Rotating Core Or Mandrel Patents (Class 156/429)
  • Patent number: 11779748
    Abstract: Disclosed herein are sterilized medical coiled tubing and process for producing the same. One process comprises: helically winding a length of the medical tubing along a mandrel such that adjacent turns of the medical tubing are in contact with each other; applying solvent where the turns of the medical tubing contact each other to produce coiled medical tubing; allowing the solvent to dry; removing the medical tubing from the mandrel after the solvent has dried; and subjecting the medical tubing to a sterilization process using ethylene oxide with in-chamber aeration.
    Type: Grant
    Filed: September 29, 2020
    Date of Patent: October 10, 2023
    Assignee: CODAN US CORPORATION
    Inventor: Thomas F. Knight
  • Patent number: 11413671
    Abstract: A mandrel with a compensating segment, gripper bar, and external body segment making up a key piece configuration. The configuration adjusting the travel path of metal sheet being wound around the mandrel. The metal sheet thereby being wound without resulting imperfections which occur naturally when wrapping material around a cylinder.
    Type: Grant
    Filed: November 22, 2019
    Date of Patent: August 16, 2022
    Inventor: Anthony Alessandrini
  • Patent number: 11260606
    Abstract: A composite structure is fabricated by laying up at least one ply of fiber reinforcement and at least one layer of resin on a tool. The resin film layer is formed by laying strips of resin film. The fiber reinforcement is infused with resin from the resin layer.
    Type: Grant
    Filed: February 12, 2018
    Date of Patent: March 1, 2022
    Assignee: The Boeing Company
    Inventors: Michael D. Silcock, Christopher A. Howe, Brice A. Johnson
  • Patent number: 11006975
    Abstract: The present invention is a Distally Assembled Steerable Cannula (DASC), a robotically-manipulated device that can be deployed and extended within a patient's body by growing from its distal end, or can be used in non-medical applications. In some embodiments, growth occurs by sequentially assembling segments that interlock to form a rigid tube with a complex 3-D shape. The segments are individually transported through the growing cannula, and then assembled at the distal end. A segment can be wedge-shaped in profile, allowing adjustment of the local radius and plane of curvature of the cannula to be controlled by relative segment orientation.
    Type: Grant
    Filed: March 10, 2016
    Date of Patent: May 18, 2021
    Assignee: Southern Methodist University
    Inventors: Adam Cohen, Edmond Richer
  • Patent number: 10543649
    Abstract: There is disclosed a cutting mechanism for severing elongate fibre reinforcement material in composite material lay-up equipment, the cutting mechanism comprising a cutting element and a counteracting element which cooperate to sever fibre reinforcement material extending through the nip between them, the cutting element being mounted on an elongate arm which is pivotable about a pivot axis A spaced from the nip, to displace the cutting element relatively to the counteracting element to perform a cutting stroke, the mechanism further comprising guide means arranged to guide the fibre reinforcement material through the nip in a feed direction transverse to the pivot axis A, and an actuation device for driving the elongate arm in a cutting stroke, the actuation device acting on the elongate arm at a position away from the cutting element. There is also provided composite material lay-up equipment comprising the cutting mechanism.
    Type: Grant
    Filed: May 9, 2018
    Date of Patent: January 28, 2020
    Assignee: ROLLS-ROYCE PLC
    Inventors: Anthony Dale Johnson, Ralph Douglas Cope, John Anthony Kukon, Michael James Case, James Tingle
  • Patent number: 9193140
    Abstract: There is disclosed composite material lay-up equipment 10 for applying a plurality of individual lengths of elongate fiber reinforcement material 14 to an article 12, the equipment 10 comprising: a support head 20; a cutting mechanism 22 carried by the support head 20 for severing a plurality of individual lengths of elongate fiber reinforcement material 14. The cutting mechanism 22 comprises a plurality of cutting elements 60 coupled to and moveable with respect to the support head 20 and a cassette 65 removably attached to the support head 20 and having a plurality of corresponding counteracting elements 76 statically mounted thereto. Each cutting element 60 is displaceable relative to the corresponding counteracting element 76 to perform a cutting stroke in which the respective cutting and counteracting elements 60, 76 cooperate to sever a length of elongate fiber reinforcement 14 material extending through the nip formed between them.
    Type: Grant
    Filed: March 15, 2013
    Date of Patent: November 24, 2015
    Assignee: Composite Technology & Applications Limited
    Inventors: Anthony Dale Johnson, Ralph Douglas Cope, John Anthony Kukon, Michael James Case, James Tingle
  • Patent number: 8813805
    Abstract: Provided is a filament winding apparatus (1) which moves a liner (2) while rotating the liner (2) and winds a fiber bundle (FB) around the outside peripheral face (2a) of the liner (2), said fiber bundle (FB) being guided by a fiber-feeding guide (44) positioned around the trajectory of the liner (2). The filament winding apparatus has a resin-spraying nozzle (45) for spraying a resin onto the fiber bundle (FB) at a position before the fiber bundle is wound around the liner (2), and the resin-spraying nozzle (45) is disposed so as to spray the resin onto the downstream side of the rotation direction of the liner (2) relative to an imaginary line (VL1) defied by a straight line connecting the spray nozzle (45N) of the resin-spraying nozzle (45) with the rotation axis of the liner (2).
    Type: Grant
    Filed: September 9, 2010
    Date of Patent: August 26, 2014
    Assignee: Murata Machinery, Ltd.
    Inventors: Hideaki Nakanishi, Akira Maeda
  • Patent number: 8597451
    Abstract: A method of forming a homogenous composite pipe of unspecified length from strips of fiber reinforced thermoplastic material is disclosed. A mandrel is arranged stationary in a process direction to extend freely from a first supported end to a second end. A slip-sheath is applied about the mandrel. The thermoplastic material strips are wound about the slip-sheath. A section of the thermoplastic material strip winding is consolidated. The slip-sheath is formed from tape material which is applied longitudinally onto the mandrel surface. The slip-sheath is connected to a puller arranged downstream of the material in the process direction. Consolidated pipe sections are pulled off from the second end of the mandrel in synchronization with the winding and consolidation. An assembly for carrying out the method.
    Type: Grant
    Filed: September 4, 2007
    Date of Patent: December 3, 2013
    Assignee: Wellstream International Limited
    Inventor: Ole Grytå
  • Patent number: 8551274
    Abstract: A permeable material compacting method includes, feeding permeable material between at least one set of rollers, decreasing a thickness of the permeable material, and wrapping the permeable material around a mandrel in a helical fashion.
    Type: Grant
    Filed: November 29, 2012
    Date of Patent: October 8, 2013
    Assignee: Baker Hughes Incorporated
    Inventor: Randall V. Guest
  • Patent number: 8511361
    Abstract: A permeable material compacting method includes, feeding permeable material between at least one set of rollers, decreasing a thickness of the permeable material, and wrapping the permeable material around a mandrel in a helical fashion.
    Type: Grant
    Filed: August 5, 2011
    Date of Patent: August 20, 2013
    Assignee: Baker Hughes Incorporated
    Inventor: Randall V. Guest
  • Patent number: 8511359
    Abstract: A layup mandrel includes a shell having a tool surface on which plies may be laid up. The shape of the shell is changed by an actuator.
    Type: Grant
    Filed: September 23, 2010
    Date of Patent: August 20, 2013
    Assignee: The Boeing Company
    Inventor: David Lynn Perlman
  • Patent number: 8486211
    Abstract: Described are methods of making a paint roller using a composite cover material made from a compound of polypropylene and calcium carbonate having between 5% and 50% calcium carbonate by weight. One or various compounds may be used to form portions of one or multiple components that make up the paint roller, including, for example, the thermoplastic strips, adhesives and/or the backing of a composite cover material. The materials can be assembled in a continuous manufacturing process. Also described are methods of making a paint roller using an adhesive made from a compound of polypropylene and calcium carbonate having between 5% and 66% calcium carbonate by weight, and methods of making a paint roller using preformed strips or core material made from a compound of polypropylene and calcium carbonate having between 5% and 66% calcium carbonate by weight.
    Type: Grant
    Filed: April 6, 2011
    Date of Patent: July 16, 2013
    Inventor: Chandra Sekar
  • Patent number: 8308884
    Abstract: Described are methods of making a paint roller using an adhesive made from a compound of polypropylene and calcium carbonate having between 5% and 66% calcium carbonate by weight. Described are methods of making a paint roller using preformed strips or core material made from a compound of polypropylene and calcium carbonate having between 5% and 66% calcium carbonate by weight. Described are methods of making a paint roller using a composite cover material made from a compound of polypropylene and calcium carbonate having between 5% and 50% calcium carbonate by weight. One or various compounds may be used to form portions of one or multiple components that make up the paint roller, including, for example, the thermoplastic strips, adhesives and/or the backing of a composite cover material. The materials can be assembled in a continuous manufacturing process.
    Type: Grant
    Filed: February 22, 2012
    Date of Patent: November 13, 2012
    Inventor: Chandra Sekar
  • Patent number: 8256482
    Abstract: There is provided an apparatus for applying tape on a plurality of wire to form a harness thereof, the apparatus comprising a casing defining a fixed portion adapted to rotatably receive a moveable portion rotatable about a moveable portion axis, the moveable portion being adapted to secure a roll of tape thereon such that the roll of tape revolves with the moveable portion in a fashion allowing unwinding of the tape on the plurality of wires, the fixed portion and the moveable portion defining cooperating indentations encompassing the moveable portion axis, the indentation in the moveable portion being adapted to be selectively aligned with the indentation of the fixed portion to receive and allow positioning of the plurality of wires about the moveable portion axis such that the tape on the rotating moveable portion being unwounded on the plurality of wires to secure the plurality of wires in a harness.
    Type: Grant
    Filed: October 15, 2009
    Date of Patent: September 4, 2012
    Inventors: Mark Brosseau, Claude Rivest
  • Publication number: 20120186732
    Abstract: Pipe coating apparatus including a concrete applicator station, a pipe conveyor adapted to longitudinally advance and axially rotate a section of pipe alongside the concrete applicator station, and an overhead container adapted to receive and dispense a supply of mixed concrete to the concrete applicator station.
    Type: Application
    Filed: January 24, 2011
    Publication date: July 26, 2012
    Applicant: CRC-EVANS CANADA LTD.
    Inventors: Ian Sprague, Charles Frederick McKay
  • Patent number: 8156982
    Abstract: If a plurality of part film webs are each stored on different supply shafts, considerable effort is necessary to use a plurality of part film webs within one apparatus. If the part film webs are stored as a plurality of part film webs on a common supply shaft, various problems can arise. Preferably a plurality of part film webs can be used in an apparatus for the transfer of a transfer layer to a sheet. Ideally, the supply shaft and/or collecting shaft is/are constructed as a friction shaft, so that the transfer of the rotational movement of the friction shaft to the transfer film supply roll and/or transfer film collecting roll is carried out via a frictional connection between shaft and roll, which can be overcome by tensile forces of the transfer film web. Therefore, a plurality of transfer film rolls having different diameters are provided on the friction shaft.
    Type: Grant
    Filed: April 2, 2007
    Date of Patent: April 17, 2012
    Assignee: Heidelberger Druckmaschinen Aktiengesellschaft
    Inventor: Alexander Weber
  • Patent number: 8142587
    Abstract: Described are methods of making a paint roller using an adhesive made from a compound of polypropylene and calcium carbonate having between 5% and 66% calcium carbonate by weight. Described are methods of making a paint roller using preformed strips or core material made from a compound of polypropylene and calcium carbonate having between 5% and 66% calcium carbonate by weight. Described are methods of making a paint roller using a composite cover material made from a compound of polypropylene and calcium carbonate having between 5% and 50% calcium carbonate by weight. One or various compounds may be used to form portions of one or multiple components that make up the paint roller, including, for example, the thermoplastic strips, adhesives and/or the backing of a composite cover material. The materials can be assembled in a continuous manufacturing process.
    Type: Grant
    Filed: January 13, 2010
    Date of Patent: March 27, 2012
    Inventor: Chandra Sekar
  • Patent number: 8141608
    Abstract: An apparatus for manufacturing extruded coiled tubes for medical purposes is provided which includes rotary shafts protruding from a spindle, each rotary shaft being coupled to a respective flexible shaft resting on a series of supporting elements substantially equidistant to each other and supported by a main central shaft; at least an extrusion head to extrude a ribbon, and at least an extrusion head to extrude a rib; the ribbon and the rib being co-extruded, side by side, and being wound on an ideal surface formed by the external surfaces of the flexible shafts. The apparatus is characterized in that for changing the pitch with which the rib is wound on a base tubular element, formed on its turn by the winding coil of the ribbon, at least two twisting bars operated by a crank are used to rotate the supporting elements with a pre-defined angle.
    Type: Grant
    Filed: September 10, 2009
    Date of Patent: March 27, 2012
    Assignee: Covidien AG
    Inventors: Giuseppe Zucchi, Daniele Resca, Elisa Romagnoli
  • Patent number: 8105454
    Abstract: A filament winding apparatus includes a control unit, a rotation mechanism that rotates a mandrel, a hoop winding head that performs hoop-winding, and a helical winding head that performs helical-winding. The hoop winding head includes bobbins that feed fiber bundles to the mandrel and a circulation mechanism that circulates the bobbins around the mandrel. The control unit controls the rotation and circulation mechanisms such that the mandrel is rotated and the bobbins are circulated in the same direction during helical-winding. It is not necessary to cut fiber bundles after hoop-winding, and wasted fiber is not fed during helical-winding, thereby increasing economy and productivity.
    Type: Grant
    Filed: May 12, 2009
    Date of Patent: January 31, 2012
    Assignee: Murata Machinery, Ltd.
    Inventors: Tadashi Uozumi, Motohiro Tanigawa
  • Patent number: 7918955
    Abstract: An apparatus for manufacturing a flexible tubular duct includes a mandrel, and a substrate feeding assembly for feeding a strip of flexible substrate material to the mandrel. Apparatus is provided for bending the strip of substrate material to have a rounded encapsulating portion, into which is fed a stream of loose fibrous insulating material. A mechanism is further provided for delivering an elongate reinforcing element onto the strip of flexible substrate material. In operation, the rounded encapsulating portion and the reinforcing element are wound in a helical path around the mandrel so that the loose fibrous material is encapsulated as a core in the helically wound rounded encapsulating portion the reinforcing element is also encapsulated by the strip of substrate material, whereby to form a reinforced flexible tubular duct.
    Type: Grant
    Filed: April 29, 2005
    Date of Patent: April 5, 2011
    Assignee: Nova-Duct Technologies Pty Ltd
    Inventor: William James Donnelly
  • Publication number: 20110017384
    Abstract: A method of assembling a vehicle includes providing a mandrel that approximates the shape of a fuselage to be formed, winding a fiber around the mandrel by rotating the mandrel with a driver, heating the fiber to form the fuselage having a structural, hardened shell, removing the mandrel from the fuselage, and mounting the fuselage onto a frame rail of the vehicle.
    Type: Application
    Filed: July 22, 2009
    Publication date: January 27, 2011
    Applicant: International Truck Intellectual Property Company, LLC
    Inventors: Leo P. Oriet, Andre Bocancea
  • Patent number: 7811400
    Abstract: The invention resides in enabling high-mix low-volume production by a compact apparatus for a rubber sheet reinforced with a cord of a belt material for a tire, a body-ply material, etc. variously changing a cord material, cord arrangement angle, width of sheet, etc. and relates to manufacturing apparatus and method for a rubber sheet reinforced with a cord according to wrapping around a rubber coated cord group continuously on a surface of a pair of a cylindrical rotating body rotating in the same direction or on a surface of a cylindrical rotating body disposed small diameter roller groups of plural number on a side surface of a cylinder.
    Type: Grant
    Filed: January 5, 2005
    Date of Patent: October 12, 2010
    Assignees: Fuji Seiko Co. Ltd., Fuji Shoji Co. Ltd.
    Inventors: Sigemasa Takagi, Tosiaki Morisaki, Hikaru Yamada
  • Patent number: 7748424
    Abstract: The present invention relates to apparatus and methods for winding filament to create a structure. In one embodiment, the invention includes the application of filament to a rotating mandrel to create a desired shape. The invention includes the filament winding of both simple and complex shapes.
    Type: Grant
    Filed: August 24, 2006
    Date of Patent: July 6, 2010
    Assignee: Toyota Motor Sales USA, Inc.
    Inventors: Alan H. Anderson, Mike Glen Allman, Larry Jed Ashton, Craig Bjamson Simpson, Benko Samasoni Ta'ala, Troy Larry White
  • Patent number: 7735536
    Abstract: A filament winding apparatus for rotating in a predetermined direction a core material that is supported by a supporting portion, and for winding around the core material, an elongated material which has flexibility and which is impregnated with an unhardened synthetic resin material, the filament winding apparatus includes a plurality of feeding portions for feeding a plurality of elongated materials, and a plurality of guiding mechanisms which are positioned around the core material so as to correspond to the plurality of elongated materials that are drawn from the plurality of feeding portions, through which the corresponding elongated materials are passed, wherein at least one of the supporting portion and the plurality of guiding mechanisms are movable in a rotation axial direction, from a winding operation range in which the elongated materials can be guided by the guiding mechanisms to winding positions at which the elongated materials are wound around the core material, to an attachable/detachable pos
    Type: Grant
    Filed: April 28, 2005
    Date of Patent: June 15, 2010
    Assignees: Toyota Jidosha Kabushiki Kaisha, Kabushiki Kaisha Toyota Jidoshokki
    Inventors: Toru Mukai, Natsuhiko Katahira, Sakae Sugishima, Makoto Tsuzuki, Hidehito Kubo
  • Publication number: 20100126670
    Abstract: An apparatus for manufacturing extruded coiled tubes for medical purposes is provided which includes rotary shafts protruding from a spindle, each rotary shaft being coupled to a respective flexible shaft resting on a series of supporting elements substantially equidistant to each other and supported by a main central shaft; at least an extrusion head to extrude a ribbon, and at least an extrusion head to extrude a rib; the ribbon and the rib being co-extruded, side by side, and being wound on an ideal surface formed by the external surfaces of the flexible shafts. The apparatus is characterized in that for changing the pitch with which the rib is wound on a base tubular element, formed on its turn by the winding coil of the ribbon, at least two twisting bars operated by a crank are used to rotate the supporting elements with a pre-defined angle.
    Type: Application
    Filed: September 10, 2009
    Publication date: May 27, 2010
    Applicant: COVIDIEN AG
    Inventors: Giuseppe Zucchi, Daniele Resca, Elisa Romagnoli
  • Patent number: 7712487
    Abstract: A tube having enhanced inner diameter stiffness is provided. The tube includes a wall having an inner zone, intermediate zone, and an outer zone. The intermediate zone includes a plurality of partially offset and overlapped plies that form a number of non-radial spokes and voids extending from the inner zone and the outer zone. The non-radial spokes of the tube facilitate the transmission of torque from the inner zone to the outer zone during winding and handling operations, while insulating the inner diameter from radial pressure on the outer zone. The spokes and voids may essentially extend around the entire circumference and length of the tube and thus provide for more consistent properties throughout the tube.
    Type: Grant
    Filed: September 13, 2006
    Date of Patent: May 11, 2010
    Assignee: Sonoco Development, Inc.
    Inventor: Johannes Wilhelmus van de Camp
  • Patent number: 7695265
    Abstract: There is described a method and apparatus for covering a cylindrical roll core with an elastomeric material, the roll core having a longitudinal axis of rotation and an outer surface for receiving the elastomeric material thereon, the apparatus comprising a pair of opposed vertically aligned rotatable chucks for receiving and securing the roll core therebetween for rotation of the roll core about its longitudinal axis, the chucks holding the roll core vertically stationary, a dispenser for helically winding a length of flexible tape around the roll core from the bottom to the top thereof in spaced apart relation to the roll core's outer surface to form a containment sheath defining an annular space between the outer surface and said tape, said tape being wound in response to rotation of the roll core by the chucks, a mixing head for discharging the elastomeric material into the annular space concurrently with the space's formation as the flexible tape is wound around the roll core, a support for the dispenser
    Type: Grant
    Filed: October 19, 2006
    Date of Patent: April 13, 2010
    Assignee: StateMix Ltd.
    Inventors: Payam Towfigh, Jon P. Derwin, John K. O'Connor, Loc V. Pham, Terry W. Roschuk
  • Patent number: 7677289
    Abstract: An automatic taping lathe-microtome that produces a continuous ribbon of tissue by lathing an extremely thin strip off the surface of a cylindrical block containing a multitude of embedded tissue samples. Mechanisms are included for sandwiching this fragile ribbon of tissue between a pair of support tapes. Viewing holes are cut in the support tapes above and below each tissue slice such that the tapes act as slot grids allowing for direct viewing of each tissue slice in a transmission electron microscope (TEM). The resulting tissue-tape is placed on a spooling mechanism and fed into the beam of a TEM much like the film in a movie projector. This allows for random-access imaging of any section on the tape without requiring the TEM's vacuum be broken. This system is intended to give neuroscientists a tool to ultrastructure image large volumes of neural tissue and to trace multi-scale synaptic circuits.
    Type: Grant
    Filed: July 8, 2004
    Date of Patent: March 16, 2010
    Assignee: President and Fellows of Harvard College
    Inventors: Kenneth Jeffrey Hayworth, Amy Au Hayworth
  • Publication number: 20090270884
    Abstract: A mesh dispensing device includes a housing having a substantially enclosed interior and an opening; a plurality of routing guide elements mounted in the interior of the housing; and a closed loop of backing film having a defined circumference. The closed loop of backing film is routed around at least a portion of the plurality of routing guide elements to define a path along which the closed loop of backing film moves. The device also includes a defined length of mesh that is detachably adhered to the closed loop of backing film and an opening guide element mounted near the opening of the housing. The opening guide element receives mesh that has been detached from the closed loop of backing film for dispensing.
    Type: Application
    Filed: April 25, 2008
    Publication date: October 29, 2009
    Applicant: CLOSURE MEDICAL CORPORATION
    Inventor: Gregory HAKE
  • Patent number: 7578898
    Abstract: The present invention relates to a device for making electric energy storage assemblies the device including multiple feed means for feeding sheet structures, means for laminating sheet structures received from the various feed means, winder means for winding the resulting laminate, and control means for controlling continuously and in controlled synchronous the feed means, the laminator means, and the winder means.
    Type: Grant
    Filed: December 19, 2003
    Date of Patent: August 25, 2009
    Assignee: Batscap
    Inventor: Guy Le Gal
  • Publication number: 20090199959
    Abstract: A tool for use in bonding a composite multi-layer shell having complex curvature by the delta-alpha high temperature bonding process. The tool includes a plurality of segments that combine to form a mandrel assembly having a substantially continuous outer surface. The outer surface has a substantially axisymmetric shape including a complex curvature. When the segments are combined to form the mandrel assembly, at least one of the segments is configured to be movable in a substantially inward direction without substantial obstruction by any other segment. The segments are constructed of a first material have a first coefficient of thermal expansion that is greater than a second coefficient of thermal expansion of a second material of a composite multi-layer shell to be bonded together using the tool.
    Type: Application
    Filed: February 11, 2008
    Publication date: August 13, 2009
    Applicant: Rohr, Inc.
    Inventors: Thomas Edward Sommer, Mark Alan Ramsey, David Dwain Rishel
  • Patent number: 7124797
    Abstract: The present invention relates to apparatus and methods for winding filament to create a structure. In one embodiment, the invention includes the application of filament to a rotating mandrel to create a desired shape. The invention includes the filament winding of both simple and complex shapes.
    Type: Grant
    Filed: March 4, 2002
    Date of Patent: October 24, 2006
    Assignee: Toyota Motor Sales, USA, Inc.
    Inventors: Alan H. Anderson, Mike Glen Allman, Larry Jed Ashton, Craig Bjarnson Simpson, Benko Samasoni Ta'ala, Troy Larry White
  • Patent number: 7083698
    Abstract: An aircraft part manufacturing device for automated composite lay up includes a mandrel tool having a an interior mandrel surface that conforms to an outside mold line (OML) of a part: to be manufactured. One or more circular rings surround the mandrel and are attached to the mandrel. The circular rings rotate supported by bearings in a bearing cradle so that the mandrel rotates concentrically with the circular rings about an axis of rotation passing through the center of the circular rings. A composite material delivery head delivers material directly to the outside mold line on the interior mandrel surface while the mandrel is rotated. A cantilever supported gantry beam supports the material delivery head inside the interior mandrel surface. A connecting mechanism connects the material delivery head to the gantry beam and provides motion of the material delivery head relative to the interior mandrel surface.
    Type: Grant
    Filed: August 22, 2003
    Date of Patent: August 1, 2006
    Assignee: The Boeing Company
    Inventors: Dwight L. Engwall, Mark G. Yonash, Randall R. Clark, Jeffrey A. New
  • Patent number: 7048024
    Abstract: An aircraft part manufacturing device for automated composite lay up includes a mandrel tool having a an interior mandrel surface that conforms to an outside mold line (OML) of a part: to be manufactured. One or more circular rings surround the mandrel and are attached to the mandrel. The circular rings rotate supported by bearings in a bearing cradle so that the mandrel rotates concentrically with the circular rings about an axis of rotation passing through the center of the circular rings. Multiple composite material delivery heads simultaneously deliver material directly to the outside mold line on the interior mandrel surface while the mandrel is rotated. A cantilever supported gantry beam supports the material delivery heads inside the interior mandrel surface. A connecting mechanism connects the material delivery heads to the gantry beam and provides motion of the material delivery heads relative to the interior mandrel surface.
    Type: Grant
    Filed: August 22, 2003
    Date of Patent: May 23, 2006
    Assignee: The Boeing Company
    Inventors: Randall R. Clark, Dwight L. Engwall, Mark G. Yonash, Jeffrey A. New
  • Patent number: 6989067
    Abstract: A strip builder for winding a material strip about a rotating core includes a traveling applicator head assembly for receipt of the material strip from an upstream extruder station and transport of the strip to a downstream rotating core. The assembly includes a central support arm in longitudinal travel along the rotating core. Attached to the central support arm is a belt roller, an applicator roller spaced therefrom and a belt drive coupled therebetween. A conveyor belt is wound about the belt roller. Upon rotation of the core, the rotation of the applicator roller rotates the belt roller coupled thereto. Rotation of the belt roller drives the conveyor belt towards the core with the material strip thereon. Upon the belt passing between the belt roller and displaced applicator roller, the strip is stretched and deposited onto the applicator roller for subsequent deposit onto the rotating core. A traveling stitching roller subsequently smoothes the material strip deposited on the rotating core.
    Type: Grant
    Filed: April 14, 2003
    Date of Patent: January 24, 2006
    Assignee: Roller Equipment Manufacturing Co., Inc.
    Inventors: J. Dean Armstrong, Jr., Lee Meyers, Mark Andrews
  • Patent number: 6959747
    Abstract: A pair of rollers (2), constituting the seat and the traction means for the formwork (3) to be reinforced, are established on a bench (1). A pair of upper pressure rollers (12) act, at the same time, on the formwork. On the same bench (1) there are also placed, laterally with respect to the formwork (3), a pair of longitudinal guides (15) for the movement, in parallel to the formwork (3) of a carriage (14) wearing the fiberglass mesh delivering reel (13), said reel (13) being furthermore mounted on the carriage (14) with the possibility to rotate around the vertical axis, in order to vary the orientation of the fiberglass mesh with respect to the formwork (3).
    Type: Grant
    Filed: December 27, 2000
    Date of Patent: November 1, 2005
    Inventor: José Manuel Valero Salinas
  • Patent number: 6939424
    Abstract: This invention concerns a method and an apparatus for making a spirally-wound tube from a hollow thermoplastic profile (1) having a substantially rectangular cross-section, which method comprises the steps of: winding the thermoplastic profile (1) around a drum (2) and joining adjacent loops together by welding, and smoothing the outer weld joint (13) by means of extra heat and a smoothing body resting against the weld joint (13).
    Type: Grant
    Filed: October 27, 2000
    Date of Patent: September 6, 2005
    Assignee: Oy KWH Pipe AB
    Inventors: Seppo Takala, Marek Warcholinski
  • Patent number: 6851643
    Abstract: Wide ply gaps are intentionally introduced into one or more plies in a radially intermediate zone of the wall of a spirally wound tube. Each ply having wide ply gaps is narrower than the width that would ordinarily be employed at a given spiral winding angle to achieve a butt joint between adjacent edges of consecutive turns of the ply, and the ply is wound at that given spiral winding angle in such a manner that gaps are defined between the adjacent edges of the consecutive turns of the ply. The wide ply gaps have the effect of increasing the compliance of the intermediate zone of the tube wall in the radial direction. Such increased radial compliance has been found to improve the ID stiffness of the tube relative to a tube constructed of the same materials but having no ply gaps in the intermediate zone.
    Type: Grant
    Filed: January 27, 2003
    Date of Patent: February 8, 2005
    Assignee: Sonoco Development, Inc.
    Inventors: Yanping Qiu, Johannes W. van de Camp, Mark P. Burns, Xiaokai Niu, Cliff A. Bellum
  • Patent number: 6823918
    Abstract: The present invention generally relates to a multi-layered structure which for a given external geometry a section of interest may be integrally reinforced by varying the relative proportions of the layers in that section. That is, the layers making up the structure may have varying relative proportions to the structure's overall thickness between two or more positions while the structure maintains a constant thickness between the positions. By varying the relative proportions of the structure's layers, the mechanical properties of the structure may be selectively altered from a first position to a second position without altering the structure's external profile. This is especially desirable in composite sandwich structures used in aerospace applications which often require additional reinforcement at structural interfaces.
    Type: Grant
    Filed: December 28, 2001
    Date of Patent: November 30, 2004
    Assignee: Lockheed Martin Corporation
    Inventors: Duane D. Grosskrueger, Keith Y. Hora
  • Publication number: 20040200562
    Abstract: A strip builder for winding a material strip about a rotating core includes a traveling applicator head assembly for receipt of the material strip from an upstream extruder station and transport of the strip to a downstream rotating core. The assembly includes a central support arm in longitudinal travel along the rotating core. Attached to the central support arm is a belt roller, an applicator roller spaced therefrom and a belt drive coupled therebetween. A conveyor belt is wound about the belt roller. Upon rotation of the core, the rotation of the applicator roller rotates the belt roller coupled thereto. Rotation of the belt roller drives the conveyor belt towards the core with the material strip thereon. Upon the belt passing between the belt roller and displaced applicator roller, the strip is stretched and deposited onto the applicator roller for subsequent deposit onto the rotating core. A traveling stitching roller subsequently smoothes the material strip deposited on the rotating core.
    Type: Application
    Filed: April 14, 2003
    Publication date: October 14, 2004
    Inventors: J. Dean Armstrong, Lee Meyers, Mark Andrews
  • Patent number: 6752896
    Abstract: A method of detaching a film of material (2) from the surface (5) of a substrate (1). An outlet (11) of a fluid delivery device (10) is engaged with an aperture (7, 8) in the substrate (1) from the opposite side of the substrate (1) from the surface (5) to which the film (2) is attached. Fluid is passed out of the outlet (11) and through the aperture (7, 8) to generate a detaching force between the film of material (2) and the surface (5) adjacent to the aperture (7, 8).
    Type: Grant
    Filed: July 10, 2001
    Date of Patent: June 22, 2004
    Assignee: ASM Technology Singapore PTE LTD
    Inventors: See Yap Ong, Keng Hock Chew, Shu Chuen Ho, Teng Hock Kuah
  • Patent number: 6660118
    Abstract: A method of manufacturing paint rollers includes the steps of extruding a cylindrical plastic core through a rotating extruder head, and securing an absorbent sheet material onto an outer surface of the core in a continuous process.
    Type: Grant
    Filed: December 8, 2000
    Date of Patent: December 9, 2003
    Assignee: Paint Sundry Brands, LLC
    Inventors: F. Randy Tams, Kenneth D. Tams
  • Publication number: 20030188792
    Abstract: A flexible duct construction and method of manufacture is provided in which the duct is formed from a continuously wound elongate member comprising a core of insulating material, a reinforcing wire element and a casing comprising a strip of substrate material extending around the core and the reinforcing element. In the preferred method of manufacture, adhesive is applied to one side of the strip of substrate, the casing has a tail part extending from a generally circular part which encapsulates the core and the reinforcing element, and the elongate encapsulated insulating member is wound helically so that the circular part of one winding overlies and adheres to the tail part of the previous winding.
    Type: Application
    Filed: April 5, 2002
    Publication date: October 9, 2003
    Applicant: Talana Investments Limited
    Inventor: William James Donnelly
  • Patent number: 6615721
    Abstract: A device for manufacturing a tubular printing blanket comprising a sleeve translation device for moving a sleeve, the sleeve providing a support layer for the printing blanket; and at least one ribbon casting device applying a flowable material, the flowable material forming a layer disposed over the sleeve. Also disclosed is a method for forming a tubular printing blanket comprising the steps of translating a sleeve in a first direction and ribbon casting at least one of a compressible layer, reinforcing layer and a print layer about the sleeve as the sleeve translates. A related blanket is also provided.
    Type: Grant
    Filed: November 20, 2000
    Date of Patent: September 9, 2003
    Assignee: Heidelberger Druckmaschinen AG
    Inventors: James Brian Vrotacoe, Roland Thomas Palmatier
  • Patent number: 6539999
    Abstract: An apparatus and method for making a paint roller are disclosed. The apparatus includes a mandrel, a first core material strip feeder, a second core material strip feeder, a fabric cover strip feeder, a first heater, a second heater, a first liquid adhesive applicator and a second liquid adhesive applicator. The first core material strip feeder feeds a first strip of core material about the mandrel. The second core material strip feeder feeds a second strip of core material about the mandrel. The fabric cover strip feeder feeds a strip of fabric cover material about the mandrel and about at least one of the first and second strips of core material. The first and second heaters are actuatable between a first active state in which the first and second heaters apply heat to an outer surface of the first and second strips of core material, respectively, and an inactive state.
    Type: Grant
    Filed: February 19, 2001
    Date of Patent: April 1, 2003
    Assignee: Newell Operating Company
    Inventors: Bruce C. Polzin, Lawrence J. Bower, Jr.
  • Publication number: 20030037885
    Abstract: A method is disclosed for reinforcement of thin wall hollow thermoplastic storage vessels with one or more wraps of continuous fibers. This method requires thermal bonding between the reinforcement fibers and the outer surface of the thermoplastic storage vessel while the interior cavity of the storage vessel is being pressurized. The fiber wraps can also be oriented in spatial directions further resisting internal stress on the storage vessel walls when put in service.
    Type: Application
    Filed: October 10, 2002
    Publication date: February 27, 2003
    Inventor: David E. Hauber
  • Patent number: 6263921
    Abstract: A method for fabricating the composite plastic pipe with netted wire skeleton is disclosed, which comprises steps: forming cylindrical netted wire skeleton by winding the two groups of left and right coiled steel wire each other inside and outside alternatively; filling melted plastic on both sides of the cylindrical netted wire skeleton to make the melted plastic uniformly filled in skeleton as well as both sides thereof; cooling the skeleton-plastic composite in a fixed shape to obtain desire composite plastic pipe with netted wire skeleton. Since no welding is required, the process is simplified, resulting in simple manufacturing apparatus and reduction of cost.
    Type: Grant
    Filed: June 22, 1999
    Date of Patent: July 24, 2001
    Inventor: Yiliang He
  • Patent number: 6250908
    Abstract: An apparatus is disclosed for making a conduit or pipe. An extruder is provided for producing a strip of continuous thermoplastic. A winding drum receives the strip and helically winds the strip around the drum's perimeter to form a conduit having an inner diameter corresponding to the outer diameter of the drum. The drum includes a core tube surrounded by a plurality of rollers which define the outer diameter of the drum. The rollers rotate to advance the strip around the drum. A plurality of support columns are used to support the roller at each end. A hub assembly is used to movably support the support columns in slidable engagement. The support columns are radially displaced by the hub assembly between two positions, in order to vary the outer diameter of the drum between two diameters.
    Type: Grant
    Filed: February 23, 1999
    Date of Patent: June 26, 2001
    Assignee: The Lamson & Sessions Co.
    Inventor: George J. Foos
  • Patent number: 6238545
    Abstract: An anode is embedded in an electrolyte layer applied to the surface of a structure such as a pipe section to provide an ionic conductive path between the anode and structure to supply cathodic protection to the structure, where the natural environment may not provide a continuous electrolyte. The anode is comprised of a material normally used as a cathodic protection anode material, such as, an expanded valve metal mesh or ribbon having either an electrochemically active coating or noble metal coating, or a sacrificial anode metal alloy. The anode material is made continuous from one end of the structure to the other and may be connected to a common bus wire from one end to the other. The anode and structure to be protected are connected using wires to a DC power supply that causes cathodic protection current flow to the structure in the case of an impressed current system. No separate power supply is needed in the case of a galvanic or sacrificial anode system.
    Type: Grant
    Filed: August 2, 1999
    Date of Patent: May 29, 2001
    Inventors: Carl I. Allebach, Albert A. Smith, Walter T. Young
  • Patent number: 6231711
    Abstract: Methods and apparatus for making paint roller covers by spirally wrapping a strip of hot thermoplastic film onto an exterior surface of a thermoplastic tubular form and spirally wrapping fabric strip having a thermoplastic backing onto the spiral wound strip of thermoplastic film while the thermoplastic film is still sufficiently hot to cause the thermoplastic film to flow into interstices in the fabric backing and permanently bond the fabric strip to the exterior surface of the tubular form. The tubular form may either comprise a plurality of preformed tubes or be formed by spirally wrapping a continuous length of core strip material around a mandrel while maintaining the adjacent edges of the core strip material in closely spaced, nonoverlapping relation to form a spiral seam between the core strip edges.
    Type: Grant
    Filed: January 28, 1999
    Date of Patent: May 15, 2001
    Assignee: The Wooster Brush Company
    Inventors: William J. Roberts, Steven V. Middlesworth, Ricky L. Dilyard, Serafin J. Gerardo, Dennis D. Humphrey