Separately Formed Webs Subsequently United Patents (Class 162/132)
  • Patent number: 7497923
    Abstract: Tissues are provided as multi-ply tissue products having greater tactile sensation and resiliency in hand. Improved tissues may have a thickened and reduced density middle layer. The tissues may serve as applicators for chemical agents to be released during use of the tissue. A tissue having an improved tactile impression to the consumer, with enhanced resilience and high external bulk is disclosed. In one embodiment, a multi-ply structure having at least three plies is desirable. A middle or intermediate ply is comprised an increased thickness and a greater bulk is employed. In general, the exterior plies of the tissue are smooth and desirable to the consumer.
    Type: Grant
    Filed: August 27, 2004
    Date of Patent: March 3, 2009
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Margaret M. Ward, Gary Shanklin, Cynthia W. Henderson, Michael Payne
  • Publication number: 20080295984
    Abstract: The invention comprises a method for producing identification marks (5) on layer-structured paper or board (7) to be manufactured in a continuous web and the marked papers and boards obtained with this method. With this method, the marks (5) are made with a laser beam on a moving web form fiber layer (1), on which a second layer of material (6) is subsequently overlaid in such a way that the marks remain inside the layer-structure of the moving web. The second material layer (6) may comprise a second fiber layer or, for example, a polymer coating. The laser marking could take place, for example, by burning the surface of the fiber layer (1) or by engraving it. Inside the layer structure, the marks (5) are protected, but detectable with a detector to ensure the authenticity of the material. The marked paper or board is suitable for product packages to be protected against product forgeries.
    Type: Application
    Filed: January 4, 2005
    Publication date: December 4, 2008
    Applicant: Stora Enso Oyj
    Inventors: Nina Miikki, Erkki Teva, Jari Rasanen
  • Patent number: 7435313
    Abstract: The present invention relates to an apparatus for producing a deep-nested embossed paper product comprising two embossing cylinders, each cylinder having a plurality of protrusions on its surface. The protrusions on each cylinder are disposed in a non-random pattern where the respective non-random patterns are coordinated to each other. The two embossing cylinders are aligned such that the respective coordinated non-random pattern of protrusions nest together such that the protrusions engage each other to a depth of greater than about 1.016 mm. The protrusions each comprise a top plane and sidewalls, with the top plane and sidewalls meeting at a protrusion corner. The protrusion corners of the protrusions of the embossing cylinders of the apparatus of the present invention have a radius of curvature ranging from about 0.076 mm to about 1.778 mm.
    Type: Grant
    Filed: May 17, 2005
    Date of Patent: October 14, 2008
    Assignee: The Procter & Gamble Company
    Inventors: Donn Nathan Boatman, Kevin Benson McNeil, Matthew Alan Russell, George Vincent Wegele, Kevin Mitchell Wiwi
  • Patent number: 7413630
    Abstract: The present invention relates to a multi-ply sheet including a first ply (12) and a second ply (14) each made of tissue paper and each exhibiting a specific surface weight between 12 and 35 g/m2, the first ply including a first embossing pattern which is imprinted in first zones (16) and which has first protrusions (18) projecting from the inner surface of the first ply and corresponding to alveoles on the outer surface that constitute in particular first arrays, at least part of the protrusions' tops (19) being linked to the opposite inner surface of the second ply (14).
    Type: Grant
    Filed: December 6, 2002
    Date of Patent: August 19, 2008
    Assignee: Georgia-Pacific France
    Inventors: Pierre Graff, BenoƮt Hoeft
  • Patent number: 7413629
    Abstract: The present invention relates to processes for producing a deep-nested embossed paper products. The invention relates to a process for producing a deep-nested embossed paper products comprising one or more plies of paper where the resulting embossed ply or plies of paper comprise a plurality of embossments having an average embossment height of at least about 650 ?m and have a high finished product wet burst strength relative to the unembossed wet strength.
    Type: Grant
    Filed: June 8, 2005
    Date of Patent: August 19, 2008
    Assignee: The Procter & Gamble Company
    Inventors: Wayne Robert Fisher, Donn Nathan Boatman, David Mark Rasch, Nicholas Jerome Wilke, II
  • Patent number: 7399379
    Abstract: The present invention relates to a sheet structure for electrical insulation or flame resistance comprising a barrier ply having a mica-rich face and a mica-poor face and a reinforcing ply containing a saturable backing layer attached to the mica-poor face of the barrier ply.
    Type: Grant
    Filed: August 24, 2005
    Date of Patent: July 15, 2008
    Assignee: E.I. du Pont de Nemours and Company
    Inventors: Mikhail R. Levit, Laurence N. Bascom
  • Patent number: 7387702
    Abstract: Paper or paperboard laminate composed of at least one bulk-promoting layer, here termed bulk layer (1), 40-98% of which is composed of cellulose fibers with a freeness value of 550-950 ml CSF, and on at least one side of the bulk layer at least one secondary layer (3a, 3b?), which has a greater density than the bulk layer, the secondary layer and bulk layer being joined indirectly to one another over basically the whole of their opposing surfaces and the laminate having a bending stiffness index greater than 2.5 Nm7/kg3, but less than 14 Nm7/kg3, calculated as a geometric mean value for machine direction and cross direction. According to the invention a thin intermediate layer (2a), which has a higher drainage resistance than the bulk layer and has been formed together with the bulk layer, is arranged between the said bulk layer (1) and secondary layer (3a, 3b?).
    Type: Grant
    Filed: May 10, 2001
    Date of Patent: June 17, 2008
    Assignee: Stora Enso Aktiebolag
    Inventor: Leif Norlander
  • Patent number: 7320742
    Abstract: A packaging device and method for absorbing and reducing moisture as well as a manufacturing process for such device. The packaging device is a container made from paperboard such as containerboards or linerboards with a corrugated medium. The paperboard is insulated with moisture absorbing additives comprising charcoal, activated charcoal, activated carbon, or substances mostly comprised of carbon. Perforations may be added in the boards to further permit moisture to reach the corrugated medium, permitting further absorption by the additives embedded within the corrugated medium in between the boards. This packaging device and method is favorable for storing or transporting objects which are sensitive to or would benefit from low moisture/humidity conditions.
    Type: Grant
    Filed: October 12, 2005
    Date of Patent: January 22, 2008
    Inventors: Kevin J. O'Neill, Albert J. Salese
  • Patent number: 7303654
    Abstract: The present invention relates to a process for the production of a cellulosic product which comprises (i) providing an aqueous cellulosic suspension; (ii) adding to the suspension a clay having 3R2 stacking; and (iii) dewatering the obtained suspension. The invention also relates to a process for the production of a cellulosic product which comprises (i) providing an aqueous cellulosic suspension; (ii) adding to the suspension a cationic clay; (iii) adding to the suspension one or more drainage and retention aids comprising at least one cationic polymer; and (iv) dewatering the obtained suspension. The invention further relates to a cellulosic product comprising clay having 3R2 stacking.
    Type: Grant
    Filed: November 18, 2003
    Date of Patent: December 4, 2007
    Assignee: AKZO Nobel N.V.
    Inventors: Marek Tokarz, Jerker Nilsson
  • Patent number: 7294230
    Abstract: Lightweight multi-ply tissue products, such as facial tissue and bath tissue, are produced by printing flexible polymeric binder material, such as certain latex binders, onto one or more inner surfaces of the multi-ply tissue product. The resulting products have low stiffness and high strength.
    Type: Grant
    Filed: December 20, 2004
    Date of Patent: November 13, 2007
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Lisa Ann Flugge-Berendes, Thomas Gerard Shannon
  • Patent number: 7118648
    Abstract: Among other things, the present invention provides various apparatus useful in paper manufacturing and recycling. On such apparatus is a paper strap that includes a paper body that is formed of a compound structure. Such a paper strap further includes an adhesive material formed on at least a portion of the paper body. Methods for using the paper strap include methods related to recycling paper products, methods for sealing cartons, and methods for manufacturing paper products.
    Type: Grant
    Filed: January 10, 2003
    Date of Patent: October 10, 2006
    Assignee: SDF Group, LLC
    Inventors: Edward Dever, Paul W. Weber
  • Patent number: 7112259
    Abstract: Provided is a paper structure comprised of two outside layers and at least one inside layer. The two outside layers are comprised of substantially cellulosic pulp fiber, and the inside layer is comprised of a high temperature fiber and a polymeric binder, and preferably cellulosic pulp fiber. In a preferred embodiment, the structure comprises at least three inside layers, all comprised of cellulosic pulp fiber, high temperature fiber and a polymeric binder. The resulting paper structure finds particular use as a high temperature transformer paper in the manufacture of transformers.
    Type: Grant
    Filed: February 24, 2003
    Date of Patent: September 26, 2006
    Assignee: FiberMark, Inc.
    Inventor: Tyrone Cornbower
  • Patent number: 7029756
    Abstract: The present invention is a tissue product having two outer surfaces and at least one layered tissue sheet. The layered tissue sheet has two outer layers. The tissue product comprises at least one layer of the layered tissue sheet comprises polysiloxane pretreated pulp fibers and at least one layer of the layered tissue sheet comprises non-treated pulp fibers. At least one layer of the layered tissue sheet comprises polysiloxane pretreated pulp fibers such that one layer comprising polysiloxane pretreated pulp fibers is adjacent to a layer comprising non-treated pulp fibers.
    Type: Grant
    Filed: November 6, 2002
    Date of Patent: April 18, 2006
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: David Andrew Moline, Dale Alan Burghardt, Thomas Gerard Shannon
  • Patent number: 7026037
    Abstract: The invention relates to an absorbent paper product, such as a napkin or tissue, including at least two tissue paper plies which are superposed and joined, cut or precut into a desired format and connected to one another at least over a segment of a peripheral zone. The plies are joined along the segment by marking patterns without resort to glueing and at least one ply is fitted with embossing patterns in a central zone. The invention applies to sanitary and household papers, in particular disposable napkins and tissues.
    Type: Grant
    Filed: April 23, 2001
    Date of Patent: April 11, 2006
    Assignee: Georgia Pacific France
    Inventors: Carol Lefebvre Du Grosriez, Jean-Louis Neveu
  • Patent number: 7005035
    Abstract: A packaging device and method for absorbing and reducing moisture as well as a manufacturing process for such device. The packaging device is a container made from paperboard such as containerboards or linerboards with a corrugated medium. The paperboard is insulated with moisture absorbing additives comprising charcoal, activated charcoal, activated carbon, or substances mostly comprised of carbon. Perforations may be added in the boards to further permit moisture to reach the corrugated medium, permitting further absorption by the additives embedded within the corrugated medium in between the boards. This packaging device and method is favorable for storing or transporting objects which are sensitive to or would benefit from low moisture/humidity conditions.
    Type: Grant
    Filed: February 9, 2004
    Date of Patent: February 28, 2006
    Inventors: Kevin J. O'Neill, Albert J. Salese
  • Patent number: 6942755
    Abstract: The invention relates to a method for manufacturing a sheet of paper tissue which is embossed by an embossing cylinder of which the surface is fitted at least in part with embossing elements. The elements include a frustoconical base portion and a tip portion. The method is characterized in that the tip segment includes a flat of which the area is less than 75% of the smaller cross-sectional area of the base. Preferably the area of the flat is less than 20% of the base cross-sectional area. The invention furthermore concerns a sheet thusly manufactured and to sheets made of several plies of which at least one is a ply of the invention.
    Type: Grant
    Filed: June 26, 2002
    Date of Patent: September 13, 2005
    Assignee: Georgia-Pacific France
    Inventors: Michel Basler, Pierre Graff, BenoƮt Hoeft, SƩbastien Jeannot
  • Patent number: 6932886
    Abstract: A fibrous web including a back liner having a higher fines side with a higher fines content, a top liner having a higher fines side with a higher fines content and at least one middle layer having a higher fines side with a higher fines content, and a lower fines side with a lower fines content, at least one middle layer and the top liner being couched together, the back liner having the higher fines side in contact with the lower fines side of at least one middle layer.
    Type: Grant
    Filed: September 5, 2003
    Date of Patent: August 23, 2005
    Assignee: Voith Paper Patent GmbH
    Inventors: Alexander Wassermann, Manfred Feichtiger
  • Patent number: 6916403
    Abstract: The sheet including at least a first and a second ply of tissue paper exhibiting a specific surface weight of between 10 and 40 g/m2 and being embossed and assembled in a way that the protrusions defining the embossing patterns point to the inside of the sheet and subtend cavities between them is characterized in that the first ply (F1) is fitted with first frustoconical protrusions (100?) of which each top surface is between 0.3 and 4 mm2, the second ply (F2) includes second protrusions (200?) configured to be facing the first protrusions in such a manner that the first protrusions are precluded from being inserted between the second protrusions.
    Type: Grant
    Filed: December 12, 2002
    Date of Patent: July 12, 2005
    Assignee: Georgia-Pacific France
    Inventors: Michel Basler, BenoƮt Hoeft
  • Patent number: 6913673
    Abstract: The present invention is generally directed to a process for hot embossing a base sheet and/or to a process for perforating and bonding multiple plies of a paper product together. The process can be used in order to apply a decorative pattern to a paper product and/or to bond multiple ply products together. In one embodiment, the process of the present invention includes feeding a previously formed single ply or multi-ply base sheet through a heated embossing nip. As the base sheet passes through the heated embossing nip, sufficient heat and pressure is imparted to cause the fibers within the sheet to begin to melt or glassinate. Upon cooling, inter-fiber bonding occurs resulting in a well-defined embossment as well as bonding between plies of a multi-ply product.
    Type: Grant
    Filed: December 19, 2001
    Date of Patent: July 5, 2005
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: James L. Baggot, Tammy L. Baum, Paul K. Pauling, James A. Wood
  • Patent number: 6896768
    Abstract: An ultra soft, bulky, multi-ply tissue having low overall sidedness and a geometric mean tensile strength of less than about 800 g/3? wherein an embossed ply has a TMI sidedness of at least about 0.45 and an embossed area of at least about 2%, which is capable of being made from non-premium furnish, and method for making such products are disclosed. An ultra soft, bulky, multi-ply tissue having low overall sidedness and a geometric mean tensile strength of less than about 35 g/3? per lb. of basis weight wherein an embossed ply has a TMI sidedness of at least about 0.45 and an embossed area of at least about 2%, which is capable of being made from non-premium furnish, and method for making such products are also disclosed.
    Type: Grant
    Filed: March 28, 2002
    Date of Patent: May 24, 2005
    Assignee: Fort James Corporation
    Inventors: John H. Dwiggins, Frank D. Harper, Galyn A. Schulz, Pamela J. Wiese, Joseph C. Leege, T. Philips Oriaran, Brian J. Schuh, Michael S. Heath, Greg A. Wendt
  • Patent number: 6880583
    Abstract: A papermaking or other industrial fabric formed from a base fabric and having a seam where a first end of the base fabric is attached to a second end of the base fabric. At least one preformed coil is used to attach the first end of the base fabric to the second end.
    Type: Grant
    Filed: May 29, 2002
    Date of Patent: April 19, 2005
    Assignee: Albany International Corp.
    Inventor: Alan L. Billings
  • Patent number: 6855228
    Abstract: The equipment for the production of a paper web material comprises: a first former (1) for forming a first layer (S1) consisting of a slurry containing fibers and water; a second former (2) for forming a second layer (S2) consisting of a slurry containing fibers and water; a third former (3) for forming a third layer (S3) consisting of a slurry containing fibers and water; and a creping device (50A, 50B) for wet creping of the third layer.
    Type: Grant
    Filed: November 28, 2000
    Date of Patent: February 15, 2005
    Assignee: Perini Navi S.p.A.
    Inventor: Fabio Perini
  • Patent number: 6827819
    Abstract: An ultra soft, bulky, multi-ply tissue having low overall sidedness and a geometric mean tensile strength of less than about 800 g/3″ wherein an embossed ply has a TMI sidedness of at least about 0.45 and an embossed area of at least about 2%, which is capable of being made from non-premium furnish, and method for making such products are disclosed. An ultra soft, bulky, multi-ply tissue having low overall sidedness and a geometric mean tensile strength of less than about 35 g/3″ per lb. of basis weight wherein an embossed ply has a TMI sidedness of at least about 0.45 and an embossed area of at least about 2%, which is capable of being made from non-premium furnish, and method for making such products are also disclosed.
    Type: Grant
    Filed: March 3, 2004
    Date of Patent: December 7, 2004
    Assignee: Fort James Corporation
    Inventors: John H. Dwiggins, Frank D. Harper, Galyn A. Schulz, Pamela J. Wiese, Joseph C. Leege, T. Philips Oriaran, Brian J. Schuh, Michael S. Heath, Greg A. Wendt
  • Patent number: 6811652
    Abstract: A method of making a multilayer paper web, wherein at least two paper sheets are formed and dried separately to a dry content of no more than 80% by weight, imparting a three-dimensional pattern of alternating raised and recessed portions in the paper sheets during drying, combining the paper sheets into a multilayer web, in which void volumes are created between the raised and recessed portions of the combined sheets and drying the multilayer web.
    Type: Grant
    Filed: December 10, 2002
    Date of Patent: November 2, 2004
    Assignee: SCA Hygiene Products AB
    Inventor: Holger Hollmark
  • Patent number: 6797119
    Abstract: A pulp packing material comprising: a first layer containing crosslinked pulp as a main component; and a second layer containing non-crosslinked pulp or biodegradable plastics as a main component, which are produced by sheet making, wherein the first and second layers are stuck and laminated onto each other.
    Type: Grant
    Filed: June 7, 2001
    Date of Patent: September 28, 2004
    Assignee: Seiko Epson Corporation
    Inventor: Motomu Koike
  • Patent number: 6783623
    Abstract: A method of making a spirally wound dry bonded paperboard structure. The method includes adding a radio frequency active adhesive to the paperboard pulp stock during the paperboard fabrication process to first produce an RF active adhesive impregnated paperboard. The impregnated paperboard is then exposed to an RF energy field prior to or during winding, which activates the adhesive. The invention eliminates the need to apply a water-based adhesive to the paperboard prior to forming the structure, thereby reducing water migration into the paperboard.
    Type: Grant
    Filed: October 23, 2002
    Date of Patent: August 31, 2004
    Assignee: Sonoco Development, Inc.
    Inventors: Jeremy E. Morin, Krishnaraju Varadarajan
  • Publication number: 20040163783
    Abstract: A method for producing a multi-ply web of flexible material, such as paper and nonwoven material. At least one first ply is separately embossed by a first embossing means to form a plurality of crests and depressions and is combined with at least one second ply. After combining the first and second plies, they are brought into a nip between a spiked roll and a smooth rigid roll, the spiked roll having a plurality of protuberances which are adapted to press together the first and second plies in points or spots to cause a mechanical ply bonding between the at least two plies. The first embossing means and the spiked roll are in register with each other so that the protuberances of the spiked roll will hit at least some of the depressions of the ply facing the spiked roll. The invention also refers to a multi-ply web produced by the method.
    Type: Application
    Filed: March 1, 2004
    Publication date: August 26, 2004
    Applicant: SCA Hygiene Products GmbH
    Inventor: Heinz Jurgen Muller
  • Publication number: 20040118538
    Abstract: An anti-static paper is formed by treating a fibrous base paper with a saturant. The saturant comprising a solution of an anti-static agent, and a liquid carrier and the anti-static agent is deposited in the interstices of said fibrous base paper. A viscosity increasing agent is employed to produce a viscosity in the range that suppresses saturation of said base paper while not substantially suppressing delivering of said anti-static agent to the interstices of the fibrous base paper.
    Type: Application
    Filed: July 14, 2003
    Publication date: June 24, 2004
    Inventor: Ralph Cilevitz
  • Publication number: 20040079501
    Abstract: A method of making a spirally wound dry bonded paperboard structure. The method includes adding a radio frequency active adhesive to the paperboard pulp stock during the paperboard fabrication process to first produce an RF active adhesive impregnated paperboard. The impregnated paperboard is then exposed to an RF energy field prior to or during winding, which activates the adhesive. The invention eliminates the need to apply a water-based adhesive to the paperboard prior to forming the structure, thereby reducing water migration into the paperboard.
    Type: Application
    Filed: October 23, 2002
    Publication date: April 29, 2004
    Inventors: Jeremy E. Morin, Krishnaraju Varadarajan
  • Publication number: 20040045685
    Abstract: The invention relates to a process for the manufacture of a multi-ply tissue comprising at least two plies. The process comprises steps of mechanically refining a first slurry of fibers wherein the fibers have an average length of at least 2 mm; mixing the refined slurry with a second slurry of fibers, providing an embryonic web upon a foraminous surface, removing water from the embryonic web to form a ply; and juxtaposing at least two plies to form the multi-ply tissue.
    Type: Application
    Filed: September 8, 2003
    Publication date: March 11, 2004
    Applicant: The Procter & Gamble Company
    Inventors: Thomas Horner, Scott Thomas Loughran, Marianne Malmbak, Anja Werth
  • Patent number: 6702926
    Abstract: A wire section for forming a multi-ply fiber web. The wire section includes a first belt which advances a first fiber ply toward a couch roll defining a combining section. A twin-wire zone of the wire section includes first and second wires between which a second fiber ply is initially formed in a gap former. The second wire separates from the first wire and then the first wire supporting the second fiber ply meets the first belt supporting the first fiber ply at the couch roll of the combining section to form the multi-ply fiber web. The twin-wire part is arranged upstream of the combining section along the running direction of the first belt. The second fiber ply runs on the first wire into the combining section at an angle less than 90° with respect to the belt entering the combining section. The path of the wires from the forming roll to the combining section is disclosed. A suction box or arrangement holds the second fiber ply to the first wire when the first and second wires separate.
    Type: Grant
    Filed: June 29, 2000
    Date of Patent: March 9, 2004
    Assignee: Voith Sulzer Papiermaschinen GmbH
    Inventors: Dieter Egelhof, Alfred Bubik, Peter Mirsberger, Otto L. Heissenberger, Frank Herzog, Wolf Dieter Baumann, Josef Bachler, GĆ¼nter Halmschlager, Frank Stelzhammer, GĆ¼nther Mohrhardt
  • Patent number: 6669814
    Abstract: This invention, in one aspect, relates to a multi-ply paperboard having at least three inner plies and, in some aspects, a top liner and a back liner, wherein the multi-ply paperboard is derived from fiber sources comprising at least about 80% by weight recycled fiber. The multi-ply paperboard of the present invention exhibits strength characteristics comparable those of paperboard prepared from virgin board. In further aspects, the invention relates to methods of making the multi-ply paperboard of the present invention.
    Type: Grant
    Filed: March 26, 2002
    Date of Patent: December 30, 2003
    Assignee: Rock-Tenn Company
    Inventors: James K. Hansen, Richard L. Munson, Jr., Roberto Balaguer, Jr., Jeffrey M. Leitinger, Thomas F. Barton
  • Patent number: 6630054
    Abstract: Methods for forming an absorbent fibrous composite containing absorbent material dispersed in bands through the composite and along the composite's length are disclosed. The methods generally include depositing a fibrous slurry on a foraminous support to form a web and depositing or injecting absorbent material into the web across its width to provide a web having absorbent material in bands along the composite's length. Drying the web provides a fluted absorbent composite. In one embodiment, the method is a wetlaid method and in another embodiment, the method is a foam-forming method. Preferably, the methods are twin-wire forming methods.
    Type: Grant
    Filed: September 18, 2000
    Date of Patent: October 7, 2003
    Assignee: Weyerhaeuser Company
    Inventors: Peter A. Graef, Clifford R. Bolstad, Fred B. Howard, Charles E. Miller, Daniel T. Bunker
  • Publication number: 20030173044
    Abstract: A method is disclosed for producing a multilayer paperboard product, as well as an assembly suited for implementing the method and a paperboard manufactured according to the method, whereby the paperboard is made from at least two, advantageously three layers (4, 5, 6) bonded to each other by gluing, and the material of the middle layer (5) is subjected to mechanical working in a dry state (8) so as to deform the material prior to gluing through pressing thereon desired pattern that is raised from the surface of the material (5). The layers (4, 5, 6) are bonded to each other in a single step (7). The method is capable of providing a strong paperboard that uses less fiber than prior-art paperboards of equal thickness and strength.
    Type: Application
    Filed: February 13, 2003
    Publication date: September 18, 2003
    Inventors: Jorma Mattila, Hannu Suksi
  • Publication number: 20030157300
    Abstract: Highly textured tissue sheets, particularly suitable for use as bath tissue, are produced by throughdrying and have a low number and/or low amount of pinholes. The low number or amount of pinholes is provided by using a throughdrying fabric having parallel wide ridges with a height suited to the particular tissue sheet being produced.
    Type: Application
    Filed: February 15, 2002
    Publication date: August 21, 2003
    Inventors: Mark Alan Burazin, Cristina Asensio Mullally, Andrew Peter Bakken, Christopher Scott Kowalski, Bernhardt Edward Kressner, Michael Stephen Vance, Kevin Joseph Vogt
  • Patent number: 6592715
    Abstract: A machine for the production of a multi-layer fiber stock web, specifically a paper or cardboard web, whereby a first and a second layer are couched as a result of being delivered by an associated forming belt or wire to a couching element around which a second forming belt, or wire delivering the second layer is guided. This second forming belt, or wire impacts/runs onto the couching element before the second layer, which is supported by it, makes contact with the first layer. The second layer, at least in the location where it comes into contact with the first layer, is retained through suction force to the second forming belt wire.
    Type: Grant
    Filed: May 24, 2001
    Date of Patent: July 15, 2003
    Assignee: Voith Paper Patent GmbH
    Inventors: GĆ¼nter Halmschlager, Klaus Wulz, Christoph Haase
  • Publication number: 20030121628
    Abstract: A laminate wiping product is disclosed. The wiping product includes a first outer ply that has a textured surface. For example, the first outer ply can be an uncreped throughdried paper web having a three-dimensional conformation. The second outer ply, on the other hand, can be a smoother and softer web. The plies are laminated together by any suitable process. In one embodiment, the plies are embossed and nested together to form the final product.
    Type: Application
    Filed: December 31, 2001
    Publication date: July 3, 2003
    Applicant: Kimberly-Clark Worldwide, Inc.
    Inventors: Russell P. Mills, Rick Behm, Thomas Barta, Laurent Paquot
  • Publication number: 20030116292
    Abstract: A method of making a multilayer paper web, wherein at least two paper sheets are formed and dried separately to a dry content of no more than 80% by weight, imparting a three-dimensional pattern of alternating raised and recessed portions in the paper sheets during drying, combining the paper sheets into a multilayer web, in which void volumes are created between the raised and recessed portions of the combined sheets and drying the multilayer web.
    Type: Application
    Filed: December 10, 2002
    Publication date: June 26, 2003
    Applicant: SCA HYGIENE PRODUCTS AB
    Inventor: Holger Hollmark
  • Publication number: 20030111169
    Abstract: The present invention is generally directed to a process for hot embossing a base sheet and/or to a process for perforating and bonding multiple plies of a paper product together. The process can be used in order to apply a decorative pattern to a paper product and/or to bond multiple ply products together. In one embodiment, the process of the present invention includes feeding a previously formed single ply or multi-ply base sheet through a heated embossing nip. As the base sheet passes through the heated embossing nip, sufficient heat and pressure is imparted to cause the fibers within the sheet to begin to melt or glassinate. Upon cooling, inter-fiber bonding occurs resulting in a well-defined embossment as well as bonding between plies of a multi-ply product.
    Type: Application
    Filed: December 19, 2001
    Publication date: June 19, 2003
    Inventors: James L. Baggot, Tammy L. Baum, Paul K. Pauling, Geoffrey F. Carlow, Alexander F. Gunn, Timothy D. Ferguson, Daniel J. Vanderheiden, Roger E. Wendler, James A. Wood
  • Publication number: 20030106657
    Abstract: A multi-layered paper product that has bridging regions for inhibiting nesting is provided. For example, the paper product can contain a first and second layer that define ridges and valleys. Bridging regions are formed into at least one of the outer surfaces of the layers. In particular, the bridging regions are positioned at an angle of between about 0° to about 180° relative to the ridges and also have a length sufficient to extend between the peaks of at least two of the ridges. The bridging regions can be formed in a variety of ways, such as with an embossing roll that contains embossing elements. Moreover, the bridging regions can also have a variety of shapes, sizes, orientations, and/or patterns.
    Type: Application
    Filed: November 27, 2001
    Publication date: June 12, 2003
    Applicant: Kimberly-Clark Worldwide, Inc.
    Inventor: James L. Baggot
  • Publication number: 20030102096
    Abstract: An ultra soft, bulky, multi-ply tissue having low overall sidedness and a geometric mean tensile strength of less than about 800 g/3″ wherein an embossed ply has a TMI sidedness of at least about 0.45 and an embossed area of at least about 2%, which is capable of being made from non-premium furnish, and method for making such products are disclosed. An ultra soft, bulky, multi-ply tissue having low overall sidedness and a geometric mean tensile strength of less than about 35 g/3″ per lb. of basis weight wherein an embossed ply has a TMI sidedness of at least about 0.45 and an embossed area of at least about 2%, which is capable of being made from non-premium furnish, and method for making such products are also disclosed.
    Type: Application
    Filed: March 28, 2002
    Publication date: June 5, 2003
    Applicant: Georgia-Pacific Corporation
    Inventors: John H. Dwiggins, Frank D. Harper, Galyn A. Schulz, Pamela J. Wiese, Joseph C. Leege, T. Philips Oriaran, Brian J. Schuh, Michael S. Heath, Greg A. Wendt
  • Patent number: 6569287
    Abstract: The present invention relates to a system and method of making paperboard and paperboard corrugation that negates the steps of winding rolls of containerboard on machine reels of separate paper machines, subsequent rewinding and slitting of paperboard and unwinding rolls of containerboard on separate corrugators.
    Type: Grant
    Filed: December 11, 2000
    Date of Patent: May 27, 2003
    Assignee: The Hoffman Group, Ltd.
    Inventor: Roger P. Hoffman
  • Patent number: 6558512
    Abstract: The present invention is to provide a base material for a laminate having a high strength, reduced thickness, and light weight. In the present invention, a base material is prepared by incorporating a thermosetting resin binder into a non-woven fabric of para-aramid fibers prepared by a wet type paper making, and then heating a plurality of the resultant non-woven fabric sheets under pressure. The non-woven fabric sheet comprises 95 to 70 mass % of the para-aramid fibers and 5 to 30 mass % of the thermosetting resin binder.
    Type: Grant
    Filed: November 17, 1999
    Date of Patent: May 6, 2003
    Assignees: Oji Paper Co., Ltd., Shin-Kobe Electric Machinery Co., Ltd
    Inventors: Hiroyoshi Ueno, Yoshihisa Kato, Isao Ichioka, Takekazu Adachi, Mamoru Murata, Hirokazu Hiraoka, Manabu Ochida, Masayuki Noda
  • Patent number: 6540873
    Abstract: A board machine and method for making a multilayer cardboard web, in which a first layer of the web having a printable surface is formed in a first forming unit and carried on an extended forming wire thereof through a couching unit where the first layer is couched with one or more additional layers, the multilayer web then being carried on the extended wire to a pick-up point. An upper press felt of a double-felted press picks up the web at the pick-up point such that the printable surface faces downward and contacts the lower press felt through the nip of the press. The lower felt is smoother than the upper felt, and the lower felt contacts the lower press roll for a minimum sector angle beyond an exit of the nip to ensure that the web follows the lower felt.
    Type: Grant
    Filed: February 26, 2002
    Date of Patent: April 1, 2003
    Assignee: Metso Paper Karlstad AB
    Inventor: Per Anders Artur Leandersson
  • Patent number: 6537424
    Abstract: Provided is a paper structure comprised of two outside layers and at least one inside layer. The two outside layers are comprised of substantially cellulosic pulp fiber, and the inside layer is comprised of a high temperature fiber and a polymeric binder, and preferably cellulosic pulp fiber. In a preferred embodiment, the structure comprises at least three inside layers, all comprised of cellulosic pulp fiber, high temperature fiber and a polymeric binder. The resulting paper structure finds particular use as a high temperature transformer paper in the manufacture of transformers.
    Type: Grant
    Filed: April 10, 2002
    Date of Patent: March 25, 2003
    Assignee: FiberMark, Inc.
    Inventor: Tyrone Cornbower
  • Patent number: 6537680
    Abstract: Paper or paperboard laminate composed of at least one bulk-promoting layer, here termed the bulk layer, and on at least one side at the bulk layer at least one secondary layer, secondary layer and bulk layer being joined to one another directly or indirectly over basically the whole of their surfaces facing one another, 40-95% of the bulk layer consists of cellulose fibers with a freeness of 550-950 ml CSF, the secondary layer/layers has/have a greater density than the bulk layer, and the laminate has a bending stiffness index higher than 2.5 Nm7/kg3, but less than 14 Nm7/kg3, calculated as a geometric mean value for machine and transverse direction.
    Type: Grant
    Filed: February 27, 2001
    Date of Patent: March 25, 2003
    Assignee: Stora Kopparbergs Bergslags Aktiebolag (publ)
    Inventors: Leif Norlander, Annika Karlsson, Mats Fredlund
  • Publication number: 20030041986
    Abstract: The present invention relates to a system and method of making paperboard and paperboard corrugation that negates the steps of winding rolls of containerboard on machine reels of separate paper machines, subsequent rewinding and slitting of paperboard and unwinding rolls of containerboard on separate corrugators.
    Type: Application
    Filed: December 11, 2000
    Publication date: March 6, 2003
    Inventor: Roger P. Hoffman
  • Publication number: 20030037896
    Abstract: Chemical additives can be adsorbed on cellulosic papermaking fibers at high levels with a minimal amount of unadsorbed chemical additives present in the papermaking process water. A method includes treating a fiber slurry with an excess of the chemical additive, allowing sufficient residence time for adsorption to occur, filtering the slurry to remove unadsorbed chemical additives, and redispersing the filtered pulp with fresh water. Filtrate from the thickening process contains unadsorbed chemical additive and it is not sent forward in the process with the chemically treated fibers. The method can be employed to make improved paper products.
    Type: Application
    Filed: May 29, 2002
    Publication date: February 27, 2003
    Inventors: Mike Thomas Goulet, Jill A. Georger, Denise Alice Polderman, Maurice Alan Wyatt, Victor Michael Gentile
  • Publication number: 20030021952
    Abstract: A multi-layer article comprised of a first and second layers bonded together. The first layer is comprised of two plies and a third material between the two plies. The two plies are bonded together at a plurality of discrete bond sites. The bonding of the plies form an interior region between the plies.
    Type: Application
    Filed: July 10, 2002
    Publication date: January 30, 2003
    Inventors: Ronald Joseph Zink, Michael Bernard Dugas
  • Patent number: 6479127
    Abstract: The present invention relates to the manufacture of a multi-layered board having a stable, and moisture-resistant surface. To accomplish this and other advantages of the invention, an improved binder system is used in the production of the surface layers of a multi-layered board which combines an. excellent resin penetration inside the wood constituents of the board's surface layers, with a strength, durability and resistance to ambient water and moisture. The improved binder system used in the production of the board surface layers according to this invention involves contacting wood pieces with a binder composition comprised of a curable powdery aldehyde resin and a curable isocyanate resin in the substantial absence of free water to provide a composite mixture that can be formed into a surface layer for assembly and lamination together with other wood and resin composite layers.
    Type: Grant
    Filed: October 12, 1999
    Date of Patent: November 12, 2002
    Assignee: J.M. Huber Corporation
    Inventors: Dragan R. Kornicer, Robert D. Palardy