Rotatable With Mold Or Dipper Type Dispenser Patents (Class 164/336)
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Patent number: 11027333Abstract: A liquid-resistant direct-drive robotic ladler is provided and may include a drive unit generating rotational force, a drive shaft, and a ladling unit containing a ladling shaft. The drive shaft and ladling shafts may engage through bevel gears transmitting rotational force. The ladling unit may have a plurality of external openings, with each opening sealed with sealing plates. In some embodiments, each sealing plate overlaps the ladling unit casing external openings at all points of contact in an orthogonal, relative to a width-wise plane of the sealing plate. width greater than a thickness of the sealing plate. The direct-drive mechanism, employing closely matched gears, allows high accuracy pouring. In some embodiments, the drive shaft bevel gear is coupled to the ladling shaft bevel gear with a backlash equal to or less than 0.008 inches. The ladler may be at least partially immersible or submersible in liquids, including high-temperature liquid metals.Type: GrantFiled: March 22, 2019Date of Patent: June 8, 2021Inventor: Sukhjinder Kullar
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Patent number: 9868152Abstract: A casting apparatus of a casting equipment includes an upper frame to which an upper mold is attached, a lower frame to which a lower mold is attached, a mold closing mechanism, a pair of main link members each of which has a central portion provided with a rotating shaft, a pair of auxiliary link members each of which has a central portion provided with a rotating shaft, and a drive means. The upper frame, the lower frame, the main link member, and the auxiliary link member constitute a parallel link mechanism.Type: GrantFiled: August 10, 2015Date of Patent: January 16, 2018Assignee: SINTOKOGIO, LTD.Inventors: Yukiyoshi Funakoshi, Keishiro Kaneda
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Patent number: 9188390Abstract: An aluminum-based material melting apparatus includes: a furnace; a melt-discharging conduit having an inner portion disposed in the furnace; a driving mechanism mounted on the furnace; a transmission mechanism connected to the driving mechanism; and a scoop member suspended in the furnace and driven by the driving mechanism through the transmission mechanism so as to be movable in the furnace between upper and lower positions and so as to be rotatable relative to the furnace about an axis between scooping and pouring positions.Type: GrantFiled: January 29, 2013Date of Patent: November 17, 2015Inventor: Chai-Long Yu
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Patent number: 8944140Abstract: BMG may be squeeze cast in a squeeze cast machine. The squeeze cast machine may have a vacuum chamber, a transfer sleeve entirely located inside the vacuum chamber, and a plunger inside the transfer sleeve. The transfer sleeve may be configured to receive BMG feedstock from outside the vacuum chamber. The vacuum chamber may prevent contamination of a BMG in a molten state. The plunger may push a BMG in a molten state into a mold.Type: GrantFiled: March 14, 2013Date of Patent: February 3, 2015Assignee: Crucible Intellectual Property, LLCInventor: Joseph W. Stevick
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Publication number: 20140308160Abstract: A method for producing articles in a mold includes bringing a material into a free-flowing state, introducing the material into the mold via a bottom-casting principle, and solidifying being carried out according to a top-casting principle. The material, viewed in a flow direction of the material, is first introduced into a pouring basin of a runner, then flows through the runner, thereafter through a storage space that is located upstream from a cavity and that is arranged underneath the cavity, and from there into the cavity. Thereafter the mold including the sub-parts of the mold is pivoted so that the storage space takes over the function of a feeder or riser.Type: ApplicationFiled: June 16, 2014Publication date: October 16, 2014Applicant: KSM CASTINGS GROUP GMBHInventors: Marc MENGE, Holger OPPELT, Uwe LANGE
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Patent number: 8770264Abstract: A device for casting components preferably made of light metal, according to the tilt-casting principle, has a casting mold that can be tilted about its longitudinal axis, a casting channel that is disposed on the casting mold, in the longitudinal direction of the casting mold, the longitudinal side of which, facing the casting mold, has at least two outlets to the mold cavity, or at least one outlet, in each instance, to at least two mold cavities that are disposed next to one another and do not stand in a flow connection with one another. The casting channel has a subdivision device that is configured in such a manner that when the casting mold, together with the casting channel, is tilted, predetermined volumes of the casting melt flow through the outlets.Type: GrantFiled: June 14, 2010Date of Patent: July 8, 2014Assignee: KSM Castings Group GmbHInventors: Uwe Lange, Holger Oppelt, Andreas Strube
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Patent number: 8763677Abstract: A method for producing articles in a mold includes bringing a material into a free-flowing state, introducing the material into the mold via a bottom-casting principle, and solidifying being carried out according to a top-casting principle. The material, viewed in a flow direction of the material, is first introduced into a pouring basin of a runner, then flows through the runner, thereafter through a storage space that is located upstream from a cavity and that is arranged underneath the cavity, and from there into the cavity. Thereafter the mold including the sub-parts of the mold is pivoted so that the storage space takes over the function of a feeder or riser.Type: GrantFiled: December 4, 2007Date of Patent: July 1, 2014Assignee: KSM Castings Group GmbHInventors: Marc Menge, Holger Oppelt, Uwe Lange
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Publication number: 20130306263Abstract: A ladle for a molten metal includes a main body having a hollow interior and an opening for receiving the molten metal. The main body has a sidewall with a nozzle formed therein. The nozzle defines an axis of rotation for the main body. The nozzle contacts, seals and is in fluid communication with the mold. The nozzle is configured to deliver the molten metal to a mold when the main body is rotated from a first position to a second position.Type: ApplicationFiled: July 24, 2013Publication date: November 21, 2013Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: David D. Goettsch, Jason R. Traub
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Patent number: 8522857Abstract: A ladle for a molten metal includes a main body having a hollow interior and an opening for receiving the molten metal. The main body has a sidewall with a nozzle formed therein. The nozzle defines an axis of rotation for the main body. The nozzle contacts, seals and is in fluid communication with the mold. The nozzle is configured to deliver the molten metal to a mold when the main body is rotated from a first position to a second position.Type: GrantFiled: June 9, 2011Date of Patent: September 3, 2013Assignee: GM Global Technology Operations LLCInventors: David D. Goettsch, Jason R. Traub
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Patent number: 8408278Abstract: An automatic pouring method whereby a tilting automatic pouring device can pour at high speed, accommodating high-speed molding on a high-speed molding line. The method includes: a step wherein a pouring hopper, which can hold an amount of molten metal sufficient for multiple pours, is tilted forward, thereby pouring the molten metal from the hopper into a casting mold; a step wherein the pouring hopper is tilted backward, thereby stopping the aforementioned pouring into the casting mold; and a step wherein a set of casting molds, including the casting mold for which the aforementioned pouring has been completed, are moved at intervals. During the period from the beginning of the step in which molten metal is poured into the casting mold to the end of the step in which the set of casting molds is moved at intervals, whenever the weight of molten metal in the pouring hopper is less than a prescribed weight, molten metal is continually supplied to the pouring hopper by tilting a holding furnace forward.Type: GrantFiled: March 19, 2010Date of Patent: April 2, 2013Assignees: Sintokogio, Ltd., Fujiwa Denki Co., Ltd.Inventors: Kouichi Banno, Toshiyuki Hyoudo, Tadashi Nishida
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Publication number: 20120312493Abstract: A ladle for a molten metal includes a main body having a hollow interior and an opening for receiving the molten metal. The main body has a sidewall with a nozzle formed therein. The nozzle defines an axis of rotation for the main body. The nozzle contacts, seals and is in fluid communication with the mold. The nozzle is configured to deliver the molten metal to a mold when the main body is rotated from a first position to a second position.Type: ApplicationFiled: June 9, 2011Publication date: December 13, 2012Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: David D. Goettsch, Jason R. Traub
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Patent number: 8327912Abstract: An automatic pouring method without using a servomotor having a vertical output shaft, establishing the pouring at a low level, eliminating the unstable pouring, sand inclusion, and gaseous defects. An automatic pouring method using a ladle to be tilted for pouring molten metal into a pouring cup of a flaskless or tight-flask mold in at least one pouring device movable along an X-axis parallel to a molding line in which the mold is transferred, wherein the ladle is moved along a Y-axis perpendicular to the molding line in a horizontal plane and is tilted about a first axis of rotation and further about a second axis of rotation.Type: GrantFiled: November 30, 2007Date of Patent: December 11, 2012Assignees: Sintokogio, Ltd., Fujiwa Denki Co., Ltd.Inventors: Hideto Terada, Chiaki Kato
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Patent number: 8302659Abstract: A method and a device for casting a cast part from a metal melt. A casting mould in a pivoted mounting comprising a mould cavity shaping the cast part, a feed system and a pour channel, is rotated into a fill position and filled with metal melt. Due to the effect of gravity, the melt flows through the pour channel, wherein the main flow direction of the melt makes an angle relative to the acting direction of gravity. Filling is continued until the casting mould, including the pour channel, is completely filled. Then, the casting mould is sealed with a stopper and rotated into a solidification position, in which the melt in the feed system is pushed against the melt in the mould cavity. The casting mould is held in the solidification position until the metal melt has reached a solidification state in which the cast part can be de-moulded.Type: GrantFiled: November 23, 2009Date of Patent: November 6, 2012Assignee: Nemak Dillingen GmbHInventors: Herbert Smetan, Klaus Lellig
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Patent number: 8245759Abstract: An apparatus and method for quiescently filling of a ladle with molten material and transferring of the molten material from the ladle is disclosed, wherein the molten material is transferred from the ladle to a casting mold to minimize turbulence in the molten material to minimize defects in a desired cast object.Type: GrantFiled: June 6, 2008Date of Patent: August 21, 2012Assignee: GM Global Technology Operations LLCInventor: David D Goettsch
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Patent number: 8141616Abstract: A gravity casting method includes: situating a molding die having a feeder portion in communication with a cavity above the cavity to a horizontal state and pouring a molten metal from a runner in communication with the cavity; putting the molding die to a state inclined at a predetermined angle during pouring of the molten metal from a stage where the molten metal is filled in the runner and prevailing the molten metal while pouring to the inside of the cavity and the feeder portion; and returning the molding die to the horizontal state after the molten metal has been poured completely, and solidifying the molten metal.Type: GrantFiled: November 15, 2010Date of Patent: March 27, 2012Assignee: Nissin Kogyo Co., Ltd.Inventors: Katsumi Iwasa, Yuji Tai, Takahiro Tsunemi, Hiroki Takeuchi
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Patent number: 8127824Abstract: An automatic pouring method without using a servomotor having a vertical output shaft, establishing the pouring at a low level, eliminating the unstable pouring, sand inclusion, and gaseous defects. An automatic pouring method using a ladle to be tilted for pouring molten metal into a pouring cup of a flaskless or tight-flask mold in at least one pouring device movable along an X-axis parallel to a molding line in which the mold is transferred, wherein the ladle is moved along a Y-axis perpendicular to the molding line in a horizontal plane and is tilted about a first axis of rotation and further about a second axis of rotation.Type: GrantFiled: October 13, 2010Date of Patent: March 6, 2012Assignees: Sintokogio, Ltd., Fujiwa Denki Co., Ltd.Inventors: Hideto Terada, Chiaki Kato
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Publication number: 20120037334Abstract: The invention relates to a method and to a device for carrying out this method, during which the shell molds are filled with a melt, a clocked manner, the respectively required amount of melt being currently provided at the same time. The casting process ensues by marrying the crucible which is filled with a melt with a shell mold so that the crucible and shell mold form a common cavity and this arrangement is subsequently titled 180° C. so that the melt falls into the shell mold.Type: ApplicationFiled: October 25, 2011Publication date: February 16, 2012Inventor: Pavel SESERKO
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Patent number: 7926544Abstract: In a casting method for producing a cast part, a melt to be cast is filed into a container and the mold is connected seal-tightly to the container. The mold and the container are rotated together so that the melt flows from the container into the mold. The mold and the container are separated from another and the cast part is removed from the mold. The casting plant for performing the method has a mold that is pivotably supported about a first axis of rotation to perform a first movement that is a pivot movement in a first movement direction. A container is pivotably supported about a second axis of rotation. The mold is supported so as to be movable by a second movement in a second movement direction.Type: GrantFiled: July 8, 2006Date of Patent: April 19, 2011Assignee: ads-tec GmbHInventors: Andreas Greif, Thomas Speidel
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Patent number: 7854251Abstract: The invention makes it possible to manufacture high-quality cast parts in a productive manner in that a casting mould with a filling opening pointing in the direction of gravity is provided during the casting of molten metal. The casting mould with the filling opening is coupled to a melt container containing the molten metal, and the molten metal is conveyed from the melt container into the casting mould counter to the direction of gravity. The casting mould is sealed directly after filling with molten metal using a locking means which is at least temporarily connected to the casting mould in a fixed manner, in that the casting mould is decoupled from the melt container directly after closure of the casting mould and in that the casting mould is rotated about a horizontal axis of rotation, wherein the casting mould remains in a sealed position with respect to the locking means.Type: GrantFiled: September 2, 2005Date of Patent: December 21, 2010Assignee: Hydro Aluminium Alucast GmbHInventor: Herbert Smetan
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Publication number: 20090301681Abstract: An apparatus and method for quiescently filling of a ladle with molten material and transferring of the molten material from the ladle is disclosed, wherein the molten material is transferred from the ladle to a casting mold to minimize turbulence in the molten material to minimize defects in a desired cast object.Type: ApplicationFiled: June 6, 2008Publication date: December 10, 2009Inventor: David D. Goettsch
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Publication number: 20090229782Abstract: Provided is a compact casting apparatus capable of producing a high-quality casted product. While the internal pressures of a mold and a hopper are directly reduced by depressurizing means through a pipe and a branch pipe, the mold and the hopper are gradually tilted to fill the mold with a molten metal accommodated in the hopper. After the filling is completed, an open-close gate closes a runner. The molten metal is solidified with only the mold being directly pressured by pressurizing means through the pipe.Type: ApplicationFiled: March 3, 2009Publication date: September 17, 2009Applicant: THE YOKOHAMA RUBBER CO., LTD.Inventor: Noboru Takada
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Publication number: 20090050284Abstract: The invention relates to a method and to a device for sing out this method, during which the shell molds (3) are filled with a melt (11) in a clocked manner, the respectively required amount of melt being currently provided at the same time. The casting process ensues by marrying the crucible (6), which is filled with a melt (11), with a shell mold (3) so that the crucible (6) and shell mold (3) form a common cavity (10), and this arrangement is subsequently tilted 180°, so that the melt (11) falls into the shell mold (3).Type: ApplicationFiled: April 6, 2006Publication date: February 26, 2009Inventor: Pavel Seserko
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Publication number: 20080289790Abstract: In a casting method for producing a cast part, a melt to be cast is filed into a container and the mold is connected seal-tightly to the container. The mold and the container are rotated together so that the melt flows from the container into the mold. The mold and the container are separated from another and the cast part is removed from the mold. The casting plant for performing the method has a mold that is pivotably supported about a first axis of rotation to perform a first movement that is a pivot movement in a first movement direction. A container is pivotably supported about a second axis of rotation. The mold is supported so as to be movable by a second movement in a second movement direction.Type: ApplicationFiled: July 8, 2006Publication date: November 27, 2008Applicant: ADS-TEC GMBHInventors: Andreas Greif, Thomas Speidel
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Publication number: 20080277091Abstract: An aluminum ingot casting machine comprising a source of molten metal, a rotatable annular ring, carrying ingot casting moulds and a drive means for indexing the moulds. The machine includes a vacuum demoulder having a vacuum seal arrangement comprising a sealing element having a flexible core which can deform to form a vacuum seal against an ingot and a flexible abrasion resistant outer layer on said core, and retaining elements located on a lower face of the vacuum lifting head for releasably retaining the sealing element onto the lifting head. The vacuum seal comprises a flexible ring shaped body, being rounded in cross section, having a fibre cord core and an abrasion resistant flexible sheathing surrounding the core.Type: ApplicationFiled: July 3, 2008Publication date: November 13, 2008Inventors: David James Beale, Matthew James Astill Holmes
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Patent number: 7296612Abstract: A process for counter gravity sand casting including providing precision cores in a sand mould supported in a casting machine for rotation about a horizontal axis through the center of the mould, providing primary casting risers fed by a launder section, a pressure riser connected to the launder section and the primary risers, rising upwardly beside the mould, whereby on rotation the molten metal in the pressure riser will maintain an internal constant pressure in the mould until the casting risers are upper most, so as to maintain the internal pressure during the cooling of the mould.Type: GrantFiled: October 31, 2006Date of Patent: November 20, 2007Assignee: Equipment Merchants International Inc.Inventor: Robert J. Bend
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Patent number: 7134479Abstract: A process for counter gravity sand casting including providing precision cores in a sand mould supported in a casting machine for rotation about a horizontal axis through the center of the mould, providing primary casting risers fed by a launder section, a pressure riser connected to the launder section and the primary risers, rising upwardly beside the mould, whereby on rotation a the molten metal in the pressure riser will maintain a internal constant pressure in the mould until the casting risers are upper most, so as to maintain the internal pressure during the cooling of the mould.Type: GrantFiled: October 30, 2003Date of Patent: November 14, 2006Assignee: Equipment Merchants International Inc.Inventor: Robert J. Bend
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Patent number: 7021361Abstract: A molten metal feed apparatus of a die casting machine preventing shortening of the lifetime of a sleeve due to local heating of the sleeve, provided with a ladle having a receptacle for holding the molten metal and a conveyor system for conveying the ladle to a predetermined feed position of the sleeve of the die casting machine and tilting the ladle to pour the scooped up molten metal into the sleeve, wherein the position of a front end of a pouring spout of the ladle with respect to the sleeve is changed in accordance with a change in posture of the ladle while pouring the molten metal into the sleeve.Type: GrantFiled: December 24, 2003Date of Patent: April 4, 2006Assignee: Toshiba Kikai Kabushiki KaishaInventors: Kazuya Hara, Isamu Oonuma
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Patent number: 6942010Abstract: A gravity type tiltable metal mold casting machine, comprising: a pair of opposing upright supporting frames (2, 2); a pair of opposing main rotating shafts (3, 3) rotatably mounted on the upright supporting frames (2, 2); a main frame (4) suspended from and between the main rotating shafts (3, 3); an electric motor (19) attached to one of the main rotating shafts (3, 3) for reversibly rotating it and hence the frame (4); a drag die plate (6) vertically moved by mold-fastening cylinders (5, 5) mounted on a lower part of the main frame (4); a metal drag (10) secured to the drag die plate (6), the metal drag having a drag pushing-out mechanism (23) for pushing an as-cast product out of the metal drag; a pair of opposing horizontal cope tilting shafts (13, 13) secured to an upper end of the main frame at locations rearward of the main rotating shafts (3, 3); a cope-attaching frame (14) rotatably mounted at one end on the cope tilting shafts (13, 13); a cope die plate (16) secured to a lower surface of the cope-aType: GrantFiled: January 16, 2002Date of Patent: September 13, 2005Assignee: Sintokogio, Ltd.Inventors: Mitsuharu Osugi, Eiji Naruse, Yuji Kanayama, Yutaka Murata
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Patent number: 6929053Abstract: A mold fill system for metal casting a mold, and associated method. The mold fill system comprises a horizontal primary runner defining a horizontal axis of rotation, a rotation mechanism for rotating the mold about the horizontal axis at an angular velocity, and a gating subsystem configured to receive metal flow from the primary runner and fill the mold uphill during rotation of the mold about the horizontal axis of rotation.Type: GrantFiled: May 26, 2004Date of Patent: August 16, 2005Assignee: General Motors CorporationInventor: Herbert W. Doty
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Publication number: 20040163791Abstract: A molten metal feed apparatus of a die casting machine preventing shortening of the lifetime of a sleeve due to local heating of the sleeve, provided with a ladle having a receptacle for holding the molten metal and a conveyor system for conveying the ladle to a predetermined feed position of the sleeve of the die casting machine and tilting the ladle to pour the scooped up molten metal into the sleeve, wherein the position of a front end of a pouring spout of the ladle with respect to the sleeve is changed in accordance with a change in posture of the ladle while pouring the molten metal into the sleeve.Type: ApplicationFiled: December 24, 2003Publication date: August 26, 2004Applicant: TOSHIBA KIKAI KABUSHIKI KAISHAInventors: Kazuya Hara, Isamu Oonuma
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Patent number: 6779585Abstract: A method for filling a ladle cup of a ladle assembly with molten aluminum to reduce formation of aluminum oxides. The ladle cup is rotated into alignment with an axis of a ladle arm, which carries the ladle cup, such that a plane defined by the ladle cup rim is generally parallel to the ladle arm axis and the opening of the ladle cup faces parallel to a surface of the molten aluminum. The ladle cup is inserted into the bath of molten aluminum while maintained in alignment with the ladle arm axis. When the ladle cup reaches its final position within the bath of molten aluminum, the ladle cup is rotated to a desired angular orientation, which corresponds to a desired shot weight, and then is raised out of the molten aluminum while being retained in the desired angular orientation.Type: GrantFiled: September 25, 2002Date of Patent: August 24, 2004Assignee: Honda Giken Kogyo Kabushiki KaishaInventors: Mark Zumberger, Steve Pape, John David Pinkerton, Jr., Josh Edwards, Keith Bergman, Yukio Kawai
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Publication number: 20040112563Abstract: A casting receptable for processing melt. The receptable comprises a lid, a shell, the bottom part of which is in the shape of a downwards convergent cut cone, a filling opening at the bottom of the casting receptable, and further a shutter plug that is movable in the vertical direction by means of an actuator and arranged to close and open the filling opening to allow melt to enter and correspondingly exit the casting receptable. The bottom end of the shutter plug is a sharp cone in shape, and the bottom end of the shutter plug extends in its closed position a distance further than the conical part of the shell, thus forming a sharp point at the bottom of the casting receptable. Further, the invention relates to a casting method that utilizes the casting receptable of the invention.Type: ApplicationFiled: November 20, 2003Publication date: June 17, 2004Inventors: Markku Eljaala, Jarkko Laine, Arto Muikku
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Publication number: 20030234095Abstract: The present invention proposes an apparatus for casting dental prosthesis capable of preventing troubles or delay of work caused by the breaking of crucibles due to the aging. A management code representing a management number is printed on the upper part of each crucible for melting the casting material. In advance of burning a ring, the crucible paired with the ring is set in a holder 70. The holder 70 with the crucible is rotated by a motor 70, and the management code on the crucible is scanned with a optical sensor 73. Then, the scanned code is decoded into the management number and fed to a crucible identifier 751, which retrieves the cumulative usage count of the crucible from the table held in a usage history record 752. A usage count determiner 753 determines whether or not the usage count is equal to or greater than a preset value.Type: ApplicationFiled: June 20, 2003Publication date: December 25, 2003Applicant: DENKEN CO., LTD.Inventor: Masaki Usui
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Patent number: 5996677Abstract: A method and apparatus for supplying molten metal to a die-casting machine. Metal is received from a smelter in a road-going vessel. A burner is lowered into an opening in the road-going vessel to direct heat into the road-going vessel to maintain the molten metal within the road-going vessel at a suitable temperature. Molten metal is transferred from the road-going vessel to a die-casting machine without substantial re-refining. Preferably the molten metal is transferred directly to a die-casting machine using a covered launder system connectable to the road-going vessel to shield the molten metal from atmospheric contact.Type: GrantFiled: February 7, 1996Date of Patent: December 7, 1999Assignees: Connell Limited Partnership, Amcam Castings LimitedInventor: Gordon Woodhouse
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Patent number: 5954115Abstract: The toy uses metal molding material having a relatively low melting point which produces realistic toy metal objects. The metal is heated in a crucible and poured into a preferably closed, flexible mold made of rubber. The crucible and the mold are mounted to a molding platform held in a fixed position relative to each other with an outlet of the crucible communicating with an inlet of the mold. The molding platform is pivotally mounted in the toy, and both the crucible and the mold are pivoted or tilted to allow liquefied metal in the crucible to flow into the mold. A crank mechanism pivots the molding platform. The toy has a removable inner cover which mounts to the molding platform to cover the crucible and the mold, and a pivotally mounted outer cover which when closed blocks access to the molding platform and the inner cover.Type: GrantFiled: February 6, 1997Date of Patent: September 21, 1999Inventors: Steven Lebensfeld, Frank Landi, Harold Wells
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Patent number: 5704413Abstract: A molten metal is poured into and stored in a hopper in a rotary-mold gravity casting process, so that a small amount of the molten metal is allowed to flow out of the hopper into a runner to previously fill up the runner. A casting mold is rotated from this state, thereby causing the molten metal to be filled from the hopper into a cavity by a difference in height generated between the molten metal level in the hopper and the molten metal level in the casting mold. Thus, when the molten metal, once stored in the hopper, is filled into the cavity in the casting mold by rotating the casting mold, the inclusion of air can be prevented from being produced due to ruffling of the molten metal in the cavity.Type: GrantFiled: March 24, 1997Date of Patent: January 6, 1998Assignee: Honda Giken Kogyo Kabushiki KaishaInventors: Norimasa Takasaki, Takashi Inagaki, Masayoshi Ohashi, Ryuichi Hanaoka
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Patent number: 5626180Abstract: The invention relates to a process and devices for casting components in metal alloys on the tilt casting principle in which a quantity of melt metered for casting is spread over a large gate cross section without turbulence from a melt container of the mould (30) into the mould (31) by rotating the casting device. To prevent the formation of oxide and weak structural points, the melt is taken from a metering furnace under a protective gas in a melt container connected to the mould and taken thence into the mould also under a protective gas. The melt hardens there under increased gas pressure on the feeder region of the casting, whereby its properties such as fine-grained, dense structure, high stability under load and accurately dimensioned surfaces are considerably improved.Type: GrantFiled: March 16, 1995Date of Patent: May 6, 1997Inventors: Friedhelm Kahn, Joachim Kahn
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Patent number: 5232044Abstract: An apparatus for casting an exact quantity of molten lead for making battery plate poles provided with at least one scooping receptacle mounted on a pivotable shaft movable between a position in which the receptacle is immersed in molten lead provided in a smelting vessel and a position adjacent the mold where the receptacle may be tilted for casting by pivoting the shaft.Type: GrantFiled: October 3, 1991Date of Patent: August 3, 1993Assignee: Akkumulatorenfabrik Dr. Leopold JungferInventor: Manfred Malle
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Patent number: 5131452Abstract: The volume of melt within the ladle dipper is maintained essentially unchanged in its position relative to the volume of melt remaining in the holding crucible during the ladling operation in order to avoid undesirable turbulence and the formation of foam in the melt.Type: GrantFiled: August 20, 1990Date of Patent: July 21, 1992Assignee: Alcan Deutschland GmbHInventors: Georg Bilz, Hans Lammermann, Wilhelm Hertlein, Winfried Grabietz
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Patent number: 4966222Abstract: The method consists in that molten metal and slag are obtained in a reservoir and then are poured into a mold and kept there till crystallization of the metal takes place and a shaped casting is produced. Prior to the process of pouring, the mold is moved towards the reservoir so that their upper end faces adjoin each other to form a closed integrated unit, which is turned in a vertical plane to transfer the metal and slag into the mold. The joint of the mold with the reservoir in the process of pouring is tightened by providing a time delay for this process from the moment of covering the joint with a slag layer till the moment of solidification of this layer. In the device for producing the castings, the mold and reservoir are provided with individual drives rotating them in a vertical plane, the drives moving the mold to form a closed integrated unit with the reservoir and rotating this unit in the process of pouring the molten metal and slag into the mold.Type: GrantFiled: October 5, 1989Date of Patent: October 30, 1990Inventors: Boris E. Paton, Boris I. Medovar, Jury V. Orlovsky, Vitaly V. Lupan, Vladimir Y. Maidannik, Grigory B. Schupak, Jury Y. Chernyavsky, Alexei G. Bogachenko, Alexandr N. Kozhushko
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Patent number: 4644996Abstract: An inclining molten metal charging apparatus for forced cooling casting which includes a fixed frame; an inclining frame pivotally supported by the fixed frame and reciprocatingly inclined at a predetermined angle; a stool having positioned on and fitted thereon a casting mold, a plurality chillers used for directional solidification and a tubular member internally chilled as a functional component such as a bolt fastening hole in a resulting casting; a stool support mechanism for carrying the stool into and out from a space defined by the inclining frame; a clamp mechanism for having a function of clamping the stool at a predetermined position inside the space, and equipped with a push member for pushing the casting mold to the stool when the clamp mechanism effects clamping; a molten metal vessel receiving a molten metal at the end of the forward stroke of the inclining frame and completing the charge of the molten metal into the casting mold at the end of the returning stroke; a cooling nozzle fitted to thType: GrantFiled: January 14, 1986Date of Patent: February 24, 1987Assignee: Toyota Jidosha Kabushiki KaishaInventors: Hiroshi Kawai, Yukio Ohtsuka, Kuniaki Mizuno
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Patent number: 4557313Abstract: An apparatus for the continuous sequential casting of metals and their alloys wherein a furnace is rotated about an axis and a series of molds is continuously transported to the furnace and the molds are sequentially filled with molten metal poured from the furnace. Each of the molds is caused to move in synchronous arcuate motion with an outlet of the furnace directly above the mold, so that the mold may be filled with metal from the furnace during the synchronous motion thereof. Within the furnace, a central main chamber communicates with the respective chamber of each of the outlets, such that, a continuous circuit of molten metal is maintained between the main and outlet chambers. In the top portion of the main chamber, an annular opening allows the addition of charge to the furnace during the rotation thereof for the continuous sequential casting process. During the filling of the molds, metal is withdrawn from the furnace substantially below the slag therein to prevent slag from entering the molds.Type: GrantFiled: February 19, 1980Date of Patent: December 10, 1985Inventor: Robert L. Navarre
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Patent number: 4506722Abstract: A casting apparatus for casting a spherical metal lumps which includes a plurality of casting molds provided around an intermittent rotary member so as to radially outwardly extend from the rotary member, a control member to successively close the casting molds at an upper position and a position before the upper position in the rotational path of the casting molds and to open the casting molds at a lower position of the rotational path, and a molten metal pouring funnel provided at the upper position for pouring molten metal into the casting molds.Type: GrantFiled: August 30, 1982Date of Patent: March 26, 1985Assignee: Kabushiki Kaisha Tokai Rika Denki SeisakushoInventors: Terumoto Yamaguchi, Tsuneo Terajima
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Patent number: 4378836Abstract: A foundry manipulation method and device for foundry castings or equipment and in particular for molten metal, constituted by a frame 1 supporting an arm 9 to one of the ends of which there is fitted a member 11 for supporting castings, equipment or metal. According to the invention, the frame 1 comprises a fixed part 2 and a mobile part 3 rotating relative to part 2 about a vertical shaft. The support member 11 is hinged to end of the arm 9, arm is hinged in the vicinity of its other end 9b to the top of mobile part 3 about a horizontal pin 12 in such a manner that the support member 11 passes to a position directly above vertical shaft 3 during the movement of the arm 9 about its hinge 12, means 19 being provided to maintain support member in a vertical position, whatever the inclination of the arm.Type: GrantFiled: February 22, 1980Date of Patent: April 5, 1983Inventor: Robert Moussault
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Patent number: 4353406Abstract: The machine has a casting ladle mounted rotatably on a movable support member which conveys the ladle between a filling station and at least one casting station. The movable member carries a motorized rotary disc cam cooperating with a cam-follower which controls rotations of the ladle. The cam profile includes a larger sector of increasing radius to cause a pouring rotation of the ladle at the casting station and a smaller sector of decreasing radius to cause a return rotation of the ladle to the upright position after casting. The cam has, between the two sections, a profile portion which is re-entrant towards the axis of rotation of the cam and in which the cam-follower is engageable selectively to cause a sharp rotation of the ladle from the upright position to an inverted position, so as to release the skin or crust of solidified metal from the inside of the ladle when the latter is at a cleaning station.Type: GrantFiled: September 5, 1980Date of Patent: October 12, 1982Assignee: Fataluminium S.p.A.Inventor: Roberto Gaddi
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Patent number: 4289259Abstract: Automatic ladle systems adapted for use in metal die casting operations are disclosed herein. In a preferred form the invention comprises a rigid, supporting base on which a control platform is rotatably mounted for radially moving a ladle between a metal filling and metal pouring positions. The ladle is coupled to the platform by support arm structure extending from the platform which may be raised or lowered with a hydraulic cylinder. A parallelogram linkage system couples the ladle to the end of the support arm structure. Reach extension apparatus extending between the linkage and the platform moves the ladle outwardly with respect to the base during movement to a filling position. The reach extension apparatus and the parallelogram linkage allow the horizontal position of the ladle pour spout to remain substantially constant during raising and lowering of the ladle to prevent spillage. A tilting system interconnected with the linkage facilitates ladle draining.Type: GrantFiled: November 23, 1979Date of Patent: September 15, 1981Inventor: John W. O'Brien
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Patent number: 4219139Abstract: A device for metering and transferring liquid metals. It includes a supporting structure and a hollow sleeve open at both ends on the supporting structure. A pouring spout is on one end of the sleeve and has a passageway therethrough communicating with the hollow interior of sleeve. A stopper rod extends into the hollow sleeve from the other end thereof to be shiftable between a position seating on the pouring spout and sealing the passageway therethrough and a position removed from the pouring spout to permit liquid metal to flow into and out of the sleeve. The stopper rod is shiftable between positions and the pouring spout includes a bushing mounted in the passageway and having a threaded opening therethrough and a threaded plug interengaged with the threaded bushing and having an orifice therein to provide for communication between the interior and the exterior of the sleeve through the pouring spout.Type: GrantFiled: November 1, 1978Date of Patent: August 26, 1980Assignee: Albany International Corp.Inventor: James R. Quinan
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Patent number: 4215854Abstract: A melt process apparatus having a melt receptacle held on the distal end of a cantilever supported beam. The support for the beam is elevatable and is pivotable about a vertical axis so that the receptacle can be raised, lowered, swung and tilted to facilitate loading, insertion of additives and pouring without transfer vessels and temperature loss. The support for the beam includes a weighing device for monitoring the quantity of melt placed therein. Various embodiments are shown.Type: GrantFiled: December 12, 1978Date of Patent: August 5, 1980Assignee: Georg Fischer AktiengesellschaftInventor: Hans Lustenberger
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Patent number: 4146081Abstract: The present method and apparatus for die casting of metals such as aluminum, is especially suitable for casting under vacuum. The casting is performed under such operating conditions that a contact between the molten metal being cast and the free atmosphere is avoided all the way from the melt to the casting proper. For this purpose, the present casting apparatus includes a closeable and evacuable transport container connected to the casting apparatus proper by a coupling which is also evacuable. The transport container is placed on a filling chamber and the evacuating apparatus is arranged to simultaneously evacuate the filling chamber, the transport container and the coupling between the transport container and the filling chamber proper. The evacuation takes place in a direction opposite to the flow direction of the metal being cast. If desired, further evacuating means may be provided for evacuation of the filling chamber and the die in the direction of the metal flow.Type: GrantFiled: August 11, 1977Date of Patent: March 27, 1979Inventor: Walter Reis
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Patent number: 4087903Abstract: A method of attaching a pair of opposite end frames of a dynamoelectric machine to a structural component thereof predeterminately positioned with the end frames for assembly within receiving means respectively provided in the end frames. Molten metal is introduced into the receiving means of one of the end frames for solidifying and forming a rigid tie between the one end frame and the structural component in their respective predetermined positions, and the end frame and structural component are simultaneously inverted upon the solidification of the molten metal for disposing the receiving means of the other of the end frames in position for introducing molten metal thereinto.Other methods of attaching components of a dynamoelectric machine are also disclosed.Type: GrantFiled: September 28, 1976Date of Patent: May 9, 1978Assignee: General Electric CompanyInventor: Jesse A. Stoner