Abstract: A device for processing feed material, with a housing enclosing a processing space in which a rotor rotatable about the axis of rotation is arranged. The rotor has a rotor disk at which circumference a plurality of axially disposed impact plates is arranged uniformly distributed. A coaxially arranged processing path surrounds the impact plates while maintaining a working gap. Via a material inlet, the device is fed in the axial direction with feed material centrally ending in the processing space, which upon deflection in the region of the rotor disk is fed in the radial direction to the working gap. To ensure complete and gentle processing of the feed material while maintaining its original taste, smell and color, the processing path is part of a basket rotating about the rotational axis.

Abstract: A method and apparatus for manufacturing medical paper for medical sterilization packaging, medical paper and medical sterilization packaging are disclosed. A paper web is formed of fibrous substrate comprising cellulosic fibers and optionally synthetic fibers, with opposite first and second sides. On-line with the forming of the paper web, reinforcing material is applied on the first side and pressed into structure of the paper web such that delamination resistance of the structure is increased. Sealing material is applied on the second side of the paper web on-line with the forming of the paper web.

Abstract: The present invention relates to a method for coating surfaces by applying an oxidatively drying coating composition comprising at least one oxidatively drying binder and at least one drying agent acting as an accelerator of the drying and curing process proceeding under the action of an oxidizing agent, characterized in that the drying agent comprises at least one oxidoreductase and at least one mediator which is converted by the at least one oxidoreductase.

Abstract: A method for monitoring with enhanced sensitivity of the deposition of one or more organic materials dispersed in an aqueous medium in a papermaking process which includes measuring the rate of deposition of the organic materials from the aqueous medium onto a quartz crystal microbalance having a top side contacting with the aqueous medium coated with a layer containing a material with surface energy in the range from about 34 to about 49 dynes/cm2, and a second, bottom side isolated from the aqueous medium is disclosed. Additionally, a method for measuring the effectiveness of an inhibitor that decreases the deposition of the organic materials in a papermaking process is also disclosed.

Abstract: The invention provides a method of recovering and recycling waste coating color from papermaking coating process for use as wet end filler. The inventive method overcomes many technical challenges inherent in using waste coating colors as wet end filler such as the coatings having fine pigments that hurts sheet strength more than regular filler, having strong anionic charge and tendency to disturb wet end chemistry, causing excessive foaming, and containing a large amount of hydrophobic binder particles that tend to agglomerate in the white water and deposit on papermaking equipment. The method involves mixing the coatings with fresh filler particles, adding de-foaming agent, adding cationic coagulant, then preflocculating the mixture. This process causes fresh filler particles, pigments and binders in waste coating color to agglomerate together and form stable flocs with defined particle size distribution.

Abstract: The invention relates to a method for preventing or delaying bacterial sporulation in the broke system of a board or paper machine by lowering the content of transition metals in the broke to a level unfavorable for sporulation. Preferably bacterial cells present in the broke system of the board or paper machine are not substantially killed by the procedure used for lowering the content of the transition metals. The invention further relates to a method for producing packaging board or packaging paper having a low bacterial spore content.

Abstract: A method of manufacturing a multilayer fibrous product. The product comprises at least two overlapping layers, each of which has a different fiber composition, and in the production of the product, chemical short stock is used at least partly. In the method, short stock is brought to a screening stage where fines, which pass a screen having an average hole size of 0.2-1.5 mm, are separated from it, in order to prepare at least two fiber fractions having different fiber compositions, and the fractions generated are recovered and included in different layers of the same fibrous product. With the invention, it is possible to screen an initial material and form a product which has better properties than a corresponding product, the initial material pulp of which has only been refined.

Abstract: The present invention relates to a method for controlling pitch and stickies deposit in a pulp and papermaking process using crosslinked cationic polymers made by controlled addition of a water soluble radical initiator at reaction temperature with agitation for chain extension and crosslinking.

Abstract: An apparatus in the treatment of stock passed to a headbox of a paper machine or equivalent includes at least two stock chests (10a1, 10a2). Stock (M1) from a first stock chest (10a1) is passed along a line (a1, a2) to a hydrococyclone plant (20) in the short circulation of the paper machine or equivalent. An accept line (a3) of the hydrocyclone plant is connected with a stock line (b1) of the stock (M2) fed from a second stock chest (10a2), and a combined stock flow is passed along a line (b2) to the headbox (100) of the paper machine or equivalent. A method in the treatment of the stock passed to a headbox of a paper machine or equivalent is disclosed.

Abstract: Methods for recycling latex-containing broke are generally provided. Specifically, mechanical treatment may be employed to rework latex-containing broke for reuse in various products without the need for treatment with chemicals, such as hypochlorite, chlorine, or hypochlorous acid. As a result of mechanical treatment, fiber aggregates are formed that have a relatively small size. For instance, a large portion of the resulting fiber aggregates may be relatively free from the latex polymer. Specifically, the fiber aggregates can contain a “core” of latex from which extend short fibers and/or fragments that are uncoated with the latex. The result is fiber aggregates that are uniquely “partially coated” with a latex polymer. When recycled in paper products, these fiber aggregates may impart a variety of benefits, such as increased bulk retention and high water capacity without any loss in absorbency rate.

Abstract: A method and apparatus in ropeless tail threading in a multi-roll calender is disclosed wherein the threading tail is guided through the multi-roll calender in such a way that, before the multi-roll calender, the threading tail is guided first of all to the broke processing and then cut when the tail threading begins. The tail threading takes place in stages, so that at least once during the tail threading the threading tail in connection with the multi-roll calender is guided to broke processing and cut, after which the tail threading is continued, once the previous stage has succeeded.

Abstract: Disclosed is a process for preparing a paper web. The paper web is prepared from a low-grade furnish, which contains low-grade pulps, such as recycled pulp and/or groundwood pulp, and which, in one preferred embodiment, is a newsprint furnish. In accordance with the disclosed process, a pre-flocculated filler is added to the furnish prior to forming the paper web from the furnish. Filler will be retained in the web, and retention of undesired components of the furnish in the web will be reduced as compared with newsprint in which a filler is incorporated via conventional processes. Another embodiment contemplates the incorporation of a pre-flocculated coated broke slurry into a paper furnish prior to paper formation. The paper web formed via the process of the invention will have improved properties as a result of the incorporation of the pre-flocculated filler or treated broke into the web.

Abstract: The present invention relates to a method for controlling pitch and stickies deposit in a pulp and papermaking process using crosslinked cationic polymers made by controlled addition of a water soluble radical initiator at reaction temperature with agitation for chain extension and crosslinking.

Abstract: A method for directly forming and finishing a web product is provided. The method includes forming a web on a forming apparatus, continuously transferring the formed web to a conveyor, performing a converting step on the web as the web is continuously supported and advanced on the conveyor, and finishing the web into a product substantially ready for packaging. A system for performing the method is also provided.

Abstract: A multi-layered paper web that has increased strength for minimizing slough and lint is provided. In one embodiment, the paper web contains an outer layer formed from unrefined hardwood fibers and an inner layer formed from refined hardwood, softwood, and machine broke fibers. During formation within a headbox, the outer and inner fibrous layers are allowed to partially blend. By partially blending the layers, the fibers within each layer can form bonds in the −z direction to provide sufficient strength to minimize lint and slough.

Abstract: A method and apparatus in ropeless tail threading in a multi-roll calender is disclosed wherein the threading tail is guided through the multi-roll calender in such a way that, before the multi-roll calender, the threading tail is guided first of all to the broke processing and then cut when the tail threading begins. The tail threading takes place in stages, so that at least once during the tail threading the threading tail in connection with the multi-roll calender is guided to broke processing and cut, after which the tail threading is continued, once the previous stage has succeeded.

Abstract: An apparatus for transferring a tail of a fibrous web through a press section of a machine for making the fibrous web is disclosed. The apparatus includes a threading device positioned between first and second press section transfer devices that is pivotable between an inoperable position and an operable position. The threading device includes a stationary upper surface defined by a plurality of tubes. The tubes discharge air over the upper surface of the threading device to form an air cushion having an underpressure between the tail of the fibrous web and the threading device. The tail of the web is urged by the air cushion to the second transfer device and is threaded thereinto.

Abstract: The invention relates to a process for controlling microbial growth in a production line for cellulosic products with the aid of gases. The invention also relates to the use of gases such as carbon dioxide, nitrogen, argon and/or non-naturally occurring mixtures thereof for controlling microbial growth. In the process an aqueous material containing water and suspended pulp fibers and/or additives therefor is treated with the gaseous inhibitor to significantly retard or inhibit the growth of microorganisms therein. An oxygen rich gas may be introduced in addition to the inhibitor of the invention.

Abstract: A method and apparatus treat fiber based material so as to reduce the loss of mineral fractions in the treatment of broke in paper production. Broke is a reusable raw material from a paper machine that contains mineral fractions which are desirably returned to the process as a raw material. The material containing minerals is dispersed into broke pulp, which is fractionated, and the accepts from the fractionation are returned to the paper manufacturing process providing for efficient and economical recovery of the minerals in broke. The mineral fraction provided in the rejects from the fractionation is treated separately before it is reused as filler or coating material in the production of paper or board.

Abstract: Disclosed is a process for preparing a paper web. The paper web is prepared from a low-grade furnish, which contains low-grade pulps, such as recycled pulp and/or groundwood pulp, and which, in one preferred embodiment, is a newsprint furnish. In accordance with the disclosed process, a pre-flocculated filler is added to the furnish prior to forming the paper web from the furnish. Filler will be retained in the web, and retention of undesired components of the furnish in the web will be reduced as compared with newsprint in which a filler is incorporated via conventional processes. Another embodiment contemplates the incorporation of a pre-flocculated coated broke slurry into a paper furnish prior to paper formation. The paper web formed via the process of the invention will have improved properties as a result of the incorporation of the pre-flocculated filler or treated broke into the web.

Abstract: Process for preparing dry broke in one of a paper, cardboard or coating machine. The process includes diluting the dry broke to a consistency of between about 15 to 60%, and slushing the dry broke with shear forces sufficient to crush filler particles in the dry broke.

Abstract: The present invention is generally directed to a tissue product with improved flushability. Specifically, the incorporation of both a temporary wet strength agent and an alkaline reagent into the tissue product results in the tissue product having high initial wet tensile strength and a high rate of wet tensile loss. The high rate of wet tensile loss is caused by the high pH of the alkaline reagent that is incorporated during the dry end of a tissue manufacturing process. The temporary wet strength agent is added in the wet end of a tissue manufacturing process. In certain embodiments of the present invention, glyoxylated polyacrylamide may be used as the temporary wet strength agent, while the alkaline reagent may be in dry form or may be encapsulated.

Abstract: Method for manufacturing paper or cardboard in one or more plies in order to achieve a paper or cardboard product with an even quality. The method comprises determining a fiber composition of a broke paper or cardboard waste broke, fractionating the broke; and conveying at least one fiber fraction obtained thereby to a given ply in the paper or cardboard. In this way the fractionating is controlled so that the fiber composition in the fiber fraction obtained corresponds to a fiber composition in the input paper pulp for the given ply.

Abstract: Processes for manufacturing a paper product from cellulose pulp, part of which comes from a broke and part of which comes from a fresh pulp are provided. The processes involve first redissolving in a broke pulper, with stirring and in an alkaline medium, cellulose fibers contained in said broke to form a broke pulp. Next, the broke pulp is brought to a concentration and a pH close to that characteristic of the fresh pulp by (1) diluting said broke pulp with a white water and (2) acidifying said broke pulp by injecting carbon dioxide into said broke pulp after the broke pulp has left the broke pulper and before admixing said broke pulp with said fresh pulp. Then the broke pulp is admixed with the fresh pulp to form a pulp mixture and the pulp mixture is dewatered to form a paper product and a white water.

Abstract: A multi-layered paper web that has increased strength for minimizing slough and lint is provided. In one embodiment, the paper web contains an outer layer formed from unrefined hardwood fibers and an inner layer formed from refined hardwood, softwood, and machine broke fibers. During formation. within a headbox, the outer and inner fibrous layers are allowed to partially blend. By partially blending the layers, the fibers within each layer can form bonds in the -z direction to provide sufficient strength to minimize lint and slough.

Abstract: Ethyleneamine compound(s), or mixtures thereof, are used in effective amounts to reduce or inhibit the deposition of white pitch on the paper making equipment during the processing to recycle coated paper.

Abstract: Disclosed is a process for preparing a paper web. The paper web is prepared from a low-grade furnish, which contains low-grade pulps, such as recycled pulp and/or groundwood pulp, and which, in one preferred embodiment, is a newsprint furnish. In accordance with the disclosed process, a pre-flocculated filler is added to the furnish prior to forming the paper web from the furnish. Filler will be retained in the web, and retention of undesired components of the furnish in the web will be reduced as compared with newsprint in which a filler is incorporated via conventional processes. Another embodiment contemplates the incorporation of a pre-flocculated coated broke slurry into a paper furnish prior to paper formation. The paper web formed via the process of the invention will have improved properties as a result of the incorporation of the pre-flocculated filler or treated broke into the web.

Abstract: The present invention is generally directed to a process for recycling paper containing wet strength additives. The process generally includes the step of mechanically fiberizing the paper in order to reduce the paper into substantially discreet fibers. The paper can be fiberized in various devices, including mills and pulverizers. Once the paper has been converted into substantially discreet fibers, the fibers can then be used in forming various paper products, including wipers and tissues. Of particular advantage, it has been discovered that fibers produced according to the process of the present invention produce paper webs having high bulk, high brightness, high porosity, and high opacity.

Abstract: A paper machine includes a traveling belt for carrying a fiber web, and a cutting device disposed below the belt for cutting the fiber web into smaller pieces. The cutting device has an inlet and an outlet. A guiding device guides the fiber web from the belt to the inlet of the cutting device. A pulper is connected with the outlet of the cutting device for receiving the smaller pieces of fiber web from the cutting device. The traveling belt may be in the form of, e.g., a wire, felt or water impervious belt. The cutting device may be in the form of, e.g., a shredder, fluffer, water jet cutter, laser cutter and/or roll cutter.

Abstract: Disclosed is a process for preparing a paper web. The paper web is prepared from a low-grade furnish, which contains low-grade pulps, such as recycled pulp and/or groundwood pulp, and which, in one preferred embodiment, is a newsprint furnish. In accordance with the disclosed process, a pre-flocculated filler is added to the furnish prior to forming the paper web from the furnish. Filler will be retained in the web, and retention of undesired components of the furnish in the web will be reduced as compared with newsprint in which a filler is incorporated via conventional processes. Another embodiment contemplates the incorporation of a pre-flocculated coated broke slurry into a paper furnish prior to paper formation. The paper web formed via the process of the invention will have improved properties as a result of the incorporation of the pre-flocculated filler or treated broke into the web.

Abstract: The non-woven web of the present invention is comprised of recycled cellulose fiber and untreated Clarifier Sludge, and optionally, recycled glass fiber. Unlike uses of reclaimed Clarifier Sludge whereby the material has been treated in some fashion to improve its quality, the non-woven web of the present invention utilizes untreated Clarifier Sludge. The Clarifier Sludge of the present invention is dry enough to handle, and in one example varies between about 30% and about 45% solids. The Clarifier Sludge can be added to web-forming equipment (e.g., papermaking equipment) either in a waste paper disintegrator or into a recycling apparatus (e.g., broke pulper) whose output is metered into a refiner tank of the web-forming equipment. In an embodiment utilizing a broke pulper for introduction of the Clarifier Sludge, the broke pulper is filled with clarifier sludge and water to a consistency of about 3.5% solids.

Abstract: A paper machine includes a traveling belt for carrying a fiber web, and a cutting device disposed below the belt for cutting the fiber web into smaller pieces. The cutting device has an inlet and an outlet. A guiding device guides the fiber web from the belt to the inlet of the cutting device. A pulper is connected with the outlet of the cutting device for receiving the smaller pieces of fiber web from the cutting device. The traveling belt may be in the form of, e.g., a wire, felt or water impervious belt. The cutting device may be in the form of, e.g., a shredder, fluffer, water jet cutter, laser cutter and/or roll cutter.

Abstract: The invention relates to a process for reducing sticky contaminants in stock systems containing waste paper and in coated broke, and their reuse in the manufacture of papers. In this process, both polyvinyl alcohols and bentonite are added.

Abstract: Mixing and recirculation cycling system and method, for use in the stable section of a paper or cardboard machine. The system includes a dilution water-regulated headbox, a backwater tank having a backwater inlet and at least one stock suspension inlet adapted to provide for the mixing of stock suspensions with the backwater. Also provided is a mixing tank operatively connected to the backwater tank, at least one backwater inlet operatively connected between the backwater tank and the headbox, and a pressure-increasing device operatively connected between the mixing tank and the backwater tank.

Abstract: The method of optimizing the metering of charge-reversal agent into broke in the form of a suspension of fibers from paper treated in a coating machine and to be reintroduced into the production line, is distinguished by the fact that a partial stream is branched off from the main broke flow, the volume flow of the main stream and of the partial stream is measured, the turbidity of the partial stream is determined, downstream thereof the charge-reversal agent is added in a quantity that varies with time and, following that, the turbidity is again measured, in that the optimal metering rate is determined from the change in turbidity caused by the charge-reversal agent, and the said metering is carried out in the main stream in proportion to the mass or volume flows.

Abstract: A paper machine and web control system for the same to be activated on web rupture, which paper machine has a double-felted press nip and a treatment unit for increasing the dry solids content of the web downstream of the press nip, the web being transferred from the press nip to the treatment unit in an open draw. The web control system has a water-application device arranged at the open draw to discharge jets of water against the upper press felt on rupture of the web so as to prevent an upstream end of the web continuing with the upper press felt, a felt-deflection device situated downstream of the press nip to bring the press felts into contact with each other downstream of the press nip on rupture of the web so as to sandwich the web between the felts, and a suction device in the loop of the lower press felt at a position between the press nip and the felt-deflection device to temporarily attach the web to the lower press felt by suction.

Abstract: A process for making paper with increased wet and dry strength by incorporating into the pulp suspension an ionic thermosettable resin which is the reaction product of dialdehyde and epihalohydrin, or epihalohydrin equivalent, with a copolymer containing monomer units derived by polymerization of monomers comprising acrylamide or alkyl-substituted acrylamide and diallylamine or an acid salt thereof. The paper has wet and dry strength greater than that of paper not containing the resin and has a higher repulpability index than wet strength paper that is essentially the same but contains conventional polyazetidinium ion containing wet strength resin instead of the ionic thermosettable resin.

Abstract: The present invention relates to methods for deinking and decolorizing a printed paper, comprising: (a) pulping the printed paper to obtain a pulp slurry; (b) dislodging an ink from the pulp slurry with one or more enzymes; (c) decolorizing the dye contained in the pulp slurry with one or more laccases in the presence of oxygen and optionally one or more chemical mediators; (d) separating the released ink from the pulp slurry; and (e) recovering the decolorized pulp. The present invention also relates to decolorized pulps prepared by such methods and to methods for producing recycled paper.

Abstract: A single plant for making corrugated sheets out of recycled paper and a method for making the same. The plant includes a recycling pulper a board machine and a corrugator.

Abstract: Ethyleneamine compound(s), or mixtures thereof, are used in effective amounts to reduce or inhibit the deposition of white pitch on the paper making equipment during the processing to recycle coated paper.

Abstract: Process for the manufacture of a colored fibre material, containing a certain proportion of cellulose fibres, such as paper and nonwoven. A dyestuff is applied onto reel or sheet pulp either on the whole material or only on part of it, whereupon the reel or sheet pulp is defibrated and dispersed in liquid or foam possibly together with other fibres. The fibre dispersion is thereafter applied onto a wire and dewatered, whereupon the formed fibre web, which contains a substantially even addition of colored fibres, is subjected to possible further treatment steps before drying and reeling. A fibre material manufactured according to the process is also disclosed. If only part of the pulp fibres are colored, a mottled color impression of the material is obtained.

Abstract: A method for adjusting the alkalinity of a pulp slurry in a broke pulper, and more particularly, to adjusting the pH of the pulp slurry using carbon dioxide.

Abstract: A method wherein waste cellulosic material is used as an alternative fiber source during chemical pulping to replace a fraction of the wood chips. The waste cellulosic material is fed to the digester along with wood chips. The waste cellulosic material need not be repulped or slurried prior to digestion. The wood chips may be any species of hardwood or softwood. Normal chemical pulping charges, temperatures and cooking times applied in the case of 100% wood chip pulping may be used for the co-pulping of waste cellulosic material and wood chips. Thereafter, the pulp is processed as usual for chemical pulping, including the steps of blowing the digester, washing and thickening the brown stock, and bleaching the brown stock under the normal conditions used for the component co-pulped with the waste cellulosic material. Further screening or cleaning steps may be required to remove debris from waste cellulosic material.

Abstract: A method is disclosed for controlling anionic trash and pitch deposition and treating coated broke which comprises the step of adding a polyammonium quaternary to a pulp and papermaking system. The polyammonium quaternary, which may be either branched or crosslinked, comprises at least one cationic monomer, preferably diallyldimethylammonium chloride, and at least one branching or crosslinking monomer, preferably N,N,N-triallylamine or N,N,N-triallylamine hydrochloride.

Abstract: This invention relates to the rehydration of once-dried fiber for use in a papermaking furnish. Such a rehydration of this type, generally, employs temperature, pressure and refining to make the once-dried fiber behave more like a virgin fiber. Thus, higher levels of once-dried fiber can be used without sacrificing paper formation, surface smoothness, and productivity (drainage).

Abstract: A process of repulping paper a product comprising cellulose fibers, comprising forming an aqueous suspension of paper product to be repulped and an oxidizing agent comprising at least one persulfate salt, and maintaining the pH of the aqueous suspension in a range of from about 2.3 to about 6.5. The process is preferably conducted in the presence of preferred buffer systems. Compositions for conducting such processes are also provided.

Abstract: A process for treating recycled coated broke which has been re-pulped to a slurry for the purpose of recycling the coated broke as cellulose fiber to the paper machine by the addition of a water-soluble polymer dispersion is claimed. The water-soluble polymer is formed by polymerizing a water-soluble mixture which comprises: (a) a cationic monomer represented by the following general formula (I): ##STR1## wherein R.sub.1 is H or CH.sub.3 ; each of R.sub.2 and R.sub.3 is an alkyl group having 1 to 2 carbon atoms; R.sub.4 is H or an alkyl group of 1 to 2 carbon atoms; A' is an oxygen atom or NH; B' is an alkylene group of 2 to 4 carbon atoms or a hydroxypropylene group; and X.sup.

Abstract: Repulping and/or decolorizing formulations and mixtures which include a catalytic amount of a salt of a metal such as copper, iron, silver, or nickel; a persulfate; and from 0-10% saccharide. Formulations containing a carbonate, sesquicarbonate or bicarbonate for adjusting pH are preferred. A method of repulping and/or decolorizing broke, whether containing wet strength resin or not, using the formulations or mixtures of the ingredients in the formulations.

Abstract: An improved papermaking process comprising forming an aqueous coated broke papermaking slurry and adding a blend of a water-soluble dispersion polymer and a coagulant to the slurry to increase retention and/or drainage is disclosed. After addition of the polymers, the slurry is drained to form a sheet, and the sheet is dried.

Abstract: The invention is an apparatus and method for unwinding the butt portion of a reel of paper from the reel spool and delivering it to a repulper. It consists of a floor mounted stand with appropriate cradling surfaces to hold the spool butt. An air jet manifold is located at floor level below the stand. Air jets from the manifold direct the sheet toward the repulper. As the sheet enters the repulper it is met by water showers that direct it into the opening of the repulper. Once the sheet is engaged by the air jets and water showers it is continuously unrolled by the force delivered by these devices acting against the sheet. An accelerating mechanism may be provided to begin unrolling the paper from the spool and a brake mechanism is useful for stopping rotation of the spool after all of the paper has been removed.