Clay Patents (Class 162/181.8)
  • Patent number: 7976679
    Abstract: Fibrous structures comprising an additive, more particularly finished fibrous structures comprising a low surface energy solid additive, and/or sanitary tissue products comprising such finished fibrous structures, are provided.
    Type: Grant
    Filed: December 2, 2004
    Date of Patent: July 12, 2011
    Assignee: The Procter & Gamble Company
    Inventors: Kenneth Douglas Vinson, Michael Scott Prodoehl
  • Patent number: 7964063
    Abstract: The present invention relates to methods for making modified fillers for use in a papermaking process, methods for making a paper using the modified fillers, and modified fillers and paper produced therewith. In one aspect, the present invention provides a method for making a modified filler for use in a papermaking process, which comprises applying a starch composition comprising starch to a reaction composition comprising at least one of fatty acid, rosin acid, and ammonium sulfate to form a reaction mixture; and applying a filler composition comprising a filler to the reaction mixture, whereby forming a modified filler. In another aspect, the present invention provides a method of using a modified filler in a papermaking process, which comprises applying a modified filler to a composition comprising fiber to form a mixture; and processing the mixture, whereby producing a paper.
    Type: Grant
    Filed: August 13, 2007
    Date of Patent: June 21, 2011
    Assignee: Georgia Tech Research Corporation
    Inventors: Yulin Deng, Se-Young Yoon, Arthur Ragauskas, David White
  • Publication number: 20110088861
    Abstract: The invention provides a method of recovering and recycling waste coating color from papermaking coating process for use as wet end filler. The inventive method overcomes many technical challenges inherent in using waste coating colors as wet end filler such as the coatings having fine pigments that hurts sheet strength more than regular filler, having strong anionic charge and tendency to disturb wet end chemistry, causing excessive foaming, and containing a large amount of hydrophobic binder particles that tend to agglomerate in the white water and deposit on papermaking equipment. The method involves mixing the coatings with fresh filler particles, adding de-foaming agent, adding cationic coagulant, then preflocculating the mixture. This process causes fresh filler particles, pigments and binders in waste coating color to agglomerate together and form stable flocs with defined particle size distribution.
    Type: Application
    Filed: December 22, 2010
    Publication date: April 21, 2011
    Inventor: Weiguo Cheng
  • Patent number: 7918965
    Abstract: Process for the production of paper, board and cardboard by draining a paper stock with sheet formation in the presence of a retention aid system comprising (i) at least one polymer comprising vinylamine units, in the form of the free bases, of the salts and/or in quaternized form, as the sole cationic polymer, (ii) at least one linear, anionic polymer having a molar mass Mw of at least 1 million and/or at least one branched, anionic, water-soluble polymer and/or bentonite and/or silica gel and (iii) at least one particulate, anionic, crosslinked, organic polymer having a mean particle diameter of at least 1 ?m and an intrinsic viscosity of less than 3 dl/g, and use of the retention aid system comprising the components (i), (ii) and (iii) as an additive in the production of paper, board and cardboard.
    Type: Grant
    Filed: September 5, 2006
    Date of Patent: April 5, 2011
    Assignee: BASF Aktiengesellschaft
    Inventors: Marc Leduc, Oliver Koch, Simon Champ, Rainer Blum, Andreas Merkel, Knut Menke
  • Publication number: 20110061827
    Abstract: The present invention relates to a porous fibre product, which contains chemical pulp or wood fibres, between which structural filler particles are attached, as well as to a method of manufacturing this product, wherein filler drops are produced in a spray dryer from the aqueous solution of the filler, the drops forming filler particles when the water evaporates, the particles being attached to the chemical pulp or wood fibres.
    Type: Application
    Filed: February 20, 2009
    Publication date: March 17, 2011
    Applicant: Kautar Oy
    Inventor: Pentti Virtanen
  • Publication number: 20110048659
    Abstract: According to the disclosure, a process of making a wet formed cellulosic product and a wet formed cellulosic product are disclosed. The process includes providing a slurry, forming the slurry into a cellulosic product, dewatering the cellulosic product, drying the cellulosic product, and applying an additive to one or more of the slurry and the cellulosic product. The additive modifies one or more of bulk, charge, potential, cumulative pore volume, surface tension of the cellulosic product.
    Type: Application
    Filed: September 1, 2010
    Publication date: March 3, 2011
    Applicants: ARMSTRONG WORLD INDUSTRIES, INC., THE UNIVERSITY OF MAINE SYSTEM BOARD OF TRUSTEES
    Inventors: James J. BEAUPRE, David J. NEIVANDT, Kenneth P. KEHRER
  • Patent number: 7875151
    Abstract: A particulate product comprising kaolin produced from a method wherein the kaolin of a feed suspension is such that not more than 30% by weight has a particle size less than 2 ?m and not more than 30% by weight has a particle size greater than 10 ?m, wherein the kaolin of a product suspension produced is such that not more than 10% by weight has a particle size greater than 10 ?m and not more than 10% by weight has a particle size less than 0.25 ?m, and wherein the particulate product comprises kaolin produced from a fine fraction suspension.
    Type: Grant
    Filed: September 19, 2008
    Date of Patent: January 25, 2011
    Assignee: Imerys Minerals Ltd.
    Inventors: Philip Kenneth Johns, David Leslie Light
  • Patent number: 7842162
    Abstract: A method is provided for manufacturing paper by means of layer-by-layer nanocoating techniques. The method comprises the sequential processing of an aqueous pulp of lignocellulose fibers which is first subjected to nanocoating by alternatively adsorbing onto the fibers multiple consecutively-applied layers of oppositely-charged nanoparticles, polymers and/or proteins thereby making a modified aqueous pulp of multi-layer nanocoated lignocellulose fibers, then draining the water out of the modified pulp to form sheets of multi-layer nanocoated fibers, and drying the formed sheets of multi-layer nanocoated fibers. The resulting dried sheets are then processed to make a finished paper that has superior physical strength and improved surface properties.
    Type: Grant
    Filed: March 11, 2006
    Date of Patent: November 30, 2010
    Assignee: Louisiana Tech University Foundation, Inc.
    Inventors: Yuri M. Lvov, George Grozdits
  • Patent number: 7815771
    Abstract: A process for the manufacture of paper, board or similar products, comprises first of all, adding, to the paper pulp fibrous suspension, at least one main retention aid composed of a cationic (co)polymer. Then optionally the flocs obtained are sheared. Subsequently there is added to the suspension, separately or as a mixture, in any order: at least one secondary retention aid chosen from the group consisting of silica derivatives and anionic or amphoteric organic polymers, and at least one tertiary retention aid composed of a crosslinked anionic organic polymer with a size of greater than or equal to 1 micrometer and exhibiting an intrinsic viscosity of less than 3 dl/g.
    Type: Grant
    Filed: November 8, 2004
    Date of Patent: October 19, 2010
    Assignee: SNF S.A.S.
    Inventors: Gatien Faucher, Rene Hund, Christian Jehn-Rendu
  • Publication number: 20100240511
    Abstract: The present invention provides a base material for disk rolls which is a platy molded article for obtaining ring-shaped disks for use in a disk roll comprising a rotating shaft and ring-shaped disks fitted thereon by insertion, whereby the peripheral surface of the disks serves as a conveying surface, the base material comprising inorganic fibers having a crystallization temperature of 800-900° C., a filler, and a clay. Also disclosed is a disk roll which comprises disks cut out of the base material.
    Type: Application
    Filed: May 26, 2010
    Publication date: September 23, 2010
    Applicant: NICHIAS CORPORATION
    Inventors: Masaaki Nakayama, Masatoshi Mitsuta
  • Patent number: 7758690
    Abstract: A coating composition for paper and other substrates, particularly mechanical papers such as lightweight coated (LWC) paper, comprises an aqueous suspension of a particulate pigment together with a binder, wherein the particulate pigment comprises: (a) a first component which is a precipitated calcium carbonate consisting predominantly of aragonitic or rhombohedral particle shapes or of aragonitic and rhombohedral particle shapes in a weight ratio of between around 40:60 and about 60:40 (e.g.
    Type: Grant
    Filed: January 29, 2003
    Date of Patent: July 20, 2010
    Assignee: Imerys Minerals, Ltd.
    Inventors: Christopher Nutbeem, David O. Cummings, John C. Husband, Dave R. Skuse
  • Patent number: 7758688
    Abstract: The present invention relates to a composition comprising calcined kaolin having a narrow particle size distribution. The composition can have many uses, such as fillers or extenders in paint, plastics, polymers, papermaking, and coating compositions. More generally, the inventive products may be used wherever calcined kaolins are used.
    Type: Grant
    Filed: March 16, 2004
    Date of Patent: July 20, 2010
    Assignee: Imerys Kaolin, Inc.
    Inventors: Edward J. Sare, Tommy Adkins
  • Patent number: 7744688
    Abstract: The present disclosure relates to a coating composition for use in producing a coating on paper and other substrates comprising an aqueous suspension of a particulate pigment together with a binder, wherein the particulate pigment comprises a mixture of: a first pigment component comprising particulate ground calcium carbonate (GCC) having a particle size distribution (psd) steepness factor ranging from about 30 to about 45; and a second pigment component comprising particulate precipitated calcium carbonate (PCC) having a psd steepness factor ranging from about 55 to about 75. The particulate pigment may optionally further include a particulate kaolin clay.
    Type: Grant
    Filed: December 29, 2003
    Date of Patent: June 29, 2010
    Assignee: Imerys Pigments, Inc.
    Inventors: David Skuse, Mark Mortimer, Deb Thrale, Rajan R. Iyer, Daniel J. Panfil, Christopher Nutbeem
  • Publication number: 20100155005
    Abstract: A paper produced according to this invention presents a composition of 10% by weight to 40% by weight of recovered post-consumer paper; 60% by weight to 90% by weight of recovered white paper; 0.38% by weight to 0.45% by weight of one or more sizing agents, and 3.33% by weight to 3.95% by weight of one or more binding agents. The method for producing paper that comprises the steps of forming a paper pulp from a mixture of 10% by weight to 40% by weight of recovered post-consumer paper, 60% by weight 90% by weight of recovered white paper, and 0.38% by weight to 0.45% by weight of one or more binding agents; reacting the pulp mixture with 0.38% by weight to 0.45% of one or more of sizing agents, and 0.75% by weight to 0.9% by weight of one or more binding agents; forming and drying a continuous sheet of paper from the pulp mixture, and reacting the continuous sheet of paper with 2.2% by weight to 2.6% by weight of one or more binding agents.
    Type: Application
    Filed: December 4, 2009
    Publication date: June 24, 2010
    Applicant: Copamex, S. A. De C. V.
    Inventors: Eduardo Duarte Villa, Jose Trinidad Peregrina Gomez
  • Publication number: 20100132902
    Abstract: The invention relates to a paper that is formed of a fibre-based source material and is applicable as printing paper. According to the invention, the surface of the paper is surface-treated by arranging on the surface sufficient density in such manner that the density of at least one surface layer of the paper is sufficiently high to yield a Gurley-Hill value of over 7000 s/100 ml as measured from the entire paper. Furthermore, the invention relates to a method for making paper.
    Type: Application
    Filed: April 25, 2008
    Publication date: June 3, 2010
    Applicant: UPM-Kymmene Oyj
    Inventors: Tarja Sinkko, Mikko Oksanen, Janne Varvemaa, Kyösti Haapoja, Teuvo Lappänen
  • Patent number: 7727324
    Abstract: Disclosed herein is a kaolin composition having nanosize dimensions. At least about 75% of the kaolin particles by weight have an equivalent spherical diameter (esd) of less than about 0.25 ?m. The kaolin can also have a particle size distribution wherein at least about 99% of the particles by weight have an esd of less than about 2 ?m, and/or wherein at least about 98% of the particles by weight have an esd of less than about 1 ?m, and/or wherein at least about 97% of the particles by weight have an esd of less than about 0.5 ?m. The kaolin can have a mean diameter ranging from about 0.075 ?m to about 0.2 ?m, and a shape factor of about 30 or less.
    Type: Grant
    Filed: April 28, 2005
    Date of Patent: June 1, 2010
    Assignee: Imerys Pigments, Inc.
    Inventors: H. Vincent Brown, Robert J. Pruett
  • Publication number: 20100126684
    Abstract: The invention provides a method of producing paper with a higher proportion of mineral filler particles than is otherwise be possible without the expected loss in paper strength. The method allows for the use of the greater amount of filler particles by coating at least some of the filler particles with a material that prevents the filler materials form adhering to a strength additive. The strength additive holds the cellulose fibers together tightly and is not wasted on the filler particles. The method is particularly effective when the filler particles are a PCC-GCC blend and when the GCC particles are coated with the adherence preventing coating.
    Type: Application
    Filed: November 26, 2008
    Publication date: May 27, 2010
    Inventors: Weiguo Cheng, Jun Li, Yulin Zhao, Oing Long Rao
  • Publication number: 20100059191
    Abstract: A heat, grease, and cracking resistance release paper, said release paper is composed by 55% to 68% by weight of cellulose fiber, 3% to 6% by weight of one or more sizing agents, 27% to 37% by weight of one or more fillers, and 1% to 3% by weight of one or more binding agents.
    Type: Application
    Filed: September 10, 2009
    Publication date: March 11, 2010
    Applicant: Copamex, S.A. De C.V.
    Inventors: ESTEBAN GARCIA MELGAREJO, FABIOLA RODRIGUEZ MATA
  • Publication number: 20100044289
    Abstract: Disclosed is an integrated paper wherein the paper has capabilities and functionalities provided by both the fiber and the active agent ingredients, and a method of immobilizing the active agents within the integrated paper. The tight pore structure of the integrated paper of the present invention, a mean pore diameter of less than about 2 microns, provides short diffusion distances from a fluid to the surface of the paper ingredients by adsorption or diffusive interception making it an excellent medium for fluid filtration. The integrated paper of the present invention can further include a microbiological interception enhancing agent. The integrated paper can be formed using, preferably, wet laid paper-making processes for speed and efficiency. Also disclosed are devices utilizing the integrated paper useful in fluid filtration.
    Type: Application
    Filed: October 28, 2009
    Publication date: February 25, 2010
    Applicant: KX TECHNOLOGIES LLC
    Inventor: Evan E. Koslow
  • Patent number: 7648032
    Abstract: Disclosed herein are a method of reductively bleaching a mineral slurry comprising adding in the mineral slurry an effective amount of a formamidine sulfinic acid (FAS) and an effective amount of a borohydride to reductively bleach the mineral slurry, compositions comprising a mineral slurry, a FAS, and a borohydride, and final products comprising a mineral obtained by the method disclosed herein.
    Type: Grant
    Filed: March 22, 2005
    Date of Patent: January 19, 2010
    Assignee: Imerys Pigments, Inc.
    Inventors: Jun Yuan, Robert J. Pruett, Larry C. Powell
  • Publication number: 20090277597
    Abstract: A method for producing paper, cardboard or similar materials, comprising, separately or in a mixture, adding to a fibrous suspension: at least one main retention agent comprising a cationic (co)polymer, and at least one dual retention agent comprising a crosslinked cationic (co)polymer obtained in the form of a dispersion and placed in solution prior to its introduction into the fibrous suspension with gentle stirring. The crosslinked cationic (co)polymer having—a UL viscosity of between 1.3 and 2.7 cps, preferably between 1.5 and 2.4 cps, and—an apparent cationicity ratio of between 25 and 75%. Optionally, before or after the dual agent or the main retention agent are added, one or more tertiary retention agent(s) selected from the group comprising mineral particles and organic polymers carrying anionic charges, is added to the suspension.
    Type: Application
    Filed: April 10, 2009
    Publication date: November 12, 2009
    Applicant: SNF SAS
    Inventors: Rene Hund, Gatien Faucher
  • Patent number: 7611575
    Abstract: The present invention relates to coarse calcined kaolin slurries having a high solids content. The invention also relates to methods of making such slurries. The resulting slurries can have a solids content of at least about 58% by weight wherein at least about 40% by weight of the calcined kaolin particles has a particle size of at least about 1 ?m. The slurries can be stabilized where the solids show little settling from suspension. The slurries have many uses, including fillers or extenders in paint and coating compositions for paper or paper board. More generally, the inventive products may be used wherever calcined kaolins are used. The present invention also related to coarse calcined kaolin slurries having a multimodal particle size distribution and a high solids content.
    Type: Grant
    Filed: December 1, 2003
    Date of Patent: November 3, 2009
    Assignee: Imerys Pigments, Inc.
    Inventors: Edward J. Sare, Tommy L. Adkins, Stephen C. Raper
  • Patent number: 7604715
    Abstract: The invention relates to a papermaking process in which the static potential of the fibers/paper product can be controlled and reduced while enhancing the softness of the produced paper product. The papermaking process comprises adding to a suspension of cellulosic fibers: (i) a smectite clay (ii) at least one anionic compound selected from anionic microparticles and anionic surfactants (iii) at least one polymer which is cationic, non-ionic or amphoteric (iv) at least one non-ionic surfactant; and/or an oil, wax or fat.
    Type: Grant
    Filed: October 30, 2006
    Date of Patent: October 20, 2009
    Assignee: Akzo Nobel N.V.
    Inventors: Jonas Liesén, Kerstin Malmborg-Nyström
  • Patent number: 7597755
    Abstract: A pigment product for use in a coating composition to provide a gloss coating on paper, the pigment product comprising a processed particulate kaolin having a particle size distribution such that at least about 80% by weight of the particles have an equivalent spherical diameter less than about 2 p,m and in the range of from about 10% to about 20% by weight of the particles have an equivalent spherical diameter less than about 0.25 wm, the particles have a shape factor in the range of from about 20 to about 36 and the particles have a particle steepness in the range of about greater than about 35, more preferably in the range of about 35 to about 40, and wherein the kaolin is derived from a secondary kaolin source.
    Type: Grant
    Filed: August 15, 2003
    Date of Patent: October 6, 2009
    Assignee: Imerys Pigments, Inc.
    Inventors: David L. Light, Christopher R. L. Golley, Ernest Gay, Milton Constantin
  • Publication number: 20090218060
    Abstract: Fluorescent nanoparticles such as quantum dots are incorporated into paper and other web products such as plastics to achieve cross-direction and machine direction on-line detection of selected components during manufacture. Fluorescent nanoparticles markers are added in known proportions into product formulations along with the selected components of interest. By detecting the fluorescence from the nanoparticles, the selected components can be traced at various stages of production. In addition, by using different fluorescent nanoparticles that emit radiation at different wavelengths, data from individual materials or layers in a composite structure can be ascertained simultaneously with a single sensor. The technique is particularly suited for monitoring expensive and difficult-to-measure components that may be present only in trace quantities.
    Type: Application
    Filed: February 28, 2008
    Publication date: September 3, 2009
    Inventors: Michael Kon Yew Hughes, Sebastian Yoder
  • Patent number: 7520959
    Abstract: A method of manufacturing a light barrier paper packaging material and the light barrier paper package container with low cost, no need of an ink removing apparatus at reproduction step and easily recycle are provided. A light barrier paper packaging material which comprises the paper substrate and the laminate layers on the paper substrate comprises: the paper substrate having a clay coat layer applied to the paper substrate; a light barrier layer printed with black ink on the clay coat layer; cover-up layers printed with white color ink to the light barrier layer a plurality of times; an outside laminate layer of thermoplastic resin formed on the cover-up layer, and design printed to the outside laminate layer.
    Type: Grant
    Filed: May 8, 2003
    Date of Patent: April 21, 2009
    Assignee: Tetra Laval Holdings & Finance S.A.
    Inventor: Hideyo Kikuchi
  • Publication number: 20090065162
    Abstract: A method of preparing a stable dispersion of flocculated filler particles for use in papermaking processes comprises sequential addition of high and low molecular weight flocculating agents to an aqueous dispersion of filler particles followed by shearing of the resultant filler flocs to the desired particle size resulting in shear resistant filler flocs with a defined and controllable size distribution.
    Type: Application
    Filed: September 12, 2007
    Publication date: March 12, 2009
    Inventors: Weiguo Cheng, Ross T. Gray
  • Publication number: 20090065163
    Abstract: A particulate product comprising kaolin produced from a method wherein the kaolin of a feed suspension is such that not more than 30% by weight has a particle size less than 2 ?m and not more than 30% by weight has a particle size greater than 10 ?m, wherein the kaolin of a product suspension produced is such that not more than 10% by weight has a particle size greater than 10 ?m and not more than 10% by weight has a particle size less than 0.25 ?m, and wherein the particulate product comprises kaolin produced from a fine fraction suspension.
    Type: Application
    Filed: September 19, 2008
    Publication date: March 12, 2009
    Inventors: Philip Kenneth Johns, David Leslie Light
  • Publication number: 20090044921
    Abstract: A method for binding impurities in paper production, comprising the following steps: a) provision of a bentonite, the proportion of the monovalent cations, based on the cation exchange capacity (CEC) of the bentonite, being at least 0.7 and the CEC being more than 85 meq/100 g, preferably more than 90 meq/100 g, in particular more than 95 meq/100 g; b) addition of the bentonite according to a) to a paper pulp or fiber suspension; c) binding of the impurities to the bentonite in the pulp or fiber suspension is described.
    Type: Application
    Filed: November 30, 2005
    Publication date: February 19, 2009
    Inventors: Ulrich Sohling, Hubertus Besting, Genovefa Wendrich
  • Publication number: 20090047497
    Abstract: There are provided a method for manufacturing various products needed in an actual life which may be implemented in combination with a refiner for refining plants by a mechanical method, a method for refining plants, a molding mixture which is made by mixing refined fiber, clay and water and molds and dries as an interior decorative material for architecture, a heat keeping, adiabatic, sound proof, fireproof board, brick and block, a decorative design (cement mortar) mixture, a fiber having an enhanced tensional force, a cement board which has an architecture interior and exterior heat keeping, adiabatic, soundproof, fireproof functions manufactured by mixing cement and water, a cement material, a fiber board manufactured by mixing fiber and adhesive material, paper made of fiber, thread woven with fiber, and a fiber heat keeping material made of fiber.
    Type: Application
    Filed: March 9, 2007
    Publication date: February 19, 2009
    Inventor: Chan-Oh Park
  • Patent number: 7488402
    Abstract: The invention related to process for the production of paper from an aqueous suspension containing cellulosic fibers, and optional fillers, which comprises adding to the suspension (i) a cationic vinyl addition polymer prepared by polymerizing one or more ethylenically unsaturated monomers comprising a cationic monomer; (ii) an anionic polymer having one or more aromatic groups selected from the group consisting of polymers obtained by condensation of formaldehyde with benzene-based and naphthalene-based compounds, polyurethanes, polysaccharides, and lignin-based polymers; wherein (i) and (ii) are separately added to the suspension; and (iii) a low molecular weight cationic organic polymer having a molecular weight in the range of from 2,000 to about 700,000; or an anionic microparticulate material; and forming and draining the obtained suspension on a wire.
    Type: Grant
    Filed: June 10, 2005
    Date of Patent: February 10, 2009
    Assignee: Akzo Nobel N.V.
    Inventors: Sten Frölich, Fredrik Solhage, Erik Lindgren, Hans E. Johansson-Vestin
  • Patent number: 7476272
    Abstract: The present invention relates to Aluminum trihydrate slurries comprising aluminum trihydrate particles, an acrylic dispersant, citric acid, synthetic hectorite clay, optionally a compound to adjust pH, a biocide and water. These slurries may be mixed with titanium dioxide slurries to produce a stable slurry blends useful in paper and paper-board applications.
    Type: Grant
    Filed: November 29, 2006
    Date of Patent: January 13, 2009
    Assignee: E.I. Du Pont de Nemours & Company
    Inventors: Maureen A. Defeo, Glenn Richard Evers, Patrick F. McIntyre
  • Patent number: 7473333
    Abstract: The present invention refers to a method of producing a coated paper or paperboard, but excluding photographic papers, comprising the steps of: (a) forming a free flowing curtain comprising at least one layer, whereby the composition forming at least one layer of the free flowing curtain has a high shear viscosity of at least about 50 mPa·s, and (b) contacting the curtain with a continuous web substrate of basepaper and paperboard.
    Type: Grant
    Filed: October 16, 2003
    Date of Patent: January 6, 2009
    Assignee: Dow Global Technologies Inc.
    Inventors: Robert Urscheler, Pekka J. Salminen, Jamel F. Attai, John A. Roper, III
  • Patent number: 7470346
    Abstract: A process of preparing an aqueous composition comprising a polysilicate, wherein the composition is a substantially uniform liquid when measured at 25° C., comprising the steps of, i) providing an aqueous liquid having a source of silicate, ii) adjusting the pH of the liquid to between about 2 and about 10.5, thereby causing polymerisation of the silicate, iii) allowing sufficient time for the polymerisation to proceed to substantial completion and thereby forming a product comprising gelled material, iv) subjecting the gelled material to sufficient shear to form a substantially uniform liquid. The novel aqueous composition made by this process is useful in the manufacture of paper and paperboard either as a mineral filler or as a retention/drainage aid.
    Type: Grant
    Filed: March 18, 2004
    Date of Patent: December 30, 2008
    Assignee: Ciba Specialty Chemicals Water Treatments Ltd.
    Inventors: Simon Donnelly, Laurence Rys, Philip Ford
  • Patent number: 7442281
    Abstract: There is provided a method of producing a kaolin particulate material suitable for use as an improved super-calendered filler. This method includes: (a) preparing an aqueous feed suspension of kaolin; (b) treating the kaolin of the feed suspension by attrition grinding in a vessel using grinding media granules; (c) delivering an aqueous suspension of the kaolin ground in (b) to a particle size classifier and separating the kaolin of the suspension into a coarse fraction and a fine fraction; (d) returning an aqueous suspension of the coarse fraction produced in (c) to the grinding vessel to be further attrition ground; and (e) extracting an aqueous suspension of the fine fraction produced in (c) as a product suspension. Advantageously, the kaolin of the feed suspension in (a) is such that not more than 30% by weight has a particle size less than 2 ?m and not more than 30% by weight has a particle size greater than 10 ?m.
    Type: Grant
    Filed: August 17, 2001
    Date of Patent: October 28, 2008
    Assignee: Imerys Minerals Limited
    Inventors: Philip Kenneth Johns, David Leslie Light
  • Publication number: 20080230194
    Abstract: A method and apparatus for feeding a retention chemical together with an additive, which may be another chemical or for example a mineral, to paper suspension flow in a paper machine. The method and the apparatus are applicable to the simultaneous feeding of an additive of the paper manufacture, such as a filler, together with a retention chemical to paper pulp.
    Type: Application
    Filed: July 12, 2005
    Publication date: September 25, 2008
    Applicant: WETEND TECHNOLOGIES OY
    Inventor: Jouni Matula
  • Patent number: 7413601
    Abstract: The present invention relates to a particulate kaolin suitable for use as a filler material in compositions for making uncoated paper, the kaolin having a mean particle size ranging from 0.7 ?m to 3 ?m and a shape factor of at least 60. The invention also relates to compositions comprising a particulate kaolin, and methods for making uncoated paper sheets.
    Type: Grant
    Filed: August 17, 2001
    Date of Patent: August 19, 2008
    Assignee: Imerys Pigments, Inc.
    Inventor: Marielle Lorusso
  • Patent number: 7377997
    Abstract: Fibrous structures comprising a fiber flexibilizing agent system, methods for making such fibrous structures and sanitary tissue products comprising such fibrous structures are provided.
    Type: Grant
    Filed: July 9, 2003
    Date of Patent: May 27, 2008
    Assignee: The Procter & Gamble Company
    Inventors: Kenneth Douglas Vinson, Paul Joseph Coffaro
  • Patent number: 7364641
    Abstract: Process for making paper or paper board comprising, forming an aqueous cellulosic suspension, adding a retention system to the cellulosic suspension, draining the suspension on a screen to form a sheet and drying the sheet, wherein the retention system comprises a swelling clay which has a TAPPI brightness of at least 70.
    Type: Grant
    Filed: June 18, 2002
    Date of Patent: April 29, 2008
    Assignee: Ciba Specialty Chemicals Water Treatments Ltd.
    Inventors: Gordon Cheng Chen, Stephanie Caine Williams, Swindell Allen Grimsley
  • Patent number: 7306701
    Abstract: Paper, board and cardboard are produced by shearing the paper stock, adding a microparticle system comprising a cationic polymer and a finely divided inorganic component to the paper stock after the last shearing stage before the head box, draining the paper stock with sheet formation and drying the sheets, by a process in which cationic polyacrylamides, polymers containing vinylamine units and/or polydiallyldimethylammonium chloride having an average molar mass Mw of in each case at least 500 000 Dalton and a charge density of in each case not more than 4.0 meq/g are used as cationic polymers of the microparticle system.
    Type: Grant
    Filed: July 23, 2003
    Date of Patent: December 11, 2007
    Assignee: BASF Aktiengesellschaft
    Inventors: Rainer Blum, Ralf Hemel, Norbert Mahr, Rudolf Lorz
  • Patent number: 7303654
    Abstract: The present invention relates to a process for the production of a cellulosic product which comprises (i) providing an aqueous cellulosic suspension; (ii) adding to the suspension a clay having 3R2 stacking; and (iii) dewatering the obtained suspension. The invention also relates to a process for the production of a cellulosic product which comprises (i) providing an aqueous cellulosic suspension; (ii) adding to the suspension a cationic clay; (iii) adding to the suspension one or more drainage and retention aids comprising at least one cationic polymer; and (iv) dewatering the obtained suspension. The invention further relates to a cellulosic product comprising clay having 3R2 stacking.
    Type: Grant
    Filed: November 18, 2003
    Date of Patent: December 4, 2007
    Assignee: AKZO Nobel N.V.
    Inventors: Marek Tokarz, Jerker Nilsson
  • Patent number: 7285182
    Abstract: A composition for surface treatment of paper which includes a nanoparticle fraction, and a carrier fraction for detaining the nanoparticles in the surface layer. The carrier fraction includes plate-like pigment particles, and at least one binder. The invention also relates to the method of manufacturing the composition and to its use.
    Type: Grant
    Filed: March 19, 2003
    Date of Patent: October 23, 2007
    Assignee: Ciba Specialty Chemicals Corporation
    Inventors: Geoff Mason, Tomi Kimpimäki, Kenneth Sundberg
  • Patent number: 7244339
    Abstract: A process for manufacturing a paper stock for use in making paper, paperboard and similar cellulosic products, by adding, at one or more different points of the wet end of the paper-making machine, a secondary retention and drainage agent containing a liquid smectite, and a primary retention and drainage agent comprising a natural or synthetic polymer. The retention and drainage agents can be added in any order, thus improving the retention, drainage, formation and drying, without affecting the whiteness, and enhancing the physical values of the paper, paperboard, cardboard and other similar products. The smectite can be an enhanced, concentrated, liquid smectite that can avoid the need for an on-site preparation unit.
    Type: Grant
    Filed: May 6, 2004
    Date of Patent: July 17, 2007
    Inventor: German Vergara Lopez
  • Patent number: 7101459
    Abstract: A coated printing paper the product of whose basis weight, density, Young's modulus in the machine direction and breaking length in the machine direction is within the range of no less than 1.0×1021g2·N/m6 but not greater than 4.0×1021g2·N/m6, and which offers excellent pliability, superior print gloss in the image area regardless of lower white-paper gloss, minimal small-scale gloss variations in the image area, and excellent workability with the printing machinery, more particularly a matte coated paper, is provided.
    Type: Grant
    Filed: June 26, 2001
    Date of Patent: September 5, 2006
    Assignee: Nippon Paper Industries Co., Ltd.
    Inventors: Hideaki Nisogi, Jun Makihara, Takehide Kasahara, Takashi Ochi, Hirokazu Morii, Hideki Fujiwara
  • Patent number: 6966972
    Abstract: A paper product is described that includes a paper substrate having a first surface and a second surface; a coating layer provided on the first surface of the paper substrate, the coating layer comprising a binder component and a pigment component, wherein the weight ratio the binder component to the pigment component is between about 0.25:1 to about 1:1; and wherein the paper product exhibits a gloss of at least about 20 to 75 according to TAPPI T480 om-92, a Print-surf roughness of at least about 0.5 to 2.5 according to TAPPI T555 pm-94, and a density of at least about 12 to 18 according to TAPPI T410 om-93 and TAPPI T411 om-89. A method for manufacturing a paper product is provided.
    Type: Grant
    Filed: November 25, 2002
    Date of Patent: November 22, 2005
    Assignee: Wausau Paper Corp.
    Inventors: Thomas R. Trochlil, John A. Theisen, Bruce C. Unruh, John E. Katchko
  • Patent number: 6918992
    Abstract: A method of making a dry defibered fluff pulp suitable for absorption products is described. In the making of fluff pulp bentonite (montmorillonite), and optionally an additional inorganic particle compound, such as a synthetic silicate compound, is added to the pulp in an amount that in the final fluff pulp yields an amount of bentonite of 0.2 to 7 kg per ton fluff pulp and optionally an amount of the additional inorganic particle compound of 0.2 to 7 kg per ton fluff pulp, the total amount of retained particle additives amounting to no more than 8 kg per ton fluff pulp. Moreover, a thus made fluff pulp for absorption products, an absorption core for absorption products comprising such dry defibered fluff pulp and optionally a superabsorbent, and an absorption product comprising such a dry defibered fluff pulp and/or an absorption core are described.
    Type: Grant
    Filed: April 14, 2000
    Date of Patent: July 19, 2005
    Assignee: Korsnas AB
    Inventors: Annica Strandberg, Stefan Hogman, Helena Tufvesson
  • Patent number: 6890405
    Abstract: To reduce the problem of tackiness caused by contaminants in recycled paper, effective amounts of talc and a terpene such as D-limonene are added to paper stock in conjunction with chemical fixing agents and retention aids. The terpene increases the affinity of the contaminants for the talc, thus increasing detackification of the contaminants and improving the productivity of the papermaking process.
    Type: Grant
    Filed: November 12, 2003
    Date of Patent: May 10, 2005
    Assignee: Manistique Papers, Inc.
    Inventor: Thomas C. C. Mah
  • Patent number: 6887351
    Abstract: The invention relates to a process for regulating the porosity and printing properties of paper, in particular uncoated wood-containing paper such as SC-paper, wherein a sufficient quantity of colloidal PCC having a BET surface area of 10-100 m2/g is used as a filter in the paper to achieve a desired porosity of the paper; as well as paper containing colloidal PCC as filler, and a pigment mixture suitable for paper manufacture and containing colloidal PCC.
    Type: Grant
    Filed: May 27, 1999
    Date of Patent: May 3, 2005
    Assignee: J. M. Huber Denmark ApS
    Inventors: Klaus Akilles Lunden, Ib Attrup, Jens Toftelund Madsen
  • Patent number: 6872246
    Abstract: This invention discloses a new technology related to cellulose fiber reinforced cement composite materials using the loaded cellulose fibers. This invention discloses four aspects of the technology: fiber treatment, formulation, method and final product. This technology advantageously provides fiber cement building materials with the desirable characteristics of reduced water absorption, reduced rate of water absorption, lower water migration, and lower water permeability. This invention also impart the final products improved freeze-thaw resistance, reduced efflorescence, reduced chemical dissolution and re-deposition, and improved rot and fire resistances, compared to conventional fiber cement products. These improved attributes are gained without loss in dimensional stability, strength, strain or toughness.
    Type: Grant
    Filed: January 9, 2004
    Date of Patent: March 29, 2005
    Assignee: James Hardie Research Pty Limited
    Inventors: Donald J. Merkley, Caidian Luo
  • Patent number: 6855404
    Abstract: A laminate of inorganic sheet and polyester resin having an overall thickness of 5 to 25 mils and having an elongation at break in both the cross direction and machine direction of at least 25%.
    Type: Grant
    Filed: March 13, 2003
    Date of Patent: February 15, 2005
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: David Wayne Anderson, Dariusz Wlodzimierz Kawka