Rotatable With Mold Or Dipper Type Dispenser Patents (Class 164/336)
  • Patent number: 11027333
    Abstract: A liquid-resistant direct-drive robotic ladler is provided and may include a drive unit generating rotational force, a drive shaft, and a ladling unit containing a ladling shaft. The drive shaft and ladling shafts may engage through bevel gears transmitting rotational force. The ladling unit may have a plurality of external openings, with each opening sealed with sealing plates. In some embodiments, each sealing plate overlaps the ladling unit casing external openings at all points of contact in an orthogonal, relative to a width-wise plane of the sealing plate. width greater than a thickness of the sealing plate. The direct-drive mechanism, employing closely matched gears, allows high accuracy pouring. In some embodiments, the drive shaft bevel gear is coupled to the ladling shaft bevel gear with a backlash equal to or less than 0.008 inches. The ladler may be at least partially immersible or submersible in liquids, including high-temperature liquid metals.
    Type: Grant
    Filed: March 22, 2019
    Date of Patent: June 8, 2021
    Inventor: Sukhjinder Kullar
  • Patent number: 9868152
    Abstract: A casting apparatus of a casting equipment includes an upper frame to which an upper mold is attached, a lower frame to which a lower mold is attached, a mold closing mechanism, a pair of main link members each of which has a central portion provided with a rotating shaft, a pair of auxiliary link members each of which has a central portion provided with a rotating shaft, and a drive means. The upper frame, the lower frame, the main link member, and the auxiliary link member constitute a parallel link mechanism.
    Type: Grant
    Filed: August 10, 2015
    Date of Patent: January 16, 2018
    Assignee: SINTOKOGIO, LTD.
    Inventors: Yukiyoshi Funakoshi, Keishiro Kaneda
  • Patent number: 9188390
    Abstract: An aluminum-based material melting apparatus includes: a furnace; a melt-discharging conduit having an inner portion disposed in the furnace; a driving mechanism mounted on the furnace; a transmission mechanism connected to the driving mechanism; and a scoop member suspended in the furnace and driven by the driving mechanism through the transmission mechanism so as to be movable in the furnace between upper and lower positions and so as to be rotatable relative to the furnace about an axis between scooping and pouring positions.
    Type: Grant
    Filed: January 29, 2013
    Date of Patent: November 17, 2015
    Inventor: Chai-Long Yu
  • Patent number: 8944140
    Abstract: BMG may be squeeze cast in a squeeze cast machine. The squeeze cast machine may have a vacuum chamber, a transfer sleeve entirely located inside the vacuum chamber, and a plunger inside the transfer sleeve. The transfer sleeve may be configured to receive BMG feedstock from outside the vacuum chamber. The vacuum chamber may prevent contamination of a BMG in a molten state. The plunger may push a BMG in a molten state into a mold.
    Type: Grant
    Filed: March 14, 2013
    Date of Patent: February 3, 2015
    Assignee: Crucible Intellectual Property, LLC
    Inventor: Joseph W. Stevick
  • Publication number: 20140308160
    Abstract: A method for producing articles in a mold includes bringing a material into a free-flowing state, introducing the material into the mold via a bottom-casting principle, and solidifying being carried out according to a top-casting principle. The material, viewed in a flow direction of the material, is first introduced into a pouring basin of a runner, then flows through the runner, thereafter through a storage space that is located upstream from a cavity and that is arranged underneath the cavity, and from there into the cavity. Thereafter the mold including the sub-parts of the mold is pivoted so that the storage space takes over the function of a feeder or riser.
    Type: Application
    Filed: June 16, 2014
    Publication date: October 16, 2014
    Applicant: KSM CASTINGS GROUP GMBH
    Inventors: Marc MENGE, Holger OPPELT, Uwe LANGE
  • Patent number: 8770264
    Abstract: A device for casting components preferably made of light metal, according to the tilt-casting principle, has a casting mold that can be tilted about its longitudinal axis, a casting channel that is disposed on the casting mold, in the longitudinal direction of the casting mold, the longitudinal side of which, facing the casting mold, has at least two outlets to the mold cavity, or at least one outlet, in each instance, to at least two mold cavities that are disposed next to one another and do not stand in a flow connection with one another. The casting channel has a subdivision device that is configured in such a manner that when the casting mold, together with the casting channel, is tilted, predetermined volumes of the casting melt flow through the outlets.
    Type: Grant
    Filed: June 14, 2010
    Date of Patent: July 8, 2014
    Assignee: KSM Castings Group GmbH
    Inventors: Uwe Lange, Holger Oppelt, Andreas Strube
  • Patent number: 8763677
    Abstract: A method for producing articles in a mold includes bringing a material into a free-flowing state, introducing the material into the mold via a bottom-casting principle, and solidifying being carried out according to a top-casting principle. The material, viewed in a flow direction of the material, is first introduced into a pouring basin of a runner, then flows through the runner, thereafter through a storage space that is located upstream from a cavity and that is arranged underneath the cavity, and from there into the cavity. Thereafter the mold including the sub-parts of the mold is pivoted so that the storage space takes over the function of a feeder or riser.
    Type: Grant
    Filed: December 4, 2007
    Date of Patent: July 1, 2014
    Assignee: KSM Castings Group GmbH
    Inventors: Marc Menge, Holger Oppelt, Uwe Lange
  • Publication number: 20130306263
    Abstract: A ladle for a molten metal includes a main body having a hollow interior and an opening for receiving the molten metal. The main body has a sidewall with a nozzle formed therein. The nozzle defines an axis of rotation for the main body. The nozzle contacts, seals and is in fluid communication with the mold. The nozzle is configured to deliver the molten metal to a mold when the main body is rotated from a first position to a second position.
    Type: Application
    Filed: July 24, 2013
    Publication date: November 21, 2013
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: David D. Goettsch, Jason R. Traub
  • Patent number: 8522857
    Abstract: A ladle for a molten metal includes a main body having a hollow interior and an opening for receiving the molten metal. The main body has a sidewall with a nozzle formed therein. The nozzle defines an axis of rotation for the main body. The nozzle contacts, seals and is in fluid communication with the mold. The nozzle is configured to deliver the molten metal to a mold when the main body is rotated from a first position to a second position.
    Type: Grant
    Filed: June 9, 2011
    Date of Patent: September 3, 2013
    Assignee: GM Global Technology Operations LLC
    Inventors: David D. Goettsch, Jason R. Traub
  • Patent number: 8408278
    Abstract: An automatic pouring method whereby a tilting automatic pouring device can pour at high speed, accommodating high-speed molding on a high-speed molding line. The method includes: a step wherein a pouring hopper, which can hold an amount of molten metal sufficient for multiple pours, is tilted forward, thereby pouring the molten metal from the hopper into a casting mold; a step wherein the pouring hopper is tilted backward, thereby stopping the aforementioned pouring into the casting mold; and a step wherein a set of casting molds, including the casting mold for which the aforementioned pouring has been completed, are moved at intervals. During the period from the beginning of the step in which molten metal is poured into the casting mold to the end of the step in which the set of casting molds is moved at intervals, whenever the weight of molten metal in the pouring hopper is less than a prescribed weight, molten metal is continually supplied to the pouring hopper by tilting a holding furnace forward.
    Type: Grant
    Filed: March 19, 2010
    Date of Patent: April 2, 2013
    Assignees: Sintokogio, Ltd., Fujiwa Denki Co., Ltd.
    Inventors: Kouichi Banno, Toshiyuki Hyoudo, Tadashi Nishida
  • Publication number: 20120312493
    Abstract: A ladle for a molten metal includes a main body having a hollow interior and an opening for receiving the molten metal. The main body has a sidewall with a nozzle formed therein. The nozzle defines an axis of rotation for the main body. The nozzle contacts, seals and is in fluid communication with the mold. The nozzle is configured to deliver the molten metal to a mold when the main body is rotated from a first position to a second position.
    Type: Application
    Filed: June 9, 2011
    Publication date: December 13, 2012
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: David D. Goettsch, Jason R. Traub
  • Patent number: 8327912
    Abstract: An automatic pouring method without using a servomotor having a vertical output shaft, establishing the pouring at a low level, eliminating the unstable pouring, sand inclusion, and gaseous defects. An automatic pouring method using a ladle to be tilted for pouring molten metal into a pouring cup of a flaskless or tight-flask mold in at least one pouring device movable along an X-axis parallel to a molding line in which the mold is transferred, wherein the ladle is moved along a Y-axis perpendicular to the molding line in a horizontal plane and is tilted about a first axis of rotation and further about a second axis of rotation.
    Type: Grant
    Filed: November 30, 2007
    Date of Patent: December 11, 2012
    Assignees: Sintokogio, Ltd., Fujiwa Denki Co., Ltd.
    Inventors: Hideto Terada, Chiaki Kato
  • Patent number: 8302659
    Abstract: A method and a device for casting a cast part from a metal melt. A casting mould in a pivoted mounting comprising a mould cavity shaping the cast part, a feed system and a pour channel, is rotated into a fill position and filled with metal melt. Due to the effect of gravity, the melt flows through the pour channel, wherein the main flow direction of the melt makes an angle relative to the acting direction of gravity. Filling is continued until the casting mould, including the pour channel, is completely filled. Then, the casting mould is sealed with a stopper and rotated into a solidification position, in which the melt in the feed system is pushed against the melt in the mould cavity. The casting mould is held in the solidification position until the metal melt has reached a solidification state in which the cast part can be de-moulded.
    Type: Grant
    Filed: November 23, 2009
    Date of Patent: November 6, 2012
    Assignee: Nemak Dillingen GmbH
    Inventors: Herbert Smetan, Klaus Lellig
  • Patent number: 8245759
    Abstract: An apparatus and method for quiescently filling of a ladle with molten material and transferring of the molten material from the ladle is disclosed, wherein the molten material is transferred from the ladle to a casting mold to minimize turbulence in the molten material to minimize defects in a desired cast object.
    Type: Grant
    Filed: June 6, 2008
    Date of Patent: August 21, 2012
    Assignee: GM Global Technology Operations LLC
    Inventor: David D Goettsch
  • Patent number: 8141616
    Abstract: A gravity casting method includes: situating a molding die having a feeder portion in communication with a cavity above the cavity to a horizontal state and pouring a molten metal from a runner in communication with the cavity; putting the molding die to a state inclined at a predetermined angle during pouring of the molten metal from a stage where the molten metal is filled in the runner and prevailing the molten metal while pouring to the inside of the cavity and the feeder portion; and returning the molding die to the horizontal state after the molten metal has been poured completely, and solidifying the molten metal.
    Type: Grant
    Filed: November 15, 2010
    Date of Patent: March 27, 2012
    Assignee: Nissin Kogyo Co., Ltd.
    Inventors: Katsumi Iwasa, Yuji Tai, Takahiro Tsunemi, Hiroki Takeuchi
  • Patent number: 8127824
    Abstract: An automatic pouring method without using a servomotor having a vertical output shaft, establishing the pouring at a low level, eliminating the unstable pouring, sand inclusion, and gaseous defects. An automatic pouring method using a ladle to be tilted for pouring molten metal into a pouring cup of a flaskless or tight-flask mold in at least one pouring device movable along an X-axis parallel to a molding line in which the mold is transferred, wherein the ladle is moved along a Y-axis perpendicular to the molding line in a horizontal plane and is tilted about a first axis of rotation and further about a second axis of rotation.
    Type: Grant
    Filed: October 13, 2010
    Date of Patent: March 6, 2012
    Assignees: Sintokogio, Ltd., Fujiwa Denki Co., Ltd.
    Inventors: Hideto Terada, Chiaki Kato
  • Publication number: 20120037334
    Abstract: The invention relates to a method and to a device for carrying out this method, during which the shell molds are filled with a melt, a clocked manner, the respectively required amount of melt being currently provided at the same time. The casting process ensues by marrying the crucible which is filled with a melt with a shell mold so that the crucible and shell mold form a common cavity and this arrangement is subsequently titled 180° C. so that the melt falls into the shell mold.
    Type: Application
    Filed: October 25, 2011
    Publication date: February 16, 2012
    Inventor: Pavel SESERKO
  • Patent number: 7926544
    Abstract: In a casting method for producing a cast part, a melt to be cast is filed into a container and the mold is connected seal-tightly to the container. The mold and the container are rotated together so that the melt flows from the container into the mold. The mold and the container are separated from another and the cast part is removed from the mold. The casting plant for performing the method has a mold that is pivotably supported about a first axis of rotation to perform a first movement that is a pivot movement in a first movement direction. A container is pivotably supported about a second axis of rotation. The mold is supported so as to be movable by a second movement in a second movement direction.
    Type: Grant
    Filed: July 8, 2006
    Date of Patent: April 19, 2011
    Assignee: ads-tec GmbH
    Inventors: Andreas Greif, Thomas Speidel
  • Patent number: 7854251
    Abstract: The invention makes it possible to manufacture high-quality cast parts in a productive manner in that a casting mould with a filling opening pointing in the direction of gravity is provided during the casting of molten metal. The casting mould with the filling opening is coupled to a melt container containing the molten metal, and the molten metal is conveyed from the melt container into the casting mould counter to the direction of gravity. The casting mould is sealed directly after filling with molten metal using a locking means which is at least temporarily connected to the casting mould in a fixed manner, in that the casting mould is decoupled from the melt container directly after closure of the casting mould and in that the casting mould is rotated about a horizontal axis of rotation, wherein the casting mould remains in a sealed position with respect to the locking means.
    Type: Grant
    Filed: September 2, 2005
    Date of Patent: December 21, 2010
    Assignee: Hydro Aluminium Alucast GmbH
    Inventor: Herbert Smetan
  • Publication number: 20090301681
    Abstract: An apparatus and method for quiescently filling of a ladle with molten material and transferring of the molten material from the ladle is disclosed, wherein the molten material is transferred from the ladle to a casting mold to minimize turbulence in the molten material to minimize defects in a desired cast object.
    Type: Application
    Filed: June 6, 2008
    Publication date: December 10, 2009
    Inventor: David D. Goettsch
  • Publication number: 20090229782
    Abstract: Provided is a compact casting apparatus capable of producing a high-quality casted product. While the internal pressures of a mold and a hopper are directly reduced by depressurizing means through a pipe and a branch pipe, the mold and the hopper are gradually tilted to fill the mold with a molten metal accommodated in the hopper. After the filling is completed, an open-close gate closes a runner. The molten metal is solidified with only the mold being directly pressured by pressurizing means through the pipe.
    Type: Application
    Filed: March 3, 2009
    Publication date: September 17, 2009
    Applicant: THE YOKOHAMA RUBBER CO., LTD.
    Inventor: Noboru Takada
  • Publication number: 20090050284
    Abstract: The invention relates to a method and to a device for sing out this method, during which the shell molds (3) are filled with a melt (11) in a clocked manner, the respectively required amount of melt being currently provided at the same time. The casting process ensues by marrying the crucible (6), which is filled with a melt (11), with a shell mold (3) so that the crucible (6) and shell mold (3) form a common cavity (10), and this arrangement is subsequently tilted 180°, so that the melt (11) falls into the shell mold (3).
    Type: Application
    Filed: April 6, 2006
    Publication date: February 26, 2009
    Inventor: Pavel Seserko
  • Publication number: 20080289790
    Abstract: In a casting method for producing a cast part, a melt to be cast is filed into a container and the mold is connected seal-tightly to the container. The mold and the container are rotated together so that the melt flows from the container into the mold. The mold and the container are separated from another and the cast part is removed from the mold. The casting plant for performing the method has a mold that is pivotably supported about a first axis of rotation to perform a first movement that is a pivot movement in a first movement direction. A container is pivotably supported about a second axis of rotation. The mold is supported so as to be movable by a second movement in a second movement direction.
    Type: Application
    Filed: July 8, 2006
    Publication date: November 27, 2008
    Applicant: ADS-TEC GMBH
    Inventors: Andreas Greif, Thomas Speidel
  • Publication number: 20080277091
    Abstract: An aluminum ingot casting machine comprising a source of molten metal, a rotatable annular ring, carrying ingot casting moulds and a drive means for indexing the moulds. The machine includes a vacuum demoulder having a vacuum seal arrangement comprising a sealing element having a flexible core which can deform to form a vacuum seal against an ingot and a flexible abrasion resistant outer layer on said core, and retaining elements located on a lower face of the vacuum lifting head for releasably retaining the sealing element onto the lifting head. The vacuum seal comprises a flexible ring shaped body, being rounded in cross section, having a fibre cord core and an abrasion resistant flexible sheathing surrounding the core.
    Type: Application
    Filed: July 3, 2008
    Publication date: November 13, 2008
    Inventors: David James Beale, Matthew James Astill Holmes
  • Patent number: 7296612
    Abstract: A process for counter gravity sand casting including providing precision cores in a sand mould supported in a casting machine for rotation about a horizontal axis through the center of the mould, providing primary casting risers fed by a launder section, a pressure riser connected to the launder section and the primary risers, rising upwardly beside the mould, whereby on rotation the molten metal in the pressure riser will maintain an internal constant pressure in the mould until the casting risers are upper most, so as to maintain the internal pressure during the cooling of the mould.
    Type: Grant
    Filed: October 31, 2006
    Date of Patent: November 20, 2007
    Assignee: Equipment Merchants International Inc.
    Inventor: Robert J. Bend
  • Patent number: 7134479
    Abstract: A process for counter gravity sand casting including providing precision cores in a sand mould supported in a casting machine for rotation about a horizontal axis through the center of the mould, providing primary casting risers fed by a launder section, a pressure riser connected to the launder section and the primary risers, rising upwardly beside the mould, whereby on rotation a the molten metal in the pressure riser will maintain a internal constant pressure in the mould until the casting risers are upper most, so as to maintain the internal pressure during the cooling of the mould.
    Type: Grant
    Filed: October 30, 2003
    Date of Patent: November 14, 2006
    Assignee: Equipment Merchants International Inc.
    Inventor: Robert J. Bend
  • Patent number: 7021361
    Abstract: A molten metal feed apparatus of a die casting machine preventing shortening of the lifetime of a sleeve due to local heating of the sleeve, provided with a ladle having a receptacle for holding the molten metal and a conveyor system for conveying the ladle to a predetermined feed position of the sleeve of the die casting machine and tilting the ladle to pour the scooped up molten metal into the sleeve, wherein the position of a front end of a pouring spout of the ladle with respect to the sleeve is changed in accordance with a change in posture of the ladle while pouring the molten metal into the sleeve.
    Type: Grant
    Filed: December 24, 2003
    Date of Patent: April 4, 2006
    Assignee: Toshiba Kikai Kabushiki Kaisha
    Inventors: Kazuya Hara, Isamu Oonuma
  • Patent number: 6942010
    Abstract: A gravity type tiltable metal mold casting machine, comprising: a pair of opposing upright supporting frames (2, 2); a pair of opposing main rotating shafts (3, 3) rotatably mounted on the upright supporting frames (2, 2); a main frame (4) suspended from and between the main rotating shafts (3, 3); an electric motor (19) attached to one of the main rotating shafts (3, 3) for reversibly rotating it and hence the frame (4); a drag die plate (6) vertically moved by mold-fastening cylinders (5, 5) mounted on a lower part of the main frame (4); a metal drag (10) secured to the drag die plate (6), the metal drag having a drag pushing-out mechanism (23) for pushing an as-cast product out of the metal drag; a pair of opposing horizontal cope tilting shafts (13, 13) secured to an upper end of the main frame at locations rearward of the main rotating shafts (3, 3); a cope-attaching frame (14) rotatably mounted at one end on the cope tilting shafts (13, 13); a cope die plate (16) secured to a lower surface of the cope-a
    Type: Grant
    Filed: January 16, 2002
    Date of Patent: September 13, 2005
    Assignee: Sintokogio, Ltd.
    Inventors: Mitsuharu Osugi, Eiji Naruse, Yuji Kanayama, Yutaka Murata
  • Patent number: 6929053
    Abstract: A mold fill system for metal casting a mold, and associated method. The mold fill system comprises a horizontal primary runner defining a horizontal axis of rotation, a rotation mechanism for rotating the mold about the horizontal axis at an angular velocity, and a gating subsystem configured to receive metal flow from the primary runner and fill the mold uphill during rotation of the mold about the horizontal axis of rotation.
    Type: Grant
    Filed: May 26, 2004
    Date of Patent: August 16, 2005
    Assignee: General Motors Corporation
    Inventor: Herbert W. Doty
  • Publication number: 20040163791
    Abstract: A molten metal feed apparatus of a die casting machine preventing shortening of the lifetime of a sleeve due to local heating of the sleeve, provided with a ladle having a receptacle for holding the molten metal and a conveyor system for conveying the ladle to a predetermined feed position of the sleeve of the die casting machine and tilting the ladle to pour the scooped up molten metal into the sleeve, wherein the position of a front end of a pouring spout of the ladle with respect to the sleeve is changed in accordance with a change in posture of the ladle while pouring the molten metal into the sleeve.
    Type: Application
    Filed: December 24, 2003
    Publication date: August 26, 2004
    Applicant: TOSHIBA KIKAI KABUSHIKI KAISHA
    Inventors: Kazuya Hara, Isamu Oonuma
  • Patent number: 6779585
    Abstract: A method for filling a ladle cup of a ladle assembly with molten aluminum to reduce formation of aluminum oxides. The ladle cup is rotated into alignment with an axis of a ladle arm, which carries the ladle cup, such that a plane defined by the ladle cup rim is generally parallel to the ladle arm axis and the opening of the ladle cup faces parallel to a surface of the molten aluminum. The ladle cup is inserted into the bath of molten aluminum while maintained in alignment with the ladle arm axis. When the ladle cup reaches its final position within the bath of molten aluminum, the ladle cup is rotated to a desired angular orientation, which corresponds to a desired shot weight, and then is raised out of the molten aluminum while being retained in the desired angular orientation.
    Type: Grant
    Filed: September 25, 2002
    Date of Patent: August 24, 2004
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Mark Zumberger, Steve Pape, John David Pinkerton, Jr., Josh Edwards, Keith Bergman, Yukio Kawai
  • Publication number: 20040112563
    Abstract: A casting receptable for processing melt. The receptable comprises a lid, a shell, the bottom part of which is in the shape of a downwards convergent cut cone, a filling opening at the bottom of the casting receptable, and further a shutter plug that is movable in the vertical direction by means of an actuator and arranged to close and open the filling opening to allow melt to enter and correspondingly exit the casting receptable. The bottom end of the shutter plug is a sharp cone in shape, and the bottom end of the shutter plug extends in its closed position a distance further than the conical part of the shell, thus forming a sharp point at the bottom of the casting receptable. Further, the invention relates to a casting method that utilizes the casting receptable of the invention.
    Type: Application
    Filed: November 20, 2003
    Publication date: June 17, 2004
    Inventors: Markku Eljaala, Jarkko Laine, Arto Muikku
  • Publication number: 20030234095
    Abstract: The present invention proposes an apparatus for casting dental prosthesis capable of preventing troubles or delay of work caused by the breaking of crucibles due to the aging. A management code representing a management number is printed on the upper part of each crucible for melting the casting material. In advance of burning a ring, the crucible paired with the ring is set in a holder 70. The holder 70 with the crucible is rotated by a motor 70, and the management code on the crucible is scanned with a optical sensor 73. Then, the scanned code is decoded into the management number and fed to a crucible identifier 751, which retrieves the cumulative usage count of the crucible from the table held in a usage history record 752. A usage count determiner 753 determines whether or not the usage count is equal to or greater than a preset value.
    Type: Application
    Filed: June 20, 2003
    Publication date: December 25, 2003
    Applicant: DENKEN CO., LTD.
    Inventor: Masaki Usui
  • Patent number: 5996677
    Abstract: A method and apparatus for supplying molten metal to a die-casting machine. Metal is received from a smelter in a road-going vessel. A burner is lowered into an opening in the road-going vessel to direct heat into the road-going vessel to maintain the molten metal within the road-going vessel at a suitable temperature. Molten metal is transferred from the road-going vessel to a die-casting machine without substantial re-refining. Preferably the molten metal is transferred directly to a die-casting machine using a covered launder system connectable to the road-going vessel to shield the molten metal from atmospheric contact.
    Type: Grant
    Filed: February 7, 1996
    Date of Patent: December 7, 1999
    Assignees: Connell Limited Partnership, Amcam Castings Limited
    Inventor: Gordon Woodhouse
  • Patent number: 5954115
    Abstract: The toy uses metal molding material having a relatively low melting point which produces realistic toy metal objects. The metal is heated in a crucible and poured into a preferably closed, flexible mold made of rubber. The crucible and the mold are mounted to a molding platform held in a fixed position relative to each other with an outlet of the crucible communicating with an inlet of the mold. The molding platform is pivotally mounted in the toy, and both the crucible and the mold are pivoted or tilted to allow liquefied metal in the crucible to flow into the mold. A crank mechanism pivots the molding platform. The toy has a removable inner cover which mounts to the molding platform to cover the crucible and the mold, and a pivotally mounted outer cover which when closed blocks access to the molding platform and the inner cover.
    Type: Grant
    Filed: February 6, 1997
    Date of Patent: September 21, 1999
    Inventors: Steven Lebensfeld, Frank Landi, Harold Wells
  • Patent number: 5704413
    Abstract: A molten metal is poured into and stored in a hopper in a rotary-mold gravity casting process, so that a small amount of the molten metal is allowed to flow out of the hopper into a runner to previously fill up the runner. A casting mold is rotated from this state, thereby causing the molten metal to be filled from the hopper into a cavity by a difference in height generated between the molten metal level in the hopper and the molten metal level in the casting mold. Thus, when the molten metal, once stored in the hopper, is filled into the cavity in the casting mold by rotating the casting mold, the inclusion of air can be prevented from being produced due to ruffling of the molten metal in the cavity.
    Type: Grant
    Filed: March 24, 1997
    Date of Patent: January 6, 1998
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Norimasa Takasaki, Takashi Inagaki, Masayoshi Ohashi, Ryuichi Hanaoka
  • Patent number: 5626180
    Abstract: The invention relates to a process and devices for casting components in metal alloys on the tilt casting principle in which a quantity of melt metered for casting is spread over a large gate cross section without turbulence from a melt container of the mould (30) into the mould (31) by rotating the casting device. To prevent the formation of oxide and weak structural points, the melt is taken from a metering furnace under a protective gas in a melt container connected to the mould and taken thence into the mould also under a protective gas. The melt hardens there under increased gas pressure on the feeder region of the casting, whereby its properties such as fine-grained, dense structure, high stability under load and accurately dimensioned surfaces are considerably improved.
    Type: Grant
    Filed: March 16, 1995
    Date of Patent: May 6, 1997
    Inventors: Friedhelm Kahn, Joachim Kahn
  • Patent number: 5232044
    Abstract: An apparatus for casting an exact quantity of molten lead for making battery plate poles provided with at least one scooping receptacle mounted on a pivotable shaft movable between a position in which the receptacle is immersed in molten lead provided in a smelting vessel and a position adjacent the mold where the receptacle may be tilted for casting by pivoting the shaft.
    Type: Grant
    Filed: October 3, 1991
    Date of Patent: August 3, 1993
    Assignee: Akkumulatorenfabrik Dr. Leopold Jungfer
    Inventor: Manfred Malle
  • Patent number: 5131452
    Abstract: The volume of melt within the ladle dipper is maintained essentially unchanged in its position relative to the volume of melt remaining in the holding crucible during the ladling operation in order to avoid undesirable turbulence and the formation of foam in the melt.
    Type: Grant
    Filed: August 20, 1990
    Date of Patent: July 21, 1992
    Assignee: Alcan Deutschland GmbH
    Inventors: Georg Bilz, Hans Lammermann, Wilhelm Hertlein, Winfried Grabietz
  • Patent number: 4966222
    Abstract: The method consists in that molten metal and slag are obtained in a reservoir and then are poured into a mold and kept there till crystallization of the metal takes place and a shaped casting is produced. Prior to the process of pouring, the mold is moved towards the reservoir so that their upper end faces adjoin each other to form a closed integrated unit, which is turned in a vertical plane to transfer the metal and slag into the mold. The joint of the mold with the reservoir in the process of pouring is tightened by providing a time delay for this process from the moment of covering the joint with a slag layer till the moment of solidification of this layer. In the device for producing the castings, the mold and reservoir are provided with individual drives rotating them in a vertical plane, the drives moving the mold to form a closed integrated unit with the reservoir and rotating this unit in the process of pouring the molten metal and slag into the mold.
    Type: Grant
    Filed: October 5, 1989
    Date of Patent: October 30, 1990
    Inventors: Boris E. Paton, Boris I. Medovar, Jury V. Orlovsky, Vitaly V. Lupan, Vladimir Y. Maidannik, Grigory B. Schupak, Jury Y. Chernyavsky, Alexei G. Bogachenko, Alexandr N. Kozhushko
  • Patent number: 4644996
    Abstract: An inclining molten metal charging apparatus for forced cooling casting which includes a fixed frame; an inclining frame pivotally supported by the fixed frame and reciprocatingly inclined at a predetermined angle; a stool having positioned on and fitted thereon a casting mold, a plurality chillers used for directional solidification and a tubular member internally chilled as a functional component such as a bolt fastening hole in a resulting casting; a stool support mechanism for carrying the stool into and out from a space defined by the inclining frame; a clamp mechanism for having a function of clamping the stool at a predetermined position inside the space, and equipped with a push member for pushing the casting mold to the stool when the clamp mechanism effects clamping; a molten metal vessel receiving a molten metal at the end of the forward stroke of the inclining frame and completing the charge of the molten metal into the casting mold at the end of the returning stroke; a cooling nozzle fitted to th
    Type: Grant
    Filed: January 14, 1986
    Date of Patent: February 24, 1987
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Hiroshi Kawai, Yukio Ohtsuka, Kuniaki Mizuno
  • Patent number: 4557313
    Abstract: An apparatus for the continuous sequential casting of metals and their alloys wherein a furnace is rotated about an axis and a series of molds is continuously transported to the furnace and the molds are sequentially filled with molten metal poured from the furnace. Each of the molds is caused to move in synchronous arcuate motion with an outlet of the furnace directly above the mold, so that the mold may be filled with metal from the furnace during the synchronous motion thereof. Within the furnace, a central main chamber communicates with the respective chamber of each of the outlets, such that, a continuous circuit of molten metal is maintained between the main and outlet chambers. In the top portion of the main chamber, an annular opening allows the addition of charge to the furnace during the rotation thereof for the continuous sequential casting process. During the filling of the molds, metal is withdrawn from the furnace substantially below the slag therein to prevent slag from entering the molds.
    Type: Grant
    Filed: February 19, 1980
    Date of Patent: December 10, 1985
    Inventor: Robert L. Navarre
  • Patent number: 4506722
    Abstract: A casting apparatus for casting a spherical metal lumps which includes a plurality of casting molds provided around an intermittent rotary member so as to radially outwardly extend from the rotary member, a control member to successively close the casting molds at an upper position and a position before the upper position in the rotational path of the casting molds and to open the casting molds at a lower position of the rotational path, and a molten metal pouring funnel provided at the upper position for pouring molten metal into the casting molds.
    Type: Grant
    Filed: August 30, 1982
    Date of Patent: March 26, 1985
    Assignee: Kabushiki Kaisha Tokai Rika Denki Seisakusho
    Inventors: Terumoto Yamaguchi, Tsuneo Terajima
  • Patent number: 4378836
    Abstract: A foundry manipulation method and device for foundry castings or equipment and in particular for molten metal, constituted by a frame 1 supporting an arm 9 to one of the ends of which there is fitted a member 11 for supporting castings, equipment or metal. According to the invention, the frame 1 comprises a fixed part 2 and a mobile part 3 rotating relative to part 2 about a vertical shaft. The support member 11 is hinged to end of the arm 9, arm is hinged in the vicinity of its other end 9b to the top of mobile part 3 about a horizontal pin 12 in such a manner that the support member 11 passes to a position directly above vertical shaft 3 during the movement of the arm 9 about its hinge 12, means 19 being provided to maintain support member in a vertical position, whatever the inclination of the arm.
    Type: Grant
    Filed: February 22, 1980
    Date of Patent: April 5, 1983
    Inventor: Robert Moussault
  • Patent number: 4353406
    Abstract: The machine has a casting ladle mounted rotatably on a movable support member which conveys the ladle between a filling station and at least one casting station. The movable member carries a motorized rotary disc cam cooperating with a cam-follower which controls rotations of the ladle. The cam profile includes a larger sector of increasing radius to cause a pouring rotation of the ladle at the casting station and a smaller sector of decreasing radius to cause a return rotation of the ladle to the upright position after casting. The cam has, between the two sections, a profile portion which is re-entrant towards the axis of rotation of the cam and in which the cam-follower is engageable selectively to cause a sharp rotation of the ladle from the upright position to an inverted position, so as to release the skin or crust of solidified metal from the inside of the ladle when the latter is at a cleaning station.
    Type: Grant
    Filed: September 5, 1980
    Date of Patent: October 12, 1982
    Assignee: Fataluminium S.p.A.
    Inventor: Roberto Gaddi
  • Patent number: 4289259
    Abstract: Automatic ladle systems adapted for use in metal die casting operations are disclosed herein. In a preferred form the invention comprises a rigid, supporting base on which a control platform is rotatably mounted for radially moving a ladle between a metal filling and metal pouring positions. The ladle is coupled to the platform by support arm structure extending from the platform which may be raised or lowered with a hydraulic cylinder. A parallelogram linkage system couples the ladle to the end of the support arm structure. Reach extension apparatus extending between the linkage and the platform moves the ladle outwardly with respect to the base during movement to a filling position. The reach extension apparatus and the parallelogram linkage allow the horizontal position of the ladle pour spout to remain substantially constant during raising and lowering of the ladle to prevent spillage. A tilting system interconnected with the linkage facilitates ladle draining.
    Type: Grant
    Filed: November 23, 1979
    Date of Patent: September 15, 1981
    Inventor: John W. O'Brien
  • Patent number: 4219139
    Abstract: A device for metering and transferring liquid metals. It includes a supporting structure and a hollow sleeve open at both ends on the supporting structure. A pouring spout is on one end of the sleeve and has a passageway therethrough communicating with the hollow interior of sleeve. A stopper rod extends into the hollow sleeve from the other end thereof to be shiftable between a position seating on the pouring spout and sealing the passageway therethrough and a position removed from the pouring spout to permit liquid metal to flow into and out of the sleeve. The stopper rod is shiftable between positions and the pouring spout includes a bushing mounted in the passageway and having a threaded opening therethrough and a threaded plug interengaged with the threaded bushing and having an orifice therein to provide for communication between the interior and the exterior of the sleeve through the pouring spout.
    Type: Grant
    Filed: November 1, 1978
    Date of Patent: August 26, 1980
    Assignee: Albany International Corp.
    Inventor: James R. Quinan
  • Patent number: 4215854
    Abstract: A melt process apparatus having a melt receptacle held on the distal end of a cantilever supported beam. The support for the beam is elevatable and is pivotable about a vertical axis so that the receptacle can be raised, lowered, swung and tilted to facilitate loading, insertion of additives and pouring without transfer vessels and temperature loss. The support for the beam includes a weighing device for monitoring the quantity of melt placed therein. Various embodiments are shown.
    Type: Grant
    Filed: December 12, 1978
    Date of Patent: August 5, 1980
    Assignee: Georg Fischer Aktiengesellschaft
    Inventor: Hans Lustenberger
  • Patent number: 4146081
    Abstract: The present method and apparatus for die casting of metals such as aluminum, is especially suitable for casting under vacuum. The casting is performed under such operating conditions that a contact between the molten metal being cast and the free atmosphere is avoided all the way from the melt to the casting proper. For this purpose, the present casting apparatus includes a closeable and evacuable transport container connected to the casting apparatus proper by a coupling which is also evacuable. The transport container is placed on a filling chamber and the evacuating apparatus is arranged to simultaneously evacuate the filling chamber, the transport container and the coupling between the transport container and the filling chamber proper. The evacuation takes place in a direction opposite to the flow direction of the metal being cast. If desired, further evacuating means may be provided for evacuation of the filling chamber and the die in the direction of the metal flow.
    Type: Grant
    Filed: August 11, 1977
    Date of Patent: March 27, 1979
    Inventor: Walter Reis
  • Patent number: 4087903
    Abstract: A method of attaching a pair of opposite end frames of a dynamoelectric machine to a structural component thereof predeterminately positioned with the end frames for assembly within receiving means respectively provided in the end frames. Molten metal is introduced into the receiving means of one of the end frames for solidifying and forming a rigid tie between the one end frame and the structural component in their respective predetermined positions, and the end frame and structural component are simultaneously inverted upon the solidification of the molten metal for disposing the receiving means of the other of the end frames in position for introducing molten metal thereinto.Other methods of attaching components of a dynamoelectric machine are also disclosed.
    Type: Grant
    Filed: September 28, 1976
    Date of Patent: May 9, 1978
    Assignee: General Electric Company
    Inventor: Jesse A. Stoner