tetrazoles, and substituted triazoles; R2 is selected from the group consisting of a tetrazolyl group, CH3, OCH3, —CN, —C2H, NCO, —NHNH2, NO, NO2, OH, Cl, —NHCONH2, —OCOR, NHNO2, substituted tetrazoles, and substituted triazoles; R3 is selected from the group consisting of a tetrazolyl group, CH3, OCH3, —CN, —C2H, NCO, —NHNH2, NO, NO2, OH, Cl, —NHCONH2, —OCOR, NHNO2, substituted tetrazoles, and substituted triazoles.

Abstract: An expendable infra-red radiating means having a rupturable container 1 housing a plurality of decoy plates (11) and an ignition means (17) for igniting the decoy plates (11). Each of the decoy plates (11) comprises a composition of a metal and an oxidant capable of an exothermic combustion reaction upon ignition which produces negligible quantities of radiation in the visible or ultra-violet regions and which results, after the combustion reaction is completed, in the decoy plates (11) containing hot metal emitting infra-red radiation.

Abstract: An ionic liquid is disclosed A precursor composition that comprises at least one ionic liquid and at least one energetic material is also disclosed, as is a method of synthesizing an ionic liquid and a method of desensitizing an explosive composition.

Abstract: A firing agent which is used in a gas generating device of a vehicle occupant protection device together with a non-azide gas generating agent, for firing the non-azide gas generating agent, wherein the firing agent contains a fuel and an oxidizing agent and is configured to burn at a combustion speed higher than that of the non-azide gas generating agent; a method for using the firing agent; and a gas generating device of a vehicle occupant protection device using the firing agent.

Abstract: A novel compound, tris (5-amino tetrazolo) triazine is used for example, as a gas generating fuel. A method of making the compound is also provided. A gas generating composition, containing the novel compound as a fuel, and an oxidizer is also provided. The novel compound may be contained within a gas generant composition 12, within a gas generator 10. The gas generator 10 may be contained within a gas generating system 200 such as an airbag inflator 10 or seat belt assembly 150, or more broadly within a vehicle occupant protection system 180.

Abstract: The present invention provides a hybrid inflator including: a pressurized gas and a solid gas generating agent that generates a combustion gas as a gas source, the solid gas generating agent including at least an oxidizing agent and a binder, the pressurized gas including 15 mol % or more of oxygen.

Abstract: The present invention is directed to nonwoven materials containing a chemical composition capable of generating carbon dioxide when activated. The present invention provides a latent carbon dioxide gas generating material having a first layer containing fiber and a binder, having a basis weight of from about 25 gsm to about 100 gsm and having inner and outer surfaces, a second layer containing a carbon dioxide gas generating composition, having a basis weight of from about 5 gsm to about 300 gsm and having upper and lower surfaces, and a third layer containing fiber and a binder, having a basis weight of from about 25 gsm to about 100 gsm and having inner and outer surfaces. The inner surface of the first layer is in contact with the upper surface of the second layer, and the inner surface of the third layer is in contact with the lower surface of the second layer.

Abstract: Pyrotechnic compositions such as used in initiator devices and corresponding initiator devices having a low firing energy are provided. The pyrotechnic composition includes a mixture containing a fuel component which includes a quantity of at least one Iron Blue Pigment and an oxidizer component which includes at least one oxidizer effective, upon reaction initiation with at least a portion of the quantity of the at least one Iron Blue Pigment, to produce gaseous reaction products.

Abstract: An apparatus (10) for inflating an inflatable vehicle occupant protection device comprises a container (12) for storing a supply of gas. A gas (26) is stored in the container (12) at an elevated pressure. The gas comprises an oxygen rich oxidizer gas. A gas generating material (84) is stored in the container (12) and is exposed to the oxidizer gas at the elevated pressure. The gas generating material (84) comprises a cellulose based binder blended with an anti-oxidant material. An igniter (52) is provided for igniting the gas generating material (84).

Abstract: Disclosed are propellants such as may be used in solid rocket motors. In one preferred embodiment, the propellant comprises one high energy propellant composition comprising a homogeneous mixture of fuel and oxidizer having a predetermined fuel/oxidizer ratio, wherein individual fuel particles are generally uniformly distributed throughout a matrix of oxidizer, and a low energy propellant comprising a fuel and oxidizer. The amounts of the two propellants are present in amounts which achieve a preselected burn rate.

Abstract: A gas generant for an air, which is improved in the defects of gas generants using sodium azide in a practical use and has stable combustion capability. And a molecular compound comprising (a) a gas generant component, (b) an oxidant component and (c) a reaction accelerator component, preferably represented by the composition formula (I).M.mX.nY (I)[wherein, M is Al Mg, Ca, Cr, Cu, Zn, Mn, Fe, Co, Sr, Ni and another metal components; X is a nitrogen-containing compound having 0 or 1 carbon atom; Y is an anion such as NO.sub.3 and ClO; m is a number of 1 to 3; and n is a number 2 to 3].

Abstract: The present invention is directed to an airbag system that includes a gas generant, which is improved in the defects of gas generants using sodium azide in a practical use and has stable combustion capability. A molecular compound comprising (a) a gas generant component, (b) an oxidant component and (c) a reaction accelerator component, preferably represented by the composition formula (I).M.mX.

Abstract: Provided is a gas generant composition which is improved in the self-retainabiity of a solid residue and has an excellent combustion speed. The gas generant composition contains a fuel comprising a metal azide or an organic compound, an oxidizing agent, and at least one additive selected from a ceramic whisker or fiber of aluminum borate, potassium titanate, alumina, aluminum oxide, zirconium oxide, and zinc oxide.

Abstract: Multicomponent pyrotechnic gas generating compositions are provided which comprise a single or multiple nonazide fuel. The single and multiple fuels are selected from guanidine, azole, and other high nitrogen aliphatic, aromatic, and/or heterocyclic compounds. The fuels are blended with single and multiple oxidizers. Other materials are added to the compositions for processing, aiding ignition, enhancing ballistics, reducing particulates, and scavenging undesirable gaseous decomposition products. A significant amount of nontoxic gas is formed at acceptable flame temperatures when these compositions are combusted, which allow their use in automotive air bag safety systems.