Abstract: Disclosed is an apparatus for the preparation of pulp moulded plate. The apparatus includes a press and a three-piece mould including an upper die (1), a surrounding frame (2) and a lower die (3), wherein one of the dies is a moving die and the other is a fixed die, and lower die is always within the press, and moves in relation to the upper and lower dies. The apparatus also includes a rigid matrix and a flexible punch with a retractable die bar, which are installed respectively on the upper die and lower die, so as to prepare a heterotypic pulp-moulded plate with a convex part. Also disclosed is a pulp moulded plate prepared by this preparation apparatus.

Abstract: The present invention is a suction box for dehydrating the intermediate form of an inorganic building board during manufacturing or dehydrating the material slurry which is eventually molded into inorganic building boards. The suction box can change the open area ratio of dehydration space easily and can be used with pressure forming machines. The suction box has a frame member with a bottom plate, plural bridge members, plural spacer members and a pair of fixture members. The open area ratio is the space formed between each bridge member, including an interval with the bridge member and an outer frame portion in the frame member with the bottom plate.

Abstract: An efficient, low cost method and apparatus for controlling fiber deposition in a fiber reinforced preform is provided. In the method, a main screen is placed in a tank filled with liquid. The main screen has a major surface, upright side walls and a plurality of openings formed therein. Reinforcing fibers are added to the liquid to create a slurry. The main screen is raised through the slurry to a level beneath the top of the slurry, thereby causing the reinforcing fibers to be deposited on the main screen. A retainer screen is inserted into the slurry so that the reinforcing fibers are sandwiched between the main screen and the retainer screen. Both the main screen and retainer screen are raised out of the tank effectively forming a preform with minimal deformation. An alternative embodiment includes a bubbler zone control device for mixing the slurry. The tank is divided into separate areas or zones whereby the supply of fluid to each bubbler zone is controlled.

Abstract: An efficient, low cost method and apparatus for controlling fiber deposition in a fiber reinforced preform is provided. In the method, a main screen is placed in a tank filled with liquid. The main screen has a major surface, upright side walls and a plurality of openings formed therein. Reinforcing fibers are added to the liquid to create a slurry. The main screen is raised through the slurry to a level beneath the top of the slurry, thereby causing the reinforcing fibers to be deposited on the main screen. A retainer screen is inserted into the slurry so that the reinforcing fibers are sandwiched between the main screen and the retainer screen. Both the main screen and retainer screen are raised out of the tank effectively forming a preform with minimal deformation. An alternative embodiment includes a bubbler zone control device for mixing the slurry. The tank is divided into separate areas or zones whereby the supply of fluid to each bubbler zone is controlled.

Abstract: Production of plasterboard includes spreading of a mixture formed of gyps fibers and water onto a continuously moving belt to form a spread layer subsequently precompressed to 110% to 180% of a final board thickness and successively wetted from both sides and thereafter compressing the wetted layer to the final board thickness.

Abstract: An installation for the production of sheet-like members from a mixture of plaster and fibrous material comprises, in addition to a device which prepares the raw materials and mixes them in the dry state in a desired ratio, as well as a device, which adds and mixes in an accurately dosed quantity of water, a spreading device, which spreads a mat of material on a forming line. The mat of spread-out material is compacted in a continuously operating belt press. The latter comprises in known manner two endless steel belts, which are guided around two movable press plates of the belt press, which are spaced apart. The mat of spread-out material is compacted between the forming line, on which it rests, and an endless-belt screen, which bears on the upper steel belt of the belt press and thus acquires a side marked by the endless-belt screen. After being cut up by a cutting device, the individual sheets are turned through 180.degree.

Abstract: A process for producing a filter with multiple folds from an aqueous fiber mixture that is applied to a porous form, in which a paper-like filter mat is produced on the form under the action of pressure, and it is carried out without mechanical deformation of the rough casting. This is achieved pursuant to the invention by the fact that the aqueous fiber mixture is deposited on the porous form having the contour of the filter, from loading chambers separate from one another, and the filter is built up of adjacent fold sections in layers on the form by separate introduction of the fiber mixture to the fold sections connected to one another.

Abstract: A method and apparatus for custom making paper comprising a filter like carrier substrate which is moved sequentially past a series of stations including a station wherein a liquid bearing solids in suspension is passed through the filter like carrier such that the solids form a paper sheet on the substrate carrier, moving the carrier with the deposited solids to a second stage where pressure is applied to the sheet to consolidate the solids into a sheet, further moving the carrier to a third station and exposing the sheet to heat for drying the sheet, finally moving the carrier to a fourth station and removing the so formed sheet from the carrier.