Mechanical Defibration In The Presence Of Heated Gas Or Gas Under Pressure Patents (Class 162/23)
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Patent number: 11674265Abstract: The invention relates to a center ring arrangeable on a refining disc of a defibrator for refining of fibrous material, wherein said center ring comprises a circumferential outer surface, a circumferential inner surface and a centrally located through-hole adapted to receive fibrous material fed from a feeding device, wherein said outer surface is provided with a circumferentially running groove opening up on the outer surface and being adapted to collect steam produced during operation of said defibrator, and wherein the center ring further comprises a plurality of wings provided on said inner surface and a number of channels extending from said groove to the positions on said inner surface where said wings are provided.Type: GrantFiled: February 3, 2021Date of Patent: June 13, 2023Assignee: VALMET ABInventors: Thommy Lindblom, Christer Hedlund
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Patent number: 11512429Abstract: A first refining disc (5) for a defibrator (1) for refining fibrous material, adapted to receive a flow of incoming fibrous material (7) from a feed screw (3a) through a material inlet opening (4) arranged in the first refining disc (5), is provided with at least one steam evacuating channel (21) comprising at least one steam inlet opening (22) arranged on a side of the first refining disc (5) adapted to face a second refining disc (6), and at least one steam outlet opening (23) arranged on a side of the first refining disc (5) adapted to face away from the second refining disc (6). The at least one steam outlet opening (23) is arranged centrally of the at least one steam inlet opening (22) with respect to the center of the first refining disc (5), and centrally of a position where the flow of incoming material (7) is to be received into the first refining disc (5) from the feed screw (3a), with respect to the center of the first refining disc (5).Type: GrantFiled: June 18, 2018Date of Patent: November 29, 2022Inventor: Thommy Lindblom
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Patent number: 11352746Abstract: A system and process of producing pulp from lignocellulosic material after the lignocellulosic material has undergone compression (pressurization), maceration and removal of extractives produced during compression and maceration followed by chemical addition, fiberization, digestion (cooking) and further mechanical refining.Type: GrantFiled: May 27, 2020Date of Patent: June 7, 2022Assignee: Andritz Inc.Inventors: Antti Luukkonen, Christian Radhuber
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Patent number: 10900169Abstract: A method for the production of highly refined or microfibrillated cellulose (MFC), comprising the steps of treating cellulosic fibres to remove at least a major part of the primary wall of the fibres, drying the treated fibres, rewetting the treated fibres, and disintegrating the wetted fibres by mechanical means to obtain the final product. Dried cellulosic pulp is produced as an intermediate product of the method, having an average fibre length of at least 0.4 mm, while less than 50% of the primary wall material of natural untreated fibres is left in the intermediate product. Instead of transporting large amounts of dilute MFC dispersion the invention enables transport of the dry intermediate product to the MFC end user, who would complete the process by turning the intermediate product to final MFC by use of standard disintegrating devices.Type: GrantFiled: August 16, 2013Date of Patent: January 26, 2021Assignee: STORA ENSO OYJInventors: Isto Heiskanen, Cecilia Land Hensdal, Lars Axrup, Heidi Saxell
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Patent number: 10428288Abstract: The invention concerns a method for transforming a biomass into at least one biochar, comprising the following steps of: (a) Providing a ground and dried biomass, said biomass containing at least 30% of a lignocellulosic biomass, by mass relative to the dry weight of the ground and dried biomass; (b) Heating progressively this biomass to a temperature higher than 140° C. and lower than 350° C., in an oxygen-free gas stream, under a pressure comprised between 1 and 40 bar; (c) Allowing the reaction to proceed by maintaining the temperature in the 300-700° C. range and the pressure in the 1-40 bar range; (d) Cooling the biomass derived from step (c), at a temperature of at most 100° C., in an oxygen-free gas stream; and (e) Collecting the biochar. The invention also concerns the thus obtained biochar.Type: GrantFiled: February 11, 2015Date of Patent: October 1, 2019Assignee: BIOCARBON INDUSTRIES S.À R.L.Inventor: Jean-Paul Vieslet
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Patent number: 10233570Abstract: It is disclosed a process for increasing the enzymatic accessibility of a thermally treated ligno-cellulosic biomass feedstock which has been thermally treated at a severity factor. The process comprises a step of fiber shives reduction, for reducing the amount of long shives. The thermally treated ligno-cellulosic biomass after fiber shives reduction is characterized by having an increased glucans accessibility and by forming a slurry having a low viscosity.Type: GrantFiled: October 31, 2014Date of Patent: March 19, 2019Assignee: Versalis S.p.A.Inventors: Piero Ottonello, Paolo Torre, Stefano Paravisi, Chiara Prefumo, Pietro Pastorino, Dario Giordano
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Patent number: 9951476Abstract: The present invention provides a pulping method. Caustic soda is replaced with cheap lime to manufacture pulp in high efficiency, and meanwhile complexation, flocculation and acid-base neutralization of aluminum sulfate are further utilized, so as to recycle effective ingredients in a black liquid, achieve a yield approximate to a mechanical pulp yield, obtain quality of the chemical pulp, implement cyclic utilization of the black liquid and solve the pollution thereof.Type: GrantFiled: June 25, 2013Date of Patent: April 24, 2018Assignee: Beijing Insight Biomass LLCInventors: Yingwu Yin, Peng Wan, Honggui Yu, Yujuan Zhang, Xiangxiang Sun, Lingyan Zhang
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Patent number: 9227241Abstract: A composition for use in investment casting shells and a method of making the composition is disclosed. The composition includes an engineered binder and a refractory flour. The engineered binder comprises a siliceous material and at least one organic component selected from: at least one type of wood pulp; at least one species of cellulose fiber; and combinations thereof. A particular benefit of the investment shell composition is simultaneously increased permeability and load bearing capacity.Type: GrantFiled: December 8, 2010Date of Patent: January 5, 2016Assignee: Nalco CompanyInventor: Sankar Bhattacharja
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Patent number: 9192936Abstract: A method for crushing and drying damp wood, wherein the wood is introduced into an impact reactor, which has a substantially cylindrical main body, in the closed interior space of which there rotates a rotor with at least one impact element, which contacts the wood and crushes it into part-constituents while generating a great transfer of momentum. The interior space of the cylindrical main body is assigned a suction removal device, which during the impact crushing removes the mist of moisture produced when the impact element makes contact with the material, and the interior space of the cylindrical main body has admitted to it hot gas, heated by waste heat from a combustion process, at a temperature of less than 95° C., in particular less than 80° C., or the exhaust gas from a combustion process, which after a collision of the impact element with a material constituent penetrates the material constituent in place of the moisture leaving. Also a device for carrying out the method.Type: GrantFiled: February 9, 2012Date of Patent: November 24, 2015Assignee: PROACTOR SCHUTZRECHTSVERWALTUNGS GMBHInventor: Ralf Schaefer
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Patent number: 8753476Abstract: Methods of producing mechanical pulps from lignocellulosic material including partial defibration of lignocellulosic material in a chip press followed by liquid impregnation, preheating the lignocellulosic material for 20 seconds or less at a pressure between 7.5 and 12 bar (gauge) prior to mechanically refining the lignocellulosic material in a primary mechanical refiner at a pressure between 7.5 and 12 bar (gauge), thus obtaining a high freeness pulp.Type: GrantFiled: September 22, 2011Date of Patent: June 17, 2014Assignee: Andritz Technology and Asset Management GmbHInventor: Marc Sabourin
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Patent number: 8691050Abstract: Continuous transfer of particulate material into pressurized steam reactors is provided by “flow feeder” methods and devices. Material such as lignocellulosic biomass feedstocks are compacted into a “low density” plug, <700 kg/m3, which provides a dynamic seal against pressurized steam through exploitation of a steam condensation zone. The rate at which the steam condensation zone moves into the “low density” plug is offset by the rate at which compacted material is fed into the pressurized reactor. Preferred devices compact material within a flow feeder chamber by use of a loading device that works against counter-pressure provided by an unloading device. Compacted material is actively disintegrated and fed into the reactor by the unloading device. In preferred embodiments, compacted material is fed in a steady-state operation in which the interface between the steam condensation zone and the low pressure inlet zone remains stationary within the flow feeder chamber.Type: GrantFiled: November 23, 2009Date of Patent: April 8, 2014Inventor: Børge Holm Christensen
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Patent number: 8613363Abstract: Disclosed is an integrated paper wherein the paper has capabilities and functionalities provided by both the fiber and the active agent ingredients, and a method of immobilizing the active agents within the integrated paper. The tight pore structure of the integrated paper of the present invention, a mean pore diameter of less than about 2 microns, provides short diffusion distances from a fluid to the surface of the paper ingredients by adsorption or diffusive interception making it an excellent medium for fluid filtration. The integrated paper of the present invention can further include a microbiological interception enhancing agent. The integrated paper can be formed using, preferably, wet laid paper-making processes for speed and efficiency. Also disclosed are devices utilizing the integrated paper useful in fluid filtration.Type: GrantFiled: October 28, 2009Date of Patent: December 24, 2013Assignee: KX Technologies LLCInventor: Evan E. Koslow
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Patent number: 8465621Abstract: A refiner steam separation system according to the present invention includes a blowline for transporting a mixture of fiber material from a refiner to an inlet of a steam separator. Waste steam is discharged from the separator through a waste steam outlet. Cleaned fiber material is discharged from the separator through an exit, which prevents a substantial portion of the waste steam from passing through the exit. A relay pipe communicates with the exit and a dryer duct, and transports cleaned fiber material therebetween. A resin input communicates with the relay pipe, and supplies resin therein. The resin is mixed with the cleaned fiber material prior to the cleaned fiber material being dried in the dryer duct. The present invention is also directed to a method of reducing VOC emissions generated during refining cellulosic fibrous material.Type: GrantFiled: May 22, 2012Date of Patent: June 18, 2013Assignee: Masonite CorporationInventor: Dennis Henry Vaders
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Patent number: 8157955Abstract: A system for collecting ligno-cellulosic biomass over a large area to enable the commercial refining of biomass from 2,500 to in excess of 50,000 tons of biomass per day to produce ethanol or other products. The biomass is collected at a series of collection points and then transported through a network of conduit “loops” interconnecting each of the collection points and the central refining plant. The water used to transport the biomass, as a slurry, is recovered and sequentially recycled in the same pipeline system to push the biomass slurry around the system in a “loop.” The outgoing and return legs of each loop optionally are located adjacent each other.Type: GrantFiled: February 4, 2011Date of Patent: April 17, 2012Assignee: Iogen Energy CorporationInventor: Patrick J. Foody, Sr.
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Patent number: 8057635Abstract: A system for collecting ligno-cellulosic biomass over a large area to enable the commercial refining of biomass from 2,500 to in excess of 50,000 tons of biomass per day to produce ethanol or other products. The biomass is collected at a series of collection points and then transported through a network of conduit “loops” interconnecting each of the collection points and the central refining plant. The water used to transport the biomass, as a slurry, is recovered and sequentially recycled in the same pipeline system to push the biomass slurry around the system in a “loop”.Type: GrantFiled: June 28, 2007Date of Patent: November 15, 2011Assignee: Iogen Energy CorporationInventor: Patrick Foody, Sr.
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Publication number: 20110114273Abstract: This invention reports an environmentally benign method of delignifying bleaching sequences to gain more than 80% ISO brightness for alkaline sulfite-anthraquinone (AS/AQ) wheat straw pulp comprising of AOPsYP0, AOPsEP0 and AOPsP0P1 sequences that yielded surprising results in the field of pulp and paper technology; wherein the selectivity of sequences resulted in the protection of ?-cellulose from degradation, produced significant drop in acid soluble lignin and yielded low viscosity losses reducing ecological impact of effluent load.Type: ApplicationFiled: November 17, 2009Publication date: May 19, 2011Inventors: Naila Yaqoob, Ishtiaq-Ur-Rehman, Kausar Jamal Cheema, Sahibzada Rashad Hameed, Bushra Mateen
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Patent number: 7943008Abstract: A method of making pulp adapted to be used in forming corrugating medium is disclosed. The method comprises cooking woodchips in a first liquor in the absence of an alkali addition. The method further comprises mechanically fiberizing the woodchips to form a pulp. The method further comprises separating hydrolyzate from the pulp. The method further comprises treating the pulp with a second liquor, the second liquor including at least one alkali. The method further comprises refining the pulp.Type: GrantFiled: July 12, 2010Date of Patent: May 17, 2011Assignee: Packaging Corporation of AmericaInventors: Ventzislav H. Kirov, Anil Sethy, Bryan L. Sorensen
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Patent number: 7905983Abstract: A refiner steam separation system according to the present invention includes a blowline for transporting a mixture of fiber material from a refiner to an inlet of a steam separator. Waste steam is discharged from the separator through a waste steam outlet. Cleaned fiber material is discharged from the separator through an exit, which prevents a substantial portion of the waste steam from passing through the exit. A relay pipe communicates with the exit and a dryer duct, and transports cleaned fiber material therebetween. A resin input communicates with the relay pipe, and supplies resin therein. The resin is mixed with the cleaned fiber material prior to the cleaned fiber material being dried in the dryer duct. The present invention is also directed to a method of reducing VOC emissions generated during refining cellulosic fibrous material.Type: GrantFiled: May 18, 2010Date of Patent: March 15, 2011Assignee: Masonite CorporationInventor: Dennis Henry Vaders
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Patent number: 7846294Abstract: A system for thermomechanical refining of wood chips comprises preparing the chips for refining by exposing the chips to an environment of steam to soften the chips, compressively destructuring and dewatering the softened chips to a solids consistency above 55 percent, and diluting the destructured and dewatered chips to a consistency in the range of about 30 to 55 per cent. The destructuring partially defibrates the material. This diluted material is fed to a rotating disc primary refiner wherein each of the opposed discs has an inner ring pattern of bars and grooves and an outer ring pattern of bars and grooves. The destructured and partially defibrated chips are substantially completely defibrated in the inner ring and the resulting fibers are fibrillated in the outer ring.Type: GrantFiled: November 16, 2007Date of Patent: December 7, 2010Assignee: Andritz Inc.Inventors: Marc J. Sabourin, Luc Gingras
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Patent number: 7771565Abstract: A method of making pulp adapted to be used in forming corrugating medium is disclosed. The method comprises cooking woodchips in a first liquor in the absence of an alkali addition. The method further comprises mechanically fiberizing the woodchips to form a pulp. The method further comprises separating hydrolyzate from the pulp. The method further comprises treating the pulp with a second liquor, the second liquor including at least one alkali. The method further comprises refining the pulp.Type: GrantFiled: February 21, 2006Date of Patent: August 10, 2010Assignee: Packaging Corporation of AmericaInventors: Ventzislav H. Kirov, Anil Sethy, Bryan L. Sorensen
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Patent number: 7758720Abstract: A chip pretreatment process which comprises conveying the feed material through a compression screw device having an atmosphere of saturated steam at a pressure above about 5 psig, decompressing and discharging the compressed material from the screw device into a decompression region, feeding the decompressed material from the decompression region into a fiberizing device, such as a low intensity disc refiner, where at least about 30 percent of the fiber bundles and fibers are axially separated, without substantial fibrillation of the fibers. In a more specific form the invention is directed to a process for producing mechanical pulp, including the steps of fiberizing wood chip feed material in a low intensity disc refiner until at least about 30 percent of the fibers are axially separated with less than about 5 percent fibrillation, and subsequently refining the fiberized material in a high intensity disc refiner until at least about 90 percent of the fibers are fibrillated.Type: GrantFiled: November 19, 2007Date of Patent: July 20, 2010Assignee: Andritz Inc.Inventor: Marc J. Sabourin
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Patent number: 7758721Abstract: A chip pretreatment process which comprises conveying the feed material through a compression screw device having an atmosphere of saturated steam at a pressure above about 5 psig, decompressing and discharging the compressed material from the screw device into a decompression region, feeding the decompressed material from the decompression region into a fiberizing device, such as a low intensity disc refiner, where at least about 30 percent of the fiber bundles and fibers are axially separated, without substantial fibrillation of the fibers. In a more specific form the invention is directed to a process for producing mechanical pulp, including the steps of fiberizing wood chip feed material in a low intensity disc refiner until at least about 30 percent of the fibers are axially separated with less than about 5 percent fibrillation, and subsequently refining the fiberized material in a high intensity disc refiner until at least about 90 percent of the fibers are fibrillated.Type: GrantFiled: November 19, 2007Date of Patent: July 20, 2010Assignee: Andritz Inc.Inventor: Marc J. Sabourin
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Patent number: 7718034Abstract: A refiner steam separation system according to the present invention includes a blowline for transporting a mixture of fiber material from a refiner to an inlet of a steam separator. Waste steam is discharged from the separator through a waste steam outlet. Cleaned fiber material is discharged from the separator through an exit, which prevents a substantial portion of the waste steam from passing through the exit. A relay pipe communicates with the exit and a dryer duct, and transports cleaned fiber material therebetween. A resin input communicates with the relay pipe, and supplies resin therein. The resin is mixed with the cleaned fiber material prior to the cleaned fiber material being dried in the dryer duct. The present invention is also directed to a method of reducing VOC emissions generated during refining cellulosic fibrous material.Type: GrantFiled: April 16, 2008Date of Patent: May 18, 2010Assignee: Masonite CorporationInventor: Dennis Henry Vaders
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Patent number: 7713381Abstract: A system for thermomechanical refining of wood chips comprises preparing the chips for refining by exposing the chips to an environment of steam to soften the chips, compressively destructuring and dewatering the softened chips to a solids consistency above 55 percent, and diluting the destructured and dewatered chips to a consistency in the range of about 30 to 55 percent. The destructuring partially defibrates the material. This diluted material is fed to a rotating disc primary refiner wherein each of the opposed discs has an inner ring pattern of bars and grooves and an outer ring pattern of bars and grooves. The destructured and partially defibrated chips are substantially completely defibrated in the inner ring and the resulting fibers are fibrillated in the outer ring.Type: GrantFiled: February 7, 2007Date of Patent: May 11, 2010Assignee: Andritz Inc.Inventors: Marc J. Sabourin, Luc Gingras
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Patent number: 7691235Abstract: Apparatus for separating steam from a mixture of steam and fibers is disclosed, comprising an elongated feeding compartment having an inlet and a feeding device for feeding a mixture through the inlet. The feeding device comprises a tubular section which is curved such that the mixture in the tubular section is separated under the influence of centrifugal forces in a heavy steam-less fraction of fibers in a outer layer and in a light fiber-free fraction of steam in a inner layer. The tubular section is arranged in such a way that a heavy fraction of fibers is fed through the inlet peripherally. The separated light fraction of steam is fed against the center of the compartment and removed through an outlet of the apparatus.Type: GrantFiled: October 17, 2003Date of Patent: April 6, 2010Assignee: Metso Paper, Inc.Inventor: Baltsar Lundgren
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Publication number: 20090151880Abstract: A mechanical pulping method including: defibrating a comminuted cellulosic material; mechanically refining the defibrated cellulosic material in a primary refining step; introducing to the cellulosic material at least one of a chemical agent and a biological during the defibration step or the mechanical refining step, and producing pulp from the refined and defibrated cellulosic material.Type: ApplicationFiled: October 24, 2008Publication date: June 18, 2009Applicant: ANDRITZ INC.Inventors: Johann Aichinger, Marc Sabourin, Jan Hill, Johann Grossalber
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Publication number: 20090071616Abstract: This method of upgrading a biomass comprises: an upgrading step for performing upgrading treatment of a cellulose based biomass with an oxygen/carbon atomic ratio of at least 0.5, in presence of water and under a pressure of at least saturated water vapor pressure, and reducing said oxygen/carbon atomic ratio of said biomass to no more than 0.38, and a separation step for separating an upgraded reactant obtained from said upgrading step into a solid component and a liquid component.Type: ApplicationFiled: November 3, 2008Publication date: March 19, 2009Applicants: JGC CORPORATION, The Tokyo Electric Power Company, IncorporatedInventors: Chiaki Suyama, Shinichi Tokuda, Masao Tsurui, Yoshinori Suto, Koji Tamura, Tsutomu Katagiri, Teruo Nagai, Jin Ogawa, Takeshi Yamaguchi
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Publication number: 20080277082Abstract: A steam explosion pulping method including: impregnating a cellulosic biomass feed material in a pressurized reactor vessel; discharging the impregnated feed material from the vessel to a high pressure compressor; elevating a pressure of the feed material in the compressor; discharging the pressurized feed material from the compressor to a conduit coupled to a blow valve; rapidly reducing pressure of the pressurized feed material as the feed material passes through the blow valve, and pulping the feed material by expansion of fluid in the feed material during the rapid pressure reduction.Type: ApplicationFiled: March 28, 2008Publication date: November 13, 2008Applicant: ANDRITZ INC.Inventors: Thomas Pschorn, Marc Sabourin, Peter Mraz
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Patent number: 7381303Abstract: Thermomechanical pulp is an important process for producing fibrous mass used in papermaking. A two-level control strategy that stabilizes and optimizes the refining process has been developed. The Stabilization layer consists of a multivariable model predicative range controller that regulates the refiner line operations. The Quality Optimization layer provides the pulp quality control as measured by an online pulp quality (freeness, fibre length) sensor. This control startegy leverages the natural decoupling in the process. The modular design technique is able to handle multiple refiner lines that empty into a common latency chest. A global optimizer is also used to integrate and coordinate the two layers for enhanced constraint handling.Type: GrantFiled: December 16, 2004Date of Patent: June 3, 2008Assignee: Honeywell International Inc.Inventors: Manpreet S. Sidhu, Richard J. Van Fleet, Michel R. Dion
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Publication number: 20080105392Abstract: This invention provides a composition and method for improving a mechanical pulping process by decreasing freeness and amount of shives, providing energy and chemical savings, and enhancing brightness and mechanical strength of a paper product made from a pulp material in the process. The composition includes formulations, such as surfactants, chelants, hydrotropes, reductive and oxidative pulp modifiers, and pH-controlling chemicals. The method includes selectively introducing these formulations to the pulp material in the mechanical pulping process.Type: ApplicationFiled: November 3, 2006Publication date: May 8, 2008Inventors: Prasad Y. Duggirala, Sergey M. Shevchenko
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Patent number: 7368037Abstract: A refiner steam separation system according to the present invention includes a blowline for transporting a mixture of fiber material from a refiner to an inlet of a steam separator. Waste steam is discharged from the separator through a waste steam outlet. Cleaned fiber material is discharged from the separator through an exit, which prevents a substantial portion of the waste steam from passing through the exit. A relay pipe communicates with the exit and a dryer duct, and transports cleaned fiber material therebetween. A resin input communicates with the relay pipe, and supplies resin therein. The resin is mixed with the cleaned fiber material prior to the cleaned fiber material being dried in the dryer duct. The present invention is also directed to a method of reducing VOC emissions generated during refining cellulosic fibrous material.Type: GrantFiled: May 14, 2004Date of Patent: May 6, 2008Assignee: Masonite CorporationInventor: Dennis Henry Vaders
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Patent number: 7303707Abstract: A method of processing lignocellulosic material includes the steps of comminuting the material to a size that it can be processed in a hydrothermal pressure vessel, drying the material in moving air to obtain a specific moisture content, packing the material into the vessel and subjecting the material within the vessel to steam under pressure, decompressing the vessel to return the temperature and pressure to ambient and drying the product to specific moisture content; the product so formed can be used for injection moulding or to form panel boards and the like.Type: GrantFiled: October 16, 2002Date of Patent: December 4, 2007Assignee: Lignotech Developments LimitedInventors: Karen Millicent Rafferty, legal representative, Andrew James Rafferty, deceased
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Patent number: 7300540Abstract: A system and method for thermomechanical refining of wood chips comprises preparing the chips for refining by exposing the chips to an environment of steam to soften the chips, compressively destructuring and dewatering the softened chips to a solids consistency above 55 percent, and diluting the destructured and dewatered chips to a consistency in the range of about 30 to 55 percent. The destructuring partially defibrates the material. This diluted material is fed to a rotating disc primary refiner wherein each of the opposed discs has an inner ring pattern of bars and grooves and an outer ring pattern of bars and grooves. The destructured and partially defibrated chips are substantially completely defibrated in the inner ring and the resulting fibers are fibrillated in the outer ring.Type: GrantFiled: July 8, 2004Date of Patent: November 27, 2007Assignee: Andritz Inc.Inventors: Marc J. Sabourin, Luc Gingras
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Patent number: 7300550Abstract: Plate elements, a plate configuration, and associated system for thermomechanical refining of wood chips wherein destructured and partially defibrated chips are fed to a rotating disc primary refiner, where opposed discs each have an inner band pattern of bars and grooves and outer band pattern of bars and grooves, such that substantially complete fiberization (defibration) of the chips is achieved in the inner band and the resulting fibers are fibrillated in the outer band. A pair of opposed co-operating refining plate elements for a flat disc refiner wherein the bars and grooves on each of the inner bands form an inner feed region followed by an outer working region, the bars and groove on each of the outer bands form an inner feed region followed by an outer working region, and the gap and/or material flow area formed when the plates are placed in front of each other increases between the inner working region and the outer feed region.Type: GrantFiled: December 10, 2004Date of Patent: November 27, 2007Assignee: Andritz Inc.Inventors: Marc J. Sabourin, Luc Gingras
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Patent number: 7300541Abstract: A chip pretreatment process which comprises conveying the feed material through a compression screw device having an atmosphere of saturated steam at a pressure above about 5 psig, decompressing and discharging the compressed material from the screw device into a decompression region, feeding the decompressed material from the decompression region into a fiberizing device, such as a low intensity disc refiner, where at least about 30 percent of the fiber bundles and fibers are axially separated, without substantial fibrillation of the fibers. Preferably, the fibers are axially separated with less than about 5 percent fibrillation, and subsequently the fiberized material is refined in a high intensity disc refiner until at least about 90 percent of the fibers are fibrillated. In another form the invention combines chip fiberizing with chemical treatments, for improving the pulp property versus energy relationships.Type: GrantFiled: July 16, 2003Date of Patent: November 27, 2007Assignee: Andritz Inc.Inventor: Marc J. Sabourin
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Patent number: 7008505Abstract: In a new process for preparing pulped wood chips for paper making, chips from a hardwood such as eucalyptus are inoculated with aliving culture of one or more white rot fungi. The fungi propagate throughout the body of the wood chip, selectively attacking the lignin of the wood without harming the cellulosic fibers. Subsequent mechanical pulpting results in reduced utilization of energy, improved strength, and reduced cooking time.Type: GrantFiled: May 30, 2002Date of Patent: March 7, 2006Assignee: Biopulping International, Inc.Inventors: Masood Akhtar, Eric G. Horn, Michael J. Lentz, Ross E. Swaney
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Patent number: 6899791Abstract: A method and apparatus for pretreating or conditioning lignocellulose fiber containing feed material in preparation for conversion to pulp. Wood chips are pretreated under conditions of elevated temperature, pressure and humidity and subsequently compressed to cause destructuring of the fibers of the feed material. The pretreated wood chips are then converted to pulp using such methods as the ground wood pulping process or chemical digestion process.Type: GrantFiled: August 8, 1997Date of Patent: May 31, 2005Assignee: Andritz Inc.Inventor: Marc J. Sabourin
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Patent number: 6899790Abstract: A process for producing high bulk cellulosic fiber exhibiting a durable elevated curl index includes: (a) concurrently heat treating and convolving cellulosic fiber pulp at elevated temperature and pressure at high consistency under conditions selected so as to preclude substantial fibrillation and attendant paper strength and fiber bonding development; and (b) recovering the pulp wherein the length weighted curl index of the treated fiber is at least about 20% higher than the length weighted curl index of the fiber prior to the heat treatment and convolving thereof. The curl imparted to the fiber persists upon treatment for 30 minutes in a laboratory disintegrator at 3000 rpm at 1% consistency at a temperature of 125° F. Moreover, the curl may be imparted to the fiber in a disk refiner at very short residence times, on the order of several seconds or less. In general, the process is carried out in the presence of saturated steam at a pressure of from about 5 to about 150 psig.Type: GrantFiled: February 27, 2001Date of Patent: May 31, 2005Assignee: Georgia-Pacific CorporationInventor: Jeffrey A. Lee
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Patent number: 6778936Abstract: A system (30) and method for determining stock consistency and for using consistency as a process variable to control some aspect of operation of a refiner (32) used to refine stock. The system includes at least one sensor (70 or 180) from which some refiner characteristic is obtained that is used by a processor (38) in determining consistency. The method uses the characteristic, such as temperature or pressure inside the refiner or in a refining zone (304) of the refiner, along with at least one other refiner parameter in determining consistency. A controller (274) uses the consistency determined in controlling some aspect of refiner operation. In one preferred controller, consistency is compared with a consistency setpoint and adjustments are made to try to converge consistency with the setpoint. The controller can be paused to accommodate other changes made to refiner operation and released when steady state refiner operation is achieved.Type: GrantFiled: March 20, 2001Date of Patent: August 17, 2004Assignee: J & L Fiber Services, Inc.Inventor: Ola M. Johansson
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Publication number: 20040016524Abstract: A process for bleaching high bulk cellulosic fiber and producing a durable elevated curl index includes: (a) concurrently bleaching, heat treating and convolving cellulosic fiber pulp at elevated temperature and pressure at high consistency generally under conditions selected so as to preclude substantial fibrillation and attendant paper strength and fiber bonding development; and (b) recovering the pulp wherein the length weighted curl index of the treated fiber is at least about 20% higher than the length weighted curl index of the fiber prior to the heat treatment and convolving thereof. Preferably, the curl imparted to the fiber persists upon treatment for 30 minutes in a laboratory disintegrator at 3000 rpm at 1% consistency at a temperature of 125° F. Moreover, the curl may be imparted to the fiber in a disk refiner at very short residence times, on the order of several seconds or less.Type: ApplicationFiled: July 23, 2003Publication date: January 29, 2004Inventor: Jeffrey A. Lee
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Publication number: 20040011482Abstract: The invention relates to a method for avoiding and/or reducing the deposition of volatile and non-volatile wood components in gas-bearing systems, whereby at least one of the volatile wood components, at least partly, condenses in the gas-bearing system and the gas contains at least one compound with a similar condensation profile to the volatile wood component and which at least reduces the deposition of volatile wood components or the reaction products thereof. The invention further relates to a method for reducing and/or avoiding the deposition of wood components on machines and/or equipment components for the production of wood fiber materials from wood chippings, in which the shredding of the wood is achieved in the presence of a compound which forms a film on the surfaces of the above machines and/or equipment components and at least reduces the deposition of volatile wood components and/or the reaction products thereof.Type: ApplicationFiled: October 4, 2002Publication date: January 22, 2004Inventors: Ingo Von Medvey, Thomas Rajcsanyi, Andreas Opalka, Joachim Werres
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Patent number: 6673201Abstract: A top separator assembly for a digester is disclosed comprising: a rotatable shaft for the top separator; a packing for the shaft; and a sealing ring operatively mounted to the shaft and having a nominal clearance with the pack box, said sealing ring mounted so that up lifting of said shaft provides a substantially fluid tight seal between said pack box and a side of said ring (in the digester) opposite the pack box.Type: GrantFiled: November 8, 2002Date of Patent: January 6, 2004Assignee: Andritz, Inc.Inventors: Keith P. Vogel, John F. Bolles, C. Bertil Stromberg
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Patent number: 6673211Abstract: An apparatus for loading fibers in a fiber suspension with calcium carbonate has a housing with an inlet and an accept outlet. A rotatable distribution member is positioned within the housing. A rotor and stator assembly is positioned within the housing radially outside of the distribution member. A toothed ring is interposed between the distribution rotor and the rotor and stator assembly. The toothed ring and the rotor and stator assembly define a gas ring therebetween. A reactant gas supply is fluidly coupled with the gas ring.Type: GrantFiled: July 11, 2001Date of Patent: January 6, 2004Assignee: Voith Paper Patent GmbHInventor: Klaus Doelle
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Patent number: 6627041Abstract: A process for bleaching high bulk cellulosic fiber and producing a durable elevated curl index includes: (a) concurrently bleaching, heat treating and convolving cellulosic fiber pulp at elevated temperature and pressure at high consistency generally under conditions selected so as to preclude substantial fibrillation and attendant paper strength and fiber bonding development; and (b) recovering the pulp wherein the length weighted curl index of the treated fiber is at least about 20% higher than the length weighted curl index of the fiber prior to the heat treatment and convolving thereof. Preferably, the curl imparted to the fiber persists upon treatment for 30 minutes in a laboratory disintegrator at 3000 rpm at 1% consistency at a temperature of 125° F. Moreover, the curl may be imparted to the fiber in a disk refiner at very short residence times, on the order of several seconds or less.Type: GrantFiled: February 27, 2001Date of Patent: September 30, 2003Assignee: Georgia-Pacific CorporationInventor: Jeffrey A. Lee
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Publication number: 20030041965Abstract: Fibers of annual plants e.g. straw for use in forming composite products are improved by hydrothermal treatment at 40° to 120 ° C. with or followed by high shear treatment. The process enables the use of annual plant fibrous materials not hitherto usable successfully.Type: ApplicationFiled: November 30, 2001Publication date: March 6, 2003Applicant: MARLIT LTD.Inventors: Efthalia Vergopoulou Markessini, Pavlos Mouratidis, Edmone Roffael, Luc Rigal
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Patent number: 6464826Abstract: Method is disclosed for treating wood chips including a heater for preheating the wood chips in the presence of steam, a beater to mechanically process the wood chips into wood fibers, a cyclone for separating the wood fibers from steam and volatile organic substances produced in the beater, a blower line for transporting the wood fibers, steam and volatile organic substances from the beater to the inlet of the cyclone, a drying conduit connected to the lower outlet of the cyclone for carrying wood fibers therefrom, a sluice valve associated with the lower outlet of the cyclone for controlling the removal of the wood fibers from the cyclone, and a processing conduit connected to the upper outlet of the cyclone for the steam and the volatile organic substances whereby the volatile organic substances separated in the cyclone can be separated and heat associated with the steam separated in the cyclone can be recovered.Type: GrantFiled: February 18, 2000Date of Patent: October 15, 2002Assignee: Valmet Fibertech ABInventors: Christer Säfström, Carl-Johan Söderberg, Göran Lundgren
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Publication number: 20020112826Abstract: A method and a dispersing machine for hot dispersing a highly consistent fibrous stock. The machine includes at least one stationary stator that includes a plurality of annular concentric rows of stator teeth. At least one rotating rotor is provided that includes a plurality of annular concentric rows of rotor teeth. An annular dispersing zone is formed by the stator teeth and the rotor teeth whereby the rotor teeth are adapted to rotate adjacent the stator teeth such that a distance is maintained between the stator teeth and the rotor teeth in the annular dispersion zone. An inlet is provided that allows the fibrous stock to enter the dispersion machine. A milling element is centrally arranged on the rotor. The milling element is arranged near the inlet and defines a milling zone. An annular chamber is arranged between the dispersion zone and the milling zone. At least one conduit allows a heating medium to enter the annular chamber.Type: ApplicationFiled: January 18, 2002Publication date: August 22, 2002Applicant: VOITH PAPER PATENT GmbHInventors: Almut Kriebel, Volker Niggl, Josef Schneid, Hans Schnell
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Patent number: 6364998Abstract: The combination of low residence time (R) with high saturation pre-heat temperature/pressure (T) followed by high speed disc refining (S), is utilized in both primary and secondary refining stages. This use of the RTS process in both primary and secondary refining stages, can be accomplished in one embodiment, where the primary refining is performed in a first disc refiner and the secondary refining is performed in a distinct second disc refiner. In a particularly cost-effective second embodiment the primary and secondary refining are performed within a single refining machine having distinct primary and secondary refining zones which are fluidly connected in series.Type: GrantFiled: February 26, 1999Date of Patent: April 2, 2002Assignee: Andritz Inc.Inventor: Marc J. Sabourin
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Patent number: 6364997Abstract: The invention relates to a imaging element comprising a paper having a surface roughness average of between 0.13 and 0.44 micrometers.Type: GrantFiled: April 20, 2000Date of Patent: April 2, 2002Assignee: Eastman Kodak CompanyInventors: Sandra J. Dagan, Thaddeus S. Gula, Robert P. Bourdelais, Peter T. Aylward
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Patent number: 6346165Abstract: A method for improving the bondability of annual plant materials to a formaldehyde-based resin including the steps of: (a) providing a straw plant material having a plurality of fibers with each of the fibers surrounded by a waxy and silica layer; (b) extruding the straw plant material in a twin screw extruder while simultaneously subjecting the straw plant material to a thermal treatment with an aqueous solution containing a lignin modifying agent or steam, the thermal treatment being conducted at a temperature between about 40° C. and 120° C., the extruding subjecting the straw plant material to a sufficiently high shear force such that the extruding with simultaneous thermal treatment achieves a substantial defibration of the straw plant material with destruction of the waxy and silica layer and formation of individual fibers and (c) subjecting the treated material to heat and pressure in the presence of the formaldehyde-based resin to form a resin-bonded fiberboard or particleboard.Type: GrantFiled: October 13, 1998Date of Patent: February 12, 2002Assignee: Marlit Ltd.Inventors: Efthalia Vergopoulou Markessini, Pavlos Mouratidis, Edmone Roffael, Luc Rigal