With Specified Seam Structure Of Papermaking Belt Patents (Class 162/904)
  • Patent number: 6835284
    Abstract: A one-and-a-half layer monofilament fabric for use as a low-caliper seamed press fabric on a papermaking machine. The fabric is endless woven with seaming loops formed by adjacent unstacked MD wefts. The seaming loops are oriented perpendicular to the plane of the base fabric for easier connection and seaming. When the fabric is placed under load, the loops collapse back to produce a seam area having the same low caliper as the base fabric. Further, this unstacked fabric structure produces a larger web cake than other fabrics having a similar caliper.
    Type: Grant
    Filed: December 30, 2002
    Date of Patent: December 28, 2004
    Assignee: Albany International Corp.
    Inventor: Glenn Kornett
  • Patent number: 6797121
    Abstract: A method of manufacturing a press felt, a press felt and a base fabric. The press felt comprises a base fabric with a batt fiber layer attached on at least the surface facing a paper web. The base fabric is a laminate comprising at least two separate layers. For the base fabric, one or more base fabric modules are provided, which are assembled with a butt seam into a closed loop.
    Type: Grant
    Filed: May 16, 2003
    Date of Patent: September 28, 2004
    Assignee: Tamfelt Oyj ABP
    Inventors: Kari Hyvönen, Heikki Rehakka, Tauno Virtanen
  • Patent number: 6776878
    Abstract: An on-machine-seamable laminated multiaxial press fabric has a first base fabric and a second base fabric laminated to one another by needled staple fiber batt material. The first base fabric is a multiaxial fabric produced by spirally winding a fabric strip, flattening the endless loop produced by the spiral winding, and removing crosswise yarns at the ends of the flattened endless loop to form seaming loops. The second base fabric is an on-machine-seamable base fabric, which may also be mutiaxial. The press fabric is joined into endless form by interdigitating the seaming loops at the two ends of both base fabrics with one another to form a single passage through which a pintle is passed to join the press fabric into endless form.
    Type: Grant
    Filed: April 2, 2002
    Date of Patent: August 17, 2004
    Assignee: Albany International Corp.
    Inventor: Steven S. Yook
  • Patent number: 6773553
    Abstract: A method of making a press felt, a press felt and a base fabric. The base fabric comprises a surface component on the surface facing the paper web to be dried and a base component below the surface component. The transverse jointing edges of the base component are provided with seam loops, by means of which the base component can be connected into a closed loop. At the first jointing edge of the base fabric the surface component extends for a predetermined distance longer than the base component and forms a seam flap that protects the seam area of the base component.
    Type: Grant
    Filed: May 16, 2003
    Date of Patent: August 10, 2004
    Assignee: Tamfelt Oyj Abp
    Inventors: Kari Hyvönen, Heikki Rehakka, Tauno Virtanen
  • Patent number: 6702927
    Abstract: A papermaker's fabric is made by spirally winding a woven fabric strip. The fabric strip has first and second lateral edges, along which are a first and second lip, respectively. Each lip has at least one lengthwise yarn woven with crosswise yarns. Adjacent to and inward of the first and second lips on the fabric strip are a first and second gap, respectively, which lack lengthwise yarns but whose crosswise yarns join the lips to the body of the fabric strip. When spirally winding the fabric strip, the first lip is disposed within the second gap, and the second lip is disposed within the first gap, of adjacent turns to form a spirally continuous seam which is closed by attaching adjacent turns to one another.
    Type: Grant
    Filed: March 27, 2002
    Date of Patent: March 9, 2004
    Assignee: Albany International Corp.
    Inventors: Michael Glenn Moriarty, Michael A. Royo
  • Patent number: 6627045
    Abstract: A corrugator belt for a corrugator machine has a base joined into endless from by means of a clipper seam. The base has a first end and a second end, and a first side and a second side. A strip of compressible material wraps around each of the first and second ends from the first side to the second side, and the clipper hooks for the clipper seam are installed over the strips at each end. The compressible material of the strips protrudes between adjacent clipper hooks to prevent corrugated paper board being manufactured using the corrugator belt from firmly contacting the clipper hooks and being marked and otherwise damaged by them.
    Type: Grant
    Filed: October 9, 2001
    Date of Patent: September 30, 2003
    Assignee: Albany International Corp.
    Inventors: Kaz Peter Raczkowski, Dennis Earle Sharpe
  • Publication number: 20030145970
    Abstract: A papermaking belt for use in making paper. The papermaking belt may be used in conjunction with a single-wire draw or twin-wire draw of a papermaking machine. The papermaking belt includes a woven reinforcing element and a patterned framework. The framework defines either or both faces of the papermaking belt. The pattern of the framework is independent of the weave of the reinforcing element.
    Type: Application
    Filed: February 24, 2003
    Publication date: August 7, 2003
    Applicant: The Procter & Gamble Company
    Inventor: Robert Stanley Ampulski
  • Patent number: 6592636
    Abstract: The present invention is directed to a press fabric having an anti-rewet scrim or “barrier” within the internal structure of a press fabric, and a method for making same. External materials are not necessary in creating the barrier. In other words, the existing material is modified to create a natural barrier to prevent water migration back to the press fabric surface.
    Type: Grant
    Filed: November 28, 2000
    Date of Patent: July 15, 2003
    Assignee: Albany International Corp.
    Inventor: Michael J. Joyce
  • Patent number: 6544389
    Abstract: A link for making a modular papermaking fabric by interconnecting with other links is made through molding techniques to have predetermined characteristics such as open area, permeability, surface finish, etc. A papermaking fabric is constructed from a plurality of interconnected links and has predetermined permeability established by the combination of open and contact areas on each link.
    Type: Grant
    Filed: February 19, 2002
    Date of Patent: April 8, 2003
    Assignee: AstenJohnson, Inc.
    Inventor: C. Barry Johnson
  • Patent number: 6491794
    Abstract: An on-machine-seamable papermaker's fabric has a base structure which is a flattened array of a spirally wound multicomponent yarn. The flattened array has two layers, two sides, a length, a width and two widthwise edges. In each turn of the spiral winding, the multicomponent yarn has a substantially lengthwise orientation and is joined side-by-side to those adjacent thereto by a fusible thermoplastic material in each of the two layers. The multicomponent yarn forms seaming loops along the two widthwise edges. At least one layer of staple fiber material is needled into one of the two sides of the base structure and through the two layers.
    Type: Grant
    Filed: March 29, 2001
    Date of Patent: December 10, 2002
    Assignee: Albany International Corp.
    Inventor: Francis L. Davenport
  • Patent number: 6479414
    Abstract: A textile machine felt, which can be used, for example, as a compacting felt on machines for rendering textiles shrinkproof, consists of a ground textile (1) and a felt layer (2) which is stitched thereon and comprises at least in its surface region an elastic knit fabric (3), for example, a continuous warp knitted sleeve.
    Type: Grant
    Filed: August 31, 2000
    Date of Patent: November 12, 2002
    Assignee: Huyck Austria GmbH
    Inventor: Wolfgang Hauer
  • Patent number: 6470944
    Abstract: An unlaminated belt for a single-facer section of a corrugated board production line has a single base structure in the form of an endless loop lacking a seam. The base structure is made up of yarns oriented in the machine, or running, and cross-machine directions of the belt. At least one layer of staple fiber material is needled into the outside of the base structure, extends at least partly therethrough, and forms a layer on the outside of the base structure. The base structure, once so needled, is impregnated with a polymeric resin material. The yarns of the base structure, the staple fiber material and the polymeric resin material are all of high-temperature-resistant materials to enable the belt to withstand the conditions under which it must operate on a corrugator machine.
    Type: Grant
    Filed: October 20, 1999
    Date of Patent: October 29, 2002
    Assignee: Albany International Corp.
    Inventors: Alan L. Billings, Bernard Lantiegne
  • Publication number: 20020139503
    Abstract: An on-machine-seamable papermaker's fabric has a base structure which is a flattened array of a spirally wound multicomponent yarn. The flattened array has two layers, two sides, a length, a width and two widthwise edges. In each turn of the spiral winding, the multicomponent yarn has a substantially lengthwise orientation and is joined side-by-side to those adjacent thereto by a fusible thermoplastic material in each of the two layers. The multicomponent yarn forms seaming loops along the two widthwise edges. At least one layer of staple fiber material is needled into one of the two sides of the base structure and through the two layers.
    Type: Application
    Filed: March 29, 2001
    Publication date: October 3, 2002
    Inventor: Francis L. Davenport
  • Publication number: 20020115368
    Abstract: An on-machine-seamable papermaker's fabric includes a base fabric having seaming loops at its widthwise edges for joining the papermaker's fabric into endless form on a paper machine. The seam formed when the seaming loops are interdigitated and joined to one another with a pintle is covered with a strip of flow-resistant material, or, where the base fabric is a laminated structure having a top layer and a bottom layer, strips of flow-resistant material are placed between the top and bottom layers adjacent to the seam. The flow-resistant material provides the seam region with permeabilities to air and water substantially identical to those of the rest of the papermaker's fabric. At least one layer of staple fiber batt is entangled through the base fabric and flow-resistant material.
    Type: Application
    Filed: October 19, 2001
    Publication date: August 22, 2002
    Inventors: Steven S. Yook, Phillip R. Elkins
  • Publication number: 20020060058
    Abstract: A papermachine belt particularly for use in a press and/or dryer section comprises a support fabric, a minimal nonwoven layer on the support fabric, a fusible thermoplastic layer, and a thicker batt over the thermoplastic layer. The whole structure is needled together, and the thermoplastic layer melted so that it is expressed through the overlying batt. The layer may be substituted by a nonwoven fabric containing composite yarns with thermoplastic sheaths or such yarns wound spirally around the belt. The support fabric may be substituted by a perforated composite membrane.
    Type: Application
    Filed: February 22, 2001
    Publication date: May 23, 2002
    Inventor: Robert L. Crook
  • Publication number: 20020060056
    Abstract: An industrial textile, such as a papermaking fabric, including a plurality of pre-crimped thermoplastic components. The pre-crimped components include dimensioned indentations that are complementary in size and shape to the components with which they are assembled. Methods of manufacture of the components and assembly of the textiles are also provided.
    Type: Application
    Filed: April 3, 2001
    Publication date: May 23, 2002
    Inventors: James Harrison, Marc P. Despault
  • Publication number: 20020060052
    Abstract: The invention refers to a shoe press belt (1) for use in shoe presses of a paper machine, having a support (2) and a liquid-impermeable belt layer (3, 5) which has an inner layer (3) and an outer layer (5), the outer layer (5) having a porous structure and the porous structure being formed exclusively from cavities (8, 12, 14) open toward the outer side; and is characterized in that the outer layer (5) is made of an unfoamed material.
    Type: Application
    Filed: June 1, 2001
    Publication date: May 23, 2002
    Inventor: Walter Best
  • Patent number: 6391159
    Abstract: The invention relates to a method of and a device for the manufacture of dimensionally stable, liquid-impermeable, flexible, elastic pressbands, particularly for use with broad-nip shoepresses of paper making machines. The method comprising pouring a flowable mixture of a prepolymer onto a substrate moved by a distance maintaining device over a cylindrical mandrel and maintained during this movement in an adjustable distance from the surface of said mandrel, and being coated during this movement by a coating device with a flowable prepolymer, wherein during this coating of the substrate threads or wires are laid down onto the substrate in the direction of rotation of the mandrel and are coated with the polymer substance.
    Type: Grant
    Filed: December 9, 1998
    Date of Patent: May 21, 2002
    Assignee: Scapa Forming GmbH
    Inventor: Werner Schön
  • Patent number: 6349749
    Abstract: A seamed endless papermaking fabric for use with papermaking machines. The fabric includes a plurality of CMD (cross machine direction) yarns intermeshing with a plurality MD (machine direction yarns) in a selected intermeshing pattern forming a contact surface and a support surface. The MD yarns, which are arranged to extend beyond the endmost of the CMD yarns at the opposed first and second ends of the fabric, form a plurality of spaced seaming loops across the fabric. These loops are adapted to interleaf and receive a pintle which forms the seam forming the fabric endless. A first pair of additional yarns are intermeshed in a first intermeshing pattern repeat with the MD yarns outwardly of the endmost of the CMD yarns at one of the opposed ends and a second pair of additional yarns are intermeshed in a second intermeshing pattern repeat with the MD yarns outwardly of the endmost of the CMD yarns at the other of the opposed ends.
    Type: Grant
    Filed: July 9, 1999
    Date of Patent: February 26, 2002
    Assignee: Geschmay Corp.
    Inventor: Scott Quigley
  • Patent number: 6318413
    Abstract: An open ended papermaker's fabric of a type woven from a longitudinal thread system and a transverse thread system wherein a plurality of seam loops are formed at each end of the fabric by the threads of the longitudinal thread system. A seam zone exists at each end of the fabric between the respective seam loops and the last thread of the transverse thread system. Two additional transverse threads are interwoven with the longitudinal thread system in at least one seam zone in complementary weave repeat patterns that combine to provide a paper side repeated pattern of over one, under one across the repeat.
    Type: Grant
    Filed: August 27, 1999
    Date of Patent: November 20, 2001
    Assignee: Astenjohnson, Inc.
    Inventor: Samuel H. Herring
  • Patent number: 6273146
    Abstract: An open ended papermaker's fabric of the type woven from longitudinal and transverse thread systems including a plurality of seam loops at each end of the fabric. A seam zone exists at each end of the fabric between the respective seam loops and the last thread of the transverse thread system. At least one additional transverse thread is interwoven in at least one seam zone in a repeat pattern having a ratio of interlacings with longitudinal machine side threads to paper side longitudinal threads greater than zero and less than or equal to 1 in 6.
    Type: Grant
    Filed: August 27, 1999
    Date of Patent: August 14, 2001
    Assignee: AstenJohnson, Inc.
    Inventor: Samuel H. Herring
  • Patent number: 6273147
    Abstract: An open ended papermaking fabric comprised of interwoven longitudinal and transverse thread systems which define a paper side, a machine side and a plurality of seaming loops at each open end of the fabric. The seaming loops are formed by the longitudinal thread system and the transverse threads define a seaming zone at each end. The fabric is characterized by at least one additional transverse thread interwoven with the longitudinal threads in the seam zone in a repeat pattern that includes a mid-plane float of at least two threads in the longitudinal yarn system.
    Type: Grant
    Filed: August 27, 1999
    Date of Patent: August 14, 2001
    Assignee: AstenJohnson, Inc.
    Inventor: Samuel H. Herring
  • Patent number: 6267068
    Abstract: The invention concerns a stitched seam for high-tensile woven fabric sections, in particular dryer screen fabric for paper machine clothing, wherein the warp yarn loops (6) located at the end of the two woven fabric sections (1, 2) to be interconnected are interconnected at the common seam line by a closure wire (9). Associated with the warp yarn loops (6) at the location of the stitched seam and with the closure wire (9) is at least one reinforcing yarn (8) which takes up loops disposed parallel to the warp yarn loops in the eyelet region in order to take up the closure wire.
    Type: Grant
    Filed: November 26, 1999
    Date of Patent: July 31, 2001
    Assignee: AstenJohnson, Inc.
    Inventors: Gisela Fickers, Stephanie Kuckart
  • Patent number: 6213164
    Abstract: A multi-layer press felt for use in a papermaking machine which is formed by way of a pintle seam in at least the innermost layer. The felt includes a needled fibrous layer on at least its outer surface. Each fabric layer comprises MD monofilament yarns interlaced with CMD yarns forming the plurality of fabric layers each having loops at its opposed MD ends. The loops of the first of the fabric layers are intermeshed to receive the pintle forming the seam which forms the felt endless. Each of the loop portions of the at lease second of the fabric layers have a multi-filament stuffer yarn positioned therein.
    Type: Grant
    Filed: March 11, 1999
    Date of Patent: April 10, 2001
    Assignee: Geschmay Corporation
    Inventors: Volker Ostermayer, Norbert Reuther
  • Patent number: 6194331
    Abstract: An on-machine-seamable papermakers' fabric includes a first and a second base fabric, each of which is joined into endless form with a seam. The first and second base fabrics are attached to one another by at least one layer of staple fiber batt entangled therethrough such that they are offset with respect to one another in a lengthwise direction when so joined. As a consequence, seaming loops at one widthwise edge of the first base fabric coincide with a non-seam region of the second base fabric, and seaming loops at one widthwise edge of the second base fabric coincide with a non-seam region of the first base fabric. These coincident non-seam regions have additional flow-resistant material included so that when the on-machine-seamable papermakers' fabric is joined into endless form by closing both seams, it may, in the vicinities of the seams, have permeabilities to air and water substantially identical to the remainder of the fabric body thereof.
    Type: Grant
    Filed: March 5, 1998
    Date of Patent: February 27, 2001
    Assignee: Albany International Corp.
    Inventor: Phillip R. Elkins
  • Patent number: 6183601
    Abstract: A method for calendering the sheet material web includes carrying the sheet material web on one or more carrier fabrics through the calender nip formed by the first and second calender rolls and applying a load to the carrier fabric, and sheet material carried thereby, so as to reduce the thickness of the sheet material web.
    Type: Grant
    Filed: February 3, 1999
    Date of Patent: February 6, 2001
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Kurt T. Otto, James M. Perkins
  • Patent number: 6162518
    Abstract: The invention relates to a length of textile, especial as a basis for papmaking machine coverings, the length of textile containing structural threads (8, 9, 10, 11) and viewed width-wise being composed at least in part of several partial lengths (6, 7) which are located next to one another and which are bonded to one another on their edges (12, 13). The invention is characterized in that the partial lengths (6, 7) on their edges (12, 13) have projecting thread sections (14, 15) which fit into one another with overlapping, and that at least one connecting thread (16) is placed over the thread sections (14, 15) and is bonded to the thread sections (14, 15). The invention relates furthermore to a process for producing one such textile length.
    Type: Grant
    Filed: March 25, 1999
    Date of Patent: December 19, 2000
    Assignee: Thomas Josef Heimbach Gesellschaft mit beschrankter Haftung & Co.
    Inventor: Stefan Korfer
  • Patent number: 6152187
    Abstract: A weaving machine arrangement includes a heald frame weaving machine and, arranged on both sides of the latter, two sets of accessory equipment. The warp thread set of the heald frame weaving machine is divided into a first set and second and third warp thread sets. The second and third warp thread sets are used in order to form extended turning-fold areas in the tubular-woven material. The accessory equipment forms patterns for the terminating positions of the weft threads in these areas, strong seaming functions are obtained in the tubular-woven material. Cut-off thread ends are anchored by heat action. The degree of automation is increased in relation to conventional manufacturing by virtue of the fact that the seaming function can be carried out in the heald frame weaving machine itself.
    Type: Grant
    Filed: June 21, 1999
    Date of Patent: November 28, 2000
    Assignee: Texo AB
    Inventor: Bo Lindblom
  • Patent number: 6117274
    Abstract: An on-machine-seamable multi-axial press fabric for the press section of a paper machine is made from a base fabric layer assembled by spirally winding a fabric strip in a plurality of contiguous turns, each of which abuts against and is attached to those adjacent thereto. The resulting endless base fabric layer is flattened to produce first and second fabric plies joined to one another at folds at their widthwise edges. Crosswise yarns are removed from each turn of the fabric strip at the folds at the widthwise edges to produce unbound sections of lengthwise yarns. An on-machine-seamable base fabric, having seaming loops along its widthwise edges, is disposed between the first and second fabric plies of the flattened base fabric layer. The seaming loops extend outwardly between the unbound sections of the lengthwise yarns from between the first and second fabric plies.
    Type: Grant
    Filed: September 3, 1998
    Date of Patent: September 12, 2000
    Assignee: Albany International Corp.
    Inventor: Steven S. Yook
  • Patent number: 6079454
    Abstract: An opened ended, endless woven papermaker's fabric having a plurality of longitudinal yarns and a plurality of transverse yarns woven in a selected weave pattern to form a fabric body and seaming loops, the fabric characterized by a longitudinal yarn weave repeat having selected yarns woven as the seaming loops and selected yarns woven in the fabric body and defining a fabric edge.
    Type: Grant
    Filed: November 24, 1997
    Date of Patent: June 27, 2000
    Assignee: AstenJohnson, Inc.
    Inventors: Henry J. Lee, Billy Summer
  • Patent number: 6065505
    Abstract: A stitched seam for high-tensile woven fabric strips, in particular for dryer screen fabric for paper machine clothing, wherein the warp thread loops of the two fabric sections to be interconnected are connected at the location of the common seam by a closure wire. At least one of the two outer regions of the two fabric strip sections to be interconnected comprises a worked-in helix at the location of the seam. Each of the helices embraces at least one weft thread and the closure thread. The other region of the stitched seam of the ends of the two fabric strip sections consists of the loops formed by the warp threads of the fabric.
    Type: Grant
    Filed: September 17, 1998
    Date of Patent: May 23, 2000
    Inventor: Gisela Fickers
  • Patent number: 6001443
    Abstract: A temporary seaming aid for use in seaming a dryer fabric, comprising complementary parts (39) attached to two portions (31, 32) of a dryer fabric. The complementary parts are adapted for cooperation and enable the fabric ends which have interdigitating formations (33) thereon to engage. Engagement of the interdigitating formations allow a pintle wire (34) to be inserted therein to form a flexible joint resulting in seaming of the dryer fabric. The entire temporary seaming aid can easily be removed once the fabric ends are joined.
    Type: Grant
    Filed: June 1, 1998
    Date of Patent: December 14, 1999
    Assignee: Scapa Group PLC
    Inventors: David Holden, Philip Coop
  • Patent number: 6000441
    Abstract: An endless woven papermaker's fabric of having warp yarns in at least two layers and continuous weft yarns in at least two layers. The warp and weft yarns are interwoven to form a fabric where the first warp yarn layer is adjacent to the second warp layer and the weft yarns define seam loops at two ends of the fabric. Each end of the fabric has at least one warp yarn which is free of interweaving with the weft yarns and is removed to form the seam loops.
    Type: Grant
    Filed: August 12, 1998
    Date of Patent: December 14, 1999
    Assignee: Asten, Inc.
    Inventors: Henry J. Lee, Billy Summer
  • Patent number: 5916421
    Abstract: An on-machine-seamable multi-axial press fabric for the press section of a paper machine is made from a base fabric layer assembled by spirally winding a fabric strip in a plurality of contiguous turns, each of which abuts against and is attached to those adjacent thereto. The resulting endless base fabric layer is flattened to produce first and second fabric plies joined to one another at folds at their widthwise edges. Crosswise yarns are removed from each turn of the fabric strip at the folds at the widthwise edges to produce unbound sections of lengthwise yarns. A seaming element, having seaming loops along one of its widthwise edges, is disposed between the first and second fabric plies at each of the folds at the two widthwise edges of the flattened base fabric layer. The seaming loops extend outwardly between the unbound sections of the lengthwise yarns from between the first and second fabric plies.
    Type: Grant
    Filed: September 2, 1998
    Date of Patent: June 29, 1999
    Assignee: Albany International Corp.
    Inventor: Steven S. Yook
  • Patent number: 5904187
    Abstract: An on-machine-seamable papermaker's fabric includes a first and a second base fabric, each of which is joinable into endless form with a seam. The first and second base fabrics are attached to one another by at least one layer of staple fiber batt entangled therethrough such that they are offset with respect to one another in a lengthwise direction when joined. As a consequence, seaming loops at one widthwise edge of the first base fabric coincide with a non-seam region of the second base fabric, and seaming loops at one widthwise edge of the second base fabric coincide with a non-seam region of the first base fabric. When joined into endless form, the first base fabric is an outer base fabric, and the second base fabric is an inner base fabric.
    Type: Grant
    Filed: October 22, 1997
    Date of Patent: May 18, 1999
    Assignee: Albany International Corp.
    Inventor: Francis L. Davenport
  • Patent number: 5875822
    Abstract: An on-machine-seamable (OMS.RTM.) papermakers' fabric produced by modified endless weaving includes machine-direction (MD) and cross-machine direction (CD) yarns. The MD yarns are plied/twisted yarns, and weave continuously back-and-forth between the two widthwise edges of the fabric, each time forming a seaming loop at one of the two widthwise edges. A seaming spiral, a monofilament spiral preferably extruded from a polyamide resin, is attached to the seaming loops at each of the two widthwise edges. The two seaming spirals are used to join the fabric into endless form with a pin seam. In this way, an OMS.RTM. papermakers' fabric, having plied/twisted yarns in the machine direction is provided with monofilament joining means which maintain proper orientation and shape for the ready pin seaming of the fabric on a papermachine.
    Type: Grant
    Filed: June 25, 1996
    Date of Patent: March 2, 1999
    Assignee: Albany International Corp.
    Inventor: Patrick Fargeout
  • Patent number: 5853547
    Abstract: The present invention is an improved 7,3-broken twill, TAD fabric for use in the formation of a paper web. The present invention is also a process of using this fabric to produce a paper product having high bulk and absorbency. Finally, the present invention is the paper product produced in a TAD process using this fabric.
    Type: Grant
    Filed: October 18, 1996
    Date of Patent: December 29, 1998
    Assignee: Asten, Inc.
    Inventors: Frederick W. Ahrens, Thomas Gulya, Gary L. Worry, Walter P. Wright
  • Patent number: 5799709
    Abstract: An open ended papermaker's fabric woven from a longitudinal thread system and a transverse thread system and having a plurality of seam loops at each end of the fabric formed by the threads of the longitudinal thread system. At least one additional transverse thread is interwoven with the longitudinal thread system in at least one seam zone in a repeat pattern that passes over at least two adjacent paper side longitudinal threads and under at least one machine side longitudinal thread.
    Type: Grant
    Filed: August 29, 1997
    Date of Patent: September 1, 1998
    Assignee: Asten, Inc.
    Inventor: Gale Shipley
  • Patent number: 5787936
    Abstract: An industrial conveying fabric having a laminated multilayer construction. The laminated fabric includes a first fabric having a tubular configuration that is flattened and a second open flat fabric disposed within the first tubular fabric. The opposed ends of the second fabric project through the first fabric and are joined together to seam the laminated fabric. Preferably, the laminated fabric is used as a base fabric for a papermakers wet press felt and has fibrous batting material needled thereto.
    Type: Grant
    Filed: November 22, 1996
    Date of Patent: August 4, 1998
    Assignee: Asten, Inc.
    Inventor: F. Lee Snipes
  • Patent number: 5785818
    Abstract: A multilayer papermaker's press felt fabric comprising in combination a woven first fabric layer, typically a double layer fabric, has a cross machine direction pin seam. A second fabric layer is located on the paper side face of the first fabric layer, and a layer of needled batt is applied to the paper side face of the second layer binding the layers together. A flap comprising a short length of the second fabric layer with attached batt overlays the pin seam area in the first layer. The second layer comprises a plurality of relatively narrow strips, which are located with a lateral edge at a first cant angle of from more than 1.degree. to less than 20.degree. to the machine direction. A third layer, similar to the second layer, can be included on the machine side of the first layer; the strip widths, the cant angles, and the direction of the cant angle relative to the machine direction for each of the two strips need not be the same. The fabric is assembled using a spiral winding technique.
    Type: Grant
    Filed: June 30, 1997
    Date of Patent: July 28, 1998
    Assignee: JWI Ltd.
    Inventors: Eugene Z. Fekete, Edwin R. Perry, Robert P. Burke
  • Patent number: 5769131
    Abstract: An on-machine-seamable papermakers' fabric having a smooth surface and a prolonged life includes flat machine-direction yarns which define the upper and lower surfaces thereof. The fabric has two layers of cross-machine direction yarns, each of which is interwoven with the flat machine-direction yarns. Other machine-direction yarns, of round cross section, weave with the cross-machine-direction yarns in the two layers to bind the two layers together. The knuckles of these round machine-direction yarns are within the fabric with respect to the planes defined by the flat machine-direction yarns, and, and a consequence, are less susceptible to degradation by heat and abrasion. The papermakers' fabric is seamed into endless form during installation on a paper machine. At one of the two ends of the fabric, seaming loops are formed by the round machine-direction yarns. At the other of the two ends, seaming loops are formed by the flat machine-direction yarns.
    Type: Grant
    Filed: May 16, 1997
    Date of Patent: June 23, 1998
    Assignee: Albany International Corp.
    Inventors: Sharon K. Whitlock, Michael J. Josef
  • Patent number: 5746257
    Abstract: An all synthetic corrugator belt seam for joining corrugator belt sections constructed of a multi-layer fabric wherein each of the ends of the fabric is separated by removing intermediate CMD and MD yarns to form separated upper and lower fabric end portions and securing a seam tape between the separated layers at each end of the belting. The seam tape is sandwiched between the separated layers and completely enclosed therein when the layers and seam tape are secured together so that interruption of the otherwise continuous belting is minimized.
    Type: Grant
    Filed: June 21, 1996
    Date of Patent: May 5, 1998
    Assignee: Asten, Inc.
    Inventor: Ted J. Fry
  • Patent number: 5713399
    Abstract: A method for manufacturing a papermaker's fabric by spirally winding a woven fabric strip, narrower than the intended width of the fabric, and the papermaker's fabric manufactured in accordance with the method, are disclosed. The fabric strip includes lengthwise and crosswise yarns, and has a lateral fringe along at least one lateral edge thereof, the lateral fringe being unbound ends of the crosswise yarns extending beyond the lateral edge. During the spiral winding of the fringed strip, the lateral fringe of a turn overlies or underlies an adjacent turn of the strip. The lateral edges of adjacent turns abut against one another. The spirally continuous seam so obtained is closed by ultrasonically welding or bonding the overlying or underlying lateral fringe to the fabric strip in an adjacent turn.
    Type: Grant
    Filed: February 7, 1997
    Date of Patent: February 3, 1998
    Assignee: Albany International Corp.
    Inventors: A. Leon Collette, James G. Donovan, Henry M. Cooke, Bodil Jonasson
  • Patent number: 5707496
    Abstract: A seam construction for a papermakers fabric wherein mating seam components are molded onto opposite ends of the fabric. The seam is assembled by matingly engaging the seam components molded onto the respective fabric ends. Preferably, the seam components are male and female and become positively locked when the seam ends are joined together.
    Type: Grant
    Filed: February 6, 1997
    Date of Patent: January 13, 1998
    Assignee: Asten, Inc.
    Inventors: C. Barry Johnson, Rachel H. Kramer
  • Patent number: 5466339
    Abstract: A papermaker felt that is formed in a conventional manner and the ends thereof being interconnected at a seam to form an endless construction. Extruded monofilaments are secured in a machine direction to the underside of the felt in spaced parallel relation and overlie the area of the seam, wherein the seam area is protected from abrasion and the spaces between the monofilaments define channels for expressing water therethrough in the use of the felt in the endless form thereof in the press section of a paper making machine.
    Type: Grant
    Filed: July 29, 1994
    Date of Patent: November 14, 1995
    Assignee: Tamfelt, Inc.
    Inventor: Robert W. Legge
  • Patent number: 5377722
    Abstract: A seam structure for a drying wire, produced by reducing the thickness of the end portion of the drying wire and folding the end portion double and stitching the double wire portion to hold it together; and a method for producing the seam structure. At least part of the stitch (6; 6a, 6b) is sewn in parallel with warp threads (2) in the direction of travel of the drying wire between the warp threads (2) so that it will be positioned below the contact surfaces of the warp threads, the stitch end close to the seam being sewn double over a distance and the stitch end remote from the seam is bonded to the wire side facing away from the web by silicone (7) or some other suitable glue-like material.
    Type: Grant
    Filed: January 22, 1993
    Date of Patent: January 3, 1995
    Assignee: Tamfelt Oy Ab
    Inventor: Erkki Jaala
  • Patent number: 5342486
    Abstract: An extended nip press belt having a longitudinal running direction for the press-section of a papermaking machine includes an apertured membrane having two opposite faces and an impermeable coating layer at at least one face thereof. The material of the coating layer of layers engaging the apertures in the membrane extend at least to the plane of the face of the membrane opposite the one face. The membrane may include reinforcing yarns in the longitudinal running direction of the belt.
    Type: Grant
    Filed: November 17, 1992
    Date of Patent: August 30, 1994
    Assignee: Scapa Group PLC
    Inventors: John Jeffery, Leslie Y. Kaniuka, Ian C. Sayers
  • Patent number: 5207873
    Abstract: A papermaking fabric having permanent resistance to adhesion of contaminants, and a method to make such a fabric by treatment of a papermakers fabric with a solution having as its primary components tetrafluoroethylene, urethane copolymer and polyacrylamide. The treatment, prepared in a solution, is coated on the fabric and cured to impart permanent anti-sticking properties to the fabric.
    Type: Grant
    Filed: April 17, 1992
    Date of Patent: May 4, 1993
    Assignee: Huyck Corporation
    Inventors: Mohan L. Sanduja, Paul Thottathil
  • Patent number: 5188884
    Abstract: A papermaking fabric formed of warp and weft yarns woven endless in a multi-layer uneven weave pattern and heat set to produce set floats in the warp yarns of one length which appear on one surface of the fabric and floats of a different length which appear on a second surface of the fabric. A low profile seam for joining opposite ends of the fabric to form an endless papermaking fabric. The seam is formed by turning warp yarns back and reweaving them lengthwisse into each of the ends with weft yarns in such a manner as to present appropriate ones of the floats on appropriate fabric surfaces. At the same time, loops are formed along the ends in spaced manner. The weft adjacent the end comprise undersized yarns which are woven with the warp yarns to provide longitudinal space along the warp yarns and between the undersized weft yarns. This allows the formation of small loops at the ends by crowding the small weft yarns.
    Type: Grant
    Filed: July 8, 1991
    Date of Patent: February 23, 1993
    Assignee: Wangner Systems Corporation
    Inventor: Richard W. Smith