Abstract: Thermally expandable crimped hollow fibers having expandable regions interconnected with crimped portions are provided. The crimped hollow fibers may be formed from any hollow polymer fiber that is capable of being crimped and is reactive to heat. Pressure, such as from two opposed mating crimping dies, is applied to portions of a hollow polymer fiber to compress or crimp portions of the fiber, thereby leaving uncrimped or expandable regions containing an expandable substance. In use, the crimped hollow fibers may be contacted with cellulose fibers in the wet-end section of the paper-making process and the resulting mixture formed into a web of entangled fibers. Heat from the dryer section expands the expandable substance in the expandable portion of the crimped hollow fiber to bulk the thus formed paper product. The crimped hollow fibers are especially useful in papers having a basis weight from about 20 to about 200 gsm.

Abstract: The present invention relates to a process for producing an oxidised cellulose pulp fibrillar network and a composite with lignocellulosic fibres comprising the following steps: (a) oxidising a cellulose pulp to obtain about 0.3 to 2.5 mmol carboxylic groups per gram cellulose pulp; and about 0.1 to 5.0 mmol aldehyde groups per gram cellulose pulp; (b) homogenisation of the cellulose pulp of step (a) wherein the cellulose fibres are refined to provide a cellulose pulp comprising 0-50% of fibres having an average length 0.7 mm-2.1 mm; and 50-100% of fibres having a particle size of 0.05-500 micrometer (?m); and optionally (c) combining with lignocellulosic fibre. Also step (d) drying of the cellulose pulp obtained by step (b) or step (c) may be included in the process.

Abstract: A cellulosic tissue includes cellulosic fibers selected from the group consisting of chemically pulped fibers and mechanically pulped fibers, the cellulosic fibers have from about 10% to about 50% by weight eucalyptus fibers having a lignin content of at least about 20% by weight, and from about 3% to about 10% by weight regenerated cellulosic microfibers.

Abstract: A base sheet for food wrap products. The base sheet can include a pulp-derived papermaking fiber and a fibrillated regenerated cellulose microfiber having a CSF value of less than about 175 mL.

Abstract: A paper includes a composition of 10% by weight to 40% by weight of recovered post-consumer paper, 60% by weight to 90% by weight of recovered white paper, 0.38% by weight to 0.45% by weight of one or more sizing agents, and 3.33% by weight to 3.95% by weight of one or more binding agents.

Abstract: A short-cut, water non-dispersible polymer microfiber is provided comprising at least one water non-dispersible polymer wherein the water non-dispersible polymer microfiber has an average fineness of less than 1 denier per filament; and wherein said water non-dispersible short-cut polymer microfiber has an aspect ratio of about 300 to about 1000. Processes to produce the short-cut, water non-dispersible polymer microfiber are also provided as well as process for producing nonwoven articles.

Abstract: This specification is generally related to reinforced, parchmented paper, composite, reinforced parchmented paper and methods of manufacture thereof. The reinforced, parchmented paper may be used to form a sausage casing.

Abstract: The present invention relates to an airlaid sheet material comprising a dry laid fibrous web and a latex coating on both surfaces thereof in selected amounts. The airlaid sheet material can be an absorbent structure for absorption of fluids.

Abstract: The present invention relates to a microporous polymeric battery separator comprised of a single layer of enmeshed microfibers and nanofibers. Such a separator accords the ability to attune the porosity and pore size to any desired level through a single nonwoven fabric. As a result, the inventive separator permits a high strength material with low porosity and low pore size to levels unattained. The combination of polymeric nanofibers within a polymeric microfiber matrix and/or onto such a substrate through high shear processing provides such benefits, as well. The separator, a battery including such a separator, the method of manufacturing such a separator, and the method of utilizing such a separator within a battery device, are all encompassed within this invention.

Abstract: A functional, porous, interpenetrating polymer network (IPN) includes a first polymer network in the form of a porogenic support fabric (PSF) composed of linear polymers in the form of a pre-formed network comprising a fibrous composite and a second polymer network synthesized, gelated, and/or cross-linked in the presence of the first polymer network to form a system of polymers which have their respective chains held in place by means of permanent physical entanglements produced by the interweaving of the component polymer networks. The IPN is modified by dissolving and dispersing a portion of the PSF fibers, the dispersible fiber network (DFN) to form a pre-designed interconnected pore structure. The resultant porous, supported, second polymer network has convective flow, diffusive flow, and high capacity, and may include functional capture chemistries to provide an adsorptive media for chromatography and filtration of various compounds including biomolecules.

Abstract: A thermally bonded filtration media that can be used in high temperature conditions in the absence of any loss of fiber through thermal effects or mechanical impact on the fiber components is disclosed. The filter media can be manufactured and used in a filter unit or structure, can be placed in a stream of removable fluid, and can remove a particulate load from the mobile stream at an increased temperature range. The combination of bi-component fiber, other filter media fiber, and other filtration additives provides an improved filtration media having unique properties in high temperature, high performance applications.

Abstract: The invention relates to a wet-fast nonwoven, preferably a fiber paper, which comprises fibers from a cellulose-containing material and fibers from a thermoplastic material welded firmly together at their points of intersection. The fibers from the cellulose-containing material are preferably hemp fibers while the fibers from the thermoplastic material are preferably fibers from polypropylene, polyester or polyamide. The fibers are interlinked under the action of pressure and/or heat, especially using a pair of heated calender rolls. The nonwoven or the fiber paper is especially used to reinforce food casings based on regenerated cellulose, especially in artificial cellulose hydrate-based sausage skins.

Abstract: A paper includes a composition of 10% by weight to 40% by weight of recovered post-consumer paper, 60% by weight to 90% by weight of recovered white paper, 0.38% by weight to 0.45% by weight of one or more sizing agents, and 3.33% by weight to 3.95% by weight of one or more binding agents.

Abstract: A flushable moist wipe or hygiene tissue including a hydraulically entangled nonwoven material impregnated with a wetting composition. The nonwoven material contains at least 70%, by fibre weight, pulp fibres and the rest manmade fibres and/or natural fibres with a length of at least 6 mm. The moist wipe or hygiene tissue has a length in the machine direction which exceeds the width in the cross-machine direction with at least 25%. The moist wipe or hygiene tissue has a wet strength in machine direction which is at least 3 times higher than the wet strength in cross-machine direction, wherein the wet strength in cross-machine direction is between 50 and 200 N/m.

Abstract: Ribbon fibers, nonwoven articles derived therefrom, and their process of manufacture are provided. The ribbon fibers are derived from multicomponent fibers having a striped configuration and have a length of less than 25 millimeters, a minimum transverse dimension of less than 5 microns, and a transverse aspect ratio of at least 2:1. The ribbon fibers are formed from a water non-dispersible synthetic polymer. The nonwoven articles containing the ribbon fibers may be used for a wide array of products.

Abstract: An absorbent paper sheet for tissue or towel includes from about 99 percent to about 70 percent by weight of cellulosic papermaking fiber and from about 1 percent to about 30 percent by weight fibrillated regenerated cellulose microfiber which was regenerated form a cellulosic dope utilizing a tertiary amine N-oxide solvent or an ionic liquid.

Abstract: A board capable of capturing and decomposing both formaldehyde and acetaldehyde comprises a wood fiber board comprising a plant fiber of 30 wt % or more, and an aldehyde capturing agent comprising at least carbodihydrazide which is impregnated and solidified inside the side of the fiber board. In addition to the wood fiber board, a fiber board made of a mixture material of a resin fiber and a plant fiber combined. A carbodihydrazide is sprayed onto the fiber board in the form of water solution and optionally comprises a surfactant.

Abstract: A manufacturing method of a paper making part for a loudspeaker has freedom of adjusting a characteristic and a sound quality, and has a higher productivity. Accordingly, a fibrillating step of a paper making material is achieved by an explosive crushing step. Alternatively, the step is achieved by a mixing step of a paper making material and a liquid, a material micro-fabricating step of applying a pressure to a mixed solution obtained by the mixing step so as to pass through an orifice and thereafter run into a device wall, and a paper making step including the micro-fabricated material.

Abstract: A multilayer fibrous nonwoven mat containing at least one transition zone comprised of a mixture of the slurries used to form the layers on each side of the transition zone, the transition zone having a thickness of at least 1 percent of the thickness of the mat. At least one of the layers contains glass fibers. The multilayer mats are particularly useful as facers on gypsum wall board, insulating foam, a wood material and a broad range of other materials. The multilayer mats are made by a method that involves using a lamella in the forming box on a wet laid mat machine, between slurries, the lamella ending a significant distance prior to a moving forming wire. The transition zone or zones provide superior interlaminar shear strength and other properties compared to multilayer fibrous mats produced on wet laid machines having two or more separate forming boxes.

Abstract: A high efficiency disposable cellulosic wiper includes (a) pulp-derived papermaking fiber; (b) up to 75% by weight regenerated cellulosic microfiber having a characteristic CSF value of less than 175 ml, the microfiber being selected and present in amounts such that the wiper exhibits a Laplace pore volume fraction at pore sizes less than 15 microns of at least 1.5 times that of a like wiper prepared without regenerated cellulose microfiber. The wipers of the invention exhibit remarkable residue removal efficiency.

Abstract: An absorbent paper sheet includes cellulosic papermaking fiber and up to about 75 percent by weight fibrillated regenerated cellulose microfiber which may be regenerated from a cellulosic dope utilizing a tertiary amine N-oxide solvent or selected ionic liquids.

Abstract: A method of making regenerated cellulose microfibers includes forming segmented fibers with multiple longitudinally-extending segments of slightly different composition such that there is defined splittable interfaces between juxtaposed segments of the fibers which are then split into microfibers at yields of greater than 50%. Fibers so produced may be incorporated into absorbent sheet with other papermaking fibers to provide strength, softness, bulk and absorbency to tissue, towel, and personal care products.

Abstract: A paper produced according to this invention presents a composition of 10% by weight to 40% by weight of recovered post-consumer paper; 60% by weight to 90% by weight of recovered white paper; 0.38% by weight to 0.45% by weight of one or more sizing agents, and 3.33% by weight to 3.95% by weight of one or more binding agents. The method for producing paper that comprises the steps of forming a paper pulp from a mixture of 10% by weight to 40% by weight of recovered post-consumer paper, 60% by weight 90% by weight of recovered white paper, and 0.38% by weight to 0.45% by weight of one or more binding agents; reacting the pulp mixture with 0.38% by weight to 0.45% of one or more of sizing agents, and 0.75% by weight to 0.9% by weight of one or more binding agents; forming and drying a continuous sheet of paper from the pulp mixture, and reacting the continuous sheet of paper with 2.2% by weight to 2.6% by weight of one or more binding agents.

Abstract: To provide a water disintegratable fibrous sheet with high water disintegratability and wet strength, that can be used as a cleaning sheet. A prescribed water disintegratable fibrous sheet comprising 30-50% by mass of unbeaten pulp (a) with a beating degree of 700 cc or greater; 20-40% by mass of beaten pulp (b) with a beating degree of 400-700 cc; 15-45% by mass of regenerated cellulose (c) with a beating degree of 700 cc or greater; and 2-15% by mass of fibrillated purified cellulose (d) with a beating degree of 0-400 cc.

Abstract: A method and apparatus for manufacturing a product of integrated cellulose and fibrous materials. The method includes blending cellulose particles and polymeric fibers into a cellulose and polymeric fiber blend. The blend is heated to a temperature at which the polymeric fibers begin to melt and to bond with the cellulose particles, so as to form a product of integrated cellulose and fibrous materials. An apparatus for the method includes a first conveying means, a second conveying means, a blending means and a heating means. The apparatus further include a primary shredder and a secondary shredder for shredding the cellulose material, typically recycled newsprint, prior to mixing with the polymeric fibrous material. A shredder is also described.

Abstract: The invention concerns a paper comprising polypyridobisimidazole fibers, where the apparent density of the paper is from 0.1 to 0.5 g/cm3 and the tensile strength of the paper in N/cm is at least 0.00057X*Y, where X is the volume portion of polypyridobisimidazole in the total solids of the paper in % and Y is basis weight of the paper in g/m2.

Abstract: A method of manufacturing high purity fiber cement grades of cellulose fibers is described. Additional washing steps, coupled with an elevated temperature, are used in the process to extensively wash the pulps and remove substantially all COD components remaining in the pulps. The pulps are counter-currently washed by diffusion and dewatering at elevated temperatures following the brown stock washer systems. During the additional washing steps, the pulps are soaked in counter-current heated water for a pre-determined time and some chemicals may be introduced to chemically break down the COD components in the pulps and to make them more soluble in the aqueous solution. The additional washing steps can be performed using existing equipment at conventional pulp mills. A formulation and a process of making fiber reinforced cement composite materials are also described using the low COD and high purity cellulose fibers.

Abstract: A creped paper product is provided according to the invention. The creped paper product comprises a result of creping a web of fibers comprising synthetic fibers to provide a creped paper product having a stretch of at least 3% in the machine direction according to TAPPI test T494. The web of fibers can include about 0.5 wt. % to 100 wt. % synthetic fibers based on the total weight of the fibers. In addition, the web of fibers can contain about 0.5 wt. % to about 10 wt. % of synthetic fibers and about 90 wt. % to about 99.5 wt. % of cellulosic fibers. When the web of fiber includes a mixture of synthetic fibers and cellulosic fibers, the creped paper product can be provided having a tear strength in the machine direction according to TAPPI test T494 at least 10% greater than an otherwise identical creped paper product that does not contain synthetic fibers. A method for forming a creped paper product is provided according to the invention.

Abstract: The present invention concerns a paper or board product with an improved tensile strength comprising cellulose fibres, one or more zirconium carbonate compound(s) and water-insoluble polyvinyl alcohol fibres, and a process for manufacturing such a product, comprising the steps of forming a combined aqueous suspension of cellulose fibres and water-insoluble polyvinyl alcohol fibres, and pressing it into a paper or board product, or pressing layers of water-insoluble polyvinyl alcohol fibres and cellulose fibres into a product having a sandwich-structure, and treating the product before drying with an aqueous solution of a zirconium carbonate compound by impregnating one or more of the surfaces of the product or the complete product with the solution.

Abstract: The invention relates to a structure for producing castings, which comprises an organic fiber, carbon fiber, inorganic particles, and at least one kind of thermosetting resin selected from the group consisting of phenol resin, epoxy resin and furan resin.

Abstract: This invention relates to papers made with fibrids containing a polymer or copolymer derived from a monomer selected from the group consisting of 4,4?diaminodiphenyl sulfone, 3,3?diaminodiphenyl sulfone, and mixtures thereof. Such papers have high thermal stability and accept ink more readily than papers made solely with aramid fibrids.

Abstract: This invention relates to papers made with fibrids containing a polymer or copolymer derived from a monomer selected from the group consisting of 4,4?diaminodiphenyl sulfone, 3,3?diaminodiphenyl sulfone, and mixtures thereof. Such papers have high thermal stability and accept ink more readily than papers made solely with aramid fibrids.

Abstract: The invention relates to a supercalendered paper product comprising first cellu-losic fibres and a gypsum-fibre composite product as a filler pigment or coating pigment, wherein the gypsum in the gypsum-fibre composite product appears as crystals on the surface of the fibre, and wherein the gypsum crystals are obtained by contacting calcium sulphate hemihydrate and/or calcium sulphate anhydrite and an aqueous second fibre suspension. The invention also relates to a process for producing a supercalendered paper product.

Abstract: The present disclosure includes a regenerated cotton board material comprised of dry cut cotton lint fiber, and wood fiber. The regenerated cotton board material may further include non-cellulosic fibers such as synthetic fibers or other natural fibers. In an alternate embodiment, a cotton board material may be manufactured from a mixture of dry cut cotton lint fiber and a binder material. A method for forming a regenerated cotton board material according to the present disclosure includes forming an aqueous slurry fiber furnish from a combination of dry cut cotton lint fiber, and wood fiber. The fiber furnish is then wet processed, calendered to remove the bulk of the water, and dried.

Abstract: Soft and strong fibrous structures and more particularly soft and strong fibrous structures that contains less softwood fibers than known fibrous structures and methods for making such soft and strong fibrous structures are provided.

Abstract: A wet-laid absorbent sheet includes a mixture of pulp-derived papermaking fibers and synthetic polymer fibers, a strength agent selected from carboxymethylcellulose and anionic starch as well as an epihalohydrin/amine functional wet strength resin. Also included is an anionic olefin copolymer resin effective to increase the wet/dry tensile ratio of the sheet.

Abstract: An absorbent paper sheet for tissue or towel includes from about 99 percent to about 70 percent by weight of cellulosic papermaking fiber and from about 1 percent to about 30 percent by weight fibrillated regenerated cellulose microfiber which was regenerated form a cellulosic dope utilizing a tertiary amine N-oxide solvent or an ionic liquid.

Abstract: Fibrous materials made from multiple populations of fibers, and compositions related to preparing such, are disclosed. In some instances, fiber populations can have different native surfaces, in which at least one of the populations can be surface modified, for example by the use of a polycation (e.g., a polyamine), secondary polymers, complementary polymers, and/or other agents. These populations can be combined to form a fibrous composition, where the surface treatments can enhance properties of the end product. Populations of fibers can also have other physically varying characteristics (e.g., shapes and sizes). Such compositions can be utilized in a variety of applications such as paper products, filters, fire-retardant fibrous products, protein adsorbing fibrous materials, and fibrous sheets having conducting properties. Methods of preparing portions or the entirety of such fibrous materials are also disclosed.

Abstract: An absorbent article comprising a nonwoven fibrous structure comprising a plurality of synthetic fibers. The synthetic fibers may be associated with one or more hydrophilizing agents. A process for making the nonwoven fibrous structure involves association of the synthetic fibers with one or more hydrophilizing agents.

Abstract: A functional, porous, interpenetrating polymer network (IPN) includes a first polymer network in the form of a porogenic support fabric (PSF) composed of linear polymers in the form of a pre-formed network comprising a fibrous composite and a second polymer network synthesized, gelated, and/or cross-linked in the presence of the first polymer network to form a system of polymers which have their respective chains held in place by means of permanent physical entanglements produced by the interweaving of the component polymer networks. The IPN is modified by dissolving and dispersing a portion of the PSF fibers, the dispersible fiber network (DFN) to form a pre-designed interconnected pore structure. The resultant porous, supported, second polymer network has convective flow, diffusive flow, and high capacity, and may include functional capture chemistries to provide an adsorptive media for chromatography and filtration of various compounds including biomolecules.

Abstract: The disclosure provides a method comprising contacting a fibrous polymeric material and a carbon material to form a mixture, contacting the mixture with a liquid to form a slurry, and then forming a layer comprising the slurry. Also disclosed are layers formed from the recited methods, electrodes comprising the layers, and electrical devices comprising the layers and/or electrodes.

Abstract: A tissue product is disclosed containing an additive composition. The additive composition may be, for instance, a composition designed to provide benefits to a user's skin. In accordance with the present disclosure, the additive composition is located in a target delivery zone on a base web. The base web is modified in the target delivery zone so that the additive composition more efficiently transfers to an opposing surface during use.

Abstract: An absorbent paper sheet for tissue or towel includes from about 99 percent to about 70 percent by weight of cellulosic papermaking fiber and from about 1 percent to about 30 percent by weight fibrillated regenerated cellulose microfiber which was regenerated form a cellulosic dope utilizing a tertiary amine N-oxide solvent or an ionic liquid.

Abstract: A base paper of aramid fiber honeycomb core and its manufacturing method are provided. The base paper comprises 11-90 parts by weight of structural fiber, 10-70 parts by weight of crosslinking fiber, and 0-19 parts by weight of additive fiber, wherein the structural fiber is poly(p-phenylene terephthal amide) fiber, the crosslinking fiber is poly(m-phenylene isophthal amide) fibrid, and the additive is polyester fiber.

Abstract: Soft and strong fibrous structures and more particularly soft and strong fibrous structures that contains less softwood fibers than known fibrous structures and methods for making such soft and strong fibrous structures are provided.

Abstract: The present invention relates to a durable paper or paperboard substrate containing an effective amount of synthetic fibers and having enhanced strength in the machine direction and the cross direction, as well enhanced strength through the cross section of the sheet. The present invention further relates to methods of making and using the substrate.

Abstract: A laminate comprising aramid paper containing aramid fiber and aramid pulp and polyester film, the aramid paper and polyester film having been subjected to plasma surface treatment before laminating, wherein the aramid paper and polyester film are continuously bonded to each other. The disclosure is concerned with a process for manufacturing the laminate and an apparatus for manufacturing the laminate.

Abstract: A method of making absorbent cellulosic sheet includes forming a web of papermaking fibers, extruding a cellulosic dope of underivatized cellulose, disposing the dope upon the web and regenerating the cellulose in-situ. Regenerated filaments may have a denier of from about 0.05 to about 20.

Abstract: Disclosed is a method for making fiber paper. In this method, mineral fibers and PVA resin are blended in water, thus forming first solution. Polymer fibers and PVA resin are blended in water, thus forming second solution. The first solution is mixed with the second solution. A wet paper-making machine is used to make mineral fiber paper from the mixture.

Abstract: An aramid paper made from aramid fibrid and short fiber and formed into a paper shape has two sides and a surface and includes a thermal bonding face located in at least one of the sides of the aramid paper, the thermal bonding face having such a property as to be directly thermally bondable with another sheet of aramid paper of the same material or a polyester film at a thermal bonding temperature ranging from 90° C. to 200° C. when a plasma treatment is applied to the surface of the aramid paper. The plasma treatment has an intensity ranging from 30 W·min/m2 to 1500 W·min/m2, and the thermal bonding face has a composition ratio (O/C) of the number of oxygen atoms (O) to the number of carbon atoms (C) ranging between 150% and 230% of a theoretical value of an atom number ratio.