Steam Only Patents (Class 162/68)
  • Publication number: 20090165968
    Abstract: A method of producing a modified pulp comprising treating wood chips in an extraction process to remove hemicellose to form treated wood chips; and subjecting said treated wood chips to chemical or semichemical pulping to form a modified Kraft pulp wherein the amount of hemicellulose contained in the modified Kraft pulp is from about 5 to about 10% by dry weight of the modified pulp.
    Type: Application
    Filed: March 5, 2009
    Publication date: July 2, 2009
    Applicant: International Paper Company
    Inventors: ZHENG TAN, GOPAL GOYAL, ALEXANDER A. KOUKOULAS
  • Publication number: 20090107643
    Abstract: A method of producing hardwood pulp is provided. This method comprises treating hardwood chips with one or more than one Family 11 xylanase enzyme in the absence of adding an oxidizing enzyme for about 5 minutes to about 120 minutes, to produce a treated chip mixture. The treated chip mixture is then mechanically refined to produce the hardwood pulp.
    Type: Application
    Filed: May 3, 2005
    Publication date: April 30, 2009
    Inventors: Michel Petit-Conil, J. Mark A. Hoddenbagh, Jeffrey S. Tolan
  • Patent number: 7520958
    Abstract: A method of producing a modified pulp comprising treating wood chips in an extraction process to remove hemicellose to form treated wood chips; and subjecting said treated wood chips to chemical or semichemical pulping to form a modified Kraft pulp wherein the amount of hemicellulose contained in the modified Kraft pulp is from about 5 to about 10% by dry weight of the modified pulp.
    Type: Grant
    Filed: October 18, 2006
    Date of Patent: April 21, 2009
    Assignee: International Paper Company
    Inventors: Zheng Tan, Gopal Goyal, Alexander A. Koukoulas
  • Publication number: 20090084511
    Abstract: A method and an apparatus for processing wood chips, wherein the wood chips are treated with steam in a gas removal apparatus. The condensate formed in the gas removal apparatus is removed from the gas removal apparatus and the wood chips are treated with a processing solution in order to remove metal ions from the wood chips. Condensate formed in the gas removal apparatus is used as processing solution.
    Type: Application
    Filed: November 16, 2005
    Publication date: April 2, 2009
    Inventors: Rami Lampinen, Lasse Hernesniemi, Antti Tuominen
  • Patent number: 7501043
    Abstract: The method is for the pre-treatment of chips that are fed to a sulphate cooking process. Through the addition of an acidic fluid to the steam treatment step, a very high ionic concentration of hydrogen ions is achieved. When the chips are subsequently formed into a slurry with a preferably sulphide-rich alkali cooking fluid, H2S is formed locally in the chips, which gives a yield-increasing effect for the subsequent cooking step of l-3%.
    Type: Grant
    Filed: April 7, 2004
    Date of Patent: March 10, 2009
    Assignee: Metso Fiber Karlstad AB
    Inventors: Vidar Snekkenes, Krister Olsson
  • Publication number: 20080202713
    Abstract: A refiner steam separation system according to the present invention includes a blowline for transporting a mixture of fiber material from a refiner to an inlet of a steam separator. Waste steam is discharged from the separator through a waste steam outlet. Cleaned fiber material is discharged from the separator through an exit, which prevents a substantial portion of the waste steam from passing through the exit. A relay pipe communicates with the exit and a dryer duct, and transports cleaned fiber material therebetween. A resin input communicates with the relay pipe, and supplies resin therein. The resin is mixed with the cleaned fiber material prior to the cleaned fiber material being dried in the dryer duct. The present invention is also directed to a method of reducing VOC emissions generated during refining cellulosic fibrous material.
    Type: Application
    Filed: April 16, 2008
    Publication date: August 28, 2008
    Inventor: Dennis Henry VADERS
  • Patent number: 7390378
    Abstract: A method of providing papermaking fibers with durable curl comprising: a) introducing papermaking fiber into a rotatable drum adapted for operation at elevated pressure; b) rotating the drum containing the papermaking fiber while maintaining: i) the fiber in aqueous dispersion having a consistency of from about 5 to about 45 percent; ii) a temperature of above about 100° C.; the drum being configured such that the aqueous fiber dispersion contacts the rotating wall of the drum during rotation thereof and the mechanical action of the drum on the dispersion provides a durable curl to the papermaking fiber; removing the curled fiber from the rotatable drum wherein the temperature, time, consistency and energy input to the fiber are controlled such that fibers treated exhibit a curl elevation of at least 50 percent at 1 hour storage time.
    Type: Grant
    Filed: July 16, 2004
    Date of Patent: June 24, 2008
    Assignee: Georgia-Pacific Consumer Products LP
    Inventors: Jeffrey R. Carels, Robert L. de Jong, Daniel W. Sumnicht, Jeffrey A. Lee
  • Patent number: 7306698
    Abstract: The present invention is a method for producing pulp from fibrous lignocellulose material using a treatment step which exposes the material to oxalic acid, or oxalic acid and sodium bisulfite, prior to pulping. The pulping of the resulting product requires less energy input and provides a pulp having enhanced physical properties as compared to untreated materials.
    Type: Grant
    Filed: March 18, 2002
    Date of Patent: December 11, 2007
    Assignees: Biopulping International, Wisconsin Alumni Research Foundation
    Inventors: Masood Akhtar, Ross E. Swaney, Eric G. Horn, Michael J. Lentz, Gary M. Scott, Cory C. Black, Carl J Houtman, T. K. Kirk
  • Patent number: 7303707
    Abstract: A method of processing lignocellulosic material includes the steps of comminuting the material to a size that it can be processed in a hydrothermal pressure vessel, drying the material in moving air to obtain a specific moisture content, packing the material into the vessel and subjecting the material within the vessel to steam under pressure, decompressing the vessel to return the temperature and pressure to ambient and drying the product to specific moisture content; the product so formed can be used for injection moulding or to form panel boards and the like.
    Type: Grant
    Filed: October 16, 2002
    Date of Patent: December 4, 2007
    Assignee: Lignotech Developments Limited
    Inventors: Karen Millicent Rafferty, legal representative, Andrew James Rafferty, deceased
  • Patent number: 7300540
    Abstract: A system and method for thermomechanical refining of wood chips comprises preparing the chips for refining by exposing the chips to an environment of steam to soften the chips, compressively destructuring and dewatering the softened chips to a solids consistency above 55 percent, and diluting the destructured and dewatered chips to a consistency in the range of about 30 to 55 percent. The destructuring partially defibrates the material. This diluted material is fed to a rotating disc primary refiner wherein each of the opposed discs has an inner ring pattern of bars and grooves and an outer ring pattern of bars and grooves. The destructured and partially defibrated chips are substantially completely defibrated in the inner ring and the resulting fibers are fibrillated in the outer ring.
    Type: Grant
    Filed: July 8, 2004
    Date of Patent: November 27, 2007
    Assignee: Andritz Inc.
    Inventors: Marc J. Sabourin, Luc Gingras
  • Patent number: 7300550
    Abstract: Plate elements, a plate configuration, and associated system for thermomechanical refining of wood chips wherein destructured and partially defibrated chips are fed to a rotating disc primary refiner, where opposed discs each have an inner band pattern of bars and grooves and outer band pattern of bars and grooves, such that substantially complete fiberization (defibration) of the chips is achieved in the inner band and the resulting fibers are fibrillated in the outer band. A pair of opposed co-operating refining plate elements for a flat disc refiner wherein the bars and grooves on each of the inner bands form an inner feed region followed by an outer working region, the bars and groove on each of the outer bands form an inner feed region followed by an outer working region, and the gap and/or material flow area formed when the plates are placed in front of each other increases between the inner working region and the outer feed region.
    Type: Grant
    Filed: December 10, 2004
    Date of Patent: November 27, 2007
    Assignee: Andritz Inc.
    Inventors: Marc J. Sabourin, Luc Gingras
  • Patent number: 7300541
    Abstract: A chip pretreatment process which comprises conveying the feed material through a compression screw device having an atmosphere of saturated steam at a pressure above about 5 psig, decompressing and discharging the compressed material from the screw device into a decompression region, feeding the decompressed material from the decompression region into a fiberizing device, such as a low intensity disc refiner, where at least about 30 percent of the fiber bundles and fibers are axially separated, without substantial fibrillation of the fibers. Preferably, the fibers are axially separated with less than about 5 percent fibrillation, and subsequently the fiberized material is refined in a high intensity disc refiner until at least about 90 percent of the fibers are fibrillated. In another form the invention combines chip fiberizing with chemical treatments, for improving the pulp property versus energy relationships.
    Type: Grant
    Filed: July 16, 2003
    Date of Patent: November 27, 2007
    Assignee: Andritz Inc.
    Inventor: Marc J. Sabourin
  • Patent number: 7297225
    Abstract: A process for high temperature peroxide bleaching of pulp in which pulp is retained at high temperature and pressure to increase bleaching activity but in which the pulp is cooled prior to discharge from the pressure vessel below the flash point thereby resulting in lower energy, nonviolent discharge. Through the use of a heat exchanger, the cooling of the pulp can be performed using recycled filtrate containing residual peroxide, which encourages further bleaching during atmospheric retention. The heat exchanger is also used to heat a water stream, which can be used earlier in the pulping process, resulting in cost savings because energy within the system is retained to a greater degree.
    Type: Grant
    Filed: June 22, 2004
    Date of Patent: November 20, 2007
    Assignee: Georgia-Pacific Consumer Products LP
    Inventors: Hazen Charles Thomas, Wayne F. Winkler, Jeffrey A. Lee
  • Patent number: 7279070
    Abstract: The invention concerns a simplified method for the continuous cooking of wood raw material in the form of sawdust for the production of cellulose pulp, The method does not require any thickening stages and can be carried out with a minimum of process equipment. The complete process can be established with a steaming vessel, a cooking vessel and a subsequent pressure diffuser while the sawdust is mixed with the cooking fluid to form a slurry. The slurry has a consistency that throughout the process does not exceed 20%. The maximum consistency is preferably held at a maximum consistency of about 15-17%.
    Type: Grant
    Filed: May 15, 2003
    Date of Patent: October 9, 2007
    Assignee: Metso Fiber Karlstad AB
    Inventors: Vidar Snekkenes, Lennart Gustavsson
  • Patent number: 7270725
    Abstract: The method is for the manufacture of cooked cellulose pulp in which the starting material, preferably chips, undergoes a successive increase in temperature towards cooking temperature. This is done while the chips are first treated in a pre-treatment zone in which the main part, greater than 50%, of fresh white liquor necessary for the cooking stage is added, after which this alkali-rich treatment fluid is withdrawn and replaced to a major extent by black liquor. The alkali-rich treatment fluid that has been withdrawn after the pre-treatment stage is then added to the cooking stage, which is why the addition of fresh white liquor to the cooking stage is reduced to an equivalent amount. Maximal yield-enhancing effect is obtained using poly-sulphide-rich white liquor during the pre-treatment at a temperature in the interval 60±40° C. and retention time in the interval 2-60 minutes, preferably 2-10 minutes.
    Type: Grant
    Filed: December 13, 2002
    Date of Patent: September 18, 2007
    Assignee: Metso Fiber Karlstad AB
    Inventors: Mikael Lindstrom, Vidar Snekkenes
  • Patent number: 7229526
    Abstract: A system for feeding fibres from a fibre separation step at a first pressure to a drying step at a second, lower pressure, the system comprising a sluice feeder (3) provided between the fibre separation step and the drying step. At least an outlet (14) of the sluice feeder (3) is enclosed by a housing (4) for pressurization by means of a pressure medium in the housing (4) to a pressure that essentially corresponds to the first pressure in the sluice feeder (3). The fed out fibre from the sluice feeder (3) to the housing (4) are removable by means of the pressure medium in the housing (4) via a control valve (20), which regulates the pressure in the housing (4), to the drying step at the second, lower pressure. The pressurization in the housing (4) prevents steam to escape from the sluice feeder (3).
    Type: Grant
    Filed: April 10, 2002
    Date of Patent: June 12, 2007
    Inventor: Lars Obitz
  • Patent number: 7229524
    Abstract: The invention relates to a feed arrangement for feeding chips to chip bins (1) in the production of cellulose pulp in continuous digesters (16), in which the chip bin is constituted by a treatment vessel having a top and a bottom, in which the chips are fed into the top (13) of the treatment vessel and fed out via the bottom of the treatment vessel using suitable lock members (10, 11). Distribution devices (4a, 4b) for the addition of steam are disposed in the treatment vessel so as to heat the chips to a level above 80° C., preferably around 100° C., when the chips are fed out via the bottom of the treatment vessel. By virtue of the fact that the chips are fed into the treatment vessel via at least one liquid lock (30) and the treatment vessel is otherwise sealed off, the quantity of driven-off gases from the chip bin is reduced to a minimum, at the same time as an effective utilization of available energy is obtained.
    Type: Grant
    Filed: November 1, 2004
    Date of Patent: June 12, 2007
    Assignee: Metso Fiber Karlstad AB
    Inventor: Vidar Snekkenes
  • Patent number: 7189306
    Abstract: This invention relates to a process of treating a lignocellulosic material to produce bio-ethanol. The process includes the steps of: (a) exposing the lignocellulosic material to conditions including a pH not less than about 8, and steam at a first pressure, to produce a step (a) product; (b) explosively discharging the step (a) product to a second pressure less than the first pressure to produce a step (b) product; and (c) further processing the step (b) product to produce bio-ethanol and other co-products. In another embodiment, the invention relates to a conical auger fractionation column. The fractionation column includes a column body having an input and an output. A conical filter is positioned inside the column body, the filter having a larger diameter end directed toward the input and a smaller diameter end directed toward the output.
    Type: Grant
    Filed: February 24, 2003
    Date of Patent: March 13, 2007
    Inventor: Gibson W. Gervais
  • Patent number: 7097737
    Abstract: In accordance with the present invention, lyocell products can be made with unbleached pulps resulting in products with high amounts of hemicellulose and high amounts of lignin as compared to conventional lyocell products. The lyocell products of the present invention are advantageously less expensive to produce but retain the desirable strength of conventional lyocell products.
    Type: Grant
    Filed: April 16, 2003
    Date of Patent: August 29, 2006
    Assignee: Weyerhaeuser Company
    Inventors: Mengkui Luo, Amar Neogi
  • Patent number: 7064113
    Abstract: A resin composition, which comprises a biodegradable polymer and a biodegradable liquid crystalline polymer. The resin composition is useful for producing molded resin articles having good recyclability.
    Type: Grant
    Filed: March 13, 2002
    Date of Patent: June 20, 2006
    Assignee: Canon Kabushiki Kaisha
    Inventor: Hiroshi Maehara
  • Patent number: 6921820
    Abstract: A method for forming II-type cellulose, which comprises introducing together a slurry having water and a I-type cellulose dispersed therein and water in the state of high temperature and high pressure to a tubular reactor (28) contacting the I-type cellulose with a hot water in a supercritical state or subcritical state for a predetermined time in the tubular reactor (28), to thereby cleave a part of the hydrogen bonds in the I-type cellulose and dissolve the I-type cellulose into the water in a supercritical state or subcritical state, cooling a cellulose solution discharged from the tubular reactor (28) in a cooler (30) to room temperature or lower, followed by allowing to stand, to thereby precipitate crystals of II-type cellulose having a molecular weight lower than that of the I-type cellulose, and separating the resultant II-type cellulose from a solvent. The method allows the preparation of pure II-type cellulose by the use of a simple process.
    Type: Grant
    Filed: September 20, 2002
    Date of Patent: July 26, 2005
    Assignees: Toyota Jidosha Kabushiki Kaisha, Genesis Research Institute, Inc.
    Inventors: Kunio Arai, Tadafumi Ajiri, Hideo Hattori, Mitsuru Sasaki
  • Patent number: 6914139
    Abstract: In a cellulose acylate solution, cellulose acylate is dissolved in an essentially non-chlorinated solvent. The essentially non-chlorinated solvent is a mixture of a ketone having a solubility parameter of 19 to 21 and an ester having a solubility parameter of 19 to 21. The solution further contains a releasing agent.
    Type: Grant
    Filed: November 9, 2001
    Date of Patent: July 5, 2005
    Assignee: Fuji Photo Film Co., Ltd.
    Inventors: Yasuo Mukunoki, Tsukasa Yamada
  • Patent number: 6899791
    Abstract: A method and apparatus for pretreating or conditioning lignocellulose fiber containing feed material in preparation for conversion to pulp. Wood chips are pretreated under conditions of elevated temperature, pressure and humidity and subsequently compressed to cause destructuring of the fibers of the feed material. The pretreated wood chips are then converted to pulp using such methods as the ground wood pulping process or chemical digestion process.
    Type: Grant
    Filed: August 8, 1997
    Date of Patent: May 31, 2005
    Assignee: Andritz Inc.
    Inventor: Marc J. Sabourin
  • Patent number: 6843885
    Abstract: The method is for controlling the cooking temperature in a continuous vapour phase digester for chip-shaped cellulose material. A high pressure is established in the vapour phase largely by means of steam, without risk of attaining excessively high temperatures in the cooking. A temperature-controlled supply of cooking liquor in close proximity to the surface of the liquor level is introduced to obtain a protective liquor surface with a temperature lower than the vapour phase. A lower initial cooking temperature is obtained in the cooking zone, which ensures that the exothermic cooking process does not lead to the attainment of temperatures detrimental to the pulp quality.
    Type: Grant
    Filed: December 21, 2000
    Date of Patent: January 18, 2005
    Assignee: Kvaerner Pulping AB
    Inventors: Lennart Gustavsson, Vidar Snekkenes
  • Patent number: 6841042
    Abstract: A system and method for feeding comminuted cellulosic fibrous material such as wood chips to the top of a treatment vessel such as a continuous digester provide enhanced simplicity, operability, and maintainability by eliminating the high pressure transfer device conventionally used in the prior art. Instead of a high pressure transfer device the steamed and slurried chips are pressurized using a single vane slurry pump in series with a centrifugal slurry pump both of which are located at least thirty feet below the top of the treatment vessel and for pressurizing the slurry to a pressure of at least about 10 bar gauge.
    Type: Grant
    Filed: January 30, 2003
    Date of Patent: January 11, 2005
    Assignee: Andritz, Inc.
    Inventors: C. Bertil Stromberg, Aaron T. Leavitt, J. Robert Prough
  • Publication number: 20040226670
    Abstract: A continuous digester for producing chemical cellulose pulp from cellulose chips including: a digester vessel with an upper section attached to a top separator and said vessel at least partially filled with the cellulose chips and a liquor; a top separator at least partially in said upper section having a lower chip inlet port, a chip conveyor, a screen adjacent the conveyor, an upper chip discharge chute, and a liquor outlet facing a side of the screen opposite to the conveyor, and a chip inlet conduit extending into the vessel and having a first operational mode in fluid communication with the chip inlet port and a second operational mode in which the chip inlet conduit discharges directly into the vessel.
    Type: Application
    Filed: April 14, 2004
    Publication date: November 18, 2004
    Applicant: Andritz Inc.
    Inventors: Keith P. Vogel, John F. Bolles, Patrick J. Sullivan, C. Bertil Stromberg
  • Publication number: 20040154760
    Abstract: The invention includes a treatment apparatus for treating fibrous cellulosic raw material suitable for use in a paper making plant comprising extracting means for extracting contrary material from the raw material, crushing means for crushing the raw material to remove nodes therefrom and splitting means for splitting the crushed raw material lengthways. A co-rotating twin screw conveyor is used to pulp the crushed material, the conveyor being divided up into a plurality of zones, means for inserting treatment materials into a least one zone and means for controlling the temperature and/or pressure of all of the zones. The black liquor effluent produced in the pulping process is treated in an apparatus comprising an evaporator for concentrating the liquor to 30-70% solids, a processing vessel for treating the concentrated liquor at a temperature of between 300-600° C., and a closed conveyor for transporting the concentrated liquor from the evaporator to the processing vessel in excess of 90° C.
    Type: Application
    Filed: February 6, 2004
    Publication date: August 12, 2004
    Inventor: Trevor Dean
  • Patent number: 6770168
    Abstract: A substantially sulfur free process for the manufacturing of a chemical pulp with an integrated recovery system for recovery of pulping chemicals is carried out on in several stages involving physical and chemical treatment of lignocellulosic material in order to increase accessibility of the lignocellulosic material to reactions with an oxygen-based delignification agent. Spent cellulose liquor comprising lignin components and spent chemical reagents is fully or partially oxidized in a gas generator wherein a stream of hot raw gas and a stream of alkaline chemicals and chemical reagents is formed for subsequent recycle and reuse in the pulp manufacturing process.
    Type: Grant
    Filed: August 14, 2001
    Date of Patent: August 3, 2004
    Assignee: Kiram AB
    Inventor: Lars Stigsson
  • Publication number: 20040104002
    Abstract: A system for feeding fibres from a fibre separation step at a first pressure to a drying step at a second, lower pressure, the system comprising a sluice feeder (3) provided between the fibre separation step and the drying step. At least an outlet (14) of the sluice feeder (3) is enclosed by a housing (4) for pressurization by means of a pressure medium in the housing (4) to a pressure that essentially corresponds to the first pressure in the sluice feeder (3). The fed out fibre from the sluice feeder (3) to the housing (4) are removable by means of the pressure medium in the housing (4) via a control valve (20), which regulates the pressure in the housing (4), to the drying step at the second, lower pressure. The pressurization in the housing (4) prevents steam to escape from the sluice feeder (3).
    Type: Application
    Filed: October 6, 2003
    Publication date: June 3, 2004
    Inventor: Lars Obitz
  • Publication number: 20040060673
    Abstract: An apparatus and process for solvent pulping of cellulose-containing biomass utilizes at least one steaming vessel, a plug screw feeder or compression screw device, at least one super-atmospheric impregnation vessel, a solvent delignification reactor capable of operating at a pressure of 350 psig or more, and a solvent containing line for introducing solvent-containing liquor at the plug screw feeder outlet or compression screw device outlet. The process and system can also include at least one series connected pressure diffuser and optionally a retention tube downstream of each pressure diffuser to provide sufficient retention time to substantially preclude re-deposition of lignin on the cellulose fibers of the biomass, a blow tank connected to the last of the pressure diffusers and retention tubes, and vessels for multistage alcohol washing.
    Type: Application
    Filed: December 9, 2003
    Publication date: April 1, 2004
    Applicant: ANDRITZ INC.
    Inventors: Joseph R. Phillips, Brian Greenwood, Bertil C. Stromberg, Thomas Pschorn
  • Publication number: 20040040830
    Abstract: The invention relates to a process for recovering and producing chemicals in a pulp production process where organic chemicals, such as formic acid and acetic acid, are used as cooking chemicals. The process of the invention is based on regeneration of cooking acids and formation of additional cooking acids and furfural by evaporating the cooking liquor and then separating acetic acid, formic acid, furfural and water. The separation is preferably carried out by distillation using the furfural formed in the process as a distilling aid in the distillation.
    Type: Application
    Filed: June 27, 2003
    Publication date: March 4, 2004
    Inventors: Esa Rousu, Pasi Rousu, Juha Anttila, Juha Tanskanen, Paivi Rousu
  • Publication number: 20040016524
    Abstract: A process for bleaching high bulk cellulosic fiber and producing a durable elevated curl index includes: (a) concurrently bleaching, heat treating and convolving cellulosic fiber pulp at elevated temperature and pressure at high consistency generally under conditions selected so as to preclude substantial fibrillation and attendant paper strength and fiber bonding development; and (b) recovering the pulp wherein the length weighted curl index of the treated fiber is at least about 20% higher than the length weighted curl index of the fiber prior to the heat treatment and convolving thereof. Preferably, the curl imparted to the fiber persists upon treatment for 30 minutes in a laboratory disintegrator at 3000 rpm at 1% consistency at a temperature of 125° F. Moreover, the curl may be imparted to the fiber in a disk refiner at very short residence times, on the order of several seconds or less.
    Type: Application
    Filed: July 23, 2003
    Publication date: January 29, 2004
    Inventor: Jeffrey A. Lee
  • Publication number: 20030173047
    Abstract: A system and method for feeding comminuted cellulosic fibrous material such as wood chips to the top of a treatment vessel such as a continuous digester provide enhanced simplicity, operability, and maintainability by eliminating the high pressure transfer device conventionally used in the prior art. Instead of a high pressure transfer device the steamed and slurried chips are pressurized using a single vane slurry pump in series with a centrifugal slurry pump both of which are located at least thirty feet below the top of the treatment vessel and for pressurizing the slurry to a pressure of at least about 10 bar gauge.
    Type: Application
    Filed: January 30, 2003
    Publication date: September 18, 2003
    Applicant: Andritz, Inc.
    Inventors: C. Bertil Stromberg, Aaron T. Leavitt, J. Robert Prough
  • Patent number: 6572734
    Abstract: A pre-treatment device for wood chips for pulping comprises a tube through which the wood chips fall into a digester. Steam is injected into the tube through rings of nozzles, which are angled circumferentially to impart a rotary and turbulent motion to the falling chips. Some nozzles are angled downwardly to encourage the chips to flow freely through the tube, some are horizontal to encourage a longer dwell time near the nozzles. Digesting liquor is also sprayed onto the chips from spray nozzles after the first ring of steam nozzles. The heat and steam expel air and other non-condensable gases and volatiles from the chips, allowing them to absorb the liquor. At the bottom of the tube, the chips are propelled down and outwards by jets of higher-pressure steam, spreading and packing them into the digester.
    Type: Grant
    Filed: August 23, 2002
    Date of Patent: June 3, 2003
    Inventor: Jack T. Baker
  • Publication number: 20030089466
    Abstract: In the feeding of a slurry of comminuted cellulosic fibrous material to a digester (continuous or batch) in the production of chemical pulp, one of the tanks used in the feed system (which preferably includes a high pressure feeder) may be eliminated without consequent loss of its function by providing a single tank with the combined functions of controlling the level of liquid in a slurrying conduit which supplies slurry to a slurry pump, and storing and substantially continuously supplying liquid to a make-up liquid pump connected to the digester. The single tank preferably surrounds the slurrying conduit and is substantially concentric, and in liquid communication, with it. A gap of 3-48 inches may be provided between the bottom of the conduit and a connection to the slurry pump. A screen or strainer may be provided in the gap, which is substantially surrounded by the tank.
    Type: Application
    Filed: December 18, 2002
    Publication date: May 15, 2003
    Applicant: Andritz, Inc.
    Inventors: Auvo K. Kettunen, Richard O. Laakso, C. Bertil Stromberg, J. Robert Prough, Jay J. Miele
  • Patent number: 6533896
    Abstract: A method for preparing pulp from lignin-containing cellulosic material is disclosed, including a step for acid cleaning of the lignocellulosic material, followed by alkaline delignification. The acidic step removes undesired components such as metal ions and side groups of polysaccharides, which may have adverse effects on the process especially when extensive recycling of liquors is employed within the plant.
    Type: Grant
    Filed: June 8, 2000
    Date of Patent: March 18, 2003
    Assignee: Metso Chemical Pulping Oy
    Inventors: Panu Tikka, Mikael Svedman, Thomas Fant
  • Publication number: 20030047297
    Abstract: A pre-treatment device for wood chips for pulping comprises a tube through which the wood chips fall into a digester. Steam is injected into the tube through rings of nozzles, which are angled circumferentially to impart a rotary and turbulent motion to the falling chips. Some nozzles are angled downwardly to encourage the chips to flow freely through the tube, some are horizontal to encourage a longer dwell time near the nozzles. Digesting liquor is also sprayed onto the chips from spray nozzles after the first ring of steam nozzles. The heat and steam expel air and other non-condensable gases and volatiles from the chips, allowing them to absorb the liquor. At the bottom of the tube, the chips are propelled down and outwards by jets of higher-pressure steam, spreading and packing them into the digester.
    Type: Application
    Filed: August 23, 2002
    Publication date: March 13, 2003
    Applicant: Jack T. Baker
    Inventor: Jack T. Baker
  • Publication number: 20030041985
    Abstract: The present invention is a method for producing pulp from fibrous lignocellulose material using a treatment step which exposes the material to oxalic acid, or oxalic acid and sodium bisulfite, prior to pulping. The pulping of the resulting product requires less energy input and provides a pulp having enhanced physical properties as compared to untreated materials.
    Type: Application
    Filed: March 18, 2002
    Publication date: March 6, 2003
    Inventors: Masood Akhtar, Ross E. Swaney, Eric G. Horn, Michael J. Lentz, Gary M. Scott, Cory C. Black, Carl J. Houtman, T. K. Kirk
  • Publication number: 20030018187
    Abstract: A method for forming II-type cellulose, which comprises introducing together a slurry having water and a I-type cellulose dispersed therein and water in the state of high temperature and high pressure to a tubular reactor (28) contacting the I-type cellulose with a hot water in a supercritical state or subcritical state for a predetermined time in the tubular reactor (28), to thereby cleave a part of the hydrogen bonds in the I-type cellulose and dissolve the I-type cellulose into the water in a supercritical state or subcritical state, cooling a cellulose solution discharged from the tubular reactor (28) in a cooler (30) to room temperature or lower, followed by allowing to stand, to thereby precipitate crystals of II-type cellulose having a molecular weight lower than that of the I-type cellulose, and separating the resultant II-type cellulose from a solvent. The method allows the preparation of pure II-type cellulose by the use of a simple process.
    Type: Application
    Filed: September 20, 2002
    Publication date: January 23, 2003
    Applicant: Toyota Jidosha Kabushiki Kaisha
    Inventors: Kunio Arai, Tadafumi Ajiri, Hideo Hattori, Mitsuru Sasaki
  • Patent number: 6506282
    Abstract: Virgin fibers or de-inked recycled fibers modified by steam explosion in the presence of certain chemicals are able to form handsheets with higher bulk while substantially retaining strength and brightness.
    Type: Grant
    Filed: February 2, 2001
    Date of Patent: January 14, 2003
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Sheng-Hsin Hu, Tong Sun
  • Publication number: 20030000660
    Abstract: The invention relates to an improved method for controlling the cooking temperature in a continuous vapour phase digester for chip-shaped cellulose material. According to the invention high pressure can be established in the vapour phase largely by means of steam, without risk of attaining excessively high temperatures in the cooking. Nor is there any risk of foaming incurred in connection with pressure relief of pressurized cooking liquor, which often ensues in vapour phase digesters when the pressure is maintained by means of air supplied to the vapour phase. These problems are effectively avoided by introducing a temperature-controlled supply of cooking liquor in close proximity to the surface of the liquor level, as a result of which a protective liquor surface with a temperature lower than the vapour phase can be obtained.
    Type: Application
    Filed: June 19, 2002
    Publication date: January 2, 2003
    Inventors: Lennart Gustavsson, Vidar Snekkenes
  • Patent number: 6497791
    Abstract: A pre-treatment device for wood chips for pulping comprises a tube through which the wood chips fall into a digester. Steam is injected into the tube through rings of nozzles, which are angled circumferentially to impart a rotary and turbulent motion to the falling chips. Some nozzles are angled downwardly to encourage the chips to flow freely through the tube, some are horizontal to encourage a longer dwell time near the nozzles. Digesting liquor is also sprayed onto the chips from spray nozzles after the first ring of steam nozzles. The heat and steam expel air and other non-condensable gases and volatiles from the chips, allowing them to absorb the liquor. At the bottom of the tube, the chips are propelled down and outwards by jets of higher-pressure steam, spreading and packing them into the digester.
    Type: Grant
    Filed: August 30, 2001
    Date of Patent: December 24, 2002
    Assignees: Jack T. Baker, Myles M. Miller
    Inventor: Jack T. Baker
  • Patent number: 6491787
    Abstract: A method and apparatus for heating cellulose pulp with steam are provided. Low-pressure (e.g. 3-5 bar (abs.)) steam is supplied into the pulp flowing as a plug flow in such a way that in the flow direction of the pulp, before supplying the low-pressure steam, the pulp is pressurized so that the pulp pressure at the point of the steam introduction is lower than the pressure of the available steam. After the steam is introduced the pulp is mixed with a pressure-raising mixer (such as a fluidizing centrifugal pump) to divide the steam evenly into the pulp and/or to equalize the temperature of the pulp.
    Type: Grant
    Filed: March 28, 2000
    Date of Patent: December 10, 2002
    Assignee: Andritz Oy
    Inventors: Kari Peltonen, Reijo Vesala, Vesa Vikman
  • Patent number: 6475338
    Abstract: The production of chemical (e.g., kraft) cellulose pulp much more suited to totally chlorine free or elemental chlorine free bleaching is produced by reducing the bleaching chemical consumability of the produced pulp. The effective alkalinity of the pulp during at least the majority of the cooking stage is maintained at about 15 g/l or above (e.g., about 18-25 g/l), expressed as sodium hydroxide, so as to reduce the charged acid groups (including hexeneuronic acids) by at least 30% (e.g., at least about 50%) compared with pulp cooked at conventional alkalinity. Instead—or in addition to—the cellulosic material which produces the pulp may be heated to a temperature (at least about 100° C., preferably at least about 130° C.
    Type: Grant
    Filed: June 5, 1996
    Date of Patent: November 5, 2002
    Assignee: Andritz Inc.
    Inventors: Jian Er Jiang, Kaj O. Henricson
  • Patent number: 6447639
    Abstract: An on-line pulp digester control system. More particularly, this invention pertains to a control system which employs real time measurements from ion mobility spectrometry to automatically rapidly and continuously determine the physical and chemical characteristics of wood chip feedstock being fed into a pulp digester and thereby maximize process efficiencies, minimize chemical and energy consumption and improve product uniformity.
    Type: Grant
    Filed: March 5, 2001
    Date of Patent: September 10, 2002
    Inventors: Sita Ruby Warren, Douglas John McKenzie
  • Patent number: 6436233
    Abstract: A feed system for a cellulose pulp treating vessel (such as a continuous digester) is not limited by the required L/W ratio of the pump feeding a wood chip slurry to a high pressure transfer device, the feed system may be kept at a low temperature to minimize flashing of liquid into steam, and a return conduit from the treatment vessel to the transfer device high pressure inlet may be eliminated. Some of the liquid is removed from the slurry just before the low pressure inlet to the transfer device, and/or just after the high pressure outlet, to reduce the L/W ratio of the slurry by at least 0.25, e.g. from 3.0:1 to 2.25:1 just before the low pressure inlet, and from 7.0:1 to 5.0:1 substantially immediately after the high pressure outlet.
    Type: Grant
    Filed: May 18, 2000
    Date of Patent: August 20, 2002
    Assignee: Andritz Inc.
    Inventors: Mark D. Barrett, J. Robert Prough, C. Bertil Stromberg
  • Publication number: 20020108729
    Abstract: The invention relates to a system and a process for the oxygen delignification of pulp consisting of a lignocellulose-containing material that has a mean concentration of 8-18% pulp consistency. The oxygen delignification takes place in a first stage with a short dwell time of about 3-6 minutes, at a low temperature of about 85° C. and under a low pressure of approximately 0-4 bar. A concluding stage has a longer dwell time of about 50-90 minutes, at a higher temperature of approximately 100° C. and under a higher pressure of about 8-10 bar.
    Type: Application
    Filed: April 11, 2002
    Publication date: August 15, 2002
    Inventors: Hakan Dahllof, Martin Ragnar
  • Patent number: 6419786
    Abstract: A method of treating wood-fiber pump, particularly wood-fiber pulp that contains recycled paper, comprises delivering the pulp to and advancing the pulp in a heating zone while delivering steam to the heating zone. The pulp is finely-divided in a disperser and the finely-divided pulp delivered to a screw press without separate departure of steam, so as to compact the pulp in the end of the screw press and therewith form a plug seal. At the same time, one or more bleaching chemicals is or are supplied during one or more treatment stages, and the temperature of the pulp is regulated to obtain an optimal bleaching process or optimal bleaching processes. The temperature of the pulp can be raised or lowered by supplying steam or water thereto respectively. The invention also relates to a plant for carrying out the method.
    Type: Grant
    Filed: April 12, 1999
    Date of Patent: July 16, 2002
    Assignee: Cellwood Machinery AB
    Inventor: Rolf Kurtz
  • Patent number: 6413367
    Abstract: A process for the production of pulp using alkaline delignification is disclosed, wherein cellulosic material is initially treated with steam, and a chelating agent is added in connection with the steam treatment. The end pH of the steam treatment stage is below 5. Liquors containing chelated, so-called non-process compounds are not recycled in the pulping process, but expelled therefrom for further processing where non-process compounds are eliminated.
    Type: Grant
    Filed: August 3, 2001
    Date of Patent: July 2, 2002
    Assignee: Valmet Chemical Pulping OY
    Inventors: Mikael Svedman, Thomas Fant, Seppo Martikainen
  • Patent number: 6413362
    Abstract: Wood fiber morphology can be permanently altered by introducing a substantial kink, twist, curl, crimp or other curvilinear deformation into a wood fiber. Wood fibers are first Fiberized using mechanical treatment processes and then are subjected to super atmospheric temperature/pressure steam explosion processing. The fiber morphology becomes a permanent characteristic of the fiber which is not relaxed in time, by contact with other treatments or through use.
    Type: Grant
    Filed: November 24, 1999
    Date of Patent: July 2, 2002
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventor: Sheng-Hsin Hu