Plural Layer Coating Patents (Class 162/137)
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Patent number: 12116730Abstract: The present disclosure describes a method to modify dried polymer films using printed crosslinking agents, including that the crosslinked polymer resulting from the method exhibits greater insolubility compared to crosslinked polymers made where the crosslinking agent and the polymer are combined and applied as a homogenous solution. Articles of manufacture generated by such a method are also disclosed.Type: GrantFiled: April 15, 2020Date of Patent: October 15, 2024Assignee: ChemStone, Inc.Inventors: Jonathan Spender, Michael Albert Bilodeau, Samuel Mikail
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Patent number: 11913174Abstract: A recyclable paper laminate comprising a water-dispersible barrier against any permeation.Type: GrantFiled: July 28, 2021Date of Patent: February 27, 2024Assignee: The Procter & Gamble CompanyInventors: Emily Charlotte Boswell, Pier-Lorenzo Caruso, Uwe Bolz
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Patent number: 11905662Abstract: An object is to provide a paper barrier material resistant to fractures due to water vapor expansion when heated. As a solution, a paper barrier material is provided, which is characterized in that it comprises a gas barrier layer, a seal layer, a paper base material, and a pigment coating layer, being stacked in this order, wherein the laminate consisting only of the paper base material and pigment coating layer has an air permeation resistance of 2,500 seconds or lower as measured based on JAPAN TAPPI No. 5-2: 2000.Type: GrantFiled: March 17, 2020Date of Patent: February 20, 2024Assignees: NIPPON PAPER INDUSTRIES CO., LTD., JUJO THERMAL OYInventors: Masaaki Fukunaga, Hiroshi Koyamoto, Yuri Oishi, Masatsugu Kato, Akio Miyajima, Masashi Okamoto
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Patent number: 11878324Abstract: A method of forming a digital print on a surface by applying powder of dry ink including colourants on the surface, bonding a part of the dry ink powder to the surface by a digital heating print head such that the digital print is formed by the bonded dry ink colourants and removing non-bonded dry ink from the surface.Type: GrantFiled: February 16, 2022Date of Patent: January 23, 2024Assignee: Ceraloc Innovation ABInventors: Darko Pervan, Tony Pervan
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Patent number: 11834791Abstract: A method for manufacturing a paper barrier base material includes a step of applying a water vapor barrier layer coating liquid that contains at least a water vapor barrier resin and a pigment onto a paper base material by a curtain coating method to form a water vapor barrier layer, and a step of applying a gas barrier layer coating liquid that contains at least one polymer selected from water-soluble polymers and water-dispersible polymers onto the water vapor barrier layer by a curtain coating method without a drying step interposed between the two steps to form a gas barrier layer. The gas barrier layer coating liquid has a B-type viscosity equal to or higher than a B-type viscosity of the water vapor barrier layer coating liquid. The method is intended to suppress the occurrence of coating unevenness in wet-on-wet coating by a curtain coating method.Type: GrantFiled: March 26, 2020Date of Patent: December 5, 2023Assignees: NIPPON PAPER INDUSTRIES CO., LTD., JUJO THERMAL OYInventors: Kenta Watanabe, Yuri Oishi, Satoshi Tsuda, Masashi Okamoto, Hiroshi Koyamoto
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Patent number: 11821142Abstract: Methods for producing biodegradable and recyclable barrier paper laminate comprising an inorganic barrier layer against permeation.Type: GrantFiled: October 7, 2021Date of Patent: November 21, 2023Assignee: The Procter & Gamble CompanyInventors: Emily Charlotte Boswell, Uwe Bolz, Patti Jean Kellett, James Terry Knapmeyer, Pier-Lorenzo Caruso, Lee Mathew Arent, John Moncrief Layman, Jack Alan Hunter
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Patent number: 11732419Abstract: An oil resistant article is described that does not contain any fluorocarbon compounds. The oil resistant article includes a basesheet formed from pulp fibers. The basesheet is coated on at least one surface with an oil resistant coating. The basesheet is formed without having to use any highly refined fibers. Various chemical treatments are incorporated into the basesheet and the oil resistant coating is formed from particularly selected polymers that produces an oil resistant article having a relatively high permeability and excellent oil resistant properties.Type: GrantFiled: May 11, 2021Date of Patent: August 22, 2023Assignee: Mativ Holdings, Inc.Inventors: Flávia Queiroz Cerqueira, Vincent Motin
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Patent number: 11613108Abstract: Packaging material formed from a substrate and three coating layers or in some instances at least three coating layers, each coating including an aqueous polymeric solution or dispersion dried to form a continuous film such that the packaging material is provided with tailored performance attributes including desired moisture vapor transmission rates, oxygen permeation rates, oil and grease resistance peel strength. The materials forming the packaging material may be compostable or biodegradable.Type: GrantFiled: July 20, 2020Date of Patent: March 28, 2023Assignee: GPCP IP Holdings LLCInventors: Lori Jeanne Fortin, Ana Michel Retzlaff, Andrew Paul Balliet, Gary Harold Knauf
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Patent number: 11242654Abstract: A coating structure for a sheet-like substrate, which includes lignocellulosic fibres is disclosed. The structure includes at least one pre-coat layer including at least 70 weight-% of a first styrene (meth)acrylate copolymer polymerised in the presence of a stabiliser, having a glass transition temperature Tg ?20° C. preferably ?10° C., ?30 weight-% of inorganic platy mineral particles and 0.01-2 weight-% of at least one first thickener. The coating structure further includes a top coat layer including at least 50 weight-% of a second styrene (meth)acrylate copolymer polymerised in the presence of a stabiliser having a glass transition temperature Tg ?20° C. preferably ?10° C., ?30 weight-% of inorganic mineral particles, 0.01-5 weight-% of at least one second thickener and 0.5-30 weight-% of an antiblocking agent. Further disclosed is a sheet-like product coated with the coating structure.Type: GrantFiled: June 14, 2018Date of Patent: February 8, 2022Assignee: Kemira OyjInventors: Tarja Turkki, Anneli Lepo
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Patent number: 10822746Abstract: Disclosed herein is a wallpaper, including: (a) a paper substrate including a paper layer and an ink decorative layer attached to an upper surface of the paper layer that faces away from the wall during use; (b) a fluorine-containing coating attached to a surface of the ink decorative layer; and (c) a supporting layer attached to a lower surface of the paper substrate, in which the supporting layer comprises 25 to 45 wt % of polyacrylate, 25 to 40 wt % of a styrene-acrylic acid copolymer and 10 to 50 wt % of inorganic particles based on the total weight of the supporting layer, wherein the inorganic particles are selected from the group consisting of silicon dioxide, titanium dioxide, calcium carbonate, kaolin clay, diatomite and talc powder, and a combination of two or more thereof.Type: GrantFiled: April 26, 2017Date of Patent: November 3, 2020Assignee: DUPONT ELECTRONICS, INC.Inventors: Zhang Honggui, Donald Douglas May
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Patent number: 10760218Abstract: A coating for paperboard includes polyethylene outer layers and a polyethylene inner layer with calcium carbonate filler. In addition to the lower cost, benefits include a surprising better heat sealing behavior compared with a coating of polyethylene alone.Type: GrantFiled: November 16, 2016Date of Patent: September 1, 2020Assignee: WestRock MWV, LLCInventors: Chitai C. Yang, Rahul Bhardwaj, Chester E. Alkiewicz
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Patent number: 10655277Abstract: A coating for paperboard includes polylactic acid and an inorganic material. The inorganic material may be talc. The presence of the talc has a beneficial effect on extrusion processing behavior including lower melt temperature, lower head pressure, and lower motor load. Additionally, the presence of talc reduces edge weave and neck-in during extrusion coating processes.Type: GrantFiled: November 16, 2016Date of Patent: May 19, 2020Assignee: WestRock MWV, LLCInventors: Rahul Bhardwaj, Chitai C. Yang, Chester E. Alkiewicz
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Patent number: 9592465Abstract: A filter material for an air filter may include a substrate layer on an inflow side and a fine-fiber layer on an outflow side relative to a flow direction. The filter material may include a connection region arranged between the substrate layer and the fine-fiber layer. The substrate layer, connection region and fine-fiber layer may include pores having an aggregate degressive pore size with respect to the flow direction. A combined thickness of the substrate layer, connection region and fine-fiber layer may be at least 0.35 mm. The substrate layer may include a cellulose material and have an impregnation of resin disposed along the inflow side. The resin may amount to approximately 22% by mass of the substrate layer.Type: GrantFiled: November 8, 2012Date of Patent: March 14, 2017Assignee: Mahle International GmbHInventors: Ralf Disson, Bernd Neubauer, Birgit Renz, Markus Steppe
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Publication number: 20150125705Abstract: The invention relates to a display rear shell with waterproof and fireproof properties comprising a main layer of a pulp made from hardwood in an amount from 80% to 90% by weight of the main layer, a pulp waterproof composition in an amount from 5% to 15% by weight of the main layer, and a flame retardant in an amount of a remaining weight percentage by weight of the main layer, a fireproof layer and a waterproof layer, in place of a traditional plastic display rear shell using plastic materials for characteristics as waterproof, fireproof and light weight.Type: ApplicationFiled: November 1, 2013Publication date: May 7, 2015Applicants: SHENYANG TONGFANG MULTIMEDIA TECHNOLOGY CO., LTD., TONGFANG GLOBAL LIMITEDInventors: TH LAM, WEN-SHENG LU, CHIH-MING HUANG, TSUNG-HSIEN CHUANG, CHRISTOPHER NG
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Patent number: 8927073Abstract: A recording media containing a raw base wherein said media encompasses, on its image side, a pigmented pre-coating layer and a non-polyolefin barrier coating and, on its backside, a polymeric barrier layer. Also disclosed is a method of making such recording media and methods of forming photographic printed images on said recording media.Type: GrantFiled: December 23, 2010Date of Patent: January 6, 2015Assignee: Hewlett-Packard Development Company, L.P.Inventors: Xiaoqi Zhou, Xulong Fu, Tao Chen
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Patent number: 8916243Abstract: A graphic medium and a method of making same employs a paper core having a normalized opacity within a range of about 0.15 to about 0.4 percent/grams per square meter. The graphic medium includes a first material layer on a first side of the paper core and a second material layer on one or both of the first side between the paper core and the first material layer and a second, opposite side of the paper core. The graphic medium has a translucent opacity between about 40% and about 90%. The method includes mechanically refining a mixture of wood fibers until a paper substrate is formed having the normalized opacity. The paper substrate is calendered using a paper making machine and the first and second material layers are applied to form the graphic medium.Type: GrantFiled: January 31, 2011Date of Patent: December 23, 2014Assignee: Hewlett-Packard Development Company, L.P.Inventors: Xulong Fu, Lokendra Pal, Ronald J Selensky
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Publication number: 20140116634Abstract: A high-durability paper and method of manufacture thereof. The paper may be intended for manufacturing bank notes, offering good resistance to circulation, especially good resistance to pulverulent soiling in dry medium, to friction in wet medium and to soiling in wet medium, which is moreover appropriately capable of satisfying all the manufacturing constraints, especially the printing constraints. The high-durability paper includes a fibrous substrate, and a protective coat completely covering at least one face of the fibrous substrate, where the protect coat includes at least one base layer on the substrate side and a polyurethane-based outer printability layer that covers the base layer.Type: ApplicationFiled: November 18, 2013Publication date: May 1, 2014Applicant: ARJOWIGGINS SECURITYInventor: Vincent Godard
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Patent number: 8691041Abstract: A method for producing a composite multi-layered absorbent article. At least two of the layers include a colored region.Type: GrantFiled: October 20, 2010Date of Patent: April 8, 2014Assignee: The Procter and Gamble CompanyInventor: David Christopher Oetjen
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Patent number: 8628833Abstract: A print medium for ink-jet printing comprises a base substrate, a micro-porous ink-receiving layer, and a backing layer. The base substrate can include raw base paper and a moisture barrier layer between the raw base paper and ink receiving layer. The ink-receiving layer can be a micro-porous type, and can be applied onto the moisture barrier at the first side of the base substrate and the backing layer can be applied to a second side of the base substrate. The backing layer can include an extruded coated polymer layer and can be configured to transport solvent vapor to the base substrate at the rate of at least 15 g/m2/24 hr.Type: GrantFiled: April 23, 2007Date of Patent: January 14, 2014Assignee: Hewlett-Packard Development Company, L.P.Inventors: Chang Park, Xulong Fu, Ronald J Selensky, Eric L. Burch, Tao Chen
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Patent number: 8603298Abstract: A method of manufacturing coated paper which consistently performs a papermaking process, a coating process, and a flattening process and includes a coating facility formed of a combination of a roll coater coating facility and first and second coating facilities in which coating methods are different from that of the roll coater coating facility, and the roll coater coating facility is provided between the first and second coating facilities.Type: GrantFiled: May 2, 2007Date of Patent: December 10, 2013Assignee: Daio Paper CorporationInventor: Akira Nomura
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Publication number: 20130306259Abstract: A graphic medium and a method of making same employs a paper core having a normalized opacity within a range of about 0.15 to about 0.4 percent/grams per square meter. The graphic medium includes a first material layer on a first side of the paper core and a second material layer on one or both of the first side between the paper core and the first material layer and a second, opposite side of the paper core. The graphic medium has a translucent opacity between about 40% and about 90%. The method includes mechanically refining a mixture of wood fibers until a paper substrate is formed having the normalized opacity. The paper substrate is calendered using a paper making machine and the first and second material layers are applied to form the graphic medium.Type: ApplicationFiled: January 31, 2011Publication date: November 21, 2013Inventors: Xulong Fu, Lokendra Pal, Ronald J. Selensky
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Patent number: 8313614Abstract: A method for coating paperboard including the steps of preparing a paperboard substrate having a basis weight of at least about 85 pounds per 3000 ft2, with the proviso that the paperboard substrate is not subjected to a wet stack calendering process, applying a basecoat to at least one surface of the paperboard substrate to form a coated paperboard structure, the basecoat including at least one pigment, the pigment having a sediment void volume of at least about 45 percent, and applying a top coat over the basecoat of the coated paperboard structure to form a top-coated paperboard structure having an outermost coating surface, wherein the outermost coating surface has a Parker Print Surf smoothness of at most about 3 microns.Type: GrantFiled: April 3, 2012Date of Patent: November 20, 2012Assignee: MeadWestvaco CorporationInventors: Gary P. Fugitt, Steve G. Bushhouse, Jason Richard Hogan, Wei-Hwa Her, Steven Parker
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Publication number: 20120186763Abstract: A method for coating paperboard including the steps of preparing a paperboard substrate having a basis weight of at least about 85 pounds per 3000 ft2, with the proviso that the paperboard substrate is not subjected to a wet stack calendering process, applying a basecoat to at least one surface of the paperboard substrate to form a coated paperboard structure, the basecoat including at least one pigment, the pigment having a sediment void volume of at least about 45 percent, and applying a top coat over the basecoat of the coated paperboard structure to form a top-coated paperboard structure having an outermost coating surface, wherein the outermost coating surface has a Parker Print Surf smoothness of at most about 3 microns.Type: ApplicationFiled: April 3, 2012Publication date: July 26, 2012Inventors: Gary P. Fugitt, Steve G. Bushhouse, Jason Richard Hogan, Wei-Hwa Her, Steven Parker
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Patent number: 8187420Abstract: A method for coating paperboard including the steps of preparing a paperboard substrate having a basis weight of at least about 85 pounds per 3000 ft2, with the proviso that the paperboard substrate is not subjected to a wet stack calendering process, applying a basecoat to at least one surface of the paperboard substrate to form a coated paperboard structure, the basecoat including at least one pigment, the pigment having a sediment void volume of at least about 45 percent, and applying a top coat over the basecoat of the coated paperboard structure to form a top-coated paperboard structure having an outermost coating surface, wherein the outermost coating surface has a Parker Print Surf smoothness of at most about 3 microns.Type: GrantFiled: September 6, 2011Date of Patent: May 29, 2012Assignee: MeadWestvaco CorporationInventors: Gary P. Fugitt, Steve G. Bushhouse, Jason Richard Hogan, Wei-Hwa Her, Steven Parker
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Publication number: 20110315332Abstract: A method for coating paperboard including the steps of preparing a paperboard substrate having a basis weight of at least about 85 pounds per 3000 ft2, with the proviso that the paperboard substrate is not subjected to a wet stack calendering process, applying a basecoat to at least one surface of the paperboard substrate to form a coated paperboard structure, the basecoat including at least one pigment, the pigment having a sediment void volume of at least about 45 percent, and applying a top coat over the basecoat of the coated paperboard structure to form a top-coated paperboard structure having an outermost coating surface, wherein the outermost coating surface has a Parker Print Surf smoothness of at most about 3 microns.Type: ApplicationFiled: September 6, 2011Publication date: December 29, 2011Inventors: Gary P. Fugitt, Steve G. Bushhouse, Jason Richard Hogan, Wei-Hwa Her, Steven Parker
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Publication number: 20110290436Abstract: The invention concerns a paper for smoking article, in particular for a cigarette, comprising areas treated with a coating formulation adapted to reduce the ignition propensity of said treated areas which comprises nanoparticles of cellulose having a median dimension (d50) equal to or less than five micrometres.Type: ApplicationFiled: May 19, 2011Publication date: December 1, 2011Inventors: Jocelyne Dumas, Joël Malachie, Arnaud Ruffin, Julie Jeanrot
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Patent number: 8021518Abstract: The invention provides a method of increasing the absorbency of an absorbent article. The method includes introducing a super-absorbent polymer composition to a paper web in a papermaking process to increase the absorbent capacity of an absorbent article made in the process. The polymer composition includes a super-absorbent polymer and a cross-linking agent applied to the paper web. The paper web is then subjected to heat in a heated drum or a through-air drier to cure or cross-link the super-absorbent polymer.Type: GrantFiled: November 30, 2006Date of Patent: September 20, 2011Assignee: Nalco CompanyInventors: Gary S. Furman, Laurence S. Bonday, Shiby John
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Patent number: 7909962Abstract: The present invention refers in one embodiment to a method of manufacturing multilayer coated papers and paperboards, but excluding photographic papers and pressure sensitive copying papers, that are especially suitable for printing, packaging and labeling purposes, in which at least two curtain layers selected from aqueous emulsions or suspensions are formed into a composite, free-falling curtain and a continuous web of basepaper or baseboard is coated with the composite curtain, and paper or paperboard thereby obtainable.Type: GrantFiled: June 4, 2008Date of Patent: March 22, 2011Inventor: Robert Urscheler
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Publication number: 20100314060Abstract: A premium colored paper having high contrast suitable for high-end packaging applications is produced through a controlled penetration of a coloring formulation through the paper. The paper is coated on a first side with a first coloring formulation. Then, a second coloring formulation is applied to a second side (i.e. opposite side) of the paper such that the coloring agent in the second coloring formulation penetrates through the paper sheet but does not significantly interfere with the color or brightness of the first coated side of paper. When desired, the first coloring formulation may be applied on the paper on-line during papermaking process.Type: ApplicationFiled: February 12, 2009Publication date: December 16, 2010Applicant: MEADWESTVACO CORPORATIONInventors: Vladislav A. Babinsky, Bruce W. Babcock, Robinson C. Claytor
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Patent number: 7837829Abstract: An aqueous dispersion of a polymer, obtainable by emulsion polymerization of compounds (monomers) having unsaturated radicals in the presence of at least two different polymerization regulators A) and B), wherein A) is a compound selected from ?-methylstyrene dimer and hydrocarbons which form a pentadienyl or 1-phenylallyl radical on abstraction of a hydrogen atom and B) is a compound having a mercapto group, the amount of B) being more than 2 parts by weight per 100 parts by weight of monomers.Type: GrantFiled: September 14, 2006Date of Patent: November 23, 2010Assignee: BASF AktiengesellschaftInventors: Wolfgang Gaschler, Marc Schroeder, Oliver Birkert, Christoph Hamers
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Patent number: 7833915Abstract: In order to provide grease, oil and wax resistance to a paper substrate, a coating containing a binder, a filler material and calcium carbonate is used. The coating of the invention is essentially free from fluorocarbons, which are considered harmful to human and animal populations, and surfactants and other chemicals which may alter the color of the coated paper. The coated paper has a GE brightness level between approximately 50 and approximately 90, while providing superior grease, oil and wax resistance.Type: GrantFiled: June 29, 2001Date of Patent: November 16, 2010Assignee: Spectra-Kote CorporationInventor: Charles W. Propst, Jr.
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Patent number: 7828933Abstract: A coated sheet for web offset printing which includes a pigment coating layer containing a pigment and an adhesive formed on a base paper, and a surface layer containing a surface-sizing agent and a plastic pigment formed on the pigment coating layer.Type: GrantFiled: September 27, 2002Date of Patent: November 9, 2010Assignee: Nippon Paper Industries Co., Ltd.Inventors: Koji Okomori, Chizuru Wakai, Hirokazu Morii
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Patent number: 7794850Abstract: A method for increasing the long term storageability of a cellulosic paper or paperboard product. The method includes providing a paper or paperboard product made from cellulosic fibers having a basis weight ranging from about 80 to about 300 pounds per 3000 square feet. A holdout material is applied to at least one surface of the paper or paperboard product. The web is then coated with an ink receptive material selected from the group consisting of an aqueous acrylic polymer coating material, an aqueous biocidal agent and a combination of aqueous acrylic polymer coating material and aqueous biocidal agent and dried to provide a paper or paperboard product having enhanced long term storageability. Webs made according to the invention are suitable for making file folders which exhibit improve long term storageability by resisting damage from moisture and/or biological activity.Type: GrantFiled: October 15, 2003Date of Patent: September 14, 2010Assignee: International Paper CompanyInventors: Sandeep Kulkarni, Yuan Ling, Rick Williams, Victor P. Holbert
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Patent number: 7758934Abstract: In web/ink-jet operations in which ink jet data is over-printed on forms prepared by offset litho, undesirable interactions between the surface size and litho-fountain are controlled by use of a PCC basesheet having a size press coating of starch and alum, the alum amount being at least 0.75% by weight.Type: GrantFiled: July 11, 2008Date of Patent: July 20, 2010Assignee: Georgia-Pacific Consumer Products LPInventors: Lyle A. Bays, Bruce J. Kokko, Michael A. Schmelzer, Gary L. Schroder
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Patent number: 7682486Abstract: The invention provides a low density paperboard material and associated method for use in producing an insulated container, and is especially well-suited for making cups. The paperboard material comprises a paperboard web including wood fibers and expanded microspheres, and has a relatively low density ranging from about 6 to about 10 lb/3MSF/mil, a relatively high caliper ranging from about 24 to about 35 mil, and an internal bond strength of at least about 80×10?3 ft-lbf., preferably at least 100×10?3 lft-lbf. For applications such as cups the material is also coated on one or both sides with a barrier coating, preferably low density polyethylene, to limit liquid penetration into the web. The low density paperboard material of the invention is convertible for manufacture of containers, particularly cups, and exhibits insulative properties comparable to higher cost materials conventionally used to make cups.Type: GrantFiled: September 27, 2007Date of Patent: March 23, 2010Assignee: International Paper CompanyInventors: Kosaraju Krishna Mohan, Alexander A Koukoulas, Peter Matthew Froass, David Verd Reed
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Patent number: 7666275Abstract: Composite compounds of co-structured or co-adsorbed organic or mineral fillers or pigments containing at least two organic or mineral fillers or pigments of a different nature and the use thereof in the paper industry for manufacturing paper, filling or coating or for any other surface treatment of the paper as well as wood or metal or plastic or cement surface treatment compounds in the fields of aqueous and non-aqueous paints and plastics materials. Coatings colors, uncoated filling compound and sheets of base paper for coating containing them.Type: GrantFiled: December 14, 2007Date of Patent: February 23, 2010Assignee: Omya AGInventors: Patrick A. Gane, Matthias Buri
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Patent number: 7645361Abstract: Composite compounds of co-structured or co-adsorbed organic or mineral fillers or pigments containing at least two organic or mineral fillers or pigments of a different nature and the use thereof in the paper industry for manufacturing paper, filling or coating or for any other surface treatment of the paper as well as wood or metal or plastic or cement surface treatment compounds in the fields of aqueous and non-aqueous paints and plastics materials. Coating colors, uncoated filling compound and sheets of base paper for coating containing them.Type: GrantFiled: December 19, 2005Date of Patent: January 12, 2010Assignee: OMYA AGInventors: Patrick A. Gane, Matthias Buri
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Patent number: 7641765Abstract: Paper coated with a coating slip containing at least one optical brightener is produced by a process in which base paper or precoated paper is treated, before application of the coating slip containing optical brightener, with at least one substance which enhances the efficiency of optical brighteners.Type: GrantFiled: August 7, 2002Date of Patent: January 5, 2010Assignee: BASF AktiengesellschaftInventors: Thierry Blum, Friedrich Linhart, Stephan Frenzel
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Publication number: 20090236062Abstract: A method for coating paperboard including the steps of preparing a web of cellulosic fibers, the web having a basis weight of at least about 85 pounds per 3000 ft2, calendering the web at least once to form a paperboard substrate, wherein each of the calendering steps is performed without substantially introducing moisture to the web, and applying a basecoat to at least one surface of the paperboard substrate to form a coated paperboard structure, the basecoat including at least one pigment, the pigment having a sediment void volume of at least about 45 percent, wherein the coated paperboard structure has a Parker Print Surf smoothness of at most about 3 microns.Type: ApplicationFiled: March 20, 2009Publication date: September 24, 2009Inventors: Gary P. Fugitt, Steve G. Bushhouse, Jason Richard Hogan, Wei-Hwa Her, Steven Parker
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Patent number: 7588643Abstract: A method and an apparatus for measuring the amount (CW) of a coating (2) on a paper web (1). The amount (CA) of at least one component in the coating (2) on the paper web (1) is measured and the composition (CC) of the coating (2) to be transferred to the paper web (1) is determined. The amount (CW) of the coating (2) on the paper web (1) is determined on the basis of the amount (CA) of at least one component in the coating (2) on the paper web (1) and the composition (CC) of the coating (2) to be transferred to the paper web (1).Type: GrantFiled: April 15, 2003Date of Patent: September 15, 2009Assignee: Metso Automation OYInventor: Markku Mäntylä
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Patent number: 7540940Abstract: A machine for one of producing and treating, and separately treating a material web including a material web dispensing device, at least one application apparatus, a drying device, a processing device and a material web smoothing device. The material web dispensing device dispenses a material web continuously. The at least one application apparatus is arranged along a material web path after the material web dispensing device. The application apparatus applies a liquid or a pasty application medium to at least one side of the web as it moves along the material web path. The at least one application apparatus including at least one contactless application unit discharging the application medium as a free application medium jet, an application medium curtain, an application medium veil or an application medium droplet spray.Type: GrantFiled: July 11, 2006Date of Patent: June 2, 2009Assignee: Voith Paper Patent GmbHInventors: Richard Aust, Christoph Henninger, Stefan Reich, Martin Tietz
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Patent number: 7540941Abstract: An applicator device (1) applies surface size to at least one side of a web (W). A pressure effect is applied to the web (W) by subjecting the web (W) to an underpressure and/or to an overpressure such that surface size is forced to penetrate into the pores of the web. Most advantageously, an underpressure is created that sucks applied surface size from the surface of the web (W) into the pores in the inner layers. Surface size is applied to a web first side (W1) and a vacuum effect is applied to the web's opposite side (W2) to cause air to flow through the web (W) such that surface size moves from the first side (W1) in the direction of the second side (W2) into the web (W). Correspondingly, both sides of the web (W) can be treated in successive stages.Type: GrantFiled: June 7, 2004Date of Patent: June 2, 2009Assignee: Metso Paper, Inc.Inventors: Juha Lipponen, Pekka Pakarinen, Juha Pakarinen, Kari Holopainen, Juhani Vestola, Arto Tuomi
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Patent number: 7537675Abstract: Composite compounds of co-structured or co-adsorbed organic or mineral fillers or pigments containing at least two organic or mineral fillers or pigments of a different nature and the use thereof in the paper industry for manufacturing paper, filling or coating or for any other surface treatment of the paper as well as wood or metal or plastic or cement surface treatment compounds in the fields of aqueous and non-aqueous paints and plastics materials. Coatings colors, uncoated filling compound and sheets of base paper for coating containing them.Type: GrantFiled: December 19, 2005Date of Patent: May 26, 2009Assignee: Omya AGInventors: Patrick A. Gane, Matthias Buri
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Patent number: 7520959Abstract: A method of manufacturing a light barrier paper packaging material and the light barrier paper package container with low cost, no need of an ink removing apparatus at reproduction step and easily recycle are provided. A light barrier paper packaging material which comprises the paper substrate and the laminate layers on the paper substrate comprises: the paper substrate having a clay coat layer applied to the paper substrate; a light barrier layer printed with black ink on the clay coat layer; cover-up layers printed with white color ink to the light barrier layer a plurality of times; an outside laminate layer of thermoplastic resin formed on the cover-up layer, and design printed to the outside laminate layer.Type: GrantFiled: May 8, 2003Date of Patent: April 21, 2009Assignee: Tetra Laval Holdings & Finance S.A.Inventor: Hideyo Kikuchi
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Patent number: 7473333Abstract: The present invention refers to a method of producing a coated paper or paperboard, but excluding photographic papers, comprising the steps of: (a) forming a free flowing curtain comprising at least one layer, whereby the composition forming at least one layer of the free flowing curtain has a high shear viscosity of at least about 50 mPa·s, and (b) contacting the curtain with a continuous web substrate of basepaper and paperboard.Type: GrantFiled: October 16, 2003Date of Patent: January 6, 2009Assignee: Dow Global Technologies Inc.Inventors: Robert Urscheler, Pekka J. Salminen, Jamel F. Attai, John A. Roper, III
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Publication number: 20080257508Abstract: A print medium for ink-jet printing comprises a base substrate, a micro-porous ink-receiving layer, and a backing layer. The base substrate can include raw base paper and a moisture barrier layer between the raw base paper and ink receiving layer. The ink-receiving layer can be a micro-porous type, and can be applied onto the moisture barrier at the first side of the base substrate and the backing layer can be applied to a second side of the base substrate. The backing layer can include an extruded coated polymer layer and can be configured to transport solvent vapor to the base substrate at the rate of at least 15 g/m2/24 hr.Type: ApplicationFiled: April 23, 2007Publication date: October 23, 2008Inventors: Chang Park, Xulong Fu, Ronald J. Selensky, Eric L. Burch, Tao Chen
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Patent number: 7425246Abstract: The present invention refers in one embodiment to a method of manufacturing multilayer coated papers and paperboards, but excluding photographic papers and pressure sensitive copying papers, that are especially suitable for printing, packaging and labeling purposes, in which at least two curtain layers selected from aqueous emulsions or suspensions are formed into a composite, free-falling curtain and a continuous web of basepaper or baseboard is coated with the composite curtain, and paper or paperboard thereby obtainable.Type: GrantFiled: April 12, 2002Date of Patent: September 16, 2008Assignee: Dow Global Technologies Inc.Inventor: Robert Urscheler
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Patent number: 7399381Abstract: A machine for producing and treating a web of material including a material web forming device, a dewatering and drying section, at least one application apparatus, a drying device and a processing device. The material web forming device forms a material web continuously from a supplied fibrous suspension. The dewatering and drying section is arranged along a material web path after the material web forming device. The section extracts water from the web by way of at least one of thermal and mechanical action. The at least one application apparatus is arranged along the material web path after the dewatering and drying section. The apparatus applies liquid or pasty application medium to at least one side of the web. The drying device is arranged along the material web path after the application apparatus. The drying device dries the moving material web to a final drying state. The processing device is arranged along the material web path after the drying device.Type: GrantFiled: December 17, 2004Date of Patent: July 15, 2008Assignee: Voith Paper Patent GmbHInventors: Richard Aust, Christoph Henninger, Stefan Reich, Martin Tietz
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Patent number: RE40857Abstract: A recording medium particularly suitable for electrophotographic copying is characterized by coated paper that for a given basis weight has proportionally less coating and proportionally more fiber than conventional coated paper made for electrophotographic processes. The base sheet of the coated paper is preferably formed square on a paper machine wet end and has on the order of 40-50% less filler than conventional sheet paper made for electrophotographic processes. After being formed and dried, the base sheet is provided with a top coat weight that is approximately 60% less than the typical coat weight used for conventional paper. The coating is formulated to have sufficient viscosity to stay more on the surface of the base sheet. The coated sheet is calendered to a medium gloss on the order of a 75° TAPPI gloss of about 45, both to preserve a degree of surface roughness to enhance runnability of the paper through an electrophotographic copier and to provide a pleasant and easily readable surface.Type: GrantFiled: March 22, 2004Date of Patent: July 21, 2009Assignee: NewPage Wisconsin System Inc.Inventors: Charles A. Normington, Gregory E. Pulchinski, Gary G. Schiller
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Patent number: RE44601Abstract: Composite compounds of co-structured or co-adsorbed organic or mineral fillers or pigments containing at least two organic or mineral fillers or pigments of a different nature and the use thereof in the paper industry for manufacturing paper, filling or coating or for any other surface treatment of the paper as well as wood or metal or plastic or cement surface treatment compounds in the fields of aqueous and non-aqueous paints and plastics materials. Coatings colors, uncoated filling compound and sheets of base paper for coating containing them.Type: GrantFiled: May 25, 2011Date of Patent: November 19, 2013Assignee: OMYA Development AGInventors: Patrick A. C. Gane, Matthias Buri