With Formation Of Web Or Article Patents (Class 162/13)
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Patent number: 6001218Abstract: A method of making sanitary paper products from newspapers. The method includes the steps of: (a) pulping newspapers in water with agitation to produce a pulp slurry, the fiber in the newspapers having an oil content ranging from about 0.025% to about 2.0%, by weight, and the slurry having a consistency between about 3% and about 18% and a pH below about 8.0; (b) adding a surfactant to the pulp slurry and maintaining the pulp slurry at a temperature above about 100.degree. F. for at least 15 minutes such that a substantial quantity of the oil in the old newspaper is retained; (c) increasing the consistency of the slurry to between about 3.5% and about 18%; and (d) using the treated pulp as a source of fibers in a paper making process to produce sanitary paper products.Type: GrantFiled: July 7, 1997Date of Patent: December 14, 1999Assignee: Kimberly-Clark Worldwide, Inc.Inventors: Jay Chiehlung Hsu, Nauman Noorali Lakhani, Reginald Smith
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Patent number: 5895556Abstract: A waste paper treatment process for the recycle and re-use of waste paper, which process comprises treating the waste paper, in a repulper, with a surfactant, in the absence of traditional repulper chemicals such as silicate, caustic and peroxide. The surfactant is preferably a copolymer of ethylene oxide and propylene oxide, and is used in a sufficient concentration to form ink agglomerates. The ink agglomerates are retained on the paper, rather than being removed as in waste paper deinking. The process permits the elimination of normal repulper chemicals, and reduces the amount of ink sludge generated, while providing acceptable brightness levels for the recycled pulp.Type: GrantFiled: February 13, 1995Date of Patent: April 20, 1999Assignee: ICI Canada Inc.Inventors: Loreen D. Ferguson, Terrence J. Blain, Jeanette E. Grant, Christine M. Parent
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Patent number: 5750005Abstract: A method of making a wood pulp is disclosed. The method includes chipping wood into wood chips and then inoculating the wood chips with an inoculum of a white rot fungi and a nutrient adjuvant selected from the group consisting of corn steep liquor, molasses and yeast extract. The wood chips are introduced into a bioreactor and incubated. The incubated wood chips are then pulped. A method of pretreating wood including chipping the wood into wood chips and inoculating the wood chips with an inoculant of the white rot fungi and a nutrient adjuvant selected from the group consisting of corn steep liquor, molasses and yeast extract is also disclosed. A method for producing paper from the treated wood chips is also disclosed. The addition of the nutrient adjuvant dramatically reduces the amount of fungal inoculant needed (by multiple orders of magnitude), to achieve similar results.Type: GrantFiled: February 14, 1997Date of Patent: May 12, 1998Assignee: Wisconsin Alumni Research FoundationInventor: Masood Akhtar
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Patent number: 5728269Abstract: A board composed of a lignocellulosic material and the modification thereof as the substantial components and having good mechanical strength, even when the board does not contain any components derived from an additive, by utilizing the autoadhesion of a specified lignocellulosic substance. This board is produced by molding under heat and pressure a lignocellulosic substance containing at least 30 weight % of a malvaceae bast plant, being substantially free from any component derived from an adhesive, and has a strength value of more than 100 as defined by the following formula (I): 0.48.times.Y/X.sup.2, wherein Y is a bending strength (kgf/cm.sup.2) and X is a density (g/cm.sup.3). A particulaly preferable example of the plant is the kenaf.Type: GrantFiled: October 18, 1996Date of Patent: March 17, 1998Assignees: Atsushi Onishi, Tsuyoshi KohnoInventors: Tsuyoshi Kohno, Hiroharu Yamaguchi
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Patent number: 5656129Abstract: A method of refining wheat straw into fibers cuts the straw to a length of between about two and about four inches, wets the straw, softens the straw by subjecting the straw to pressurized steam and refines the softened straw in a pressurized mechanical refiner to produce fibers capable of being used in the manufacture of cellulosic board products. The straw fibers may be combined in any proportion to other fibers, such as wood fibers, and used in known dry, wet-dry, and wet board manufacturing processes to produce softboard, medium-density fiberboard, and hardboard products.Type: GrantFiled: May 31, 1995Date of Patent: August 12, 1997Assignee: Masonite CorporationInventors: David Benard Good, Leland Bruce Jones
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Patent number: 5635029Abstract: An absorbent product containing sphagnum moss selected from the group of botanical sections consisting of PALUSTRIA, ACUTIFOLIA, RIGIDA, SUBSECUNDA and CUSPIDATA. The invention also extends to a novel method for manufacturing a highly absorbent structure and to a method for evaluating the liquid absorbent properties of a sphagnum moss composition.Type: GrantFiled: July 20, 1995Date of Patent: June 3, 1997Assignee: Johnson & Johnson Inc.Inventors: Yvon Levesque, Sylvaine Cote, Denis Gallagher
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Patent number: 5624616Abstract: A method for making lignocellulose fibers, which may be optionally coated with a suitable thermoplastic, wherein the starting materials may be chosen from a wide variety of generally non-recyclable contaminated wood, paper, and/or plastic products. A mixture of the preferred lignocellulose material characterized by a relatively low moisture content and the desired thermoplastics is refined and comminuted in a steam atmosphere which is at a temperature, pressure, and duration sufficient to soften both the lignin within the wood chips and the thermoplastic polymer. The temperature of the steam atmosphere is relatively high because of the use of dry wood chips which do not result in excessive vaporization during heating. The comminution of the mixture occurs by auguring the mixture between counter-revolving dual refining discs in the elevated temperature, pressurized steam atmosphere.Type: GrantFiled: April 20, 1995Date of Patent: April 29, 1997Inventor: S. Hunter W. Brooks
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Patent number: 5620564Abstract: A method of making a wood pulp is disclosed. The method includes chipping wood into wood chips and then inoculating the wood chips with an inoculum of Ceriporiopsis subvermispora and a nutrient adjuvant selected from the group consisting of corn steep liquor, molasses and yeast extract. The wood chips are introduced into a bioreactor and incubated. The incubated wood chips are then pulped. A method of pretreating wood including chipping the wood into wood chips and inoculating the wood chips with an inoculant of Ceriporiopsis subvermispora and a nutrient adjuvant of corn steep liquor is also disclosed. A method for producing paper from the treated wood chips is also disclosed. The addition of the corn steep liquor nutrient adjuvant dramatically reduces the amount of fungal inoculant needed (by multiple orders of magnitude), to achieve similar results.Type: GrantFiled: August 11, 1994Date of Patent: April 15, 1997Assignee: Wisconsin Alumni Research FoundationInventor: Masood Akhtar
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Patent number: 5620565Abstract: Paper products such as bathroom tissue, facial tissue, napkins and paper towels are made from high coarseness fibers such as recycled newsprint fibers, CTMP, TMP, and groundwood. These products exhibit premium level qualities in terms of softness, bulk, and flexibility. The novel process selectively treats these high coarseness fibers in a way that makes the fibers feel softer and enhances papermachine operation with this type of furnish, thereby permitting higher product quality levels than previously possible with high coarseness fibers.Type: GrantFiled: October 26, 1995Date of Patent: April 15, 1997Assignee: Kimberly-Clark CorporationInventors: Nicholas W. Lazorisak, John F. Schmitt, Reginald Smith
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Patent number: 5582681Abstract: A sanitary paper product made from newspapers containing coarse cellulosic fibers and printed with ink that contains oil and a method for making the same is provided. The method has the step of (a) pulping the newspapers in water with agitation to produce a pulp slurry at a consistency between 3% and 12% and a pH below about 8.0; (b) adding to the slurry an enzyme selected from the group consisting of cellulase, hemicellulase, and lipase and maintaining the pulp slurry at a temperature above about 100.degree. F. for at least 15 minutes; (c) maintaining at least about 2% of the of oil in contact with the newspaper fibers beginning with the making of the pulp slurry in step (a) through step (b); and using the enzyme treated pulp as a major source of fiber in the paper making process to produce a sanitary paper products.Type: GrantFiled: June 29, 1994Date of Patent: December 10, 1996Assignee: Kimberly-Clark CorporationInventors: Sangho Back, Nicholas W. Lazorisak, Norman L. Smeltzer, John F. Schmitt, Reginald Smith
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Patent number: 5582682Abstract: The specification discloses an unorthodox system for manufacturing strong, light-weight and weather-resistant cellulosic composite materials from discarded paper and newsprint, and papermill sludge--and from an unlimited variety of particulated fibrous lignocellulosics--without the use of an extrinsic adhesive. Both the matrix-forming resin and the fiber-substrate, which comprise the entire composite, are spontaneously created in situ at ambient conditions by the ammoniation of a mixture of a protein-containing material and a particulated cellulosic. Heating an article shaped from such a mixture to above 175.degree. C. polymerizes the resin and bonds the fiber-substrate into a cellulosic composite product. Also disclosed is a process for manufacturing reinforced and laminated composites as well as a composition which simplifies the production of both cellulosic composites and all-biomass thermosetting resins.Type: GrantFiled: May 31, 1994Date of Patent: December 10, 1996Inventor: Arthur Ferretti
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Patent number: 5538594Abstract: A method is disclosed for producing, in a continuous throughput, high quality paper from recycled waste paper utilizing high consistency, low shear pulping, followed by a series of cleaning steps to produce a wet, friable pulp which is digested and optionally bleached. The resulting pulp can be run on a paper machine alone or blended with virgin pulp to produce a paper containing at least 10% by weight recycled paper with less than 20 ppm per unit area solid non-fibrous contaminants larger than 0.3 mm.sup.2, and which may be blade coated on a high speed paper machine.Type: GrantFiled: January 9, 1995Date of Patent: July 23, 1996Assignee: Westvaco CorporationInventors: Mark A. Hank, Leo T. Mulcahy, Ralph S. Peterson, Robert C. Streisel
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Patent number: 5520777Abstract: In manufacturing fiberboard, it is known to press mixtures of lignocellulosic material and binding agents to form a board product. In this invention, an improved process for manufacturing fiberboard is disclosed including the step of adding a solution of maleic anhydride and glycerol to the lignocellulosic material prior to refining thereof. The binder used is preferably phenolic-formaldehyde resin, in which case post-heating may be beneficial.Type: GrantFiled: September 2, 1994Date of Patent: May 28, 1996Assignee: Midnorth Forest Industry Alliance Inc.Inventor: Walter S. Shisko
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Patent number: 5486268Abstract: Waste cellulosic paper products, for example, old corrugated containers are recycled employing oxygen delingnification in the presence of an alkaline material to produce a recycled pulp of lower kappa number, while maintaining adequate strength in the pulp. The recycling process preferably employs an acid pretreatment in combination with the oxygen delignification, and exposure of the waste product to the alkaline material is preferably controlled so that at any point in the delignification the waste product is exposed to not more than 50%, by dry weight, of the alkaline material based on the weight of residual lignin in the waste paper product.Type: GrantFiled: June 16, 1994Date of Patent: January 23, 1996Assignee: Domtar Inc.Inventor: Xuan T. Nguyen
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Patent number: 5437908Abstract: A bathroom tissue comprising an intermediate layer having on one side thereof a top layer, and on the other side thereof a bottom layer. The intermediate layer is comprised of about 100% wood pulp and the top and bottom layers are comprised of wood and rayon pulps mixed in a weight ratio of about 40-80:60-20. A process for producing the bathroom tissue is also disclosed.Type: GrantFiled: May 12, 1994Date of Patent: August 1, 1995Assignees: Jujo Kimberly K.K., Toyo Paper Mfg. Co., Ltd.Inventors: Takeshi Demura, Teruo Uchiyama, Sadayuki Aoki, Minoru Ihara
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Patent number: 5434011Abstract: A method for manufacturing a peat moss board suitable for use as an absorbent core in structures for absorbing body exudate. The method is characterized by conditioning a wet laid board to a specific water content and calendering the conditioned board at a predetermined pressure. The water content and the calendering pressure determine the density of the peat moss board in final form. The invention also extends to a peat moss board manufactured by the novel method.Type: GrantFiled: December 13, 1991Date of Patent: July 18, 1995Assignee: Johnson & Johnson Inc.Inventor: Martin Roy
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Patent number: 5290830Abstract: Reinforced elastomeric articles, such as tires, wherein the reinforcement is reticulated bacterial cellulose are provided. Reticulated bacterial cellulose has an average diameter of about 0.1 micron and a substantially infinite aspect ratio. The reinforced article comprises about 2 phr to 10 phr of the cellulose reinforcement.Type: GrantFiled: November 6, 1991Date of Patent: March 1, 1994Assignee: The Goodyear Tire and Rubber CompanyInventors: William C. Tung, Deborah A. Tung, Douglas D. Callander, Richard G. Bauer
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Patent number: 5188707Abstract: A method of hardening wood using a pulping agent for the chemical separation of lignin from cellulose in the wood without damage to either component. The pulping agent comprises the reaction product of (a) a compound produced by electrolytic oxidation of a predetermined amount of a loweralkanolamine in aqueous solution and neutralized with a strong mineral acid, with (b) the loweralkanolamine used in excess relative to the predetermined amount of loweralkanolamine subjected to the electrolytic oxidation. Also disclosed are processes utilizing such a pulping agent for chemically debarking whole logs as well as for converting soft wood into hard wood.Type: GrantFiled: December 26, 1991Date of Patent: February 23, 1993Inventor: John Gordy
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Patent number: 5135612Abstract: A method for making a shaped product comprising exploded bark. Preferably the shaped product comprises exploded softwood bark having at least 23% cellulose and at least 18% lignin and polyphenols content, based upon the dry weight basis of the bark. One of the methods to make the shaped product comprises exploding softwood bark to obtain exploded softwood bark having at least 23% cellulose and at least 18% lignin and polyphenols content, compressing that exploded bark into a shaped product, while removing in part water, and drying the shaped product to remove the remaining water.Type: GrantFiled: March 11, 1991Date of Patent: August 4, 1992Assignee: Domtar Inc.Inventors: Michel J. Desrochers, Michel Jean, Michel P. Drouin
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Patent number: 5116889Abstract: This invention relates to homogeneous compositions comprising pulped paperboard and a finely divided polymer, suitably polyethylene terephthalate, commonly referred to as "PET". Also, provided are stable aqueous dispersions of finely divided polymer particles, preferably of micronic or submicronic range particle size. Processes for providing the novel compositions of the invention are also provided.Type: GrantFiled: January 26, 1990Date of Patent: May 26, 1992Assignee: Seymour G. GilbertInventors: Seymour G. Gilbert, Urban J. Coelho
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Patent number: 5114534Abstract: A process for reducing the energy requirements for drying a cellulosic pulp slurry by contacting a pulp slurry with sodium sulfate before web formation, dewatering and drying.Type: GrantFiled: December 10, 1990Date of Patent: May 19, 1992Assignee: Georgia-Pacific CorporationInventors: Donald G. Rachor, Richard F. Buchholz
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Patent number: 5110412Abstract: The machinability of a papermaking composition of recycled fibers is improved by treating the fibrous composition with an enzyme preparation which acts on all or part of the cellulose fiber components, causing an improvement in the drainability of the water through the fibrous layer.Type: GrantFiled: February 11, 1991Date of Patent: May 5, 1992Assignee: La Cellulose Du PinInventors: Jean-Luc M. Fuentes, Michel M. Robert
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Patent number: 5100511Abstract: A method for the manufacture of products containing fibers of lignocellulosic material which involves the disintegration of a lignocellulosic material into fibers and forming and pressing of the fiber web into the product in question, which is preferably in the form of fiberboard (board products). The material that forms the fibers is impregnated with lignin in conjunction with water and at a pH which does not substantially exceed 12.5. When the lignin has been absorbed by the material it is fixed against leaching by water through the modification of said lignin into an essentially water-insoluble form.Type: GrantFiled: February 4, 1991Date of Patent: March 31, 1992Inventors: Rune Simonson, Brita Ohlsson, Birgit stman
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Patent number: 5055159Abstract: A method of using biological processes as a pretreatment step in combined biological and mechanical paper pulping process is described. The process uses a species of fungus, Ceriporiopsis subvermispora, which has not previously been used for this purpose. It has been found that even with a non-optimized system, and with the stationary holding of the wood chips during fungal incubation, that significant savings in energy usage in the pulping process can be achieved compared to conventional mechanical pulping while simultaneously achieving increased strength characteristics in the paper.Type: GrantFiled: May 16, 1990Date of Patent: October 8, 1991Assignee: Wisconsin Alumni Research FoundationInventors: Robert A. Blanchette, Gary F. Leatham, Michael Attridge, Masood Akhtar, Gary C. Myers
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Patent number: 5000822Abstract: An imitation leather product and a process for the preparation of the imitation leather product from natural hemp which comprises the steps of (a) firstly digesting natural hemp fiber with weak alkali solution, (b) secondly digesting with ammonia gas, (c) presoak treating either with methylol urea and ammonium phosphate, or sodium chromate and sulfuric acid, and immediately adding ammonia thereto, respectively, (d) beating with SBR resin and cyclohexylcarboxyl diphenylamino thiazolyl sulfonamide, (e) jetting through a multiple stage fiber jetting device, and soaking in a soaking bath container containing methylphenol and SBR resin.Type: GrantFiled: June 23, 1989Date of Patent: March 19, 1991Assignees: Tae S. Hwang, Young K. HongInventors: Tae S. Hwang, Kyung H. Kim
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Patent number: 4861427Abstract: A fibrous web product with a surface treatment containing bacterial cellulose and a method of surface treating such fibrous webs. The bacterial cellulose is applied to at least one surface of a fibrous web, to make products such as printing material suitable for magazines or advertisements, by use of conventional paper manufacturing equipment. The bacterial cellulose may be applied singularly or in combination with other materials such as fillers or pigments. Bacterial cellulose applied at relatively low concentrations gives excellent properties of gloss, smoothness, ink receptivity and holdout, and surfaces strength.Type: GrantFiled: March 10, 1988Date of Patent: August 29, 1989Assignee: Weyerhaeuser CompanyInventors: Donald C. Johnson, Amar N. Neogi, Henry A. LeBlanc
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Patent number: 4808267Abstract: A waterproof photographic paper support, which is coated with a polyolefin resin, is provided. The paper itself is formed from a particular paper pulp composition which contains fatty acids and/or fatty acid salts and an aluminum salt, as well as, if necessary, alkylketenedimer. Such paper pulp concentration contains, furthermore, anionic and cationic polyacrylamides in the ratio of 40:60 to 60:40, as well as an epoxidized fatty acid amide. The acrylic acid content of the anionic polyacrylamide amounts to between about 5% and 20%.Type: GrantFiled: February 27, 1987Date of Patent: February 28, 1989Assignee: Felix Schoeller, Jr. GmbH & Co. KGInventors: Alois-Bernhard Kerkhoff, Rudolf Wanka, Wolfgang Storbeck
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Patent number: 4676871Abstract: Dry laid board comprising peat moss is provided and made by harvesting peat moss having a degree of decomposition of H-1 value as measured by the Modified Von Post Scale, individualizing the harvested peat moss, drying the individualized peat moss and entraining the peat moss in a gas stream. The entrained peat moss is then condensed to form a low density peat moss containing board which is subsequently calendered for use in such products as dressings, diapers and sanitary napkins.Type: GrantFiled: August 29, 1985Date of Patent: June 30, 1987Assignee: Johnson & JohnsonInventors: Serge M. Cadieux, Martin Lemay
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Patent number: 4668339Abstract: Ink-bearing secondary fiber feedstocks are mechanically fiberized in a substantially dry state to produce substantially discrete fibers and ink-bearing fines, and the fibers are separated from the fines in a substantially dry state.Type: GrantFiled: October 28, 1985Date of Patent: May 26, 1987Assignee: Kimberly-Clark CorporationInventor: Byron R. Terry
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Patent number: 4652324Abstract: A process for the production of a laminated sheet is disclosed, which comprises impregnating a base paper for laminated sheet using a wood pulp having an .alpha.-cellulose content of 87.0% or more with a synthetic resin to prepare a prepreg and subjecting the prepreg to laminate molding by heat. A process for the production of a metal foil-clad laminated sheet is also disclosed, which comprises impregnating a base paper for laminated sheet using a wood pulp having an .alpha.-cellulose content of 87.0% or more with a synthetic resin to prepare a prepreg, piling up the prepreg, placing a metal foil one either one or both sides of the prepregs, and subjecting the resulting prepregs with metal foil to laminate molding by heat. The laminated sheet or metal foil-clad laminated sheet of this invention has not only excellent punchability but also excellent electric characteristics and heat resistance and hence, it is quite useful as a laminated sheet for high density printed wiring system.Type: GrantFiled: September 28, 1984Date of Patent: March 24, 1987Assignee: Sanyo-Kokusaku Pulp Co., Ltd.Inventors: Naotoshi Yamashina, Fumihiko Yabuta
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Patent number: 4634498Abstract: High strength and high density wood fiberboard is formed by treating the wood fiber source material with a highly alkaline solution, such as sodium hydroxide solution, before interfelting the fibers into a loose mat. The wood source material may be treated after refining the material into fibers, but preferably, the wood source material is treated before fibrillation. Further, wood fiber source material may be partially neutralized before felting without substantial change in the resulting densities and strengths.Type: GrantFiled: December 31, 1984Date of Patent: January 6, 1987Assignee: United States Gypsum CompanyInventors: Dennis L. Hardesty, Timothy D. Hanna, Frank J. Wendt, Kendall D. White, Jr.
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Patent number: 4615689Abstract: Fibers, such as wood fibers, are treated with a solvent solution of a thermoplastic polymer, e.g., polypropylene; the solvent is removed; and the treated fibers are fused into an article such as a fiber-polymer sheet or a board.Type: GrantFiled: December 31, 1984Date of Patent: October 7, 1986Assignee: Mobil Oil CorporationInventors: James G. Murray, Harold G. Tinger
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Patent number: 4532006Abstract: An improved inorganic fiber mat containing mineral wool, preferably a composite mat of mineral wool and fiberglass, is prepared by:(a) forming an aqueous slurry of the inorganic fiber raw material containing non-fibrous, particulate contaminants;(b) agitating the slurry to separate heavier contaminant materials;(c) passing the slurry through a unique cleaning apparatus whereby the moving slurry is cascaded and subjected to air induced hydraulic turbulence to separate any remaining contaminant materials; and(d) thereafter transferring the fibrous material, preferably as an admixture of cleaned mineral wool fibers and glass fibers, to a mat forming device.Type: GrantFiled: August 5, 1983Date of Patent: July 30, 1985Assignee: The Flintkote CompanyInventors: Donald C. Winters, Ivan D. Klein
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Patent number: 4518459Abstract: Washing methods of deinking secondary cellulose fiber (i.e., removing unwanted non-cellulose materials therefrom) are disclosed. These washing methods (as opposed to flotation methods) generally involve deinking the fiber with surface active agent (surfactant).The present invention utilizes a single foam-suppressing surface active agent consisting essentially ofR--(Ar)--(OC.sub.2 H.sub.4)m--(OC.sub.3 H.sub.6)n--Y;wherein R represents a monovalent higher aliphatic group containing from 6 to 24 carbon atoms,Ar represents an aromatic residue,--(OC.sub.2 H.sub.4)m--being a poly(ethylene oxide) chain,--(OC.sub.3 H.sub.6)n--being a poly(propylene oxide) chain;m is about 6 to about 15,n is about 12 to about 48,m:n is less than 1, andY is selected from the group consisting of hydroxyl and benzyl ether.The present washing method of deinking reduces or eliminates objectionable foam, potentially provides energy savings yet maintains or improves the quality of the deinked fiber.Type: GrantFiled: January 17, 1983Date of Patent: May 21, 1985Assignee: Economics Laboratory, Inc.Inventors: Richard E. Freis, James E. Maloney, Thomas R. Oakes
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Patent number: 4488932Abstract: Fibrous webs of improved bulk and softness are produced by subjecting hydrophilic papermaking fibers to mechanical deformation, e.g. hammermilling, sufficient to deform the fibers without substantial fiber breakage, dispersing the resulting curled or kinked fibers, preferably in admixture with conventional papermaking fibers, in an aqueous foam with minimal agitation and holding time and forming a wet laid web from the resulting fiber furnish.Type: GrantFiled: August 18, 1982Date of Patent: December 18, 1984Assignee: James River-Dixie/Northern, Inc.Inventors: Robert J. Eber, Bruce W. Janda
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Patent number: 4455195Abstract: The disclosure relates to a novel and highly superior filter media formed of random-laid, lignin-containing fibers, and to a process for manufacture of the filter media. The process involves selection of lignin-containing fiber source, having a lignin content of at least about 10% and thermomechanically pulping the fiber source under temperature/pressure conditions of 300.degree. F.-350.degree. F./50 psig-120 psig and a refiner energy utilization of about 8-35 HPD/ADT. The thermomechanically produced fibers are characterized by a high degree of stiffness, and an extremely smooth surface free of fine fibril formation and thus substantially non-self-bonding. An improved filter media is formed by a random lay-up of the lignin-containing fibers, typically with selected other pulp fibers having technical characteristics suitable for filter media utilization.Type: GrantFiled: January 5, 1982Date of Patent: June 19, 1984Assignee: James River CorporationInventor: Homan B. Kinsley
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Patent number: 4411737Abstract: An improvement in a method for producing paper is disclosed. The paper-producing method involves the steps of preparing a slurry of high lignin content having a predetermined freeness and containing from 1 to 20 percent by weight of fibers, refining the slurry to enable the production therefrom of paper having predetermined properties, forming a web from the slurry and drying the web. The improvement involves treating the high lignin content slurry, prior to the refining step, with a sodium, potassium or lithium alkaline sulfite/sulfide/carbonate solution at atmospheric pressure at a temperature of at least 60.degree. C. and at a pH of at least 10 for from 10 to 60 minutes. The amount of the sulfite/sulfide/carbonate solution should be sufficient that the treatment increases the strength of paper made at the same degree of freeness. The slurry should be one in which at least 50 percent of the fibers are softwood fibers and containing not more than 3.0 percent of residual cooking chemicals.Type: GrantFiled: August 4, 1981Date of Patent: October 25, 1983Assignee: Owens-Illinois, Inc.Inventor: Sergio F. Galeano
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Patent number: 4391670Abstract: Press dried paper sheets from certain ozonated high yield pulps are disclosed. Such sheets show substantially improved strength over comparable sheets prepared from non-ozonated pulps and over non-press dried sheets from ozonated pulps.Type: GrantFiled: October 7, 1981Date of Patent: July 5, 1983Assignee: International Paper CompanyInventor: Richard B. Phillips
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Patent number: 4361463Abstract: A process for producing a highly qualified dissolving pulp sheet is disclosed, wherein the pulp sheet exhibits reduced swelling tendencies and improved mercerizing properties, combined with at least reduced need for dialysis of the mercerization liquor in any subsequent viscose processing, while reducing the energy consumption in the treatment process. A substantial proportion of the hemicellulose in a pre-hydrolyzed bleached sulfate cellulosic pulp is removed by contacting the pulp with an aqueous solution of sodium hydroxide. The pulp is subjected to mechanical working under a net energy supply of 15-100 KWh/ton pulp to split the primary layer, and at least the outer parts of the secondary layer, of the pulp fibers substantially without fibrillation. The pulp can be washed, dried and pressed to form sheets.The dissolving pulp produced by this process is suitable for the production of reinforcing cord, such as tire cords and the like.Type: GrantFiled: February 6, 1981Date of Patent: November 30, 1982Assignee: Billerud Uddeholm AktiebolagInventors: Erik A. S. Lindberg, Karl-Johan Ljungqvist
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Patent number: 4347099Abstract: A process for the reclamation of waste paper in the presence of an aqueous alkaline solution comprises having the solution contain at least a carboxylated polymer.Type: GrantFiled: November 17, 1980Date of Patent: August 31, 1982Assignee: Solvay & Cie.Inventors: Jean De Ceuster, Paul Essemaeker
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Patent number: 4294883Abstract: A composition for short cut, synthetic polymeric staple fibers that are used in a wet lay application for the production of nonwovens is disclosed and claimed herein along with a fiber having the finish thereon and the process for dispersing the fiber in an aqueous medium. Synthetic polymeric filaments are cut into staple lengths, generally in a range of from about 1/4 to about 3 inches in length, and are dispersed in an aqueous medium in conjunction with a composition that includes as an essential ingredient, an ethoxylated primary emulsifier that contains at least five moles of ethylene oxide, and exhibits a surface tension of at least 30 dynes per centimeter in a 0.10 weight percent aqueous solution at 25 degrees Centigrade plus or minus 2 degrees Centigrade. Optionally, a lubricant may be added to the finish composition to improve processability of the fiber during manufacture. The lubricant should be compatible with the primary emulsifier.Type: GrantFiled: August 17, 1979Date of Patent: October 13, 1981Assignee: Hoechst Fibers Industries, Div. of American Hoechst CorporationInventor: Roland L. Hawkins
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Patent number: 4287020Abstract: A flexible mat of randomly-oriented, interwoven chyrsotile asbestos fibers, having the appearance of a flake when flattened and spread out to "open" the fibers without separating the individual fibers and without significantly reducing their natural length, have been found to provide a reinforcing agent of extraordinary strength.Type: GrantFiled: November 29, 1979Date of Patent: September 1, 1981Inventor: Irving F. Moore
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Patent number: 4259147Abstract: A versatile process and apparatus is presented for producing, in high yields, many different grades of pulp from a single wood specie or for pulping any specie or type of woody material, and for storage and recycling of the by-product liquid and gaseous materials. The process of this invention is virtually pollution free, and the reactant chemicals are recoverable from the by-products. In the alternative, the by-products themselves have a commercial value which may forestall recovery of the reactants. The lignin constituent extracted from the pulp is usable as a resin binder, a wood rehardening agent, or a glue.Type: GrantFiled: October 11, 1979Date of Patent: March 31, 1981Assignee: New Fibers InternationalInventor: John Gordy
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Patent number: 4247362Abstract: Wet-laid sheets of softwood high yield fibers in combination with hardwood high yield fibers. The sheets, which are strong enough to be handled by commercial equipment, are formed on conventional papermaking machines using a furnish comprising a major proportion of softwood high yield fibers in admixture with a minor proportion of hardwood high yield fibers. The hardwood high yield fibers are specially prepared by a procedure comprising treating hardwood with relatively high levels of chemicals under relative stringent conditions and defibrating the treated hardwood with relatively high levels of power input. Airfelts made from these sheets exhibit low wet densities. Processes for making the sheets and the airfelts are also provided.Type: GrantFiled: May 21, 1979Date of Patent: January 27, 1981Assignee: The Buckeye Cellulose CorporationInventor: James C. Williams
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Patent number: 4227965Abstract: A process for improving the strengths and resistance to water absorption of wood fiber hardboard, along with a lessening in the number of conventional steps, is disclosed. Hardboad is thereby produced by a process wherein drying oil is added to the wood chips prior to the pulp preparation stage; and optionally an oxidation accelerator is added during the pulp preparation stage. The hardboard is then formed in the usual manner without requiring the conventional addition of binder ingredients in the stock chest, without requiring conventional baking following pressing and, in the case of "tempered" hardboard without requiring the subsequent addition of tempering materials and baking following the conventional press operation.Type: GrantFiled: July 2, 1979Date of Patent: October 14, 1980Assignee: United States Gypsum CompanyInventor: Myron M. Luszczak
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Patent number: 4221630Abstract: A method of making fiberboard using a substantially closed white water system. One or more layers of separately prepared surface pulp is applied to a layer of base pulp at the wet sheet forming stage. Lignocellulose chips in a pressure-sealed defibrating zone under generation of steam. The steam is separated at the discharge end of the defibrating zone under atmospheric pressure. The atmospheric steam is utilized to presteam the raw chips. The presteamed chips are thereafter dewatered to a moisture content coordinated to the energy demand of the defibrating treatment and the desired generation of steam prior to entering the defibrating zone. The water removed at the dewatering stage is collected for use in preparing the surface layer pulp suspension. A small portion of the base pulp to be used for the surface layer pulp is diverted to a refiner and diluted with water.Type: GrantFiled: April 20, 1978Date of Patent: September 9, 1980Assignee: Stig SelanderInventors: Stig D. Selander, Karl N. Cederquist
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Patent number: 4179543Abstract: A composition for short cut, synthetic polymeric staple fibers that are u in a wet lay application for the production of nonwovens is disclosed and claimed herein along with a fiber having the finish thereon and the process for dispersing the fiber in an aqueous medium. Synthetic polymeric filaments are cut into staple lengths, generally in a range of from about 1/4 to about 3 inches in length, and are dispersed in an aqueous medium in conjunction with a composition that includes as an essential ingredient, an ethoxylated primary emulsifier that contains at least five moles of ethylene oxide, and exhibits a surface tension of at least 30 dynes per centimeter in a 0.10 weight percent aqueous solution at 25 degrees Centigrade plus or minus 2 degrees Centigrade. Optionally, a lubricant may be added to the finish composition to improve processability of the fiber during manufacture. The lubricant should be compatible with the primary emulsifier.Type: GrantFiled: August 19, 1976Date of Patent: December 18, 1979Assignee: Hoechst Fibers Industries, Division of American Hoechst CorporationInventor: Roland L. Hawkins
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Patent number: 4040899Abstract: Modified paper which exhibits high tear resistance and toughness and which contains a high percentage of straw fibers and which has fibers consolidated in a three step process including drawing water off by vacuum, press drying and fiber upsetting.Type: GrantFiled: November 29, 1974Date of Patent: August 9, 1977Assignee: Clupak, Inc.Inventor: James Wade Emerson
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Patent number: 4012279Abstract: Lignocellulose fiber containing chips, preheated with steam liberated from a previous chip defibration, are dewatered and then defibrated in an atmosphere of saturated steam and in the presence of backwater and suspended in backwater to form a pulp suspension whereafter wet sheets are formed from the pulp suspension, water is mechanically removed from the wet sheets and recycled as backwater to be supplied simultaneously, with dewatered chips, to the defibration step and to form a new pulp suspension and said wet sheets are dried.Type: GrantFiled: December 30, 1974Date of Patent: March 15, 1977Assignee: Stig SelanderInventors: Stig Selander, Karl Cederquist
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Patent number: RE29770Abstract: An improved method for the manufacture of wood fiberboard according to the wet system with a closed white water system includes the steps of drying the incoming lignocellulose containing material, prior to the dilution step, to a dryness, or solid consistency, which is higher than the dryness of the wet lap or sheet before final drying to produce the fiberboard product. Formaldehyde is added to the resulting white water which is homogenized to atomize occurring precipitations through efficient agitation and dispersion prior to being recirculated for use for diluting the incoming fiber material. Thus, there is obtained an efficient closed white water system which results in a reduction of environmentally harmful discharge of polluted water as well as the production of fiberboard with enhanced appearance.Type: GrantFiled: August 15, 1977Date of Patent: September 19, 1978Assignees: Isorel S.A., Stig Daniel SelanderInventors: Stig Daniel Selander, Bernard Marechal, Corrado D'Andrea