Abstract: A side frame may include a bolster opening configured to receive an outbound portion of a bolster. A center core may be used during the manufacture of the side frame to form the bolster opening. The center core may include first and second side walls configured to form the first and second side frame columns of the bolster opening. Additionally, each of the first side wall and second side wall may include one or more pin core holes each of which is configured to receive a pin core used in forming the fastening holes of the first and second side frame columns.

Abstract: Provided is a casting die 1 including a base 3, a lower mold 4, a horizontal sliding mold 5, and an upper mold 6. The lower mold 4 is configured by a lower mold body 10 and a lower mold stage 11. A guide member 17 is mounted on the lower mold stage 11 so as to freely move in the up and down direction with respect to the lower mold stage 11. The horizontal sliding mold 5 is configured to slide on the guide member 17 and the lower mold body 10. The guide member 17 is provided with a locking part 17a which locks with a lateral edge part of the lower mold body 10 when the lower mold body 10 is separated upward from the lower mold stage 11, so that the lower mold body 10 and the guide member 17 separate upward together.

Abstract: A collapsible vehicle door is provided that can be easily installed and uninstalled on a vehicle, without modification to the vehicle. The uninstalled door can be collapsed into a compact configuration allowing for storage within the vehicle. The collapsible door includes frame pieces that can be fixed together to form a frame. The frame pieces may be shaped to match or partially match the contour of the door frame of the vehicle on which the collapsible door is to be installed. A cover piece is attached to the frame to provide protection from exterior weather conditions and prevent unauthorized access to the vehicle cabin. A hinge portion of the collapsible door is configured to connect to the hinge portion on the stock vehicle body. A latch portion of the collapsible door may be used to secure the collapsible door in the closed portion.

Abstract: A pair of main molds forming an outer peripheral face of a piston and a pair of side cores forming the pair of cutout recess parts of the piston are prepared, the main mold and the side core are set so as to form a cavity corresponding to the piston, the cavity is charged with molten metal, and when the side core is moved downward and in a direction away from the central axis of the piston so as to carry out mold release from the cutout recess part after the piston within the cavity has solidified, the side core is tilted in a direction in which an upper end thereof approaches the central axis of the piston. Thus, it is possible to release a core smoothly from a cutout recess part without it biting into an inside face of the cutout recess part.

Abstract: Provided are a resin molding mold enabling an intake manifold made of a resin to be manufactured at low cost, an intake manifold, and a method for molding a resin for an intake manifold. The resin molding mold for an intake manifold includes a slide mold provided at an end of a surge tank and a plurality of combination-type core molds molding an inner surface of the surge tank. The core molds include a first core member capable of a relative movement in advance of another core member after resin molding, and a second core member capable of moving with utilizing an inner space formed by the relative movement of the first core member. The first core member and the second core member are configured to be extractable through a space inwardly of a resin-molded flange.

Abstract: There is provided a motorcycle frame structure including a head frame which extends rearward from a head pipe, and tank rails which are welded to the head frame and extends rearward. The head frame includes first bracket portions extending downward. The tank rails include second bracket portions extending downward. An engine is suspended by the first bracket portions and the second bracket portions. Each of the first bracket portions includes a front wall portion extending in a width direction of a motorcycle, and a pair of side wall portions extending rearward from both ends of the front wall portion so as to form a first space opened to a rear side.

Abstract: A process for the production of a thin walled metal detail (4) with an undercut (2), whereas a mold (1) is equipped with a first mold half (10) and a second mold half (20), characterized in that the first mold half (10) is equipped with a core (10a) and moveable core (11) the latter giving shape to said undercut (2) wherein, a) the mold (1) in the closed position is filled with metal melt allowed to set after which, b) the mold is (1) opened by withdrawing the second mold half (20) at which, c) the moveable core (11) is pushed out in unison with at least one ejector pin hereby ejecting the metal detail (4) from the mold (1) whereupon, d) the metal detail (4) is removed from the moveable (11) core.

Abstract: A method for the production of a hollow body from die casting aluminum in a die casting machine with a die casting die having mould parts with a stationary mould part and with at least two movable mould parts. The movable mould parts are guided in at least one further movable mould part of the die, so that, in the closed position of the die, the movable mould parts are blocked at least by way of an interlock which is attached to the stationary mould part.

Abstract: A piston for an internal combustion engine includes a mostly linearly displaceable sleeve for forming at least one piston pin bore and at least one slider that can be displaced at least mostly linearly and diagonally to the sleeve for forming at least one recess under a ring zone of the piston. The sleeve and the slider are at least indirectly coupled, such that the sleeve at least partially carries the slider when displaced. A method for opening and/or closing a casting device for a piston for an internal combustion engine, wherein a mostly linearly displaceable sleeve at least partially carries a slider that can be displaced mostly linearly and diagonally to the sleeve.

Abstract: The present invention discloses a molding system, more particularly, a shrinking type molding system comprising an outer mold, an inner mold and a first pattern layer. An adjustable gap is formed between the outer mold and the inner mold to contain a work piece therein. Furthermore, the work piece with a pattern structure on the surface thereof can be formed by the first pattern layer. The difference between the present invention and the prior art is that the molding system of the present invention is capable of optionally or simultaneously forming the pattern structure on the inner surface or the outer surface of the work piece, so as to solve the long last problem that not all the surfaces of the work piece could have the pattern structure thereon in the prior art.

Abstract: An apparatus for casting material has a die for receiving a compressive force, the die having a shaped-opening for receiving a die insert. The die insert has an exterior shape that is adapted to cooperate with and be received in the opening such that compressive forces impinging upon the die are focused upon the die insert such that tensile forces within the die and impinging upon the die insert are minimized.

Abstract: A component casting apparatus includes a mold to receive a molten solid for casting a component. The mold includes a first sacrificial layer to define a housing of the component and a second sacrificial layer to form at least one core passage of the component in response to contact from the molten solid. The component casting apparatus further includes a trusset disposed against an outer surface of the second sacrificial layer and formed from metal to support the second sacrificial layer.

Abstract: A method of constructing a bedplate assembly for retention of a crankshaft in an internal combustion engine having an engine block includes forming a bedplate insert in a first pattern tool. The bedplate insert is defined by a height, a width, and a thickness. The bedplate insert also includes a shape having a variation in the width along the height. The method also includes arranging the formed bedplate insert in a second pattern tool. The method additionally includes forming in the second pattern tool a bedplate frame around the formed bedplate insert to generate the bedplate assembly. During forming of the bedplate frame, the variation in the width of the bedplate insert generates an internal rib in the bedplate frame that is configured to fix and retain the bedplate insert inside the bedplate frame and decrease deflection of the bedplate frame under crankshaft loads during operation of the engine.

Abstract: An apparatus for producing a piston for an internal combustion engine by casting, the piston having a cooling channel therein, the apparatus including a fixed die with an upwardly opened cavity in which a core serving to form the cooling channel is to be disposed, a moveable die moveably disposed relative to the fixed die in a vertical direction and including a predetermined engaging portion, a guide die including an engaging portion engageable with the fixed die and having a same shape as that of the engaging portion of the moveable die, and a core retaining mechanism disposed in the guide die to retain the core in a predetermined position.

Abstract: An ingot mold has a body having an open top, a bottom with an opening, and a longitudinal cavity passing through the body. The cavity is defined by a cavity wall extending from the top to the bottom. The cavity wall has a recess adjacent the opening in the bottom of the body. A ceramic insert is positioned within the cavity such that the sidewalls of the ceramic insert are in The recess in the cavity wall.

Abstract: An ingot mold has a body having an open top, a bottom with an opening, and a longitudinal cavity passing through the body. The cavity is defined by a cavity wall extending from the top to the bottom. The cavity wall has a recess adjacent the opening in the bottom of the body. A ceramic insert is positioned within the cavity such that the sidewalls of the ceramic insert are in the recess in the cavity wall.

Abstract: A die brace and method of use thereof for securing the relationship of one or more die tie bars and an associated back plate of a movable die core, such as a die core of a metal casting die. Embodiments of such a die brace generally include a collar that is adapted to fit over the die tie bar(s), a back plate bracket element that is adapted for affixation to a die core back plate, and a bracing leg that connects the collar to the bracket element.

Abstract: This invention teaches an improved apparatus and method to make metal alloy castings, such as freight car yokes. One embodiment of the invention comprises a core mold assembly unit, wherein the mold unit is filled with molten metal. The core mold assembly units may be further formed of the same material, such as phenolic urethane impregnated sand, which is used to accurately replicate the desired shape of a final desired product.

Abstract: The invention relates to a casting device for a piston for an internal combustion engine, having at least one at least mostly linearly displaceable sleeve for forming at least one piston pin bore and at least one slider that can be displaced at least mostly linearly and diagonally to the sleeve for forming at least one recess under a ring zone of the piston, characterized in that the sleeve and the slider are at least indirectly coupled, such that the sleeve at least partially carries the slider when displaced. The invention further relates to a method for opening and/or closing a casting device for a piston for an internal combustion engine, wherein that east one mostly linearly displaceable sleeve at least partially carriers at least one slider that can be displaced mostly linearly and diagonally to the sleeve.

Abstract: A device and method for retaining the position of a core in a casting mold, such as a vehicle cylinder head casting mold. The core may be a port core, such as an exhaust port core. A plunger assembly is arranged in the mold to produce a substantially unidirectional pressing force against a supported end of the core. Due to the shape of the core and its orientation and arrangement with respect to the mold, the substantially unidirectional force exerted by the pin also creates a moment that results in an additional pressing force component that is substantially perpendicular to the direction of the pressing force exerted by the pin. This second force component presses contacting ends at the other end of the core into tight contact with an associated molding surface. Consequently, the plunger assembly produces a retention force on the core in two directions.

Abstract: An internal gear manufacturing method capable of manufacturing time reduction and easy core removal, and a metallic glass internal gear manufactured thereby. A carbon core formed into a shape of an external gear is arranged in a thin, long tubular mold of a length equal thereto with a space extending longitudinally therealong. A molten metal material is pressure-injected under a temperature higher than a melting point thereof into the space between the mold and the core. The molten metal material is resolidified by rapid cooling at or above a critical cooling rate thereof together with the mold and the core. After resolidification of the molten metal material, the core is removed by pulverization or dissolution. Along internal gear formed of the resolidified metal material is cut into a plurality of segments of a prescribed length.

Abstract: A mold for casting a workpiece that includes a casting shell, a casting core and casting pin that supports the core within the shell. The casting shell includes an interior shell surface. The casting core is located within the shell, and includes a sidewall extending between a first core surface and a second core surface. The casting pin includes an intermediate segment connected between a first support segment and a second support segment. The intermediate segment contacts the sidewall. The first support segment extends from the first core surface to a first side of the interior shell surface. The second support segment extends from the second core surface to a second side of the interior shell surface that is opposite the first side.

Abstract: A method of manufacture of a wax model of an annular bladed turbomachine stator assembly includes in succession the positioning, in a mold, of a core intended to form the impression of a cavity of a blade of the assembly, the injection of a wax in the mold, and the removal of the wax model fitted with the core from the mold. The core is manufactured in metal and is positioned such that its radially internal end is housed in the portion of the mold defining the blade including the cavity, away from the radially internal end of this portion of the mold.

Abstract: The invention relates to an apparatus for producing a die cast part having arc-shaped inside and/or outside contours.

Abstract: A gas turbine engine rotor blade has an airfoil portion containing one or more internal conduits. Each conduit extends to an end of the airfoil portion. The blade has a shroud at the end of the airfoil portion for sealing the blade to a facing stationary engine portion. There is a fillet portion which joins the end to the shroud. The fillet portion eases the transition from the outer surface of the airfoil portion to the outer surface of the shroud and has a cavity which extends from each conduit and expands laterally relative thereto. The area of the cavity on a cross-section through the fillet portion perpendicular to the radial direction of the engine and at an expanding part of the cavity is greater than the area of the conduit, or the combined areas of the conduits, on a parallel cross-section at the end of the airfoil portion.

Abstract: The object of the invention is to provide an apparatus for setting a core, a molding machine, and a method for setting a core where the configuration of the apparatus and the machine is simplified and the accuracy of the core-setting is high.

Abstract: An apparatus for manufacturing a rotor for a rotating electric machine. The apparatus includes a movable mold and a stationary mold, and a cavity is formed between those molds. The movable mold includes a rotor core holding portion holding a rotor core, and a core arranging portion arranging a core removably. The core includes a base core and a plurality of split cores. The base core is equipped on its outer circumference with a remedy face, which is positioned in the inner circumference of the open end portion of a boss portion and extends in a mold-release direction of a casting, thereby blocking the deformation of the open end portion at the parting time.

Abstract: A mold assembly for forming a piston and method of molding a piston therewith includes a pair of mold halves moveable toward and away from one another along a linear path that is substantially perpendicular to a longitudinal central axis of the piston between an engaged position to provide at least a portion of a mold cavity for forming an outer periphery of the piston and a disengaged position to allow extraction of the piston from the mold cavity. The assembly also has a pair of cooling gallery mandrels moveable along a linear path into an engaged position between the pair of mold halves to form an undercut cooling gallery of the piston. The pair of cooling gallery mandrels are movable to a disengaged position to allow extraction of the piston vertically along the axis.

Abstract: These inventions provide a method and an apparatus for setting a core used in a molding apparatus that produces flaskless molds, wherein the core-setting apparatus has a simple structure and the accuracy of the positioning of the core while setting it on the lower mold is improved. The inventions comprise: moving a first carrier 52 carrying a core-handling tool 51 which is holding the core 70 toward the cope flask 2 by means of a second carrier 53 when the cope flask 2 is located at the mold-stripping mechanism 12 being lifted to a lifted position by means of a flask-rotation mechanism 13; transferring the first carrier and the core-handling tool to the cope flask which is at the lifted position; lowering the cope flask 2, the core-handling tool 51, and the first carrier 52 by means of the flask-rotation mechanism 13 so that the core 70 comes close to or contacts the lower mold; and releasing the core 70 from the core-handling tool 51 to set the core on the lower mold.

Abstract: A core-setting apparatus and a method for setting the core in a lower mold used in a molding apparatus, wherein the core-setting apparatus has a simple structure and can maintain the core in the mold in a highly accurate position. The core-setting apparatus to set a core in the lower mold while the upper and the lower mold and a match plate are separated from each other after molding the upper and lower mold in a cope and drag flask includes a handling tool having a holding device and a rotatable rod, wherein the handling tool is rotatably supported by the rod, a carrier for transferring the handling tool, wherein the carrier supports the rotatable rod and is moved to or from a location above the lower mold, and an actuator for lowering and lifting the cope flask together with the carrier and the handling tool which are located above the drag flask, the actuator being mounted on the main body of the molding apparatus.

Abstract: This invention relates to a brake caliper adapted for use in a vehicle disc brake assembly and method and apparatus for producing the same. The method for producing the brake caliper comprises the steps of: (a) providing a mold member having at least two mold sections; (b) providing a core member having at least a first male extension which is adapted to form an integrally cast locating recess in the brake caliper which is used as a locating surface for subsequent machining of the brake caliper; (c) disposing the core member in the mold member in a predetermined position; (d) supplying a suitable material to the mold member so as to form a brake caliper within the mold; (e) removing the brake caliper from the mold, wherein the brake caliper includes an integrally cast locating recess formed therein by the first male extension of the core member; and (f) machining the brake caliper using at least the integrally cast locating recess formed therein as a locating surface.

Abstract: The invention relates to a casting tool for producing workpieces from light metal alloys. The system includes a positioning element, a core part, a first mold part structured to carry the positioning element and be movable toward the core part, and a core part support structured to support the core part. The system also includes at least one stop structured to limit movement of the front mold part toward the core part and to allow the positioning element to be introduced into the core part, whereby the positioning element holds the core part in a predetermined position for casting.

Abstract: A casting die assembly which does not produce any burrs includes a stationary die and a movable die that are clamped in a condition in which a slide core is caused to move toward a center of a movable die, and a back surface of a protrusion of the slide core contacts a stopper section provided on a frame section. The stopper section is subjected to the pressure applied to the slide core during a casting operation. Since the stopper section is provided on part of the frame section, which is integrally formed on the periphery of the stationary die, the stopper section is not caused to retreat or deform by the casting pressure and as a result, the slide core is not moved and burrs are not produced.

Abstract: A method for core pulling and insertion in synchronization with the opening and closing of the mold in a cavity including a fixing half and a moving half, or a fixing half, a moving half and several cavity plates installed between fixing half and moving half as well as the core moving reciprocally inside the cavity, wherein a downward movement of a transmission gear is coupled with an opening of the mold, synchronous with a pulling of the core out of the cavity, and an upward movement of the transmission gear is coupled with a closing of the mold, synchronous with an insertion of the core into the cavity.

Abstract: The invention relates to a casting tool for producing workpieces from light metal alloys. The system includes a positioning element, a core part, a first mold part structured to carry the positioning element and be movable toward the core part, and a core part support structured to support the core part. The system also includes at least one stop structured to limit movement of the front mold part toward the core part and to allow the positioning element to be introduced into the core part, whereby the positioning element holds the core part in a predetermined position for casting.

Abstract: A coring system for producing a flash-free one-piece die-cast body for an electrical connector. The electrical connector of produced by the coring system of the present invention may be used for securing two electrical cables to an electrical panel or electrical box through a single knockout hole. The coring system includes a first core, a second core, and a connecting arrangement for connecting the first and second cores in such a manner that there are no gaps between the joined portions of the two cores. When the cores of the coring system are joined together by the connecting arrangement and placed in a mold, molten metal may be introduced to the mold at the joined area of the two core pieces to form a one-piece flash-free connector body according to the present invention.

Abstract: An apparatus and method is provided for injection molding an ophthalmic lens mold section having an optical surface and a non-optical surface opposite the optical surface. The apparatus includes a non-optical tool assembly for forming the non-optical surface of the ophthalmic lens mold section. An optical tool assembly is in opposed relation to the non-optical tool assembly and together therewith forms a mold cavity for forming the ophthalmic lens mold section. In the preferred embodiment, the optical tool assembly includes a rotatably mounted core member and an optical insert removably secured the core member. The optical insert has an optical molding surface for forming an optical surface of the ophthalmic lens mold section opposite the non-optical surface thereof. A locking mechanism having, in a preferred embodiment, a locking pin selectively movable between a first position wherein the pin allows rotation of the core member and a second position wherein the pin prevents the core member from rotation.

Abstract: The invention relates to a casting tool for producing workpieces from light metal alloys. The system includes a positioning element, a core part, a first mold part structured to carry the positioning element and be movable toward the core part, and a core part support structured to support the core part. The system also includes at least one stop structured to limit movement of the front mold part toward the core part and to allow the positioning element to be introduced into the core part, whereby the positioning element holds the core part in a predetermined position for casting.

Abstract: A hollow-cast casting is provided, which includes at least one core opening that is caused by the production technique and which has a closure device that closes the core opening. The closure device can be inserted into the core opening axially in relation to the core opening and provides at least one surface region which, in axial projection in relation to the core opening, can be made to abut a surface region of the casting that is facing toward the casting. The surface region lies radially outside a cross-sectional area predetermined by the core opening.

Abstract: A mold assembly for forming a piston and method of molding a piston therewith includes a pair of mold halves moveable toward and away form one another along a linear path that is substantially perpendicular to a longitudinal central axis of the piston between an engaged position to provide at least portion of a mold cavity for forming an outer periphery of the piston and a disengaged position to allow extraction of the piston from the mold cavity. The assembly also has a pair of mandrels moveable along a linear path into an engaged position between the pair of mold halves to form an undercut of the piston. The pair of mandrels are movable to a disengaged position to allow extraction of the piston vertically along the axis.

Abstract: A mold assembly device and method for assembling a semi-permanent mold assembly is disclosed, the mold assembly device includes a base die and a transfer frame, wherein the transfer frame is capable of transferring a core package to the base die and facilitates assembly of the transfer frame and the core package with the base die.

Abstract: A coring system for producing a flash-free one-piece die-cast body for an electrical connector. The electrical connector of produced by the coring system of the present invention may be used for securing two electrical cables to an electrical panel or electrical box through a single knockout hole. The coring system includes a first core, a second core, and a connecting arrangement for connecting the first and second cores in such a manner that there are no gaps between the joined portions of the two cores. When the cores of the coring system are joined together by the connecting arrangement and placed in a mold, molten metal may be introduced to the mold at the joined area of the two core pieces to form a one-piece flash-free connector body according to the present invention.

Abstract: An apparatus for manufacturing a rotor for a rotating electric machine. The apparatus includes a movable mold and a stationary mold, and a cavity is formed between those molds. The movable mold includes a rotor core holding portion holding a rotor core, and a core arranging portion arranging a core removably. The core includes a base core and a plurality of split cores. The base core is equipped on its outer circumference with a remedy face, which is positioned in the inner circumference of the open end portion of a boss portion and extends in a mold-release direction of a casting, thereby blocking the deformation of the open end portion at the parting time.

Abstract: A two-stage cam pin for use in a molding or casting system comprises a head, a first shank portion and a second shank portion. The head secures with a first die half and extends through a transverse axis of the cam pin. The first shank portion extends from the head at a first oblique angle with respect to the transverse axis. The second shank portion extends from the first shank portion to a tip of the cam pin at a second oblique angle with respect to the transverse axis. The first shank portion and the second shank portion each displace the tip laterally from the head to define a stroke.

Abstract: A press casting die able to change its female and male die cores, in which mainly a movable-side fixed plate of a die seat is provided behind a male-die recess with a plate receiving recess of a larger area, the plate receiving recess can be mounted therein with a changeable pressure bearing plate having thereon holes for insertion of pushing-out pins, the pressure bearing plate is abutted against by a pair of die-foot blocks in its rear to thereby have sufficient bearing capability to assure its durability for a high pressure in material injection. Therefore, when life of use of the die cavity is exhausted, only the female die core, the male die core and the pressure bearing plate are necessarily changed, thereby the cost of the die is largely reduced, and benefit of environmental conservation can be provided.

Abstract: An upper surface of a skirting base section 6h of a sand core 6 is provided with a projection 14 of a column shape. When a slide mold 3 is slidingly moved in a mold clamping direction, a sliding contact section 15 of a holding recessed section 13 of the slide mold 3 is brought into sliding contact with the projection 14 to hold the projection 14 while scraping away part of the sand of the projection 14. The upper surface of the skirting base section 6h adjacent to the projection 14 is also provided with a recess 16 for recovering the scraped sand, wherein the width of the recess 16 is larger than the diameter of the projection 14 in the longitudinal direction. The projection 14 can be formed in a prismatic or semispherical shape.

Abstract: A die-casting die having a plurality of laterally movable slides is provided with a plurality of hydraulic cylinders located and carried internally within the die and connected with the plurality of slides to move the slides between cavity-open and cavity-closed positions.

Abstract: A mold (200) for manufacturing a heat dissipation apparatus (10) includes a movable mold (20) and a fixed mold (30) covering the movable mold. The heat dissipation apparatus includes a plurality of fins (12). One of the movable mold and the fixed mold includes an insert group (50). The insert group includes a plurality of separated inserts (51) stacked together. A plurality of compartments (513) are formed between adjacent inserts of the insert group for forming the fins of the heat dissipation apparatus when molten metal is injected into the mold.

Abstract: A mold and a die-cast manufacturing method for the die-cast product, in which a main frame which is contiguously formed with a head pipe constitutes a portion of a hollow light-weight-metal-made vehicle-body frame. The mold includes a core for forming an inner space of the hollow vehicle-body frame. The core includes a core body and a plurality of splints mounted on the core body, the splints having approximately elliptical cross-sectional shapes. The long axes direction of ellipses of the splints are set parallel to a mold split surface of the mold. As a result, measurement of the positional accuracy of the splints is facilitated, a clearance between the splint and the mold can decrease by increasing the dimensional accuracy of splint mounting portions of the mold based on sizes of the splints, and the frame can be manufactured with high dimensional accuracy.

Abstract: A mold, or die is easily and conveniently maintainable, includes releasably retained parts and permits access and removal of mold parts or elements that may need maintenance, repair or replacement without removal of the mold or die from a die casting machine.