Abstract: A method of forming a molded polymer part having a screw boss includes positioning a screw boss insert on a pin of a mold tool. The screw boss insert may contact guide surfaces of the mold tool. During molding, polymer material flows along the screw boss insert while the screw boss insert is positioned on the pin. The polymer material may bond to the screw boss insert. The screw boss insert may include one or more geometric features that prevent rotation and/or axial movement of the screw boss insert relative to the surrounding polymer material.

Abstract: A method for squeezing foundry sand filled in an upper and a lower molding space, comprising: a step to squeeze the foundry sand by causing the upper and the lower squeeze plate to further approach each other, and a step to squeeze it by causing pattern portions of the match plate to move to each of the upper and the lower squeeze plate.

Abstract: An apparatus comprising a casting ring and base sized and dimensioned to be coupled together to form a cavity having one or more walls comprising an inner surface of the casting ring, having a bottom comprising an upper surface of the base, and having a form receiving member portion of the base extending into the cavity. This embodiment includes an indicator forming portion sized and positioned to form an indicator on a mold produced by at least partially filling the cavity with investment and allowing the investment to harden. In some instances the casting ring may have a lower segment sized and dimensioned to surround and receive an upper segment of the base to couple the ring and base together, wherein, the casting ring latches onto an outwardly protruding shoulder of the base when the base and casting ring are coupled together.

Abstract: A pattern carrier for a flask molding machine including a mount on which a pattern plate is mounted and a flask-shaped, molding flask-removing frame adapted to make contact with a lower end of a molding flask of a flask molding machine and moveable up and down around said pattern plate for removing a finished mold.

Abstract: A method for introducing and compacting molding sand S in a mold space defined by a pattern plate (10a), a lower auxiliary frame (16b), a flask (18), a filling frame (20), and multi-segmented squeeze feet (36a). First, the molding sand S is introduced into the mold space. The squeeze feet (36a) are then lowered to apply a first squeeze to the mold sand S in the mold space under a condition wherein at least the lower frame (16a) cannot be lowered. The squeeze feet (36a) are then lowered to apply a second squeeze to the mold sand S in the mold space under a condition wherein the lower frame (16a), the flask (18), and the filling frame (20) can be lowered.

Abstract: A tubular sand molding chamber having two conventional movable walls one mounted on a piston for compacting and expelling the cake and the other pivotably mounted on a displaceable hinge arm for opening the chamber, but having side walls that are also movable is disclosed. Each movable side wall includes a plate (11) mounted on a respective plate-holder (12) that is connected to guides (13) for sliding the side wall on a fixed support (14) through the action of a respective hydraulic cylinder (15), in such a manner that the effective width of the chamber be adapted to different cake sizes, in order to minimize the consumption of sand. However, the movable end wall that are mounted on a faceplate (20) affixed to a hydraulic cylinder and pivotably mounted on the hinge arm, respectively, for the compacting and expelling the sand cake, have replaceable plate assemblies.

Abstract: The casting assembly includes a horseshoe shaped casting ring having a plurality of handling posts; a horseshoe shaped crucible former having a flange for retaining the casting ring and a top surface for supporting the casting ring; and a pair of tongs having a plurality of openings, each of the openings adapted to receive one of the handling posts.

Abstract: Compression and distortion on a wax pattern during curing are eliminated by employing a thermochromatic dye which changes color when investment material sets. By monitoring the dye, the set investment material can be removed from the assembly before curing, eliminating compression forces on the wax pattern from the exothermic curing process expanding the investment material against the constraints of the assembly.

Abstract: A mold box has a cavity for receiving molding sand. The cavity is defined by the bottom wall of the box, by an outer peripheral wall, and a central part having a top wall disposed in a lowered plane relative to the top wall of the box. Pouring opening shaping discs and rings are releasably supported on the top wall of the central part wherein different shapes and structures of these shaping discs and rings can be substituted one for another to vary the size and shape of the sand basin pouring opening. The discs and rings also are shaped and sized whereby to provide for riser metal for the mold. A sand saver insert is capable of being employed in mold box structures that incorporate waste areas of molding sand.

Abstract: A cap for an investment vessel for receiving investment material comprises a platform having a contoured edge and an underside. A wedge is located on the underside of the platform and is frictionally engageable with at least a portion of an inner edge of the top of the vessel. When the cap is placed in frictional engagement with the vessel, the contoured edge provides a restricted opening to the vessel for controlling the flow of the investment material. A lip is provided on the platform at the contoured edge for channeling investment material to the opening.

Abstract: A device for receiving dental investment solution to create an investment mold, has an oval casing which fictionally engages an oval base. Anti-rotation tabs of the base extend into anti-rotation slots in the casing, with both casing and base made of flexible plastic material.

Abstract: An apparatus comprising a batch hopper including a bottom wall having therein a plurality of openings, a plurality of walls dividing the batch hopper into a plurality of compartments each communicating with a respective one of the openings and each adapted to receive sand from a main hopper, and a sliding gate for simultaneously opening and closing the openings in the bottom wall of the batch hopper.

Abstract: An improved lost foam pour box and lost foam casting process wherein the improvements are positioning one or more fluid permeable separators, such as well points, within the contained volume of the box so that the gasses generated in the lost foam casting process can be vented to the exterior of the box by passing through the separators. By positioning the separators within the box, a larger box can be used and more castings can be made within with reduced burn-in and porosity defects in the resulting castings.

Abstract: A plastic base for use with a cylindrical flask for the elimination of wax patterns prepared for making metal castings by the lost wax process is identified. The base is made of a plastic material which is used in place of conventionally found rubber bases. The base is constructed of a thin-walled resilient plastic material and allows for direct set up of the wax patterns, as well as increased speed in the preparation of the plaster mold in the cylinder for making metal castings. The plastic base comprises an inner annular raised platform comprising a shoulder and the cylindrical flask is pressed on the shoulder deforming the plastic about the bottom edge of the flask to form a seal between the base and flask.

Abstract: An apparatus for the preparation of a dental casting from a dental pattern utilizing an exothermic investment material which expands upon curing which comprises a base having a top surface for supporting the dental pattern and a container having a first and a second open end. The container and the base partially enclose the dental pattern when the first open end of the container is disposed upon the top surface of the base. The second end of the container enables the introduction of the exothermic investment material to compeletly encompass the dental pattern. The container comprises a first and a second container portion with each of the first and second container portions having a first and a seond terminating edge. The first and second terminating edges of the first container portion respectively cooperate with the second and first terminating edges of the seocnd container portion for retaining the uncured exothermic investment material within the container.

Abstract: An investment casting mold base has an enlarged, ellipsoidal-shaped body overlying a frusto conical-shaped body on the base. The enlarged body will form a molten metal staging cavity between a funnel cavity at the entrance of the mold formed by the frusto conical body and sprue channels leading to the article cavity in the mold. The staging cavity eliminates backup of molten metal at the mold entrance and possible spillover of the metal from the crucible mated to the mold during the centrifugal casting operation.

Abstract: The apparatus comprises an expandable investment ring having a removable base. Formed on the top surface of the base, and within the void defined by the ring, is an indexed sprue former. A curved runner bar having an indexed coping is formed at one end thereof in mating relation to the sprue former. The curved full arch runner bar comprises a proximal end portion and distal end portion with the distal end forming a first and second curved configuration portion which together approximates the curved configuration of the jawbone of a patient. The first and second curved configuration portions are interconnected thereby resulting in extremely accurate full arch base metal castings. The apparatus is also useful for preparing precious metal castings.

Abstract: The apparatus comprises an expandable investment ring having a removable base. Formed on the top surface of the base, and within the void defined by the ring, is an indexed sprue former. A curved runner bar having an indexed coping is formed at one end thereof in mating relation to the sprue former. By virtue of this apparatus extremely accurate base metal castings may be obtained. The apparatus is also useful for preparing precious metal castings.

Abstract: A flexible pattern for forming casting molds can be withdrawn from the mold, without need of partitioning and reassembling, and includes a pattern member made by coupling a plurality of outer plates, having a configuration corresponding to a desired predesigned casting, by means of joint members, which are freely removable, and an airtight bag installed in the inner periphery of the pattern member. The pattern member and the airtight bag are united in a single body.

Abstract: Precision investment casting of small parts with fine detail and free of air inclusions is achieved by the use of flat sided blocks of a relatively high melting point plastic material received upon elongated tubes or rods of the same or similar material. The shape and size of the blocks permit a large number of small parts to be cast at the same time and provide reservoirs for the molten casting metal close adjacent the casting cavity.

Abstract: In the manufacture of a mould by the so-called lost wax method, the position and space occupied by a set of blank-carrying elongate members of fusible or calcinable material supported on an ogival head or cone are controlled by a gauge including a ring slidably mounted along a vertical rod. The gauge is then replaced by a cylinder forming a receptacle which receives a hardenable refractory material embedding said set. After hardening, the cone is removed and the fusible or calcinable material removed by heating to provide mould cavities.